Beruflich Dokumente
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O F F I C I N E
PESCE
OFFICINE PESCE S.n.c.
Reg. Giarone - 14051 Bubbio (AT)
Tel. 0039.0144.83385 - Fax 0039.0144.83455
www.officinepesce.com
E-mail: info@officinepesce.com
OPERATION AND
MAINTENANCE
MANUAL
PG 97/M4
S E M I - A U T O M AT I C C O R K I N G
AND FILLING MACHINE
O F F I C I N E
PESCE
The manufacturer
OFFICINE PESCE S.n.c.
Reg. Giarone - 14051 Bubbio (AT)
Tel. 0039.0144.83385 - Fax 0039.0144.83455
CERTIFIES
that semi-automatic corking and filling machine described in this manual:
Model PG 97/M4
Serial number
Year of construction
Voltage V Frequency Hz
to which this certificate applies, complies with the principal safety requirements
contained in EEC Machinery Directive 98/37,
EEC Directive 89/336 relating to electromagnetic compatibility,
EEC Directive 73/23 relating to low tension.
UNI EN 292/1
UNI EN 292/2
UNI EN 294
CEI EN 60204
This certification is rendered invalid by any modifications carried out on the machine
without the manufacturer’s authorisation
Manager
(Giuseppe Pesce)
This manual provides all the information you require to operate and maintain your
machine. Its efficiency and endurance will depend on the quality of maintenance
and care in its utilisation.
Before leaving the production facility, this particular model was subjected to
stringent checks to guarantee maximum reliability, however, it will be necessary to
check that no structural damage occurred to the machine during transport that
could prejudice its functioning and safety.
This manual forms an integral part of the machine and must therefore accompany
the machine for the duration of its life.
Should the manual be lost or damaged, a replacement copy must be requested
from OFFICINE PESCE.
The subjects discussed in the manual are those specifically required by “EC
Directive 98/37” and later amendments, and the technical specifications are those
supplied by the manufacturer at the time of compilation of the manual.
This manual should be stored in a place where it will be accessible for all
machine operating and maintenance staff.
The Court of ASTI (Italy) is the competent body in the case of any disputes.
1 Information section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Identification of main components . . . . . . . . . . . . . . . . . . . 2
1.2 Manufacturer identification data ....................3
1.3 Identification plates .............................4
1.4 Expected uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Environmental conditions required . . . . . . . . . . . . . . . . . . . 5
1.6 Noise levels ..................................5
1.7 Technical specifications ..........................6
1.8 Storage .....................................6
1.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.10 Guarantee ...................................8
1.11 Persons authorized to operate the machine . . . . . . . . . . . . . 9
1.12 Accessories supplied with the machine . . . . . . . . . . . . . . . 10
2 Safety section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Safety labels and signs . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Safety and protection devices . . . . . . . . . . . . . . . . . . . . . 17
2.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6 Applicable directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.7 Reference regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Maintenance section
5.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Informative notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Information
Section 1
1
1.1 Identification of the main components
(Machine exterior)
J 7
A
A
9 2
3
8
4
K
L P
N M O
OFFICINE PESCE
MODEL
SERIAL No.
YEAR OF MANUFACTURE
Volt Hz Weight Kg
BUBBIO (AT) Italy
Tel. 0039.0144.83385 - Fax 0039.0144.83455
This particular model of machine has been designed and built and protected for
use in filling and corking of bottles containing only still wines (non sparkling).
Any use other than that specified, or the use of materials of different size or of dif-
ferent type are considered INAPPROPRIATE.
The machine is in any case intended for professional industrial use.
To ensure proper operation of the machine, it must be placed under shelter from
the elements (rain, hail, snow, mist, dust in suspension, etc), with an ambient
temperature of between 5ºC and 45ºC and relative humidity not exceeding 70%.
The work area must be clean, adequately lit and clear of explosive gasses.
The phonometric tests carried out on this particular model gave an acoustic
radiation pressure of:
Lpa < 70 db
Weight Kg 250
Height mm 2100
Width mm 1600
Depth mm 600
Pneumatic feed bar 4 ÷ 6
1.8 Storage
Open the mobile guards and remove all the foreign materials from the machine,
then clean the surfaces.
With the aid of a paintbrush, coat all the mechanical parts, including the fixing
devices, with a protective lubricant, to be removed with an alkaline degreaser
(Sodium Hydroxide) before a possible re-installation.
Lubricate the mechanical parts.
Coat the surfaces with a protective lubricant.
Assemble the parts and fix them on suitable pallets, referring to the delivery
packing list and keeping to the machine transporting instructions.
