Service Manual AUTOLOG

autoLog™
Autotransfusion System
Service Manual
autoLog™
Service Manual
autoLog™ AUTOTRANSFUSION SYSTEM SERVICE MANUAL
SCOPE
This manual is intended for use by qualified Biomedical Technicians involved with the operation
and maintenance of the Medtronic autoLog™ Autotransfusion System. For further information,
please contact Medtronic Cardiac Surgery, 1-800-433-4311, or your local Medtronic Cardiac
Surgery Service representative.
The Operator’s Manual must be reviewed and understood prior to any attempts to service the
autoLog™ Autotransfusion System.
PROPRIETARY INFORMATION
The entire contents of this manual are copyrighted and are the property of Medtronic, Inc. No part
of this manual may be used or reproduced in any form or by any means, or stored in a database
or retrieval system, without the prior written authorization of Medtronic, Inc.
SPECIFICATIONS
Technical data, features and options referenced in this manual are based on the information
available at the time of printing. Medtronic, Inc. reserves the right to change specifications without
notice.
i
WARNINGS, CAUTIONS AND NOTES
In the preparation of this manual we have grouped certain information within the following
categories as related to accepted industry standards.1
WARNING Advises against certain procedures or actions that could result in severe injury or
death to the patient or operator. Please give WARNINGS careful attention.
CAUTION Advises against certain procedures or actions that could cause damage to the
equipment, and there are minimal possibilities of personal injury to the patient or
operator.
NOTE Provides information that is useful in clarifying a procedure or technique related to

the operation of the equipment.
1. Preuss, C.F. 1986. Warnings and Instructions: How Much Is Enough? HIMA Seminar on Medical Devices and
Diagnostics and The Product Liability Dilemma, 17-18 Nov.
ii
w WARNINGS AND PRECAUTIONS
General Warnings and Precautions:

1. The autoLog™ must not be used in the presence of flammable agents.
2. Do not use the autoLog™ at temperatures higher than 30°C. Operation of the autoLog™ at
temperatures over 30°C may cause overheating of the centrifuge, which could cause
hemolysis.
3. Plastic materials used in the autoLog™ and its disposable kits may be sensitive to chemicals
(such as solvents and certain detergents). Under certain adverse conditions exposure to these
chemicals (including vapors), may cause the plastics to fail or malfunction.
4. Treat all blood and fluids using Universal Precautions (Bloodborne Pathogen Precautions).
5. Inside the autoLog™ cabinet there are various electrical components and wiring. Physical
contact with any of these components while the unit is plugged in could result in severe
electrical shock. Always turn off and unplug the unit prior to working inside the cabinet or
changing any fuses. For continued protection against risk of fire, replace fuses only with the
same type and rating of fuse. Internal grounding is provided for safety.
6. Leakage current is a primary indicator of electrical shock hazard to personnel making contact
with any exposed portion of the equipment. Each autoLog™ is checked during the final quality
inspection to verify that leakage current is less than 300 µA for 110V systems, and less than
500 µA for 220V systems. The owner or operator should have leakage current checked at
least twice a year or as required by the operating facility’s biomedical engineering department
or other qualified service technician. In addition, particular attention should be given to
checking the leakage current after an event such as a fluid spill or major voltage surge in the
power source has occurred, or after any machine repair.
7. It is important that the autoLog™ be maintained in good working order and calibrated on a
regular basis. Otherwise, a reduction in the accuracy of a measuring function (such as RPM)
may occur.
8. The operator should be aware that even small, rapidly rotating parts have enough dynamic
energy to cause severe injury if clothing, jewelry, etc., is caught in the rotating parts. Do not
attempt to defeat, remove, or override any of the safety mechanisms on the autoLog™.
1
TECHNICAL INFORMATION
Technical Data
• Operating Features
Centrifuge - 0 - 10,000 RPM (± 5%)
Fluid Pump - 0 - 600 ml/min (± 5%)
Clamps - electromechanical, cam actuated
Vacuum - 150 - 210 mmHg (200 - 280 mBar)
Operating Safety Features - centrifuge cover sensor, air detector, tubing placement
verification, watchdog timer
Clamp Valve Head - FILL
- WASH
- EMPTY
• Working Dimensions - width: 33 cm (13")
- depth: 22 cm (9")
- height: 75 cm (30")
• Transported Dimensions - width: 77.47 cm (30.50")
- depth: 55.87 cm (22.00")
- height: 53.33 cm (21.00")
• Weight - 35.6 Kg (78 lb.)
• Transported Weight - 40.2 Kg (88 lb.)
• Cabinet Material - all stainless steel, opens up completely
• Rated Voltage (switchable) - 110 VAC
- 220 VAC
• Rated Frequency - 50-60 Hz single phase
• Rated Current - 1.6 Amp @ 110/120 VAC
- 0.8 Amp @ 220/240 VAC
• Plug and Power Cord - power cord - 2 wire + earth conductor
- power cord - 10' (3.1 m)
- 3 prong hospital grade (USA models only)
• Temperature Limits - operational: 10°C - 30°C (50°F to 86°F)
- storage: 5°C - 50°C (41°F - 122°F)
• Humidity Limits - operational: 10 to 95% non-condensing
- storage: 10 to 95% non-condensing
3
• Leakage Current - <300 µA, under single fault condition (per UL2601
Standard)
- <500 µA, under normal condition; <100 µA under fault
condition (per IEC601-1 Standard)
• Electromagnetic Compatibility - Meets requirements of CISPR 11 (EN 55011), Class B, for
Industrial, Scientific, and Medical Equipment.
- EN 60601-1-2 - Medical electrical equipment
Part 1: General Requirements for Safety
Section 1.2 Collateral standard: Electromagnetic
compatibility - Requirements and tests, 1993.
• Product Safety - Underwriters Laboratories (UL), UL 2601-1, Standard for
Medical Electrical Equipment,
Part 1: General Requirements for Safety.
- IEC 601-1, Medical Electrical Equipment,
Part 1: General Requirements for Safety.
• Classification - Class I, Type B, Ordinary, Continuous Operation
4
SYSTEM BLOCK DIAGRAM
BLOCK DIAGRAM
VACUUM
AC POWER
MOTOR
MAIN CENTRIFUGE
POWER LAMP
SUPPLY
COOLING FAN
I/O BOARD MICROPROCESSOR

BOARD
CENTRIFUGE HALL
MOTOR SENSORS
PUMP
PUMP MOTOR MOTOR
ENCODER
VALVE
MOTOR
CENTRIFUGE
LEVEL SENSOR BOWL COVER
SENSOR
AIR BUBBLE
DETECTOR
VALVE
KEYPAD/DISPLAY POSITION
SENSOR
SELFSTART VALVE CARD
Figure 3-1. Functional block diagram of the autoLog™
7
SYSTEM BLOCK ANALYSIS
I. Power Supply
AC power is applied to the machine through the power entry module. This module contains
two input fuses and the voltage selector. The output of the voltage selector is applied to the
primary of the transformer. The secondary of the transformer operates at a constant 220VAC
level regardless of input voltage selection. The secondary is applied to a line filter. The output
of the line filter is applied to the +24Vdc power supply and to the vacuum pump switch. The
output of the vacuum pump switch is applied to the vacuum pump. See Figure 3-2.
TRANSFORMER MAIN
POWER
SUPPLY
POWER
(+24 VDC)
ENTRY LINE
MODULE FILTER
MAIN
POWER
SWITCH
VACUUM
PUMP
SWITCH
VACUUM
MOTOR
Figure 3-2. Power supply block diagram

II. Display
The display is capable of giving output information only. The display is directly controlled by
the I/O Board. See Figure 3-3.
III. Keypad
The I/O Board monitors the keypad activity. If a switch on the keypad is depressed, the I/O
Board recognizes this and sends information to the display via the Command Card Board. See
Figure 3-3.
DISPLAY
I/O
BOARD
KEYPAD
COMMAND CARD BOARD
Figure 3-3. Keypad and display block diagram

IV. Centrifuge Activation
Centrifuge activation is controlled by the I/O Board. Before the I/O Board activates the
centrifuge motor, it first checks to see that a kit is in place. The centrifuge cover sensor must
be activated before centrifuge activation can begin; otherwise a message will be displayed
“Kit not Installed ” and the I/O Board will cancel the centrifuge activation. See Figure 3-4.
CENTRIFUGE
I/O VALVE
COVER
BOARD CARD
SENSOR
Figure 3-4. Centrifuge cover sensor block diagram
8
Once the I/O board verifies that the centrifuge cover is closed, it now checks for a kit in the
Valve (see Figure 3-5). The Valve sensor located on the Valve Card also must be activated
before centrifuge activation can begin; otherwise a message will be displayed “Insert Kit in
Valve ” and the I/O Board will cancel the centrifuge activation.
I/O VALVE VALVE

