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Triton ML-MN: ABS and ASTC Overview

Mitsubishi Triton: ABS and ASTC Overview


2006 - 2009 ML Triton
2009 - 2014 MN Triton

The Mitsubishi ML Triton made an As these models are popular, but are Wheel Speed Sensors.
impact when it was released in 2006 now getting older, the VACC’s Technical
The following specifications are the
due to its rounded body styling, Department is starting to receive calls
same for ML and MN models with ABS
good handling and performance, from members with faults appearing in
and ASTC systems.
at a lower price to its competition. the ABS and ASTC. There are no known
The MN Triton was released in 2009 common faults, and these systems There is a wheel speed sensor on each
and shared many common systems, seem reliable. This article will cover wheel of a pulse generator type, with
such as the ABS. The MN had the system component locations, fault code a tone wheel with 47 teeth. The gap
option of stability control which lists, ECU pinout data and component between the sensor and tone wheel is
was marketed as ASTC (Active testing. not adjustable, however, if there are
Stability and Traction Control). any faulty signals you should check
Correct System Operation this clearance.
When the system is operating correctly Front: 0.25 – 1.40 mm.
the ABS / ASTC warning light on the Rear: 0.18 – 0.92 mm.
instrument cluster should turn ON As the sensor is magnetic, it can pick
for three seconds after the ignition is up foreign material that can affect its
switched ON and then turn OFF after ability to correctly sense the wheels
the system has completed its self-

Image: Mitsubishi
rotation. Also, the teeth on the tone
check. If the light does not come ON or wheel can be broken, bent or full of
stays ON there is a fault in the system. foreign material which can also affect
A scan tool is required to check the the sensor. Make sure that the sensor
The ABS/ASTC warning light is in the system for fault codes. (See code list on and tone wheels are clean and not
right hand side of the instrument cluster page 4459). damaged.

Basic Operation of Anti-Lock Braking System and Electronic Stability Control


These systems operate in the same way as similar systems If an electronic stability control system is fitted, it will
from other manufacturers. have a more advanced control unit that will also monitor
the frequency of the sine wave signals as well as steering
There is an ABS Control unit that is monitoring the four wheel
angle, G-forces and yaw rates of the vehicle via dedicated
speed sensors. The sensors should produce a constant sine
sensors. If the control unit sees an increase in wheel
wave signal while the vehicle is in motion (Above 3 to 5 Kmh).
speed sensor signal frequency, this means that the wheel
If the brakes are applied and one of the wheels lock up, the has lost traction and is spinning. So an application of the
signal will be lost. The ABS control unit will then release brakes or reduction of engine output is required. If there
the brake pressure to that wheel and then pulse the brake is excessive steering angles and G-force and yaw rates,
pressure via the pump motor to ensure maximum braking the control unit will apply or release the brakes to try and
performance for the vehicle. get the driver out of trouble.

4456 Tech Talk – January/February 2018


Triton ML-MN: ABS and ASTC Overview

The resistance of the sensors The signal will have a low frequency Wheels turning slowly
should be between 0.9 – 1.3 kΩ and amplitude when you turn the
Amplitude
across the terminals. wheel by hand. However, if you test
Low
drive the vehicle, the frequency and
Check all connectors and wiring in Frequency
amplitude should increase smoothly
the harness from the ECU to the Wheels turning faster Low
with increased road speed.
sensor for damage.
The voltage when measured with a Amplitude
The voltage signal produced by the
multimeter, and the wheel rotated Higher
wheel speed sensors will be a sine
at approximately 1 revolution per
wave pattern on an oscilloscope. Frequency
second, should be 42mV.
Higher

Wave form Possible Cause Action


No amplitude or very small wave form • Faulty sensor • Check sensor
Wave form amplitude has excessive • Bent axle hub • Check axle
variation • Fault ECU Earth • Check earths
• Check sensor
• Open or Short Circuit
• Check wiring and connectors
• Incorrectly mounted sensor
Noisy or Dirty Waveform • Check tone wheel
• Tone wheel missing teeth
• Check for nonstandard wiring or
• Tone wheel cracked components that might cause interference
in the sensor wiring.