Spread packets of hygroscopic salt with Silica Gel around the pallets.
Store in a sheltered area, protected from the elements and with a temperature of
between 0ºC and 40ºC, placing the parts so as to avoid dust accumulation.
1.9 Disposal
Disposal occurs at the end of the machine’s life cycle, which under normal
operating and maintenance conditions has a life span of more than ten years.
When disposing the machine at the end of its life cycle, all the components must
be disposed of in appropriate rubbish dumps in keeping with the legislation in
force.
Recover any used oils and deliver them to the applicable collection centres.
Before disposal, plastic or rubber parts, as well as electrical and electronic
components must be separated.
The parts made entirely of plastic, aluminium and steel can be recycled if taken to
appropriate collection centres.
The guarantee expires in the case of repairs being carried out by unauthorised
third parties, or where equipment or accessories are used that are not supplied,
recommended or approved by OFFICINE PESCE, or where it is ascertained that
the machine’s serial number has been removed or altered during the guarantee
period.
The guarantee does not include possible cleaning of the moving parts.
The purchase receipt must be shown to the technical staff carrying out the repairs,
or must accompany the machine sent for repairs.
The Court of Justice of ASTI is the competent body in the case of any disputes.
After having received all the required instructions contained in this manual, the
following are the only people that may work on the machine:
- Safety Manager
The safety Manager, according to European Directive 89/391 EEC (Workplace
Safety) acknowledged in Italy as Decree Law of 12/11/1994, is responsible for
safety measures and risk prevention in the company.
The Safety Manager will ensure that all persons operating the machine have
received all the relevant instructions contained in this manual.
- Operator
The operator must have experience, obtained under the guidance of expert staff.
He may only carry out those operations specifically allocated to him in this manual.
Operation of the machine by untrained persons is to be avoided under no
circumstances whatsoever.
- Manufacturer
For any other operation not specified in this manual or assigned to a person other
than the abovementioned, OFFICINE PESCE must be contacted.
1 2 3 5
D 5
11
2.1 Safety information
In terms of Law 626/94, the Safety Manager is obliged to inform the workers
regarding the risks related to the utilisation of the machine.
In addition, he is obliged to arrange for the training of workers until they are able
to ensure their own safety and that of others.
A lack of respect for the basic rules and precautions could result in accidents during
the operation, maintenance or repair of the machine. Accidents can often be avoi-
ded by recognising potentially dangerous situations before they occur. The opera-
tor must be aware of potential dangers and must have the necessary training,
ability and tools to carry out the tasks correctly.
The safety precautions and warnings are contained in this manual as well as on
the product itself.
If these danger messages are ignored, the operator could have with serious
consequences for himself and others.
Warning!
Non-observance of these warnings could cause injuries to the operator.
Beware!
Non-observance of these warnings could cause damage to the machine.
OFFICINE PESCE can not foresee every conceivable situation in which there may
be a potential hazard.
The warnings in this publication and on the product are not all inclusive.
In the event that instruments, procedures, work methods or technicians not
specifically recommended by OFFICINE PESCE are employed, it is necessary to
ensure that there is no danger for oneself or others.
Warning!
The following instructions cannot prevent all possible dangers that could be
encountered when operating the machine. They must be supplemented by the
common sense and experience of the operator, these being the only sure way to
avoid accidents.
Additional safety instructions, specific to the various operations, are listed in
each section.
• During specific operations, the presence of a technician assistant may be
required.
This is allowed only if the assistant and the operator work together in full view
of each other. The responsible operator must however check that the assistant is
working in conditions of safety.
• If an unexpected operation or intervention is being carried out, following a
procedure not included in the manual, OFFICINE PESCE must be consulted
prior to proceeding.
A
• No person, other than the operator, or animal may be allowed within the
operational range of the machine at any time.
• In the case where the Client installs an accessory not supplied by OFFICINE
PESCE on the machine, a check must be carried out to ensure compliance with
the safety conditions required by EEC Machine Directive 98/37. In any case,
OFFICINE PESCE denies liability for possible problems resulting from the use of
this part.
• The machine must not be operated in a corrosive or explosive environment.
• Keep the machine clear of foreign objects such as debris, oil, tools and other
objects that could damage the machine’s operation and cause injury to persons.
• Floors that are oily, wet or greasy can be the cause of accidents. Clean and dry
floors immediately of any liquid or grease patches that occur during any work
carried out on the machine.
• Avoid using flammable or toxic solvents such as petrol, benzene, ether or
alcohol for cleaning.
• Avoid prolonged contact with the solvents and inhalation of their fumes.