BOARD CARD SENSOR
Figure 3-5. Valve sensor block diagram
Once the I/O Board verifies that a kit is in place, it now sends power to operate the centrifuge
motor. See Figure 3-6.
I/O CENTRIFUGE
BOARD MOTOR
Figure 3-6. Centrifuge motor block diagram
V. Fluid Pump Activation

The Fluid Pump Motor is controlled by the I/O Board. The I/O Board determines the direction
and speed of the Fluid Pump Motor. The speed of the fluid pump motor is monitored by an
encoder mounted to the end of the motor. This allows the I/O Board to monitor the speed of
the fluid pump and to also show the amount of volume being pumped by the fluid pump on the
display. See Figure 3-7.
FLUID FLUID PUMP

I/O
PUMP MOTOR
BOARD
MOTOR ENCODER
Figure 3-7. Fluid pump motor block diagram
VI. Air Bubble Detector

The air bubble detector is monitored by the I/O Board. The air bubble detector monitors the
disposable tubing for presence of air. See Figure 3-8.
9
I/O AIR BUBBLE
BOARD DETECTOR
Figure 3-8. Air bubble detector block diagram
VII.Level Sensor
The level sensor monitors the blood level in the centrifuge bowl during the FILL cycle and the
WASH cycle. This allows the I/O board to know when to switch the machine from FILL to
WASH and when red blood cells are spilling into the waste bag during the WASH cycle. See
Figure 3-9.
I/O LEVEL
BOARD SENSOR
Figure 3-9. Level sensor block diagram
VIII. Valve Activation

The valve motor is controlled by the I/O Board. Before the I/O Board activates the valve
motor, it first checks to see that a kit is in place. The valve sensor must be activated before
centrifuge activation can begin; otherwise a message will be displayed “Kit Misinstalled In
Valve” and the I/O Board will cancel the valve motor activation. See Figure 3-10.
VALVE
I/O VALVE
SENSOR
BOARD CARD
Figure 3-10. Valve sensor block diagram
The clamp motor rotates until the Valve Sensor locates the WASH position on a slotted
cylinder spinning on the valve motor. This slotted cylinder passes through three photo sensors
enabling it to detect what position it is in. After the WASH position is found, the I/O Board then
rotates the fluid pump motor counterclockwise (CCW) to prime the saline line with saline.
Once a sufficient amount of blood is detected by the self start sensor, the valve motor rotates
to a position which enables blood draw from reservoir. If another position is required, the I/O
Board rotates the valve motor until the appropriate slot is detected on the slotted cylinder.
10
autoLog™ System Block Diagram
Display Fluid
Valve Pump
Self start Air Sensor Card Motor
Centrifuge Lid Sensor
Tubing
Command Clamp Encoder
Card
Centrifuge
Lamp
J1 J4 J5
J2
J6 J11
J7
Centrifuge
J3 J8 J12
J9
J17 J10 J13 Level Centrifuge

Sensor Motor
J14
MPU I/O Board
Main
Cooling
Power
Power Fan
Supply
AC Entry Line
Input Module Filter
Main
Fuses Power Vacuum
Switch Motor
Transformer Vacuum
Pump
Switch
Figure 3-11. autoLog™ system block diagram
11
A B C D E
LTR REVISIONS SIGNATURE DATE
U?
4 1 20 4
C2+ C1+
+ C? 2 19 + C?
10uF GND VCC 10uF
3 18
C2- C1-
VCC
4 17
C? VSS VDD C?
+ +
10uF 5 16
Rx1 DO1 10uF
6 15
Tx1 DI1
7 14
Rx2 D02
8 13
Tx2 DI2
9 12
Rx3 DO3
10 11
Tx3 DI3
J6
I/O Board, Sheet 1
MC145407 J19
CTS B To Display
J6.01
17
3 J19.04 TxD 16
3
TxD B J6.10 J19.05 Test (RTS) 20 Fluorescent Display
RTS B J6.12 J19.01 Busy (CTS)
19
VCC J19.19 VCC 13
J19.13 GND
Go_key/ J6.12
Stop_key/ J6.10
Plus_key/ J6.08
FCT_key/ J6.06
Go_led J6.11
Stop_led J6.09
Plus_led J6.07
FCT_led J6.05
VCC J6.10 VCC

GND J6.10
2 2
VCC
2
D4 D3 D2 D1
LED LED LED LED
R? R? R? R?
1
R R R R
FUNCTION PLUS STOP GO
S4 S3 S2 S1
Medtronic, Inc.
1
1 Blood Management
18501 East Plaza Drive
Parker, CO 80134 1
Schematic, Display Interface

Size DWG NO Rev
B
AD5102 B
Scale Sheet
1 of 1
13
A B C D E
14
10 9 8 7 6 5 4 3 2 1
RN1
1K?
D D
8
7
6
5
4
3
2
1
VCC
J18
COVER
VCC J18.01 VCC
J18.03 GND
J18.02 C Open
VCC
V5
C - C
OPI8013
VCC
V4
-
OPI8013
VCC
V3 J7
I/O Board, Sheet 2
+ J7.01 GND
J7.02 (KEY)
J7.03 KitinV
- J7.04
J7.05
R
KitinP
OPI8013
J7.06 W
B VALVE DISK B
J7.07 C Open
J7.08 H
VCC J7.09 VCC
J7.10
VCC
V2
-
OPI8013
KIT IN VALVE
VCC
V1
+ Medtronic, Inc.
1 Blood Management
Parker, CO 80134
A - A
OPI8013
KIT IN PUMP Schematic, Valve Card

Size DWG NO Rev
B
AD5101 B
Scale Sheet
1 of 1
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1

RanDesign April 21 '98
C
D D
POWER ENTRY MODULE

X901 X902 J13
F1
4AT
RED BLACK P P' 5 4 +24 VDC 3
S1 C1
YELLOW 8 1 0.3uF
220 VAC E FILTER POWER I/O
BLUE 10 3 LP1 SUPPLY BOARD
60 VAC
F2
4AT
BROWN BLACK N N' 3 5 5
C C
110 VAC
220 VAC
FAN
Voltage Selector
S2 C2
12 5 0.3uF
VACUMM PUMP
7 14 LP2
60 VAC
CENTRIFUGE LAMP
B SWITCH PCB B
Medtronic, Inc.
A
1 Blood Management
Parker, CO 80134 A
Schematic, Autolog Pwr Conn

Size DWG NO Rev
B
AD5099 C
Scale Sheet
1 of 1
15
10 9 8 7 6 5 4 3 2 1
16
10 9 8 7 6 5 4 3 2 1
J1 LTR REVISIONS SIGNATURE DATE

J2 RS232 CH.A
DUAL RS232 PORT TO DIAGNOSTIC
TO/FROM PROCESS.BOARD OR PRINTER
TxD A J2.01 J1.01
RxD A J2.02 J1.02 RxD A
RTS A J2.03 J1.03 TxD A
CTS A J2.04 J1.04 GND
GND J2.05 J1.05 GND
TxD B J2.06 J1.06 GND
D D
RxD B J2.07 J1.07 RTS A
RTS B J2.08 J1.08 CTS A
CTS B
GND
J2.09 VCC J1.09
J1.10
VCC J6
J2.10 COMMAND
J6.01 GND
J6.02 RxD B
J3 J6.03 RTS B
J6.04 CTS B
FROM PROCESSOR BOARD U1 J6.05 FCT_led
2 18
AirDet/Test/ J3.01 1A1 1Y1 J6.06 Fill_key/
4 16 Display Interface Card
Valve OFF J3.02 1A2 1Y2 J6.07 Plus_led
6 14
Fill/Empty/ J3.03 1A3 1Y3 J6.08 Plus_key/
8 12 J6.09
Pump OFF J3.04 1A4 1Y4 Stop_led
11 9
Brake / C ON/ J3.05 2A1 2Y1 J6.10 Stop_key/
13 7 J6.11
Buzzer/ J3.06 2A2 2Y2 Go_led
15 5 J6.12
25mS J3.07 2A3 2Y3 Go_key/
17 3 VCC
24V OFF J3.08 2A4 2Y4 J6.13 VCC
VCC J6.14 TxD B
1 20
11
13
15
VCC
1
3
5
7
9
1G VCC
19 10
2G GND
LD1 VALVE OFF (Sheet 3)
10
74HC240
1
2
3
4
5
6
7
8
9
HLMP6208 FILL/EMPTY (Sheet 4)

