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Solar Energy 97 (2013) 460–473
www.elsevier.com/locate/solener

Optimization of an off-grid hybrid PV–Wind–Diesel system


with different battery technologies using genetic algorithm
Ghada Merei a,b,c,⇑, Cornelius Berger a, Dirk Uwe Sauer a,b,c
a
Electrochemical Energy Conversion and Storage Systems Group, Institute for Power Electronics and Electrical Drives (ISEA), RWTH Aachen University,
Jaegerstrasse 17–19, 52066 Aachen, Germany
b
Juelich Aachen Research Alliance, JARA-Energy, Germany
c
Institute for Power Generation and Storage Systems (PGS), E.ON ERC, RWTH Aachen University, Germany

Received 14 February 2013; received in revised form 26 June 2013; accepted 15 August 2013
Available online 25 September 2013

Communicated by: Associate Editor Mukund R. Patel

Abstract

The power supply of remote sites and applications at minimal cost and with low emissions is an important issue when discussing
future energy concepts. This paper presents the modelling and optimization of a stand-alone hybrid energy system. The system consists
of photovoltaic (PV) panels and a wind turbine as renewable power sources, a diesel generator for back-up power and batteries to store
excess energy and to improve the system reliability.
For storage the technologies of lithium-ion, lead-acid, vanadium redox-flow or a combination thereof have been considered. To be
able to use different battery technologies at the same time, a battery management system (BMS) is needed. The presented BMS minimizes
operation costs while taking into account different battery operating points and ageing mechanisms.
The system is modelled and implemented in Matlab/Simulink. As input, the model uses data of the irradiation, wind speed and air
temperature measured in 10 min intervals for 10 years in Aachen – Germany. The load is assumed to be that of a rural UMTS/GSM base
station for telecommunication. For a time frame of 20 years, the performance is evaluated and the total costs have been determined.
Using a genetic algorithm, component sizes and settings have then been varied and the system re-evaluated to minimize the overall costs.
The optimization has been also done for a site in Quneitra – Syria which has very good solar radiation that allows for the comparison
between two countries, as the weather data in the two countries differ greatly (different weather data).
The optimization results show that using batteries in combination with the renewables is economical and ecological. However, the
best solution is to combine redox-flow batteries with the renewables. In addition, a power supply system consisting only of batteries,
PV and wind generators may be applicable as well to satisfy the power demand.
Ó 2013 Elsevier Ltd. All rights reserved.

Keywords: Off-grid hybrid system; Battery management system; Energy cost; Genetic algorithm

1. Introduction equipped with renewable power sources (renewables) such


as wind turbines or PV panels may not only have smaller
Climate change, scarcity of resources and an ever impact on the environment, they can also be less costly.
increasing demand for electricity require new approaches The present study describes a model for a hybrid energy
towards powering electrical systems with less use of fossil system with renewable energy sources for the energy system
fuels. When properly designed, energy systems that are of a base station as used for example in telecommunication

⇑ Corresponding author at: Electrochemical Energy Conversion and Storage Systems Group, Institute for Power Electronics and Electrical Drives
(ISEA), RWTH Aachen University, Jaegerstrasse 17–19, 52066 Aachen, Germany. Tel.: +49 241 80 49308; fax: +49 241 80 92203.
E-mail address: batteries@isea.rwth-aachen.de (G. Merei).

0038-092X/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.solener.2013.08.016
G. Merei et al. / Solar Energy 97 (2013) 460–473 461

Nomenclature

A area swept through by rotor (m2) O&M Operation and Maintenance (€)
AC alternating current PN-DG nominal power of diesel generator (kW)
AFcycle ageing factor during cycling Pown static energy consumption (W)
AFfloat ageing factor during float life PPV output power of PV generator (W)
ANF annuity factor PV photovoltaic
ASL Above Sea Level PWind output power of wind turbine (W)
Bi benefit of battery technology i (€) R gas constant (8.314 J/mol.K)
BMS Battery Management System RBS Radio Base Station
C(s) battery capacity (Ah) Rc/d cell resistance during charge (c) and discharge
cp aerodynamic efficiency (d)
D rotor diameter (m) SOC State of Charge (%)
DC direct current SOC(s) actual state of charge (%)
EN,i nominal energy of the battery (kWh) SOC0 initial state of charge (%)
F Faraday constant (96,485 As/mol) SOCavg average state of charge (%)
GA Genetic Algorithm SOCopt optimal state of charge (%)
GSM Global System for Mobile SOH State of Health (%)
h hub height (m) T temperature (°K)
ha hectare = 10,000 m2 ti time period (a)
HAWT Horizontal Axis Wind Turbine TRX transceiver
Hdif diffuse irradiation (W/m2) UMPP voltage at maximal power point (V)
Hdir direct irradiation (W/m2) UMTS universal mobile telecommunications system
Href reflected irradiation (W/m2) Uz cell voltage (V)
Ht total irradiation on tilted surface (W/m2) v(h) wind speed [m/s] at hub height h
Hu heat value of diesel fuel (kWh/kg) v10 wind speed at height 10 m
Ia converter’s current (A) Vv output voltage (V)
Ieff(s) effective current used to charge/discharge the z number of exchanged electrons
battery (A) zp number of parallel connected panels
Iz cell current (A) Zreal net interest rate (%)
Kannuity annuity costs (€) zs number of serial connected panels
Ki amount of cash flows (€) a terrain roughness coefficient
Ki-batt deterioration cost of battery technology i (€) b tilt angle (°)
Kspez,i specific battery cost (€/kWh) d azimuth angle (°)
Ksys total system cost (€) DSOC depth of cycling (%)
Lfloat float life Dt time interval (10 min)
Lopt optimum float lifetime at SOCopt g total efficiency of generator and power converter
m_ B fuel consumption of diesel generator (kg/h) combined
MPP Maximal Power Point gDG efficiency of diesel generator
n number of the year ql air density (kg/m3)
PN nominal power of generator (W)

