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MASTER PRODUCTION SCHEDULE FOR X1

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 50 20 100

Item Lead Time On Hand


X1 (A) 1 50
B1 2 20
B2 2 20

Given :
Setup cost $ 200
Holding Cost $10 per week
Stockout Cost $10 per week
Your job is to develop on ordering plan and cost for :

a. Lot for Lot

PART : X1 LEADTIME : 1 ON HAND : 50

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 50 20 100
Scheduled receipts
Projected on hand 50 50 50 50 0 0 0 0
Net requirements 0 0 20 100
Planned order receipts 0 20 100
Planned order releases 0 20 100

Holding Cost = 3 X $10 = $30


Setup Cost = 2 X $200 = $400
Total Cost X1 = $400 + $30 = $430

PART : B1 LEADTIME : 2 ON HAND : 20

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 20 100
Scheduled receipts
Projected on hand 20 20 20 20 20 0 0 0
Net requirements 0 100
Planned order receipts 0 100
Planned order releases 0 100 100

Holding Cost = 4 X $10 = $40


Setup Cost = 1X $200 = $200
Total Cost B1 = $200 + $40 = $240

PART : B2 LEADTIME : 2 ON HAND : 20

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 40 200
Scheduled receipts
Projected on hand 20 20 20 20 20 0 0 0
Net requirements 20
Planned order receipts 20
Planned order releases 20 200

Holding Cost = 4 X $10 = $40


Setup Cost = 2 X $200 = $400
Total Cost X1 = $400 + $40 = $440

Total Cost lot-for-lot = $430 + $240 + $440 =$1110

b. EOQ

Average Weekly Gross Requirements = 170/7 = 24,285714 ≈ 24


Setup cost $ 200
Holding Cost $10 per week
Stockout Cost $10 per week

EOQ = √ 2DS/H
√ 2×24×200/10
√ 960 = 30,98386677 ≈ 31

PART : X1 LEADTIME : 2 ON HAND : 50

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 50 20 100
Scheduled receipts
Projected on hand 50 50 50 50 0 0 9 9
Net requirements 0 0 20 91
Planned order receipts 0 31 93
Planned order releases 0 31 93

Holding Cost = 5 X $10 = $50


Setup Cost = 2 X $200 = $400
Total Cost X1 = $400 + $50 = $450

PART : B1 LEADTIME : 2 ON HAND : 20

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 31 93
Scheduled receipts
Projected on hand 20 20 20 20 20 20 20 20
Net requirements 11 73
Planned order receipts 31 93
Planned order releases 31 93

Holding Cost = 7 X $10 = $70


Setup Cost = 2 X $200 = $400
Total Cost X1 = $400 + $70 = $470

PART : B2 LEADTIME : 2 ON HAND : 20

Period (Week) 1 2 3 4 5 6 7
Gross Requirement 62 186
Scheduled receipts
Projected on hand 20 20 20 20 20 20 20 20
Net requirements 42 166
Planned order receipts 62 186
Planned order releases 62 186

Holding Cost = 7 X $10 = $70


Setup Cost = 2 X $200 = $400
Total Cost X1 = $400 + $70 = $470

Total Cost EOQ = $450 + $470 + $470 =$1390

Total lot-for-lot sebesar $1110 dan total EOQ sebesar $1390 dengan menggunakan metode MRP

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