Avoid their use in proximity of open flames or heat sources. Ensure adequate
ventilation.
• Prolonged overloads or breakdowns can cause overheating of the electric
motors and electrical equipment, resulting in the emission of harmful fumes.
Switch off the power immediately and do not approach the machine without first
having eliminated such fumes by means of adequate ventilation.
F • In case of fire, never use jets of water on the machine, but rather a CO2 fire
extinguisher. CO2.
• Responsibility for the various activities involved in the machine’s operations must
be clearly established, as indicated in the chapter “People authorised to operate
the machine”.
• The manual must always be kept at hand so that it can be consulted to check the
correct operating cycle whenever in doubt.
Should this manual be lost or damaged, a replacement copy must be requested
from OFFICINE PESCE.
• Remember that whenever a red warning light comes on, it indicates a fault in the
machine and therefore, the type of fault must be identified prior to proceeding.
• Do not touch electric wires, switches, buttons, etc. with wet hands.
• On the control panel there is a red, mushroom head emergency button that will
stop the Class 0 machine as required by UNI-EN60204.
Labels containing safety signs and/or messages are applied to the machine.
Warning!
Ensure that all safety messages are legible.
Clean the labels using a cloth, soap and water. Never use solvents, diesel oil or
petrol.
Replace damaged labels, obtainable from OFFICINE PESCE.
If the label is on a machine part that is being replaced, ensure that a new label
is applied to the replacement part.
Warning!
The wearing of cut resistant/non-slip gloves and safety mask are compulsory.
1
3 2 1
2 3
SEMI-AUTOMATIC CORKING AND FILLING MACHINE PG 97/M4
OFFICINE PESCE FORBIDS THE REPRODUCTION OR DISCLOSURE TO THIRD PARTIES
16
2.4 Safety and protection devices
The emergency button stops all movement of the machine, but does not interrupt
the voltage to the electrical panel.
Magneto-thermal switches
Warning!
The components indicated are of particular importance for safety. In case of fai-
lure or wear, their replacement must be carried out using parts provided or
authorised by the manufacturer.
The detailed Risk Analysis undertaken by the manufacturer, stored in the technical
file, has enabled the elimination of the majority of risks related to the machine
utilisation conditions.
The manufacturer recommends strict compliance with the instructions, procedures
and recommendations contained in this manual, as well as to the safety regulations
currently in force, including the use of safety devices, both those fitted to the
machine and the personal ones.
Warning!
As a precautionary measure in the interests of safety, the operation of safety
devices must be checked regularly.
It is strictly forbidden to carry out any mechanical, electrical or pneumatic
modifications, so as not to create additional dangers or unforeseen
consequential risks.
Warning!
Before connecting up to the power supply, ensure that the AC current at the
installation point does not exceed that shown on the circuit breaker switches. If
this is not the case, the user must provide, at his expense, appropriate limiting
devices.
Warning!
It is expressly prohibited to remove the safety stickers and/or warning signs
from the machine.
The manufacturer denies any responsibility for the safety of the machine where
this provision is disregarded.
Warning!
Exposure of persons to the moving parts of the machine may create dangerous
situations for their safety.
It is strictly prohibited to start the machine up until the fixed protection devices
supplied have been properly installed.
It is strictly prohibited to tamper with or remove and guards fitted to the
machine.
Illumination
NFX35-003 - DIN 5035
Transport
UNI 6720 - UNI 9151
Protection
UNI EN 294 Safety distances to prevent upper limbs from coming within
reach of danger zones.
Pneumatic system
PrEN 983 Safety requirements for pneumatic systems.
Noise
UNI 7712 Assessment of noise in work areas.
Electromagnetic compatibility
89/336/CEE European directive relating to electromagnetic compatibility.
23
3.1 Transport
It is the Customer’s duty to ensure that the strength of the support surface is
sufficient to carry the weight of the machine. (Weight 250 Kg).
When moving the machine using a lift trolley, raise the load 200mm from the
ground and tilt it backwards.
Take into account the height of the work area when lifting loads.
Before starting to move, ensure that the passage is clear and that there are no loose
objects on the machine.
Before attempting to move the machine, the following initial preparations must be
carried out:
• check that the machine is released from the floor
• remove all the removable parts
• block all moving parts to avoid damage in transit
• utilise lifting equipment that is adequate for the stated weight
• empty the wine tank completely
Beware!
Before commencing with the placement, a preliminary visual scan of the
machine must be carried out to identify any damage sustained during the
transport stage.
Warning!
Only suitably trained and experienced persons may carry out electrical
connections.