networks. Base stations are often studied in the context of power sources like PV by 2013, and further 40,000 base sta-
standalone energy systems since they are frequently tions will operate entirely in an off-grid mode (http://
installed at remote locations without easy access to the www.abiresearch.com, 2011).
energy grid. Another reason is that a large quantity of base Most studies about stand-alone energy systems for spe-
stations is typically needed to provide network coverage cific applications include a single storage technology (Bez-
and that their operation requires about 80% of the total malinovic et al., 2013; Borowy and Salameh, 1996;
network power consumption (Arnold et al., 2010). Koutrolouis et al., 2006; Kusakana and Vermaak, 2013;
Various articles discuss less polluting and more cost- Lagorse et al., 2009; Nfah and Ngundam, 2012; Testa
effective ways to power base stations (Arnold et al., 2010; et al., 2010), typically lead-acid batteries. However, with
Marsan et al., 2009). Some approaches have been imple- recent progress in other battery technologies, also lith-
mented. For example, in the US 295,000 grid-connected ium-ion and vanadium redox-flow batteries are viable
base stations are planned to be equipped with renewable alternatives (Vetter et al., 2005; Kaer et al., 2011). Hence,
462 G. Merei et al. / Solar Energy 97 (2013) 460–473

all three battery technologies have been included in this many (50°470 North, 6°040 East, 222 m ASL) and for
work. Furthermore, the energy management system does Quneitra – Syria (33°080 North, 35°490 East, 60 m ASL).
not control only power flow among the system compo- Using a 10 min interval, the system has been simulated
nents. It is also responsible for deciding at each time step for a time frame of 20 years. Then, system performance
which battery technology has to be charged or discharged. has been analysed and total operation cost have been com-
This paper presents a tool which has been developed to puted. Using a genetic algorithm, key parameters of the
be used for meeting the load demand in any region in the components and the system settings are then varied and
world due to the adaptability of the input data. It optimises the simulation has been repeated, with the goal to minimize
systems with different combinations of components and overall cost.
finds the optimal sizing and operation conditions. The At each point in time, the load needs to be covered and
main purpose is to supply the application with electrical therefore the equilibrium of generated, stored and used
power at the cheapest energy price. power needs to be satisfied
P PV þ P Wind þ P Batt þ P DG P P Load þ P loss ð1Þ

2. System topology and components PPV is the output power of PV generator, PWind the output
power of wind turbine, PDG the output power of diesel gen-
The system consists of a load profile representing a base erator, PBatt the input or output power of the batteries,
station, PV panels and a wind turbine as renewable power PLoad the load demand, and Ploss is the aggregated system
sources, batteries for storing excess energy and to improve power losses.
the system reliability, as well as a diesel generator for This is achieved by redirecting power from or into the
backup power. The PV panels, the wind turbine and the batteries using the control strategy implemented in the
three battery types are connected to a 48 V DC bus. A die- BMS. Furthermore the constraints for the model compo-
sel generator and the load are connected to a 230 V AC nents need to be fulfilled. In the following sections, we dis-
bus. The buses are joined through a bidirectional power cuss the components and the input and output data of the
converter. In order to use lithium-ion, lead-acid, vanadium model separately.
redox-flow batteries or a combination of them simulta-
neously, a battery management system (BMS) is needed. 2.1. Input data
It regulates the power flow by assessing the current state
of health (SOH) and the state of charge (SOC) of the bat- The input for the model uses a realistic load profile that
teries and the diesel generator (Fig. 1). the system needs to cover, as well as real environmental
The system model has been implemented with Matlab/ data to determine the contribution of the renewables
Simulink. Taking into account different battery operating towards the total power supply.
points and ageing mechanisms, the BMS chooses the cost The model uses the load profile provided by E-Plus
optimal storage technology. It also oversees the power GmbH & Co. KG, Potsdam for a GSM/UMTS base sta-
flows within the whole system and triggers the diesel tion (macro cell) with air conditioning (Menzel, 2010).
generator. The load is almost constant at 2750 W with a maximal
The load is assumed to be that of a rural UMTS/GSM deviation of 6%, see Fig. 2.
base station for telecommunication. The load profile has been provided for a time of 1 month
As further input, the model uses data of the insolation, in 15-min intervals. From this, a profile with 10 min inter-
wind speeds and air temperature for Aachen-Hörn, Ger- vals has been derived. In such systems less than 5% of the

Fig. 1. System components and topology.


G. Merei et al. / Solar Energy 97 (2013) 460–473 463

Fig. 2. Profile of the effective power of a Flexi GSM 9 TRX & Ultra Macro 3TRX and Ericsson RBS 3106 combined GSM/UMTS base station.

0.2 0.3

Relative frequency [-]


0.25

Relative frequency [-]


Relative frequency [-]

0.6
0.15
0.2

0.4 0.15
0.1

0.1
0.2 0.05
0.05

0 0 0
0 200 400 600 800 1000 1200 0 3 6 9 12 15 18 -10 -5 0 5 10 15 20 25 30 35 40
Global radiation [W/m2] Wind speed [m/s] Temperature [°C]

Fig. 3. Relative frequency of the irradiation, wind speed and air temperature in Aachen.