PUMP OFF (Sheet 4)
C C
RN1
2
4
6
8
10
12
14
16
4.7K BRAKE ON (Sheet 3)
BUZZER (Sheet 5)
25mS (Sheet 5)
10
1
2
3
4
5
6
7
8
9
24V OFF (Sheet 5)
RN11 PWMP (Sheet 4)
1K PWMC (Sheet 3)
RN10A
U2 NOT INSTALLED 470 VCC
2 18 1 2
FCT_led/ J3.10 4 1A1 1Y1 16 4 3
Plus_led/ J3.20
6
1A2 1Y2
14 6 5 R26
Stop_led/
Go_led/
J3.30
J3.40
8 1A3
1A4
1Y3
1Y4
12 8 7 2.2K J5
11 9 AIR DETECTOR
PWM P/ J3.18 2A1 2Y1
13 7 J5.01 Test/AirDet/
PWM C/ J3.38 2A2 2Y2 AIR
15 5
2A3 2Y3 J5.02 Air Alarm
VCC 17 3 VCC DETECTOR
2A4 2Y4 J5.03 VCC
J5.04 GND
1 20
11
13
15
VCC
1
3
5
7
9
1G VCC
19 10
10
1
2
3
4
5
6
7
8
9
2G GND
74HC240 LD2 J4
RN2 HLMP6208 SELF START
B 4.7K B
J4.01 GND
2
4
6
8
10
12
14
16
J4.02 Wait
VCC J4.03 VCC
10
J4.04
1
2
3
4
5
6
7
8
9
R22 24V J4.05 24V
RN12 10K
1K
TO PROCESSOR BOARD U3 NOT INSTALLED R11 C22

18 2 2.2K 0.1uF
Wait J3.11 1Y1 1A1
16 4
Air alarm J3.12 1Y2 1A2
FCT_key/ 14 6
J3.13 1Y3 1A3
Plus_key/ 12 8
J3.14 9 1Y4 1A4 11
Stop_key/ J3.15 2Y1 2A1
Go_key/ 7 13 P OK (Sheet 4)
J3.16 2Y2 2A2
P OK 5 15
J3.17 2Y3 2A3
3 17 FPUMP (Sheet 2, 4)
FP J3.19 2Y4 2A4
20 1
11
13
15
VCC
1
3
5
7
9
VCC 1G VCC
10 19
LD3 GND 2G Medtronic, Inc.
HLMP6208 74HC244
1 Blood Management
10
1
2
3
4
5
6
7
8
9
A
Parker, CO 80134 A
RN14
2
4
6
8
10
12
14
16
4.7K
Schematic, I/O Board
10
1
2
3
4
5
6
7
8
9
RN3
1K Size DWG NO Rev
B
AD5100 B
NOT INSTALLED
Sheet 1, I/O Buffers Scale Sheet
1 of 5
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
24VS
1
D D
2 J12 + M1
POWER VALVE VALVE MOTOR
4 J12.01
J12.02
A
5
VALVE OFF
-
(Sheet 1) UDN2950
RN13 U18
3
4.7K
I I
J7
10
9
8
7
6
5
4
3
2
1
VALVE CARD
J3 VCC
J7.01 GND
TO PROCESSOR BOARD
J7.02
U4 VALVE CARD
J7.03 KitinV
18 2 J7.04 R
R J3.21 1Y1 1A1
16 4
W J3.22 1Y2 1A2 J7.05 KitinP
14 6
H J3.23 1Y3 1A3 J7.06 W
12 8
C C Open J3.24 1Y4 1A4 J7.07 C Open C
9 11
C OK J3.25 2Y1 2A1 J7.08 H
7 13 VCC
24V OK J3.26 2Y2 2A2 J7.09 VCC
5 15
Cdir J3.27 2Y3 2A3 J7.10
3 17
ValveInt* J3.29 2Y4 2A4
VCC 20 1 (Sheet 3)
VCC 1G C OK
10 19 8 9
11
13
15
24V OK (Sheet 5)
1
3
5
7
9
GND 2G
CDIR (Sheet 3)
74HC244 U9D
LD4
HLMP6208 +5VREG
14
U8C
J17
11 THERMOSTAT NOT INSTALLED
2
4
6
8
10
12
14
16
10 12 10 11 GND
J17.01
13
10
J17.02
1
2
3
4
5
6
7
8
9
U9E
J17.03
MC14073B
7
J17.04 HighT
RN4
1K THERMOSTAT
NOT INSTALLED 12 13
U9F
J3.09 MC14069
U5
B 18 2
J10 B
Kit in P J3.31 1Y1 1A1 R27 OPTICS
16 4
Kit in V J3.32 1Y2 1A2 10K
14 6 J10.01 GND
High T J3.33 1Y3 1A3 OPTICAL
12 8 J10.02 No Spill
No Spill J3.34 9 1Y4 1A4 11 LEVEL
Pfill J3.35 2Y1 2A1 VCC J10.03
7 13 C26 SENSOR
FP J3.36 2Y2 2A2 J10.04
5 15 0.1uF 24V
FCentri J3.37 2Y3 2A3 J10.05 24V
3 17
24V OK J3.39 2Y4 2A4 R19
VCC 20 1 2.2K LEVEL SENSOR
VCC 1G
10 19
11
13
15
1
3
5
7
9
GND 2G
LD5 74HC244
HLMP6208
PFILL (Sheet 4)
FPUMP (Sheet 1,4)

2
4
6
8
10
12
14
16
FCENTRI (Sheet 3)
10
1
2
3
4
5
6
7
8
9
RN5 Medtronic, Inc.
1
1K Blood Management
A
Parker, CO 80134 A
NOT INSTALLED

Size DWG NO Rev
B
AD5100 B
Sheet 2 - Valve Driver Scale Sheet
2 of 5
17
10 9 8 7 6 5 4 3 2 1
18
10 9 8 7 6 5 4 3 2 1
24VS
D D
9
5
1
+5VREG 0.1uF
RN6E C13 I HA
HB
14
1K
HC
10
6
2
C32 .01uF
3 4 H H H
BRAKE ON VCC
C33 .01uF
(Sheet 1) U9B GND
11
12
N S
MC14069 C34 .01uF U17
7
S N
RN7A
U14 1 2 3 J14
POWER A
1 24 5 6 7 CENTRIFUGE
BT CT
TP6 C35 2 23 9 10 10
AT BRAKE J14.01 SC
4
0.1uF J14.02 A B
U12 3 22 6 J14.03
FWD/REW 120 B
RN7B 9 C
J14.04 C
8 1 4 21 4 3 1K 2
VCC C SA AB RN6B
R24 7 2 5 20 3 4 1K 5 CENTRIFUGE MOTOR
C
391K GND B SB BB RN6D
C
+5VREG 6 3 6 19 7 8 1K 8
RT/CT A SC CB
U9C C9 5 4 7 18 C11
14
FOUT A ON/BRAKE VC 15V

MC14069 1nF
TP5 8 17 24V MPM3003
1
5 6 REF OUT VCC
MC33039P
PWMC R5 9 16
3
(Sheet 1) 5.6K SENS GND

CW C12 0.1uF
10 15 L2
7
OSC INV SENS 1uH/6A

R4 RN7D
P3 2 11 14 8 7 VCC
100K ERR OK
475K C8 12 13 1K
.01uF INV ERR PWM IN
1
C7 R9
0.1uF MC33035P 1K
R8
1M
C10
R10
0.015/3W
R6 C6 .01uF
47.5K 0.1uF
B I J9 B
TP4 CENTRIFUGE
C OK J9.01
J9.02
(Sheet 2) SA
J9.03
VCC J9.04 VCC
J9.05 GND
J9.06 SB
J9.07 SC
J9.08
J9.09
CDIR J9.10
(Sheet 2)
R32
100K
8
U20B
9 13
S
FCENTRI D Q MC14013BCP
(Sheet 2) 11
CLK Medtronic, Inc.
1
C40 12 Blood Management
Q
R
1000pF 18501 East Plaza Drive

Parker, CO 80134
10
A A

Size DWG NO Rev
B
AD5100 B
Sheet 3 - Centrifuge Driver Scale Sheet
3 of 5
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
24VS
9
5
1
C29 C30 C31 0.1uF
RN8E C27 I
TP11 .01uF .01uF .01uF 1K
VCC
10
6
2
D U11 D
1 14
1 14 R30
2 13
3 2 13 12 10K
11
12
U16
3 12
4 11
C19 C20 R20 4 11
5 10
330pF 0.1uF 39.2K 5 10 R31 RN9A
6 9 15V
6 9 10K
7 8 10K U13 1 2 3
7 8
R18 1K
J11
LM2907N 1 24 5 6 7 POWER
BT CT PUMP
TP13 TP12 2 23 9 10 10 J11.01 SC
AT BRAKE 4
J11.02 A
3 22 6 J11.03 B
FILL/EMPTY FWD/REW 120
RN9B 9
J11.04 C
(Sheet 1) 4 21 4 3 2
SA AB J11.05 NC
5 20 RN8B 3 4 5
SB BB
6 19 7 8 8 HA
SC CB HB
7 18 C16 1K HC
PUMP OFF ON/BRAKE VC 15V
(Sheet 1) +5VREG R17 8 17 24V MPM3003 H H H
1
REF OUT VCC VCC
5.6K
C
TP14 GND C
9 16
14
N S
3
U9A SENS GND L1