Front Wheel Speed Sensors


The front wheel speed
sensors have the tone
wheel fitted onto the front
driveshaft for 4WD or the
dummy axle for 2WD. It is
somewhat exposed which
leaves it open to damage and
collecting foreign material.
It makes it easy to check the
gap though.

Rear Wheel Speed Sensors

The rear wheel speed


sensors are mounted into
the final drive housing,
and the tone wheel is
mounted inside, with the
wheel bearing assembly.
The connectors are
mounted on top of the
final drive assembly.

Tech Talk – January/February 2018 4457


Triton ML-MN: ABS and ASTC Overview

Interior Locations
Steering Angle Sensor ASC OFF Switch
(ASTC only, behind steering wheel)

Junction Box

Fuse 12 15A

Fuse 21 7.5A

Fuse 15 7.5A

G Sensor (ABS with 4WD only) G and Yaw Sensor (ASTC only)

1 2 3 Direction arrow must face toward


the RH side of the vehicle.

G Sensor
The G Sensor is mounted under the ON. The correct specification between terminal 1 and 3. The
centre console inside the vehicle. 2.4-2.6V correct specification 4.75 – 5.25V

The following procedure is for the 2. Unbolt the sensor. Rotate the If the specifications in steps 1 and 2
ML–MN ABS systems only, as there is sensor so that the arrow mark are not correct, but 3 is OK. Replace
no testing available for the G and Yaw under the sensor is pointing the sensor.
sensor as fitted the ASTC system. straight down and measure the
voltage between terminals 1 and If all of the above are out of
To check the operation of the G Sensor 2 with the ignition ON. The correct specification, check the wiring
use the following steps. specification 3.55 – 3.95V harness and connector.

1. Measure the voltage between 3. If the above specifications are If the wiring is OK the ABS-ECU could
terminals 1 and 2 with the ignition not correct, check the voltage be faulty.

4458 Tech Talk – January/February 2018


Triton ML-MN: ABS and ASTC Overview

Mitsubishi Triton ML-MN ABS and ASTC Code List

Code Description C1310 Linear Valve (Primary)


C1200 Right Hand Front Wheel Speed Sensor C1340 Stop Light Switch Fault
C1201 Right Hand Front Wheel Speed Sensor Signal Fault C1361 Pressure Sensor Abnormalities
C1205 Left Hand Front Wheel Speed Sensor C1362 Pressure Sensor
C1206 Left Hand Front Wheel Speed Sensor Signal Fault C1364 Pressure Sensor Fault
C1210 Right Hand Rear Wheel Speed Sensor C1365 G Sensor Fault
C1211 Right Hand Rear Wheel Speed Sensor Signal Fault C1371 Yaw Rate Sensor
C1215 Left Hand Rear Wheel Speed Sensor C1381 G Sensor Fault
C1216 Left Hand Rear Wheel Speed Sensor Signal Fault C1382 G Sensor Fault
C1223 G and Yaw Rate Sensor C1383 G Sensor Fault
C1225 Wheel speed sensor malfunction C1385 Yaw Rate Sensor
Right Hand Front Control Solenoid Valve Holding C1386 G Sensor
C1226
System
C1388 Yaw Rate Sensor
Right Hand Front Control Solenoid Valve Reducing
C1231 C1389 G Sensor
System
C1393 G and Yaw Rate Sensor
Left Hand Front Control Solenoid Valve Holding
C1236 C1394 Steering Angle Sensor
System
Left Hand Front Control Solenoid Valve Reducing C1395 Brake Fluid Charging Incomplete
C1241
System C1396 Engine ECU Fault
Right Hand Rear Control Solenoid Valve Holding C1505 Steering Angle Sensor
C1246
System C1506 Steering Angle Sensor
Right Hand Rear Control Solenoid Valve Reducing C1620 Engine ECU Communication Fault
C1251
System
C1861 ABS / ACTC ECU Power Supply Fault
Left Hand Rear Control Solenoid Valve Holding
C1256 U1073 Fault in CAN Bus System
System
Left Hand Rear Control Solenoid Valve Reducing U1100 Engine ECU Timeout
C1261
System U1101 AT-ECU Timeout
C1266 Pump Motor Fault U1104 Steering Angle Timeout
C1273 Pump Motor Relay Fault (Stuck Off) U1105 G and Yaw Rate Sensor Timeout
C1274 Pump Motor Relay Fault (Stuck On) U1109 ETACS ECU Timeout
C1278 Valve Relay Fault (Stuck Off) U1120 Engine Fault Detected
C1279 Valve Relay Fault (Stuck On) U1190 ETACS Signal Receiving Fault
C1280 Pump Motor Fail Safe Relay U1200 Steering Angle Sensor Communication Fault
C1291 Reverse Signal U1201 Yaw Rate Sensor Parity Fault
C1292 CAN Communication Fault U1202 G Sensor Parity Fault
C1293 Rear Differential Lock Detection Circuit Fault U1204 Steering Angle Sensor Communication Fault
C1300 Linear Valve (Secondary) U1205 G and Yaw Rate Sensor Message Counter Fault