0.2 0.25
Relative frequency [-]

Relative frequency [-]


Relative frequency [-]

0.6 0.2
0.15

0.15
0.4
0.1
0.1
0.2 0.05
0.05

0 0 0
0 200 400 600 800 1000 1200 0 3 6 9 12 15 18 -10 -5 0 5 10 15 20 25 30 35 40

Global radiation [W/m2] Wind speed [m/s] Temperature [°C]

Fig. 4. Relative frequency of the irradiation, wind speed and air temperature in Quneitra.

power is consumed by the AC–DC converter, where the solar radiation data have been obtained from the website
power consumption of the feeder will not be regarded. SoDa for the year 2005 (soda-is.com, 2010). The following
Power supply and battery backup needs between 10% figures illustrate the relative frequency of the weather data
and 15% of the power depending on the employed (solar irradiation, wind speed and air temperature) in both
technology. Moreover the cooling system could consume sites (see Figs. 3 and 4).
between zero and 40% according to the site (Arnold
et al., 2010). 2.2. The photovoltaic panels
It is clear that the base station in Syria will have a higher
demand for cooling compared with the Germany location. The total irradiation on a tilted surface is composed
Nevertheless it was decided to use the same profile for both from the direct, the diffuse and the reflected part of the
locations, because it makes it easier to see how the tool insolation. The actual insolation depends on the diurnal
designs for the same load profile different systems based and annual path of the sun (Eq. (2)). The three parts have
on different weather conditions. been computed from the measured data of the global and
The values used for air temperature and the solar irradi- direct insolation taking into account the surface tilt angle.
ation (direct and global) as well as the wind speeds have
H t ðb; dÞ ¼ H dir ðb; dÞ þ H ref ðb; dÞ ð2Þ
been measured over 10 years in 10-min intervals for
Aachen-Hörn, Germany and have been provided by the Ht is the total irradiation on tilted surface, Hdir, Hdif, Href
Geographical Institute of RWTH. The temperatures range the direct, diffuse and reflected irradiation, and b, d are the
between 15 °C and 35 °C. The maximal wind speed is tilt and azimuth angle.
18 m/s. It is assumed that the PV generator always operates in
For the site in Syria (Quneitra) the wind speed and tem- maximum power point (MPP) condition. The module data
perature data was provided by the faculty of Mechanical has been taken from the data sheet of a Shell SM55 PV
and Electrical Engineering in Damascus University. The module.
464 G. Merei et al. / Solar Energy 97 (2013) 460–473

Fig. 5. Typical performance of the solar module at various level of irradiance and at various temperatures.

Using the temperature dependent MPP algorithms and


equations given by Sauer (1994) the current and the voltage
of one PV module relative to the solar radiation and tem-
perature have been determined. Other factors such as air
density, dust have been neglected. Then the total power
output has been computed according to
P MMP ¼ zP  I MPP ðT ; H t  Z S  U MPP ðT ; H t ÞÞ ð3Þ
PMPP is the power at the maximal power point (W), IMPP
the current at the maximal power point, temperature
dependent (A), UMPP the voltage at the maximal power
point, temperature dependent (V), zp the number of paral-
lel connected panels, and zs is the number of serial con-
nected panels. Fig. 6. Typical wind turbine power output with steady wind speed.
Therefore the total power output is essentially depen-
dent on key optimization parameters module area (peak
power) and the tilt angle as well as on the input data of wind speeds at any height h, the relationship given in Eq.
the insolation. The panels have assumed a lifetime of (5) has been used. Here the value 0.3 has been considered
20 years, so they do not need to be replaced within the sim- for a site in a small town with trees. Suitable values for
ulated time frame. other sites can be found in Kleemann and Meliß (1993):
The typical performance of the modelled solar module a
mðhÞ ¼ m10  ðh=10Þ ð5Þ
at different irradiations and different temperatures are
shown in Fig. 5. H is the hub height, v10 the wind speed at height 10 m, a is
the terrain roughness coefficient (0.3), and see Kleemann
2.3. The wind turbine and Meliß (1993).
The wind turbine will only generate power when the
As a second renewable power source, a micro Horizon- actual wind speed exceeds a cut-in velocity of 3 m/s. The
tal-Axis Wind Turbines (HAWT) has been considered. output power is then only limited by the nominal power
Wind power has been chosen to complement the PV gener- of the wind generator and that of the power converter.
ator for times when there is no insolation. At wind speeds higher than the cut-out speed of 25 m/s,
According to power transformation laws, wind energy is the power output is set to zero by stopping the electrical
proportional to the cube of the wind speed and also power to the 48 V DC. Fig. 6 shows the cut-in and cut-
depends on the swept area of the rotor. out speeds in the typical wind power curve for the wind tur-
bine .
1 3
P Wind ¼  cp  ql  A  mðhÞ  gðP =P N Þ ð4Þ The parameters for optimizing the settings of the wind
2 turbine are the rotor diameter, the hub height and the nom-
cp is the aerodynamic efficiency = 0.3, . . . , 0.5, ql the air inal power of generator and converter.
density = 1.26 kg/m3, A the area swept through by rotor
(m2), v(h) the wind speed (m/s) at hub height h, g the total 2.4. The diesel generator
efficiency of generator and power converter combined, and
PN is the nominal power of generator. A diesel generator has been used in this simulation as a
The experimental wind speeds used as input data for the backup solution. It is utilised when the power output of PV
model were measured at 10 m above ground. To obtain generator and wind turbine are both insufficient and when
G. Merei et al. / Solar Energy 97 (2013) 460–473 465

Fig. 7. Efficiency and specific fuel consumption of diesel generator.