CW C15 0.1uF 9uH/6A
MC14069 R21 10 15
OSC INV SENS S N
1 2 475K RN9D
PWMP 2 11 14 8 7 VCC
(Sheet 1) P2 ERR OK A
100K C21 C28
12 13 1K
7
0.1uF INV ERR PWM IN R14

.01uF
1
10K
MC33035P
B
R15 1M C
C17
R13
150K 0.015/3W
R16 .01uF
C14 Pump Motor
100pF I
P OK
(Sheet 1)
J8
PUMP
J8.01
B B
VCC J8.02 VCC
J8.03 Encoder
J8.04
J8.05 GND
J8.06 SA
VCC J8.07 VCC
J8.08 GND
J8.09 SB
J8.10 SC
PFILL
(Sheet 2)
R33
100K U20A
6
5 1
S
FPUMP D Q
(Sheet 1,2) 3
CLK
C41 2
Q
R
.01uF Medtronic, Inc.
1 Blood Management
4
VCC:14 18501 East Plaza Drive

GND:7 Parker, CO 80134
A A

Size DWG NO Rev
B
AD5100 B
Sheet 4 - Pump Driver Scale Sheet
4 of 5
19
10 9 8 7 6 5 4 3 2 1
20
10 9 8 7 6 5 4 3 2 1
(Sheet 1) BUZZER
24V TP8 RL1 TP3

BV08-SP05
J13
POWER SUPPLY 4
3 24VS
D
+S J13.01 1 D
-S J13.02 VCC R7
R28 C4 2.2K 24V
24 J13.03 2.2K 1000uF/40V 2
24 J13.04 D4
GP J13.05 P6KE33P LD7 R3
GP J13.06 SE3011D D3 2.2K
R1 R2
I I LD8 VCC 1N914
SE3011D
75 75 D1 D2
1N914 1N914
1
I 2 2 VCC
I
U6 T1 T2
3
11 BS170 BS170
CEXT CW
C18
3
0.1uF P1
R12 24V 2.2K 2
VCC 13
REXT/CEXT 14
VCC
1
470K 7 R23 1
9 U7 VCC
RIN 150K 2
1 1 8
C A1 VIN VDD BZ1 C5
C
2
A2 BUZZER 0.1uF
3 8 2 7
(Sheet 1) 25mS
4
B1 Q TCL TO
VCC B2
5 6 3 6 24V OK
CLR Q C23 RC SAVE
U8A
1
74LS122N RX 82pF 4 5 1
adj VSS RES 2 9 2 T3
VCC
8 BS170
H6006
MC14073B 24V
R29 U10
3
(Sheet 2) 24V OK 56 MC78L05ACP
uP 24V ON GND 3 1 5VREG
(Sheet 1) 24V OFF VI VO (To U9 only)
GND
C25
24V 0.1uF
2
D5
1N4934 U19 TP2 C1 C2 C3 U15
J3 NFC10-24S 05
3
100uF/16V 0.1uF 0.1uF
3
MC78L15ACP
1
FROM PROCESSOR BOARD +5V VCC VI VO 15V
B 1 B
GND
+24V
+ 5V J3.49 VCC
2 C24
C36 0V C39 0.1uF
5
2
0.1uF C38 C37 0V LD6 1uF
1000uF/40V 1000uF/40V SE3011D
GND J3.50
TP1
SINGLE POINT
GROUND CONNECTION
U8B
3
4 6
5 Medtronic, Inc.
A
MC14073B 1 Blood Management
Parker, CO 80134 A
UNUSED GATES
Size DWG NO Rev
B
AD5100 B
Sheet 5 - Misc Scale Sheet
5 of 5
10 9 8 7 6 5 4 3 2 1
autoLog™ ASSEMBLIES
UNIT DESCRIPTION
I. Top Work Area
The top panel provides the electromechanical functions of the autoLog™. See Figure 5-1. The
top panel consists of:
A. Valve: The valve motor rotates the valve cam to one of three (3) different positions. This
allows the valve cam to select between the three tubing lines.
B. Fluid Pump: The fluid pump is a bi-directional roller pump that forces blood in a forward or
reverse direction, depending upon the function selected.
C. Ultrasonic Air Bubble Detector: The air bubble detector ensures that there is fluid in the
tubing circuit during each cycle.
D. Centrifuge: The centrifuge incorporates one safety device. A centrifuge bowl cover sensor
will not allow the centrifuge to spin without the centrifuge bowl in place.
E. Level Sensor: The level sensor monitors bowl filling during the FILL and WASH cycles. The
FILL cycle finishes when the red cell pack reaches a level which is optimal for wash quality
and yield of red cells. If the sensor does not recognize the red cell pack, the system will
spill red cells into the waste bag. Proper setting of the sensor is essential to proper
operation of the autoLog™. See Level Sensor calibration (Preventive Maintenance
section).
CAUTION:
Medtronic does not have sufficient data to support the safety of returning
washed cells from partially filled bowls. Therefore, at this time, Medtronic
cannot recommend returning washed cells from partially filled bowls.
F. Display/Keypad: consists of a 20 character by 2 line blue-green fluorescent display screen.

The keypad is a 4 position keypad design. The display acts as a visual indicator to show:
- Messages
- Alarm Information
- Operational Status
21
Clamp Valve IV Pole
Head
Air Bubble
Detector Centrifuge
Chamber
Pump Head
Control Panel
Pump Lever
Figure 5-1. Top work area of autoLog™
Figure 5-2. Overall view of autoLog™ top panel features
II. Front Work Area

The front work area contains the main power switch for the machine and for the vacuum
pump. See Figure 5-3.
A. The Main Power Switch is located at the right. When depressed, the power switch will
illuminate and the machine will turn on. The ventilating fan on the bottom panel is also
turned on.
B. The Vacuum Pump Switch is located at the left. When depressed, the vacuum pump
switch will illuminate and the vacuum pump will turn on.
22
Figure 5-3. Front work area of the autoLog™
III. Right Side Work Area

The right side work area contains the waste bag holders. See Figure 5-4.
Waste bag pins
Cover screws
Figure 5-4. Right side work area of the autoLog™
23
IV. Left Work Area
The left side work area contains the vacuum gauge, self start switch, reservoir, and cover
screws. See Figure 5-5.
Vacuum gauge
Self start switch
Reservoir
Cover screws
Figure 5-5. Left side work area of the autoLog™
V. Back Work Area

The back work area of the autoLog™ contains the main power hookup. See Figure 5-6. The
power entry module serves three purposes: AC power hookup, main power fuses and voltage
selection (110 or 220 VAC).
External vacuum tube
Power entry module