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(03) 9360 5555

Tech Talk – January/February 2018 4459


Hydraulic Unit

4460
LHF RHF LHR RHR
Pump Solenoid
Wheel Wheel Wheel Wheel M Motor Valves
Speed Speed Speed Speed
Sensor Sensor Sensor Sensor
1 2 1 2 1 2 1 2

B/L W/L B/R W/R GR/L Y/L GR/R Y/R

5
4
1
2

27
26
23
24
ABS Control Unit

3
7
8

6
9

11
33
34
12
32
22
25

29
30
20
ML Model
Only
Triton ML-MN: ABS and ASTC Overview

B B L/B R L/O L/Y LG/R B/W W/G Y/B R B


L/B L/W L

To
1 To
Mitsubishi Triton ML-MN ABS Wiring Diagram

Easy Select
Diff Lock 4WD System
W/G Y/B
Stop System
Light
Fusible Link Box 1 2 3 2 2 19 17
(Mounted on positive Switch
L/B Rear Diff
battery terminal) 2 4WD
G Lock ABS Instrument
FL/22-50A Detection !
B/P Sensor Detection Cluster
R Switch
Switch
1 1 36
FL/21-30A
Relay Box B B B/W B/W R B
B/P
FL/23-120A F/12-15A
W/R 4WD Only

FL/20-100A F/3-40A
W L/W 7 Juction Box

FL/19-120A B B R B
L/W 1b
L/W 1 2 3 4 5 6 7 8
OFF
1 9 1011 12 13 1415 16
ON F/15-7.5A
W 2 L/B 4 8 B/W Diagnostic B
OFF
Battery Link
ON
Ignition
6 B/W
ST Switch W/B
F/12-15A
B/Y W 1 13 W/B

Tech Talk – January/February 2018


Triton ML-MN: ABS and ASTC Overview

Mitsubishi Triton ML-MN ABS ECU Connector and Pin Out Data

1 2 3 4 5 6 7 8 9 10
11 12
13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34