all batteries are discharged. The generator’s efficiency depends strongly on the battery chemistry, the state of
depends strongly on the operation mode. All processes charge (SOC), the temperature and the state of health
inside the generator are optimised for full load. Here, the (SOH). Therefore for each battery an independent model
maximum efficiency is 30% and the internal combustion has been implemented. The battery models are discussed
is without residue. If the generator needs to deliver less in Sections 2.5.1–2.5.3 below. However, in all models, the
than the rated power incomplete combustion can occur state of charge (SOC) of the battery at time t has been com-
and efficiency decreases. Fuel consumption is calculated puted by the Coulomb counting method
as follows: Z
m_ B ¼ P DG =ðgðP DG =P N -DG Þ  H u Þ ð6Þ SOCðtÞ ¼ SOC0 þ ðI eff ðsÞ=CðsÞÞds ð7Þ

m_ B is the fuel consumption (kg/h), PN-DG the nominal


SOC0 the initial state of charge (%), C(s) the battery capac-
power (kW), gDG the efficiency (0.1, . . . , 0.3) (Degner,
ity (Ah), SOC(s) the actual state of charge (%), and Ieff(s) is
1998), and Hu is the heat value (kWh/kg).
the effective current used to charge/discharge the battery
The efficiency curve of diesel generator (Silva et al.,
(A).
2010) and the specific fuel consumption at different loads
Here, the effective current has been obtained from divid-
are illustrated in Fig. 7.
ing the battery power by the voltage and taking into
In addition to fuel consumption, the state of health
account electrical losses and additional losses due to gas-
(SOH) of the generator was determined. For this, a total
sing (lead-acid) or pumping losses (redox-flow).
of 20,000 operational hours before the generator needs to
In general, the performance of a battery depends on its
be replaced has been assumed. Starting the generator
nominal capacity and on operational factors such as SOC
causes greater degradation than normal operation. Hence,
limits and charge rates. Therefore, these are the optimiza-
for every start-stop cycle one additional hour has been sub-
tion parameters for each battery. For lead acid and lith-
tracted from the hour contingent.
ium-ion technology the battery power has been directly
The main parameter of the diesel generator is the nom-
correlated with the capacity. However, in case of the redox-
inal power. Since the diesel generator has been primarily
flow battery the nominal power can be optimised indepen-
used as backup power supply, the nominal power of the
dently from the capacity (see Section 2.5.3). Additionally
diesel generator needs to be at least the maximum load
the performance of the battery is affected by its state of
required by the system. However, the nominal power can
health. The state of health has been computed based on
also be larger in order to charge the batteries using the gen-
specific ageing data, the temperature and the actual usage
erator. The extend to which the batteries are charged by the
of the battery (see Section 2.6).
diesel generator is determined by the part load factor. This
factor is defined as the minimal power output as a percent-
age of the nominal power. It guarantees the operation of 2.5.1. The lead-acid battery
the generator above a minimum tolerated efficiency. Hence, The lead-acid battery is the oldest electrochemical stor-
along with the nominal power the part load factor can be age system that is technically relevant. Lead-acid batteries
optimised for the system. Also, to prevent frequent start- are very well understood, and their low cost renders them
stop-cycles, a minimum runtime of the generator has been attractive for many applications (Dürr et al., 2006; George-
defined and optimised. scu et al., 2010; Perrin et al., 2005; Rydh, 1999; Sauer,
2003). However, lead-acid batteries are considered to have
2.5. Battery models low energy density, poor efficiency and a relatively short
life span.
Three battery technologies have been used in this simu- In this work, the battery model proposed by Schiffer
lation simultaneously: lead-acid, lithium-ion, and vana- et al. (2007) was chosen. It includes the main ageing effects
dium redox-flow technologies. The battery voltage that occur in lead-acid batteries: sulfation, acid stratifica-
466 G. Merei et al. / Solar Energy 97 (2013) 460–473

2.5.3. Vanadium redox-flow battery


The vanadium redox-flow battery was first reported by
Skyllas-Kazacos et al. (1986). Two solutions of vanadium
species of different oxidation states are pumped through a
stack, thereby releasing or storing electrochemical energy.
Compared to other chemical storage technologies it has
very long life span, high storage efficiency and low cost.
This kind of battery also allows for independent design
of battery power and capacity. Despite its rather low
energy density and charge/discharge efficiency as well as
its narrow temperature window, it offers a promising alter-
native to the common lead-acid technology in stationary
applications (Kaer et al., 2011; Rydh, 1999).
The open circuit voltage is calculated with the SOC:
U OCV ¼ 1:4 V þ 2ðRT =zF Þ lnðSOC=ð1  SOCÞÞ ð8Þ
Fig. 8. Work flow of the used model for a lead-acid battery.
UOCV is the open circuit voltage (V), R the gas constant
tion and corrosion. The work flow is illustrated in Fig. 8 (8.314 J/mol K), T the temperature (°K), z the number of
below. electrons exchanged in the electrochemical reaction, F the
The specific parameters used for the model settings are Faraday constant (96,485 As/mol), and SOC is the state
based on actual measurements and product information of charge (%).
of six cell lead-acid battery OGi bloc 12V60 (batteries with The actual cell voltage is obtained taking into account
flat grid plates) by HOPPECKE Carl Zoellner & Sohn ohmic losses, which are proportional to the current:
GmbH, Brilon.
U z ¼ U OCV  Rc=d  I z ð9Þ
2.5.2. The lithium-ion battery Iz is the cell current (A) and Rc/d is the cell resistance during
Lithium-ion systems feature high energy density, high charge (c) and discharge (d).
cell voltage, low electrical losses and a life time of up to R is taken as 0.037 X and 0.039 X for charge and dis-
20 years. They are therefore currently used in many mobile charge respectively (Blanc and Rufer, 2008; Blanc, 2009).
applications, where weight is an issue. However, lithium- Losses due to over potentials are disregarded. For a 48 V
ion technology is costly and requires elaborate electrical battery 36 cells need to be connected in series.
and thermal management system due to safety issues (Mag- The efficiency of the battery is less than 80%, mainly
nor et al., 2009; Ozawa, 2009; Sen and Kar, 2009; Vetter because of pumping losses.
et al., 2005). In addition to its impact on battery efficiency, the flow
Our implementation of the battery model is based on rate has a large effect on battery temperature and therefore
measured impedance spectra of a VL45E lithium ion bat- on battery ageing. Battery ageing will lead to irreversible
tery by SAFT S.A., Bagnolet, France. ZARC elements rep- capacity loss and an increase of internal resistance.
resent the non-linear behaviour of the battery (Fig. 9)
(Buller, 2002; Buller et al., 2005). 2.6. Calculating the State of Health (SOH)
The voltage of one cell of the lithium-ion battery is com-
puted as a function of the SOC, the electric current and the Battery ageing depends on two main processes: cyclic
battery temperature. ageing and float ageing. Cyclic ageing takes place, while
Buller’s model does not take into account ageing effects. the battery is being charged or discharged. In this case ther-
Therefore, an ageing model was developed and added in mal and mechanical stresses lead to a deterioration of bat-
this study on top of the original model. It updates the tery properties. To estimate the effect of cycling aging
parameters battery capacity and cell resistance and then information about the average SOC and its amplitude is
derives an ageing factor that is used to determine the time needed.
for replacement of the battery. In case of not using a battery the properties may still
deteriorate due to chemical processes inside the battery.