(fuses/voltage selection)
Figure 5-6. Back work area of the autoLog™
24
VI. Disassembly
A. To access the components of the autoLog™, remove the six (6) screws from the side
panels using a (3 mm) allen wrench. See Figure 5-7.
Figure 5-7. Side panel screw removal of the autoLog™
B. To access the two remaining reservoir holder screws, remove reservoir and lift up on
hinged bracket. Insert tool through bracket slots and loosen screws. See Figure 5-8.
Figure 5-8. Screw removal behind reservoir holder of the autoLog™
25
C. Gently remove the front panel by raising upward and sliding bottom outward, separating
the two sides. See Figure 5-9.
Figure 5-9. Side panel removal of the autoLog™
D. Disconnect the wire harness connected to the back of the switch card. Panel is now
separated. See Figure 5-10.
☞ NOTE: Harness connector is equipped with a locking device.
Figure 5-10. Main power harness being disconnected from switch card on front cover of the autoLog™
26
E. Gently remove the rear panel by raising upward and sliding bottom outward. See
Figure 5-11.
Figure 5-11. Rear panel removal of the autoLog™
F. Disconnect the vacuum line connected to the backside of the rear panel. It is necessary to
push in on the blue connector to release tubing. Panel is now separated. See Figure 5-12.
Figure 5-12. Vacuum line being disconnected from the rear panel of the autoLog™
27
I/O BOARD
Figure 5-13. I/O board in autoLog™ machine
The I/O Board is the main component of the autoLog™ system. See Figure 5-13. All information
entered by the operator is processed by this board. It controls all functions of the system. The I/O
Board can perform multi-functions at all times, providing reliability and safety to the user. The MPU
is mounted to the backside of the I/O Board.
I. I/O Board Circuits
The I/O Board has 15 major connectors which bring input and output information throughout
the system.
J1 Auxiliary RS232 for Diagnostics or Printer (NOT USED)
J2 RS232 port from I/O Keypad to MPU
J3 Information to/from the MPU
J4 Self start
J5 Air Bubble Detector
J6 Display/Keypad
J7 Valve Card
J8 Fluid Pump Motor Encoder
J9 Centrifuge Motor Halls
J10 Level Sensor
J11 Fluid Pump Motor Power
J12 Valve Clamp Motor Power
J13 +24Vdc Power Supply
J14 Centrifuge Motor Power
J17 High Temperature (NOT USED)
CAUTION:
This circuit is very static sensitive. Proper procedures to protect the
board from static when testing, troubleshooting, or replacing the board
are essential.
28
J1 - This connector is for the RS232 Channel A (for Diagnostic or Printer) NOT USED
-1 No connection
-2 RxD
-3 TxD
-4 Ground
-5 Ground
-6 Ground
-7 RTS - A
-8 CTS - A
-9 + 5Vdc (VCC)
-10 No connection
J2 - This connector is a RS232 port to and from the MPU Board. This allows the microprocessor
to communicate with the I/O Board and all other machine components.
-1 TxD - A
-2 RxD - A
-3 RTS - A
-4 CTS - A
-5 Ground
-6 TxD - B
-7 RxD - B
-8 RTS - B
-9 CTS - B
- 10 Ground
J3 - This connector is used for the MPU. This allows the microprocessor to communicate with the
I/O Board.
-1 Air Det/Test/ - 15 Stop - Key/ - 28 No Connection
-2 Valve OFF - 16 Go - Key/ - 29 Valve Int
-3 Fill/Empty/ - 17 Pump - OK - 30 Stop - LED/
-4 Pump OFF - 18 PWM - P/ - 31 Kit in P
-5 Brake/C - ON/ - 19 FP - 32 Kit in V
-6 Buzzer/ - 20 Plus - LED/ - 33 High Temp (Not
-7 25mS - 21 R used)
-8 +24Vdc - OFF - 22 W - 34 No Spill- 9
-9 No Spill - 23 H - 35 P - Fill
- 10 Fct - LED/ - 24 C - OPEN - 36 FP
- 11 Wait - 25 C - OK - 37 F - Centri
- 12 Air Alarm - 26 +24Vdc - OK - 38 No Connection
- 13 Fct - Key/ - 27 Centrifuge - 39 +24Vdc - OK
- 14 Plus - Key/ Direction (C - DIR) - 40 Go - LED/
29
J4 - This connector is used for the Self start.
-1 Ground
-2 Wait
-3 +5Vdc (VCC)
-4 No connection
-5 +24Vdc
J5 - This connector is used for the air bubble detector. This allows the MPU Board to monitor the
disposable tubing for the presence of air.
-1 Test/Air Detect
-2 Air Alarm
-3 +5Vdc (VCC)
-4 Ground
With reference to the I/O Board schematic or Figure 5-14, connector J5 pins 1, 2, 3, and 4 supply
the air bubble detector with the voltage necessary for operation. The signal applied to (J5 pin 2)
allows the MPU to monitor the tubing for presence of air. A test input (Test/Air Detect) signal is
used to test the device. This signal is applied to the air detector through connector (J5 pin 1). It is
derived from the MPU through the input buffer (U1 pin 2).
VCC
U1 J3
18 2
1 From MPU
R28
J5
Test/Air Det. 1
Air Alarm 2
VCC 3
GND 4
U3
4 16
12 To MPU
Figure 5-14. Air bubble detector circuit on I/O board
30
J6 - This connector supplies communication to the display and keypad. The MPU Board
generates signals to form the characters on the display.
-1 Ground
-2 RxD - B
-3 RTS - B
-4 CTS - B
-5 Fct - LED
-6 Fill - Key/
-7 Plus - LED
-8 Plus - Key/
-9 Stop - LED
- 10 Stop - Key/
- 11 Go - LED
- 12 Go - Key/
- 13 +5Vdc (VCC)
- 14 TxB - B
J7 - This connector is used for detecting the Valve Clamp position.

-1 Ground
-2 No connection
-3 Kit in Valve
-4 R
-5 Kit in Pump
-6 W
-7 Centrifuge Open
-8 H
-9 +5Vdc (VCC)
- 10 No connection
With reference to the I/O Board schematic or Figure 5-15, the valve shaft is connected to an
encoder disk. This disk rotates through three photo sensors that are located on the Valve Card.
The valve will start a movement cycle located in one of the three positions: FILL, WASH, EMPTY.
It is in a high state whenever the motor shaft has moved between any of the three sensor
positions. The signal is generated when all of the three signals on the R, W, and H lines from the
sensors are low. IC (U9) is used to monitor the state of these lines. It does this by inverting the
lines and applying the inverted signal to the AND gate (U8 pin 10). All of the three lines must be
low in order for the (Valve Int ) line to be high. As the disk rotates off of a rest position, all of the
photo devices will switch OFF and the signal (Valve Int ) will switch high. When the valve motor
moves to a new position, the (Valve Int ) signal will switch low causing an interrupt in the
microprocessor. This interrupt signals the microprocessor that the valve has moved to a new
position.
31
The output of the photo devices is applied to a non-inverting driver (U4). The position signals are
sent to the MPU via connector (J3 pins 21, 22, and 23). When the interrupt occurs, the MPU
interprets these signals to determine the new position. The MPU will compare the position signals
(R, W, and H ) to the register settings to see if they agree with the register. If they agree, the MPU
will stop the motor by causing the (Valve off ) signal to switch to high. If they do not agree, the
motor will be allowed to rotate to the next position. A (Valve time out ) error will occur if the
requested valve position is not reached within 3 seconds.
After the position is reached, the software checks to see that the position is still stable after
100 milliseconds. If it is not stable, the MPU will try once more to move the valve into a stable
position that agrees with the desired one. If it is not successful, a (Valve time out ) occurs.
A sub program that is connected to the scheduler checks the valve position every 25 milliseconds.
If the valve is on more than one position, as indicated by two or more of the position signals being
in a high state, an error is issued. The same procedure is used to see if the motor is turning, by
checking for change in the position signals. If the motor is turning, an error occurs.
Vcc
J7
RN14
Kit In Valve
R
J3 Kit In Pump
W
R 21 1Y1 U4 1A1
W 22 1Y2 1A2 Cent OPEN
H
H 23 1Y3 1A3
Vcc
Copen 24 1Y4 1A4
C OK 25 2Y1 2A1 Clamp
Motor
24V OK 26 2Y2 2A2
C DIR 27 2Y3 2A3
Valve Int 29 2Y4 2A4
C OK
LD4 24V OK
Vcc U9d
C DIR
J12
RN4 GND
U8c U9e
J12
J3 U9f
Kit In P 31 1Y1 U5 1A1

Kit In V 32 1Y2 1A2
High T 33 1Y3 1A3
No Spill 34 1Y4 1A4 No Spill
P Fill 35 2Y1 2A1 P Fill
F Pump 36 2Y2 2A2 F Pump
F Cent 37 2Y3 2A3 F Cent
24V OK 39 2Y4 2A4 Vcc
LD5 U18
Vcc
RN5
I/O Board J3 Valve Off