Back Probing View

Terminal Wire Colour Component Condition Voltage


1 GR/L LHR Wheel Speed Sensor While wheel is spinning Wave form
2 Y/L LHR Wheel Speed Sensor While wheel is spinning Wave form
Switch Depressed Battery Voltage
3 L/O Stop Lamp Switch
Switch Released 0V
4 W/L LHF Wheel Speed Sensor While wheel is spinning Wave form
5 B/L LHF Wheel Speed Sensor While wheel is spinning Wave form
6 L/B G Sensor Earth Always 0V
7 R CAN Bus Ignition ON Signal
8 B CAN Bus Ignition ON Signal
9 L/W G Sensor Signal Ignition ON 5V
11 B Earth Always 0V
Solenoid Valve Power Supply
12 R Always Battery Voltage
(FL 21 30A)
20 LG/R 4WD Detection Switch (ML Only) - -
Ignition ON, with ABS Light ON 2V or less
22 W/G ABS Warning Light
Ignition ON, with ABS Light OFF Battery Voltage
23 GR/R RHR Wheel Speed Sensor While wheel is spinning Wave form
24 Y/R RHR Wheel Speed Sensor While wheel is spinning Wave form
Ignition ON, with Brake Warning ON 2V or less
25 Y/B Brake Warning Light
Ignition ON, with Brake Warning OFF Battery Voltage
26 W/R RHF Wheel Speed Sensor While wheel is spinning Wave form
27 B/R RHF Wheel Speed Sensor While wheel is spinning Wave form
Ignition ON and Vehicle on a level
29 L G Sensor Output 2.4 – 2.6 V
surface
Rear Differential Lock Detection
30 L/Y - -
Switch
Ignition ON Battery Voltage
32 B/W ABS-ECU Power Supply (F15 7.5A)
Ignition START 0V
33 B Earth Always 0V
34 L/B Motor Power Supply Ignition ON Battery Voltage

Tech Talk – January/February 2018 4461


Triton ML-MN: ABS and ASTC Overview

Mitsubishi Triton MN ASTC Wiring Diagram Part 1

B/Y

1
LHF RHF LHR RHR Rear Diff
Wheel Wheel Wheel Wheel Lock Rear Diff
Speed Speed Speed Speed Detection Lock ECU
Sensor Sensor Sensor Sensor Switch
1 2 1 2 1 2 1 2 2 8 10
L/Y R/L

R/L
Rear
Differential
B/L W/L B/R W/R GR/L Y/L GR/R Y/R R/L B/Y Lock System
13

29

30

14

11

27

28

12

19

41
ASTC Control Unit
32

15

34

33

18

35

43

44
7
2

R B/Y W W/B Y L/O B/W W/G Y/B P P/B

4 1

ABS To L/O W/G Y/B P P/B


Motor Stop
Relay Lights 1
19 17 33 32
2 3
Stop
W/B Light TRC Instrument
R L W/B ABS ! ASC OFF
Fusible Link Box Switch Cluster
4 3
(Mounted on positive 2
ABS 36
battery terminal)
FL/21-30A
Fail P B/W B/W
Safe
Relay
FL/22-50A 2 1
L/B Y

Relay Box
FL/23-120A F/12-15A
B/W
W/R P

F/3-40A Juction Box


FL/20-100A 15
W L/W 7
12 19 18
FL/19-130A
L/W 1b B/W B/W B/W B/W
W L/W A
OFF 8
1
ON F/15-7.5A B/W B
2 L/B 4 6 B/W
OFF
Battery
ON
Ignition
ST Switch
F/21-7.5A
2 L/Y L/Y C
B/Y
F/12-15A
W 1 6 W/B W/B D

4462 Tech Talk – January/February 2018


Triton ML-MN: ABS and ASTC Overview

Mitsubishi Triton MN ASTC Wiring Diagram Part 2

B Hydraulic Unit

2
ASC Solenoid
Pump
OFF M Motor Valves
Switch
1

L/B
36

ASTC Control Unit

22
39

16

31

6
R/G B B R B

R/G R/G Steering


Manual
Only
Auto
Only
Ɵ° Angle
1 8 Sensor
Reverse 2 5 4 3
Light N D Inhibitor
R
Switch 2 Switch To To
P 1 B/W B B/P R/B Engine Engine
2 7 ECU ECU
B R