Fig. 9. Equivalent circuit for the lithium-ion battery.


G. Merei et al. / Solar Energy 97 (2013) 460–473 467

These effects occur continuously and affect the process of (battery discharge) and power excess (battery charge) have
float ageing. Float ageing generally depends on the state been analysed separately. In the case of power shortage the
of charge (SOC) and the temperature a battery is stored at. management system chooses the battery with the least cost
In this study ageing is determined based on experimental to provide the demanded power. Battery cost has been
data for each battery technology. At different SOC levels determined with respect to cyclic battery ageing (cost of
and temperatures float ageing tests have been conducted. deterioration).
Also, batteries have been repeatedly charged and dis- K i-batt ¼ EN ;i  K spez;i =zcycle ðSOCavg ; DSOCÞ ð14Þ
charged at different average SOC levels and SOC ampli-
tudes (SOCavg, DSOC) until failure (Wöhler-Matrices). In Ki-batt is the deterioration cost of battery technology i (€),
the model for both processes an ageing factor (AF) is Kspez,i the specific battery cost (€/kWh), EN,i the nominal
introduced energy of the battery (kWh), SOCavg the average state of
charge (%), and DSOC is the cycling depth.
AFfloat ¼ Dt=Lfloat ðSOC;T Þ ð10Þ
Assuming that every charged battery (SOC > SOCmin) is
AFcycle ¼ 1=zcycle ðSOCavg ; DSOC;T Þ ð11Þ able to provide enough power to meet the load, only the
one with the least operating cost is chosen. Larger batteries
Dt is the time interval (10 min), Lfloat the float life, and zcycle cause greater cost. However, in a larger battery the same
is the number of possible cycles according to ageing data. current causes a smaller SOC amplitude and hence a smal-
At each instance one of the ageing processes dominates. ler impact on battery ageing.
Hence the actual state of health (SOH) can be calculated as: In the case of power excess (due to the diesel generator
Z
or the renewables) one or more batteries will be charged.
SOHðtÞ ¼ 1  maxðAFfloat ðsÞ; AFcycle ðsÞÞds ð12Þ
The decision, which battery is charged, is made by estimat-
ing the benefit that a recharge offers. This benefit is deter-
SOH = 0 corresponds to a capacity fade of 20% and a dou- mined on the basis of float life estimation. Each battery
bled internal resistance. The battery then needs to be has a technology specific optimum state of charge, at which
replaced. the maximum float lifetime Lopt is reached. For example a
lead-acid battery will achieve a long float life when stored
2.7. Converter model fully charged, whereas the optimum float lifetime of lith-
ium-ion battery will be reached at an SOC of around
In this system three converters were considered. A DC– 20%. The benefit, a battery provides, depends therefore
DC buck-converter with MPP tracker for the PV generator on its nominal energy and the current SOC.
and an AC–DC converter for the wind turbine were mod-
Bi ¼ EN ;i  K spez;i  ððLopt;i  Lfloat ðSOCÞÞ=Lopt;i Þ ð15Þ
elled to estimate power losses. The power losses during
converting can be classified into static and dynamic losses Bi is the benefit of battery technology i (€) and Lopt,i is the
and can be calculated to Sauer (2003): optimum float lifetime at SOCopt.
Due to limited charge acceptance rates it may be neces-
P loss-conv ¼ P own þ V v  I a þ Rv  I 2a ð13Þ
sary to charge two or more batteries at the same time.
Ploss-conv is the power losses of converter (W), Pown the sta- Hence, the battery with the largest benefit will be charged
tic energy consumption (W), Vv the output voltage (V), Rv first with the maximum possible charge rate. If there is still
the ohmic resistance (X), and Ia is the converter current excess power available, the next battery in line will be
(A). charged and so forth. The recharge beyond the optimum
Both converters can be optimised by varying the nomi- SOC does not normally occur. Further charging will only
nal power, which affects the efficiency and cost. take place, if all batteries have already reached their opti-
Also, a central bidirectional AC–DC converter that is mum SOC and there is still excess power.
able to transfer power in both directions has been mod- Especially for the lithium-ion battery with its low opti-
elled. It provides power at voltages of 48 V (DC) and mum SOC the algorithm would rarely lead to a charge over
230 V (AC) respectively. As mentioned above, the PV pan- SOC = 20%. Therefore, to actually use a larger share of the
els, the wind turbine and the three battery types are con- capacity an optimisable virtual state of charge is intro-
nected to a 48 V DC bus. A diesel generator and the load duced, which signals the system that the state of charge is
are connected to a 230 V AC bus. still below the optimum. According to this, regular
However, the nominal power of the central power con- recharges above the optimum SOC are possible without
verter needs to be at least as big as the maximum power changing the general algorithm.
demand and is therefore no optimization variable. For all batteries the state of health is subdivided into the
signals float ageing and cyclic ageing. If for one battery the
3. Management system accumulated factor for float ageing dominates over the fac-
tor for cyclic ageing, this particular battery will be favoured
The management system contains the control strategy for charging and discharging. This makes sure that there
for regulating the power flow. The cases of power shortage will be a guaranteed minimum usage of each battery.
468 G. Merei et al. / Solar Energy 97 (2013) 460–473