- Insert the electrical plug of the wine suction pump (not supplied) into the
appropriate outlet.
A) Plug with blue cap into single-phase.
B) Plug with red cap into three-phase.
- Insert the machine’s electrical supply plug into the appropriate outlet.
NB: the supply voltage and frequency must be the same as those indicated on the
EC Mark label (C).
A B
- Connect the bottle corking unit’s start pedal by inserting the appropriate plug
into outlet (D) on the side of the machine.
Warning!
Connection to the pneumatic system must be carried out by specialised
personnel, in accordance with the provisions of the laws relating to safety and
accident prevention in the workplace. During the connection operation, the
appropriate personal protective equipment must be utilised.
To ensure the correct operation of the machine, the pneumatic supply system must
be able to supply at least 0.3 litres per second of compressed air at a pressure of
4 – 6 bar.
The size of the pipe supplying the line must be at least 3/8”.
Insert and fasten the machine’s suction pipe (not supplied) to point (E) shown in the
figure.
Warning!
The pump’s plug must be inserted into the outlet mounted on the machine (see
section 3.3).
Having completed all the connections described in the previous section, start the
machine and immediately check that the motor’s direction of rotation is the same
as that shown by the arrow on the motor, which is visible with the front cover
removed.
If this is not so, stop the machine immediately and invert the phase wires.
Check that all the machine units are correctly fitted, aligned with the drive shafts,
connected and securely fixed.
Check that all the utilities, both electrical and pneumatic, are correctly connected.
Check that there are no mechanical problems, foreign objects in the machine’s
operating range, end-of-run or incorrectly placed guards.
Check the safety systems: accident prevention and emergency accessories, control
devices.
Check that the working area is clear of obstructions (cables, pipes, etc.) that could
be a hindrance and a danger for the workers.
Ensure that the main control panel, the indicator lights and the correlation between
command and action function correctly.
Warning!
The electrical and pneumatic and hydraulic connections must be made by
persons qualified to assemble and maintain the machine, and they must be
provided with the necessary personal protective equipment.
Check that there are no air leaks at the joins, valves and filters.
The assembly and adjustment of equipment must be carried out with the
machine stopped and with power sources deactivated.
In order to avoid any danger to people or damage to the machine, before
starting any activity related to adjusting or setting up the machine and
equipment, ensure that the work area is free of people or tools and that there
are no hindrances.
Remove lid (D) and carefully clean the upper reservoir (E) using products that
conform with directives applicable to foodstuffs.
Warning!
Utilisation of the machine by unauthorised persons is forbidden.
Operators and maintenance staff carrying out approved activities on the
machine must be adequately trained in the use of personal protective equipment
such as safety shoes and gloves, which allow them to avoid the dangers arising
from those activities.
31
4.1 Description of the controls
7 7
2 3 4
Warning!
Ensure that the floor of the working area is free of oil stains.
There must be no foreign bodies on the machine.
The spacers (A) on all taps can be replaced with others of different heights. By
varying the height of the spacers, the wine level inside the bottle can be adjusted.
4 spacers are supplied with the machine.
15 mm
By loosening knob (C), the bottle-centring unit (D) can be adjusted backwards or
forwards within the corking area.
E
E
F
Warning!
On completion of the adjustment operation, replace the Plexiglas guard, fixing
it with the safety screws.
Warning!
During the work cycle there may be two operators present, one to load bottles
onto the support trays and one to do the corking.
Warning!
The operator must ensure that there are no other persons or animals in the
operating field.
There must be no foreign objects on the machine.
• Turn the main switch to the “I” position. The white pilot (1) light will light up
indicating the presence of voltage at the machine.
• Place the bottles on the trays and pull the tray lifting levers
The bottles can be removed one at a time and placed on the trays in the corking
section.
Remove hands from the bottle and press the pedal to insert the cork.
Warning!
The use of non-slip cut resistant gloves is recommended.
If, during the corking operation, a cork should become jammed or break, the
following procedure should be followed:
- Switch off the supply of power to the machine by setting the main switch to the
“0” position.
I
0
- Manually rotate the drive shaft fan (C) in the opposite direction to that shown
by the arrow. This serves to open the jaws of the corking unit.
Note!
The maintenance technician must record all
maintenance carried out on the machine in an
appropriate register.
41
5.1 Informative notes
This section contains a description of the essential checks and maintenance required
to keep the machine operating properly.
• Mechanical maintenance
• Electrical systems maintenance
It is the specific duty of the Safety Manager to ensure the professionalism and
competence of abovementioned persons.
- Arrange for the work area to be cleared of materials and extraneous personnel.