2
Figure 5-15. Valve circuit on I/O board
32
J8 - This connector is responsible for sending as well as receiving information to and from the
Fluid Pump motor.
-1 No connection
-2 +5Vdc (VCC)
-3 Coder A
-4 No connection
-5 Ground
-6 HALL FA - this signal is one of three commutation signals supplied from the fluid
pump motor to the I/O. This signal is used to position the motor within its 3 phases of
rotation. This signal is also used to provide a sample for the I/O to monitor the speed
and direction of the fluid pump motor
-7 +5Vdc (VCC)
-8 Ground
-9 HALL FB - this signal is one of three commutation signals supplied from the fluid
- 10 HALL FC - this signal is one of three commutation signals supplied from the fluid
With reference to the I/O board schematic or Figure 5-16, the main section of the circuitry may be
found in the motor driver integrated circuit (U13). This IC performs all of the basic motor control
functions for the Fluid Pump operation.
The motor is initially turned ON by removing the (Pump off ) signal. This signal is applied to the I/O
Board by the microprocessor (MPU) via connector (J3 pin 4). This signal is then sent to the input
buffers (U1 pin 9) before it reaches the fluid pump motor circuit (U13). The (Pump off ) signal
causes the motor control IC to apply an electronic brake to the motor when it is in a high state.
The speed of the motor is controlled from the MPU by varying the duty cycle of the (PWM P)
signal. This signal is applied to the I/O Board by the MPU via connector (J3 pin 18). The signal is
now sent to the input buffer (U1 pin 16) and then to an inverter (U9a pin 1). The output of the
inverter is applied to a potentiometer (P2), a filter (R21 and C21), and finally to the motor
controller IC (U13 pin 11). The PWM P signal from the MPU is a signal with a fixed period and a
varying duty cycle. The filter (P2, R21, and C21) creates a DC voltage whose amplitude is
proportional to the duty cycle.
The motor driver IC provides drive signals for each of the three motor phases. These signals are
combined together in the MOS driver IC (U18) to provide the power drive to the motor. The signals
are passed to the motor through connector (J11).
A logic output is provided on the motor driver IC (U13 pin 14) to indicate a fault condition. This
signal will switch high whenever a fault condition is detected by the motor driver. Examples of
typical fault conditions are:
• Over-current condition in motor
• Open wires in motor cable
• High temperature conditions in the IC
33
The fault output (POK ) is passed to an output buffer (U8 pin 16) and then to the MPU via
connector (J3 pin 17).
J8
3
TP11 +24Vdc
+15Vdc Vcc
C19
ENCODER A U11
R30 U18
C20
R20
Pump
R31 Motor
TP13 TP12 1 BT CT 24
U13
2 AT BRAKE 23 J11 Encoder
Fill/Empty 3 FWD/REV 22 2
4 FA GND 3
AB 21 4
5 FB BB 20
6 FC CB 19
7 ON/BRAKE VC 18
Pump +15
Off 8 REF OUT VCC 17
+24 A
R17 9 SYNC GND 16
GND
10 I/O INV SYNC 15
11 RAA OK 14
12 INV ERR Vcc L1
TP14 C28 PWR IN 13
U9a
PWM P R14
B
R21
C
P2
R15 C17 R13
C21
R16
C14
J8
10
9
6
P OK
Fp
R33
U20a
P FIL D Q
C41 CLK Q
I/O Board
Figure 5-16. Fluid pump circuit on I/O board
J9 - This connector is responsible for sending as well as receiving information to and from the
Centrifuge motor.
-1 No connection
-2 No connection
-3 HALL FA - this signal is one of three commutation signals supplied from the
centrifuge motor to the I/O. This signal is used to position the motor within its 3
phases of rotation. This signal is also used to provide a sample for the I/O to monitor
the speed and direction of the fluid pump motor
-4 +5Vdc (VCC)
-5 Ground
-6 HALL FB - this signal is one of three commutation signals supplied from the
the speed and direction of the fluid pump motor
34
-7 HALL FC - this signal is one of three commutation signals supplied from the
the speed and direction of the fluid pump motor.
-8 No connection
-9 No connection
- 10 No connection
With reference to the I/O board schematic or Figure 5-17, the main section of the circuitry may be
found in the motor driver integrated circuit (U14). This IC performs all of the basic motor control
functions.
The motor is initially turned ON by removing the brake signal. This signal is applied to the I/O Board
by the microprocessor via connector (J3 pin 5). This signal is then sent to the input buffers (U1 pin
11) before it reaches the centrifuge motor circuit (U14). The brake signal causes the motor control
IC to apply an electronic brake to the motor when it is in a high state.
The speed of the motor is controlled from the MPU by varying the duty cycle of the PWM C
signal. This signal is applied to the I/O Board by the MPU via connector (J3 pin 38). The signal is
now sent to the input buffers (U2 pin 13) and then to an inverter (U9c pin 5). The output of the
inverter is applied to a potentiometer (P3), a filter (R4 and C7), and finally to the motor controller
IC (U14 pin 11). The PWM C signal from the MPU is a signal with a fixed period and a varying
duty cycle. The filter (P3, R4, and C7) creates a DC voltage whose amplitude is proportional to
the duty cycle.
The centrifuge is operated in a closed loop mode. The equivalent motor tachometer feedback is
provided by the tachometer IC (U12). This IC samples the sensor outputs and generates pulses for
each sensor input. These pulses are summed together and the output is filtered to produce a
tachometer feedback voltage. The motor driver IC provides drive signals for each of the three motor
phases. These signals are combined together in the MOS driver IC (U17) to provide the power drive
to the motor. The signals are passed to the motor through connector (J14).
A logic output is provided on the motor driver IC (U14 pin 14) to indicate a fault condition. This
signal will switch high whenever a fault condition is detected by the motor driver. Examples of
typical fault conditions are:
• Over-current condition in motor
• Open wires in motor cable
• High temperature conditions in the IC
The fault output (COK ) is passed to an output buffer (U4 pin 11) and then to the MPU via
35
C13
U9b
U17
Centrifuge
Motor
1 ST CT 24
2
U14 23 J14
C25 AT BRAKE
3 FWD/REV 22
GND
4 FA AB 21
Vcc
5 FB BB 20
C U12
R24 6 FC CB 19
GND
B 7 ON/BRAKE VC 18
RT/CT +15
8 REF OUT VCC 17 A
+24
C9 R5 9 SYNC GND 16
GND
10 I/O INV SYNC 15
Brake 11 RAA OK 14
C5 Vcc L2
ON 12 INV ERR PWR IN 13
PWM C U9c TP5 R12
B
C
P3
R4 R8 C10
C7 R10
R6
C8
TP4 3
6
7
C OK
CDIR
J9
R32
U20b
FCENT. D Q
CLK Q
I/O Board C40
Figure 5-17. Centrifuge circuit on the I/O board
J10- This connector is used for the Level Sensor. This allows the microprocessor to monitor the
fluid level in the centrifuge bowl.
-1 Ground
-2 No Spill
-3 +5Vdc (VCC)
-4 No connection
-5 +24Vdc
With reference to the I/O Board schematic or Figure 5-18, the Level Sensor operation is used to
determine the level of red blood cells in the centrifuge bowl. An active low signal is applied to the
optics connector (J10 pin 2). When the packed red blood cells within the bowl have reached their
proper level, thus blocking the light transmission and reception between the optics, the No Spill
signal switches high. This signal gets passed through the line driver (U5 pin 8) to the MPU via
36
U5
J10
GND 1 R27
8 12 J3 - 34
No Spill 2
VCC 3
N/C 4
+24 VDC 5 LD4 - 6
R19 C26
Figure 5-18. Level sensor circuit on I/O board
☞ NOTE: As a safety feature, should the level sensor become faulty or disconnected from
the circuit, the +24Vdc applied to the top of R27 will supply a high to pin 8 of U5.
This will provide a condition similar to a full bowl detection and not allow the bowl
to fill. An “Optics Obstructed” message may be displayed.
J11- This connector supplies power from the I/O Board to the Fluid Pump Motor.
-1 Ground
-2 Phase - A
-3 Phase - B
-4 Phase - C
-5 No connection
J12- This connector provides power from the I/O board to the Valve motor.
-1 Power
-2 Ground
With reference to the I/O Board schematic or Figure 5-19, the valve is used to control fluid flow
between the various blood processing bags. The valve movement cycle begins when the MPU
decides to change the valve position. The new valve position is loaded into a register and places
the MPU signal (Valve off ) in a low state. The signal is applied to and inverting buffer (U1 pin 4)
via connector (J3 pin 2). This IC (U1) amplifies and inverts the signal. The high level from the
inverting buffer is applied to the valve driver IC (U18 pins 2 and 5). This IC is a half bridge power
driver. It provides for up to 2 amperes of output current that is used to power the valve motor. The
driver then causes current to flow through the motor and the motor begins to turn.
37
24VDC
1
U18
2 J12
J3 4 1
U1
2
4 16 5
Valve Off 2
Figure 5-19. Valve power distribution circuit on I/O board
J13- This connector receives the power from the power supply necessary for the I/O board to
function.
-1 +5Vdc
-2 -5Vdc
-3 +24Vdc
-4 +24Vdc
-5 Power Ground
-6 Power Ground
With reference to the I/O Board schematic or Figures 5-20, 5-21, and 5-22, the main power to the
I/O Board is derived from the +24 volt power supply. The power is applied to the power supply
connector (J13 pins 1 - 6). The combination of a zener diode (D4) and an input capacitor (C4) is
used to eliminate voltage spikes and transients that may occur from the supply. An LED (LD7) is
provided to indicate when the power has been applied.
+24 VDC TP 8 TP 3 +24 VDC

J13
+5 1
-5 2
+24 3
+24 4 VCC
GND 5 D4 C4 RL 1
GND 6
R28 R7
U7 LD8 LD7
T3
5
J3
U1
17 3 VCC U8a
24Voff 8
Figure 5-20. Power circuit operation on I/O board
38
The input +24Vdc is applied to a DC to DC converter (U19) and to relay contacts (RL1). The relay
is initially de-energized. The DC to DC converter produces the main logic power (VCC) that is
applied to the various logic gates and to the MPU. The MPU begins to generate a power supply
watchdog timer signal when it has completed its initialization routines. This signal causes the
(24VOK ) signal to activate the transistor (T3) and the relay to turn ON. This action applies power
to the various motors in the system.
The signal (25mS ) is normally applied to the MPU / I/O connector (J3 pin 7) by the MPU after it
turns ON. The signal from the connector is applied to the input buffer (U1 pin 17) and from there it
is applied to a single shot (U6 pin3). This single shot detects the leading edge of the (25mS )
signal and it sends a signal to timer IC (U7 pin2). The timer has a capacitor (C23) which is
normally discharged. This state causes the output of the timer to be normally high. If the single-
shot fails to generate the signal, the capacitor will be allowed to charge and the (24VOK ) signal
will switch low. At the same time, the alarm will be activated.
VCC TP2 +24VDC
D5
U19
+5 +24
0 0
C3 C2 C1 C37 C38
LD5
Figure 5-21. Power circuit operation on I/O board
The Power Supply also generates two other voltages. One of the voltages is a +15 Volt supply and
is generated by a voltage regulator (U15). The +15 Volt power is used to power the motor driver
IC’s. A second voltage regulator (U10) is used to generate a +5 Volt supply. This power is used to
drive the motor amplifier IC (U9). A special regulator was used to provide a stable amplifier power
supply.
+24 VDC
U10 +5V Reg