The management system also provides maintenance for The assumptions for the cost functions are summarised
the lead-acid battery. To reduce the effects of sulfation and in Table 1. In order to achieve realistic results, as much
acid stratification there will be an additional benefit in a price information as possible was accumulated. The cost
defined interval (e.g. 30 days) to fully charge the battery. functions have been derived from the collected data. The
cost of the tower of the wind turbine was computed assum-
4. Cost ing the following functions of the hub-height. Each func-
tion has been defined for a certain nominal power range
Net present value method was used to calculate the cost of the turbine.
of the entire system. This method allows for comparison of
0 < P wind 6 6 kW f ðhÞ ¼ 8:609h2  42:56h þ 2551 ð19Þ
cash flows, which are carried out at different points in time.
ð0:04492hÞ
These cash flows can be the capital (investment) cost of the 6 kW < P wind 6 15kW f ðhÞ ¼ 3724  e ð20Þ
components and the cost of operation and maintenance 15 kW < P wind 6 30 kW f ðhÞ ¼ 6543  eð0:02789hÞ ð21Þ
(O&M) as well as the cost of possible replacements. The
total cost equals the accumulated present values of The cost of the rotor (the blades) has been calculated as
payments: a function of the diameter in meters and is given in the fol-
X lowing equation:
K sys ¼ K i ð1 þ Z real ðti ÞÞti ð16Þ
f ðDÞ ¼ 44:03D2 þ 140:5D þ 72:91 ð22Þ
Ki is the amount of cash flows, Zreal the net interest rate
(5%), and ti is the time period. For the diesel consumption a relatively high price of
Annuity method has been also used to calculate the 1.6 €/l is assumed for Germany. This price was derived
energy cost. In this method the yearly amount of the pay- from a current 1.25 €/l price for the fuel and 0.35 €/l for
ment was calculated depending on the net value of the transportation and logistics.
investment. The difference between the net present value
and the annuity method is the annuity factor which 5. Optimization
depends on the interest rate and the time period (n).
Eq. (17) gives the relationship between the two methods: The concept of genetic algorithms (GAs) was first devel-
oped in the mid-seventies. It is a search method that imi-
K annuity ¼ K sys  ANF ð17Þ tates the principles of biological evolution (Renner and
ANF is the annuity factor; it can be calculated accord- Ekárt, 2003). Genetic algorithm can be used to efficiently
ing to the following equation: optimise multi-dimensional, non-linear engineering prob-
n n lems as shown in Badejani et al. (2007), Shahirinia et al.
ANF ¼ Z real  ð1 þ Z real Þ =ðð1 þ Z real Þ  1Þ ð18Þ (2005), and Suryoatmojo et al. (2008). This is especially
In the last equation, this factor is constant and therefore true for the case described here. With various constraints
the used calculation method does not play any role in the and no continuous derivatives this method provides an
optimization. easy way to come up with quick and feasible solutions.

Table 1
Cost assumptions of the optimised system.
Component Investment Annually cost (O&M) Replacement cost
PV system
1600 €/kWp 2% –
350 €/ha (lease)
DC–DC converter 200 €/kW 1% –
Wind turbine
Blades f(H) 2% –
Generator 2000 €/kW –
Tower f(H) –
AC–DC converter 200 €/kW 1% –
Batteries
Lead-acid 150 €/kWh 1% 80%
Lithium-ion 750 €/kWh 1% 80%
Redoxflow 150 €/kWh, 2000 €/kW (Dennenmoser, 2012) 2% 80% (stack only)
Diesel generator 1000 €/kW 2% 90%
Periphery
Installation & planning 20,000 €
Bidirectional converter 600 €/kW 1% –
G. Merei et al. / Solar Energy 97 (2013) 460–473 469