- Ensure that the tools required by the maintenance technician are close at hand
and in good condition.
- Check that the lighting is adequate and, if necessary, provide 24 Volt mobile
lamps.
- Ensure that the maintenance technician is equipped with the approved personal
protective equipment required for the particular operation (gloves, safety glasses,
shoes, etc.).
- Ensure that the maintenance technician has carefully read the instructions in this
manual and knows the functioning of the machine well.
- Disconnect the electrical and pneumatic feeds from the machine, leaving it in a
safe state.
Work on the motors or other electrical components may only be carried out by the
Maintenance Electrician, appropriately trained and authorised by the Safety
Manager.
Warning!
After every completion of maintenance, the Safety Manager must ensure the
safety status of the machine and the protection devices.
Maximum reliability and minimal maintenance costs are the result of a planned
maintenance and inspection programme, scrupulously followed throughout the life
of the machine.
Always use tools in good condition and designed for the task. The use of tools that
are inappropriate and inefficient could cause serious damage.
Never interfere with the adjustment or positioning of the end-of-run micro switches,
unless absolutely necessary for repairing a fault. Tampering with them may cause
serious damage to the machine.
During disassembly, mark each part relative to the others, to ensure their correct
re-assembly later.
Before assembling a unit, always lubricate the interior parts and their contact
surfaces with a film of oil. Replace all seals and gaskets with original parts before
reassembling the components.
Always check the presence of earth connections and their compliance with
regulations.
Before starting the machine, always ensure that maintenance staff is at a safe
distance, and that no materials or tools have been left near the machine.
Before commencing inspection and maintenance operations, all the dirt on the
machine must be carefully removed by means of suction and with appropriate
solvents.
Clean off all traces of stubborn dirt using a soft, dry cloth that does not leave
threads, or with a very flexible bristled brush.
If the dirt is encrusted and difficult to remove using cloths or dry brushes, use a
suitable, non-flammable liquid solvent with a low toxicity level.
Warning!
Utilise cleaning solvents away from open flames and ensure good ventilation of
the area.
Avoid prolonged exposure of personnel to solvent fumes.
Disregard for these rules could cause injury to personnel.
Warning!
Do not use high-pressure jets of water for cleaning purposes.
At the end of the working cycle, remove the lid and clean the inside of the
reservoir thoroughly, utilising a product that conforms with directives applicable to
foodstuffs.
Warning!
All the operations described must be carried out with the main switch in the “O”
position and locked with a padlock to prevent inadvertent re-activation.
The key to the padlock must remain with the maintenance staff.
Before re-starting operations, recheck the entire system in accordance with the
Start-Up procedures.
After every maintenance operation, execute a number of manual test cycles to
check that the cycle functions correctly.
Disregard for these rules could cause serious injury to personnel.
Cleaning staff is forbidden to remove machine safety devices.
- Undo and remove the screws holding the Plexiglas cover of the bottle-corking
unit.
Remove the Plexiglas cover (A).
- Lubricate the slide guides of the clamp inside the cork compression unit.
Warning!
Utilise only OENOLOGICAL GREASE FOR FOODSTUFFS.
Once this operation is completed, replace the small steel cover, as well as the
Plexiglas cover.
Warning!
Once this operation is completed, replace the cover, fixing it with the safety
screws.
The order for spare parts can be sent via fax, using a photocopy of the attached form, via Internet
or by post.
FAX 0039.0144.83455
@ E- ma il info@officinepesce.com
49
Spettable:
ADDRESS
SPARES
DEST.
CITY/TOWN PROVINCE
COUNTRY TEL.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
PART ID No.
DESCRIPTION Qty.
Warning!
Components subject to wear by the nature of their function must be checked at
very short intervals, and replaced as soon as they show significant signs of
wear.
The manufacturer has designed and built the machine to last for a reasonable
period, keeping in mind the Customer’s normal working conditions. It is however
necessary to very carefully check all these components periodically.
If “mechanical cracks” or either permanent or cyclical structural distortions are
encountered, immediately contact the manufacturer and specialist technicians who
will take the necessary actions.
Electric cables lose their insulation properties over time, particularly if exposed to
heat, humidity and low temperatures.
Check their integrity with the help of technical experts.
All electrical components with mechanical parts that move during the work cycle
(buttons, selectors, relays, etc.) are guaranteed by the manufacturer for a certain
number of cycles, which, although high, is not unlimited.
Frequently check their condition and consult the technical experts for their possible
periodic replacement before the expiry of their guaranteed life.
MOTOR 380 V 1 Hp
CYCLE-START PEDAL