L/Y L/Y

R B

14 3 22 11 5 16
14

19 13
L/Y 15 4 10 21
B B R/L B/L

B/L R/L

A B/W B/W
B

B B/W B/W B
B R/L B/L
1 4 3 2
G and 1 2 3 4 5 6 7 8
Yaw 9 1011 12 13 1415 16
Sensor
C L/Y Diagnostic B/L W/B
Link
D W/B W/B

Tech Talk – January/February 2018 4463


Triton ML-MN: ABS and ASTC Overview
Mitsubishi Triton MN ASTC ECU Pin Out Data

1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46

Back Probing View


Terminal Wire Colour Component Condition Voltage
2 W ABS Motor Relay Coil - -
3 Y ABS Fail Safe Relay - -
6 R CAN Bus - -
Ignition ON, Stop Light Switch ON Battery Voltage
7 L/O Stop Light Switch
Ignition ON, Stop Light Switch OFF 1V or less
11 GR/L LHR Wheel Speed Sensor While wheel is spinning Wave form
12 Y/R RHR Wheel Speed Sensor While wheel is spinning Wave form
13 B/L LHF Wheel Speed Sensor While wheel is spinning Wave form
14 W/R RHF Wheel Speed Sensor While wheel is spinning Wave form
15 B/Y ABS Motor Relay Coil Always Battery Voltage
16 B Earth - -
18 W/G Instrument Cluster - -
Rear Differential Lock Detection
Battery Voltage
Switch OFF
19 B/Y Rear Differential Lock
Rear Differential Lock Detection
1V or less
Switch ON
22 B CAN Bus - -
27 Y/L LHR Wheel Speed Sensor While wheel is spinning Wave form
28 GR/R RHR Wheel Speed Sensor While wheel is spinning Wave form
29 W/L LHF Wheel Speed Sensor While wheel is spinning Wave form
30 B/R RHF Wheel Speed Sensor While wheel is spinning Wave form
31 B Earth - -
32 R Solenoid Valve Power Supply Always Battery Voltage
Ignition ON, ASC Switch OFF Battery Voltage
33 B/W ASTC ECU Power Supply
Ignition ON, ASC Switch ON 1V or less
34 W/B ABS Motor Relay - -
35 Y/B Instrument Cluster - -
36 L/B ASC OFF Switch - -
39 R/G Reverse Light Switch Ignition ON, In any position other Battery Voltage
than reverse
Ignition ON, In reverse 1V or less
39 R/G Inhibitor Switch Ignition ON, In any position other Battery Voltage
than reverse
Ignition ON, In reverse 1V or less
41 B/Y Rear Differential Lock ECU - -
43 P Instrument Cluster - -
44 P/B Instrument Cluster - -

4464 Tech Talk – January/February 2018


Triton ML-MN: ABS and ASTC Overview

Warning
If the battery has gone flat and you have jump-started the vehicle and started to drive without letting the battery recharge,
there is a chance that the engine will misfire or stop. This is due to the ABS / ASTC system consuming a significant amount
of current while it is going through its initial self-tests. There is not enough capacity while the battery is flat for this to occur
and the engine to run at the same time. Once the battery is fully charged this problem should not reoccur.

Under Bonnet Locations

WARNING:
Relays
ABS Motor Relay ABS Fail Safe Relay
To remove the
ASTC control unit NOTE: These relays
connector make sure are only fitted on the
that you pull the models with ASTC.
white (or grey) tab The workshop manual
all the way up before shows their location
trying to pull the to be near the ASTC
connector from the control unit. However,
control unit. the vehicle shown in
this article has them
mounted on the firewall.

ABS / ASTC Control Unit


Relay Box

Fuse 12 15A

Fusible
Link 3 40A

Front Wheel
Speed Sensor This article should have given you a good overview
of these systems, and be of assistance in diagnosing
Connectors and repairing any faults. For more information on
Mounted on chassis rail. the history of ABS development and operation, see
the March 1993 issue of Tech Talk.

For more information on Mitsubishi Tritons, log on


to Tech Online or call the Technical Advisory service.

Tech Talk – January/February 2018 4465

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