Since this method is well known and there are already Table 3
several commercial implementations available (for example Optimization options for the genetic algorithm.
Matlab, optimtool), all that is needed is to define the impor- Option Value
tant genes, a fitness function and constraints as well as to Generations 200
choose the population size, the number of generations Population size 150 individuals
and general options for the genetic operators. In Table 2 Creation function Constraint dependent
Fitness scaling Rank based, linear
the optimised genes and the constraints are listed. GA Selection function Roulette
chooses the optimal value of each parameter within the Elite count 1–3
defined upper and lower boundaries. The fitness function Crossover function Scattered
is the cost function (Eq. (16)) with the condition that the Crossover fraction 50–70%
load has to be covered at all times. Mutation rate 1–5%
All these parameters have direct or indirect impact on
the system cost. For example the installed power of the
PV panels, the nominal capacity of the batteries or
the hub height of the wind turbine have direct impact on R2011b with multiple processors on a scientific Windows
the cost and the system behaviour. Other parameters Server 2008 64-bit operating system. The applied options
like the tilt angle or the part load factor affect the system for the algorithm are shown in the following table (see
behaviour directly but have no direct influence on the cost. Table 3):
The optimization can easily be modified by changing the
constraints. For example the whole system could be 6. Results and discussion
installed in a natural reserve, where use of fossil fuel is
not allowed. Then all that is needed is to set the allowed The optimization results for different test cases are pre-
size of diesel generator to zero. Likewise, any component sented in the following sections. Firstly, the entire system
can be disregarded by changing the constraints. with all components was optimised, followed by a system
The optimization is conducted on the high performance without a diesel generator. The latter case is needed in nat-
computing (HPC)-cluster of RWTH Aachen using Matlab ural reserves and in areas where the use of diesel fuel is for-
bidden or transport is not possible and economically not
convenient. The third case does not consider batteries (no
Table 2
Optimization parameters and constraints of the system. storage system). Finally, in the last three cases, each system
uses only one battery technology (three optimizations).
Component Parameter Boundaries
Table 4 includes the different scenarios definition.
PV generator Peak power 0–30 kWp
In the following, the results for the first case will be dis-
Tilt angle 0–90°
Azimuth angle 30° to 30° cussed in detail. The results for the other cases will be all
DC–DC nominal power 0–30 kW presented in a table allowing for comparison among them.
Wind turbine Nominal power 0–30 kW
Rotor diameter 0–20 m 6.1. System with redox-flow, lead-acid and li-ion batteries –
Hub height 0–40 m scenario I
AC–DC nominal power 0–30 kW
Lead-acid battery Capacity 0–3000 Ah It is assumed that different storage technologies have
Minimum state of charge 0.05–0.6 been applied to store the excess energy and use it when it
Maximum state of charge Constant is needed (not enough energy generated by PV panels
(=1) and wind turbine to satisfy the power demand). However,
Interval between scheduled full 20–60 days
recharges
the optimization results show that the optimal storage sys-
tem is using just one battery technology which is the redox-
Lithium-ion battery Capacity 0-3000 Ah
flow battery with a capacity of 1460 Ah. The energy cost of
Minimum state of charge Constant
(=0.05) the optimal system is 0.65 €/kWh. Table 5 gives an over-
Maximum state of charge 0.7-1 view of the configuration.
Optimum state of charge 0.2-0.7
Vanadium redoxflow Capacity 0-3000 Ah
battery Table 4
Nominal power 0-10 kW Systems definition.
Minimum state of charge Constant Lead-acid Redox-flow Li-ion Diesel generator
(=0.05) p p p p
Scenario I
Maximum state of charge Constant p p p
Scenario II –
(=1) p
Scenario III – – –
p p
Diesel generator Nominal power 4–10 kW Scenario IV – –
p p
Part load factor 0–1 Scenario V – –
p p
Minimal runtime 0.5–5 h Scenario VI – –
470 G. Merei et al. / Solar Energy 97 (2013) 460–473

Table 5 here is to maintain the complete covering of the load


Optimal configuration (scenario I). demand (uninterrupted power supply UPS = 0). The load
Parameter Value need is met firstly by the output power of the renewables
Peak power of PV generator 14.7 kW then from the batteries and if the battery reaches its mini-
Nominal power of DC–DC converter 5.9 kW mal state of charge diesel generator starts to supply the
Inclination angle of PV panels 39° required power.
Azimuth angle 3° Since the system avoids using diesel frequently and for
Peak power of wind turbine 12.6 kW
Nominal power of AC–DC converter 9.6 kW
long periods, it can be seen in Fig. 12 (left) that the largest
Tower height 17 m part of the energy is produced by the wind turbine (49%).
Rotor diameter 14 m Energy generated by the PV panels has a share of 29%
Nominal power of diesel generator 5.13 kW and the diesel generator contributes 22%.
Minimal running time of diesel generator 50 min A comparison between the optimization results in
Partial load of diesel generator 85%
Battery capacity – Li-ion 0 Ah
Aachen, Germany and Quneitra, Syria was done. Fig. 12
Maximal state of charge (SOC) – Li-ion – shows at the right side the energy fraction provided from
Desired state of charge – Li-ion – the energy sources. The optimal solution for such a system
Battery capacity – lead-acid 0 Ah in Syria is a system using the PV alone as renewable energy
Minimal state of charge (SOC) – lead-acid – source and diesel generator as back-up system. This is
Interval between scheduled full recharges –
Battery capacity – redox-flow 1460 Ah
because the installation of the wind turbine is too expensive
Nominal power of the stack – redox-flow 3.3 kW compared to the PV and due to the very good solar radia-
tion (1300 kWh/kWp/a in Quneitra and 850 kWh/kWp/a in
Aachen). Another reason is the cheap diesel price (1.6 €/l in
Aachen and 0.35 €/l in Qunaitra).
The peak power of the PV generator is 14.7 kWp (which
The storage system satisfies the energy request for a per-
is equivalent to about 114 m2). Concerted to this, the nom-
iod of more than 20 h through redox-flow batteries (VRB).
inal power of the PV converter is 5.9 kW. That means at
Furthermore, two replacements for the redox-flow batteries
high insolation a big part of the solar energy is not used.
during the system lifespan have to be done. Genetic algo-
Above an irradiance of 240 W/m2, the PV generator alone
rithm selects the redox-flow batteries to be the optimal
is able to provide power to the load. The nominal power of
storage system in both countries.
the wind turbine amounts to 12.6 kW. A rotor with a diam-
The segmentation of the components costs is shown in
eter of 14 m makes this power available above a wind speed
Fig. 13 (left), whereas a synopsis of the investment and run-
of about 5.4 m/s. Due to the relatively low average wind
ning costs of the system with total cost of 258,841 €
speeds (3.5 m/s annual average) and the rare occurrence
(131,676 € investment cost and 127,164 € running cost) is
of wind speeds above 6 m/s (<20%) the power converter
given in Fig. 14.
has a power rating of 9.6 kW. This maximum power output
For the cost segmentation comparison, a similar figure
as well as the peak efficiency of the converter is reached for
for the system in Quneitra is added in Fig. 13 (right).
wind speed of around 5 m/s. For a wind speed of 5 m/s
The energy cost for the optimised system in Syria is
(and more) the wind turbine alone can ensure the power
0.34 € per kWh which is about the half of that in Aachen.
supply for the load. The turbine is mounted at a height
of 17 m. This way the cut-in speed is exceeded more often
than in a lower height.
The output power for both wind turbine and solar pan- 7. Comparison
els is shown in Fig. 10 over one month (January).
In order to show the behaviour of the optimised system, The following Table 6 summarises all the systems char-
Fig. 11 illustrates the hourly energy balance using the acteristics including the definition of the six system scenar-
resulting optimization parameters. The main condition ios, the components sizes, number of replacements and the

10 4000

8
Wind power [kW]

PV power [kW]

3000

6
2000
4

1000
2

0 0
0 10 20 30 0 10 20 30
time [day] time [day]

Fig. 10. Output power of wind turbine and PV over 30 days.


G. Merei et al. / Solar Energy 97 (2013) 460–473 471

Load Power / kW
3
2.8
2.6

PV Power / kW
4
2
0

Wind Power / kW
10
5
0

Diesel Power / kW
5

SOC [%]
100
50
0
UPS
1
0
-1
10 20 30
time [day]

Fig. 11. Behaviour of the optimised system over 30 days.

PV:
29%
Diesel:
22%
PV:
44%
Diesel:
56%

Wind: 49%

Fig. 12. Energy provided from diesel generator and the renewables in Aachen and Quneitra.

PV: 9%
PV: 14%

Wind:
23% VRB:
Diesel: 13%
47% Diesel:
63%

periphery:
VRB: 10%
15% Periphery: 6%

Fig. 13. Fraction of the component costs (investment + running costs) in Aachen and Quneitra.

costs. In addition two scenarios for Quneitra were added to It should be noted that using batteries in the hybrid sys-
compare different scenarios (scenario I and scenario III): tem makes the energy cost about 50% cheaper than depend-
The symbols used in the storage technology field indi- ing on diesel generator only. However the combination of
cate to the most important chemical component in the bat- three battery technologies is not advisable. The optimization
teries. Pb denotes lead acid, V vanadium-redox-flow and Li showed that using just one battery technology (redox-flow)
lithium-ion batteries. as a storage system is the most economical system.
472 G. Merei et al. / Solar Energy 97 (2013) 460–473

x 104
12
invest costs
running costs

10

Installation and Running Costs / Euro 8

0
Diesel PV Wind RedoxFlow Pb Li-ion Converter

Fig. 14. Investment and running costs of the system components.

Table 6
Systems properties.
Property Unit Scenario I all Scenario Scenario Scenario Scenario Scenario Syria all possible Syria
possible batteries II III IV V VI batteries scenario III
Storage technology – Pb/V/Li Pb/V/Li – Pb V Li Pb/V/Li –
Using diesel – Yes No Yes Yes Yes Yes Yes Yes
Nominal Capacity kWh 0/70/0 882/244/55 –/–/– 150 70 18.3 0/55/0 –/–/–
Peak power – PV kW 14.7 27.8 14.1 12.8 14.7 14.7 12.4 10.6
Nominal power DC–DC kW 5.9 14.5 3.2 11.1 5.9 3.7 5.2 4.7
Nominal power – wind kW 12.6 22.6 12.2 13.2 12.6 8.7 0 0
Nominal power AC–DC kW 9.6 24.5 10 11.2 9.6 7.8 0 0
Battery lifetime a 5 18/14/4 - 5 5 6 9.5 -
Replacements diesel – 2 0 5 1 2 3 5 5
Investment costs k€ 131.67 471.68 91.01 171.06 131.67 135.39 76.68 41.7
Running costs k€ 127.16 62.46 273.55 99.66 127.16 151.99 60.15 102.55
Total cost k€ 258.84 534.15 364.56 270.73 258.84 287.39 136.83 144.23
Energy cost €/kWh 0.65 1.35 0.91 0.68 0.65 0.72 0.34 0.36

Using renewable energies in combination with batteries lithium-ion batteries). The optimization was done for six
to assure the reliability is the most ecological system with different scenarios with different system configurations.
0% emission. It is however expensive (1.35 €cent/kWh). The results show that combining the batteries with the
Comparing the systems using one battery technology, renewable energy systems is effective, economical and eco-
redox-flow system is the cheapest technology (0.65 €/kWh), logical. However, using a combination of more than one
followed by the lead acid system (0.68 €/kWh) and finally battery technology as energy storage (PV, wind turbine,
the most expensive system is that with Li-ion batteries diesel and batteries) is not favourable. Instead, the optimi-
(0.72 €/kWh). zation results showed that using only redox-flow batteries
The last column shows the system properties and the is the best system (the same optimization result for Aachen
costs for a site in Quneitra with a relatively cheap energy and Quneitra).
cost of 0.34 €/kWh. In the situation where diesel generators are not allowed
(natural park or difficulty in tanking), a combination of
8. Conclusion and outlook three battery technologies is an optimal solution for the
stand-alone hybrid system.
In this study, a hybrid system consisting of PV panels The cheapest system with a low energy cost of
and a wind turbine as renewable energy sources, batteries 0.65 €/kWh in Aachen and 0.34 €/kWh for Quneitra is
for energy storage and diesel generator as a back-up system the system using redox-flow battery as a storage system.
was optimised using genetic algorithm. Initially three differ- As a future work the system needs to be validated using
ent battery technologies in combination with the renewable measured data and price data of real installations. Then,
energy sources were considered (lead acid, redox-flow and the calculation tool presented in this work is very valuable
G. Merei et al. / Solar Energy 97 (2013) 460–473 473

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