R29 C25
U15 +15V Reg

C30 C24
Figure 5-22. Power circuit (+5Vdc and +15Vdc) operation on I/O board
39
J14- This connector supplies power from the I/O Board to the Centrifuge Motor.
-1 Ground
-2 Phase - A
-3 Phase - B
-4 Phase - C
J17- This connector was used to monitor the temperature within the centrifuge. NOT USED
Centrifuge operates within temperature limits.
-1 Ground
-2 No connection
-3 No connection
-4 High Temp
II. Sound Alert (Buzzer)

The I/O board also incorporates the Sound Alert. The sound alert can be heard during start up,
during alarm conditions, and when the I/O board acknowledges that the keypad was depressed in
an improper location. The sound alert volume can be controlled by potentiometer (P1) of the I/O
board.
With reference to the I/O Board Schematic, the operation of the sound alert is as follows. In
normal operation, the sound alert is not turned ON and transistors (T1) and (T2) are normally
conducting. This results in the sound alert signal being low. This condition causes a low voltage to
be applied across the sound alert and it will not operate.
One condition that the sound alert can be activated is by having the +24Vdc within the system
when a VCC failure occurs. In this case, the +24Vdc will be applied to one end of resistor (R5).
Failure of the VCC will cause the mosfet transistor (T2) to stop conducting and the voltage across
the sound alert will rise to +24Vdc through the diode (D3). This causes the sound alert to operate.
A second condition that can cause the sound alert to operate occurs when the MPU detects an
incorrect condition and specifically signals the sound alert to operate. This is accomplished by the
MPU issuing the (Buzzer ) signal. This signal is applied from MPU / I/O Board connector (J3 pin 6)
to IC (U1 pin 13). The buffered signal is applied to diode (D2). The result is that +5Vdc is applied
across the sound alert and it will operate.
A third condition to activate the sound alert is if the power supply watchdog timer fails to operate.
The signal that applies to the sound alert is derived from the power watchdog timer as one of the
timer outputs (U7 pin 6). It is the inverse of the (24VOK ) signal. If the processor fails to
continuously apply this signal, the sound alert will activate. The signal is applied to a mosfet
transistor (T1) which is normally switched low, thus deactivating the sound alert. As the (25mS)
signal ceases to operate, the timer is allowed to charge up and the output will switch low and the
sound alert will operate.
40
I/O Controller Board - Adjustment/Test Points
LD7 LD8
R11 J14 J5 TP11 L1 TP3 TP8
R22
C33 TP9 1
U11 R14 R13 R13 R28
J2 J1 U6 C17
J6 J11
LD1 LD3 TP12
R18 U13 U18
J7
RN U1 RN RN U3 RN U7 P2 TP13 1
1 11 3 14 T2 J12
J8
C4
R15
TP14 U16 RL1
LD2 LD4 J9 R10
U8 D 1
U15 C24 5
J17 J10
J3 RN U2 RN RN U4 RN U10 C25
2 12 4 13 U14 J13
U12
TP6
U9
LD5 BZ1 TP4
P3 C38 C37
R8 D4
RN T1 T2 TP5
TP3 U5 1
C1 5
D D D R R R R
3 3 3 3 2 1 4 C2 J14
R + – C3
27 C25 C40 C42 U20
C36
R19 C5 P1 R32 TP1
Test Point Function Potentiometer Function

TP1 Ground P1 Buzzer Volume Adjust
TP2 +5Vdc P2 Fluid Pump Speed Adjust
TP3 +24Vdc, switched P3 Centrifuge Speed Adjust
TP4 Centrifuge Encoder Feedback
TP5 Centrifuge Supply
TP6 Hall A - Centrifuge
TP7 Not Used
TP8 +24Vdc
TP9 Not Used
TP10 Not Used
TP11 Fluid Pump Encoder Feedback
TP12 Not Used
TP13 Fluid Pump Encoder Supply
TP14 Fluid Pump Supply
41
LEVEL SENSOR
The level sensor controls bowl filling during the FILL and WASH cycles. The FILL cycle finishes
when the red cell pack reaches a level which is optimal for wash quality and yield of red cells. If
the level sensor triggers on the plasma, the system will not clean as well or yield as many red
cells. If it does not recognize the red cell pack, the system will spill red cells into the waste bag.
The WASH cycle finishes when programmed wash volume is reached. The programmed wash
volume is 250 ml. If red blood cell spillage is detected, the pulse of the fluid pump will decrease by
25 milliseconds to allow for less RBC spillage. Proper setting of the sensor is essential to proper
operation of the system (see the Preventive Maintenance section for level sensor calibration).
This device consists of a fiber optic photocell which works as follows: the emitter optic sends a
beam of infrared light through a point on the bowl. This beam of light is received by the receiver
optic directly across from the emitter optic until the buffy coat reaches this level. At this point, the
lack of light reception is understood as an indication of the proper filling end point of the bowl. See
Figure 5-23.
CAUTION:
Medtronic does not have sufficient data to support the safety of returning
washed cells from partially filled bowls. Therefore, at this time, Medtronic
cannot recommend returning washed cells from partially filled bowls.
Whole Blood
Inlet
Effluent Fluid
Outlet
Plasma
Red Cells
Figure 5-23. Level sensor light emitting through the centrifuge bowl
The photo amplifier connects to connector (J10) of the I/O board. When the photo amplifier
detects a full bowl setting, it will send a signal to connector (J10) to tell the I/O board that a full
bowl setting has been detected (see I/O board for J10 signals). The red level sensor LED will
remain illuminated until a full bowl is detected (signal interrupted).
42
Red LED
Adjustment
Screw
Figure 5-24. Photo amplifier

Incorporated into the photo amplifier are one (1) LED and one adjustment screw.
The adjustment screw adjusts the sensitivity of the infrared detector. The sensitivity of the infrared
detector needs to be adjusted properly (see the Preventive Maintenance section), so that it is
sensitive enough to pick up the infrared light being sent through the plasma from the emitter optic,
but not sensitive enough that it detects the infrared light being transmitted through the red blood
cells. The adjustment screw is located on the photo amplifier. See Figure 5-24.
I. Theory of Operation
The level sensor is utilized three ways during the bowl filling cycle. First, the photo amplifier
detects the full bowl setting by having the red blood cells block the light transmission during
the first FILL phase. At this point the machine goes into a pause. A pause is created to allow
the red blood cells to settle and pack tighter. This pause time is inversely proportional to the
time of the first FILL cycle. Example: If the FILL cycle takes a long time to fill a bowl to the
proper level, the pause time will be short due to sufficient time to separate and pack cells; If
the FILL cycle takes a short time to fill a bowl to the proper level, the pause time is long to
allow sufficient time for the cells to properly separate and pack. After the pause time has
elapsed, a second FILL cycle begins at a much slower pump rate. Once the level sensor
detects a full bowl again, it then will switch to WASH. Thirdly, during the WASH cycle the level
sensor is actively looking for red blood cells which spill over. If no RBCs are spilled, the wash
pulse is lengthened by a small interval of 25 milliseconds. If RBCs are spilled, the wash pulse
is shortened by a small interval of 25 milliseconds.
II. Level Sensor Operation Modes:

A. FILL (1) - detection of red blood cell layer during first FILL cycle, then STANDBY.
B. FILL (2) - detection of red blood cell layer after pause.
C. WASH - detection of red blood cell spillage
43
AIR BUBBLE DETECTOR ASSEMBLY
The air bubble detector consists of two (2) major components:
1. Ultrasonic transducer housing, located within the pump housing on the top panel of the
autoLog™. This sensor detects air bubble condition in the tubing software. See Figure 5-25.
2. Air Bubble detector board, located directly within the pump on the top panel. This assembly
connects to (J5) of the I/O board. See Figure 5-26.
Figure 5-25. Air bubble detector transducer - top view
Tubing Slot
Potentiometer
Cable
Transducers
Figure 5-26. Air bubble detector board - side view
WARNING:
This circuit is very static sensitive. Proper procedure to protect the board
from static when testing, troubleshooting, or replacing the housing
assembly is essential.
☞ NOTE: See preventive maintenance for air bubble detector calibration routine. See I/O
Board for circuit analysis.
The air bubble detector, through ultrasound, allows the I/O board to monitor the disposable tubing
for the presence of air. If air is detected by the air bubble detector, it will send a signal to (J5) of
the I/O board. The I/O board stops the fluid pump and/or alarms the operator.
44
In the autoLog™, the air bubble detector is used for monitoring the filling of the tubing
segment located between the pump and the valve. The air bubble detector board sends an
ultrasound signal to one side of the air bubble detector transducer. Dependent upon what is
located in the transducer, the signal will take various actions.
A. Air present in the air bubble detector transducer insulates the side of the transducer
emitting the ultrasound to the other side of the transducer. See Figure 5-27A. This stops
the signal from reaching the I/O Board.
B. If liquid is present in the air bubble detector transducer, the blood will act as a conductor of
sound and transfer the signal to the other side of the air bubble detector transducer. This
signal is processed and transferred to the I/O board. See Figure 5-27B.
TRANSDUCER TRANSDUCER
AIR BUBBLE AIR BUBBLE

DETECTOR DETECTOR
BOARD BOARD
J5 J5
I/O I/O
BOARD BOARD
A. B.
Figure 5-27. Air bubble detector transducer theory of operation
The sensitivity of the air bubble detector can be affected in many different ways.
1. Small Air Bubbles: During normal operation of the autoLog™, the I/O board samples
the air bubble detector for presence of air. The rate at which it samples is directly
proportional to the speed of the fluid pump. This allows the I/O board to determine the
size of the air bubble being passed in the tubing. Depending upon the size of the air
bubble, the I/O board will take various actions.
2. Cleaning: The air bubble detector may become more sensitive when it is dirty. Regular
cleaning with a cotton swab and water is recommended. Do not use liquids that may
leave a film. Dry the detector if still wet. Apply a thin layer of silicone grease into
sensor. This allows for easy entry of the tubing into the detector.
3. Tubing Position: The position of the disposable tubing in the air bubble detector also
affects the sensitivity of the air bubble detector. Proper positioning of the tubing is
essential for proper operation. Ensure the tubing is fully seated into the bottom of the
transducer housing.
45
FLUID PUMP ASSEMBLY
The fluid pump assembly is a bi-directional roller pump that forces blood in a forward or reverse
direction, depending upon the function selected. The fluid pump operation consists of the Roller
Pump Head, Pump Motor, and the I/O Board.
I. Roller Pump
The roller pump incorporates three rollers which roll on a segment of tubing. The rollers
passing along the tubing create waves of contraction, forcing blood onward in the direction
that it is rotating. The roller pump incorporates six (6) additional rollers to ensure that the
tubing is centered along the rollers.
On occasion it may be necessary to clean the exterior and the interior of the roller pump (see
the Preventive Maintenance section for cleaning). To remove the roller pump head, open the
pump arm and lift up pump head.
II. Fluid Pump Motor
The fluid pump motor is a three phase brushless DC motor controlled by the I/O Board. The
motor is connected to the pump roller via a belt and pulley. An encoder is mounted to the end
of the motor shaft to allow for the I/O Board to monitor the speed of the motor. See Figure 5-28.
☞ NOTE: Repair of the fluid pump motor is not authorized by the motor manufacturer.
Toothed
Dogwheel
Centrifuge
Assembly
Fluid Pump
Motor
Figure 5-28. Fluid pump motor
To stop the fluid pump from rotating, the I/O board disables the motor. The fluid pump motor is
a Three Phase Brushless DC Motor with Hall Effect rotation sensors. A hall is a sensor which
detects magnetism. The rotor has a magnet on it which spins to different locations. As the
magnet is rotated past a hall, the motor controller is able to detect rotor location and supply
power to one of the three phases at the proper time.
46
In Figure 5-29, Hall B detects that the rotor is in the proper location for phase T to activate.
This pulls the rotor toward the phase T terminal. As it nears phase T, phase T drops out. The
inertia keeps the rotor spinning to Hall C. Hall C detects the magnetism and tells phase S to
activate. As the rotor nears power phase S, phase S drops its voltage to 0Vdc. The rotor
continues to spin past Hall A, Hall A tells the motor controller to activate phase R. This
process continues until the motor is stopped.
B
A
I/O Board S
(Fluid Pump Controller)
C
T
Figure 5-29. Three-phase (stair stepping) hall effect fluid pump motor
WARNING:
Power Off - Remove the power cable from the electrical power source
when repairing the fluid pump motor.
CENTRIFUGE ASSEMBLY
The autoLog™ centrifuge is a direct driven item, capable of running between 0 - 10,000 RPM.
The centrifuge is driven directly by a brushless DC servo motor.
CAUTION:
Fluids from the centrifuge well drain outlet could be a potential

biohazard. Should the centrifuge drain tube need to be replaced, it must
remain the same durometer and wall thickness. This will allow the
centrifuge assembly to stay isolated from the rest of the machine.
I. Centrifuge Bowl
Before the I/O board permits any centrifuge motion, as a safety precaution, it first verifies that
a bowl has been inserted. To verify a bowl placement, the I/O board examines the status of
the bowl cover sensor. Once the cover sensor shows that the bowl has been inserted, the I/O
board can engage.
To stop the centrifuge from rotating, the I/O board disables the centrifuge motor. The
centrifuge motor is a Three Phase Brushless DC Motor with Hall Effect rotation sensors. A hall
is a sensor which detects magnetism. The rotor has a magnet on it which spins to different
locations. As the magnet is rotated past a hall, the motor controller is able to detect rotor
location and supply power to one of the three phases at the proper time.
47
In Figure 5-30, Hall B detects that the rotor is in the proper location for phase T to activate.
This pulls the rotor toward the phase T terminal. As it nears phase T, phase T drops out. The
inertia keeps the rotor spinning to Hall C. Hall C detects the magnetism and tells phase S to
activate. As the rotor nears power phase S, phase S drops its voltage to 0Vdc. The rotor
continues to spin past Hall A, Hall A tells the motor controller to activate phase R. This
process continues until the motor is stopped.
A
C
I/O Board B
(Centrifuge Controller) B
Figure 5-30. Three-phase (stair stepping) hall effect centrifuge motor
II. Centrifuge Cover Sensor

A safety feature is incorporated into the centrifuge assembly. It is the centrifuge cover sensor.
This safety device is incorporated into the autoLog™ to disable the centrifuge motor when the
centrifuge cover is not in place. When the centrifuge cover is open and any mode that utilizes
the centrifuge is initiated (i.e. FILL), the centrifuge motor will not turn and an alarm will sound.
To clear the alarm, insert the centrifuge cover. The centrifuge cover detector is a micro switch
located on the centrifuge assembly. As the centrifuge cover is inserted, a metal pin is
depressed, thus closing the micro switch. This switch has one end connected to (J7 pin 3) and
the other to VCC. This switch closing causes +5Vdc to appear on the connector pin. The
resulting active high signal is applied to the non-buffering line driver (U4 pin 10) and from there
it is applied to the MPU via connector (J3 pin 24). When the centrifuge cover is removed, the
metal pin releases the micro switch, signaling the MPU that the cover is open. This switch
connects to (J7) of the I/O board via the Valve Card (see I/O board).
III. Centrifuge Lamp
The centrifuge lamp is located on the outside of the centrifuge assembly. It is a +24Vdc lamp
secured within two spring clamp terminals. A clear cover secured in the centrifuge wall
separates the lamp from the centrifuge chamber.
CONTROL PANEL ASSEMBLY

The control panel is designed to receive, as well as display information. The autoLog™ combines
two assemblies to perform this procedure, the Display and the Keypad.
The Keypad is a user interface device, which is capable of taking input information only. The
Display is a user interface device only capable of giving output information. When the two are
used in conjunction with each other, an assembly is developed which is capable of receiving as
well as giving information.
48
I. Keypad
The keypad is a four position membrane keypad. The switch contacts are sent to the I/O
Board through connector (J6). The contacts are labeled “Stop”, “Go” (a green circle), “Fct”,
and “+”. The signals are applied to the output buffers (U7) and are passed to the MPU through
connector (J3).
II. Display
The display is a 20 character by 2 line vacuum fluorescent display. The data is sent to the
display from the MPU as RS232 encoded data. The data is obtained from the MPU through
the RS232 connector (J2) and sent through Command Card connector (J6) to the Display
Board.
The power supply supplies power (+5Vdc) to the FIP display. The display receives its power on
connector P2.
WARNING:
This circuit is very static sensitive. Proper procedure to protect the board
from static when testing, troubleshooting, or replacing the board is
essential.
VALVE ASSEMBLY
The valve motor, is attached to a cam that drives to three (3) different positions. This allows the
cam to have its proper open and closed functions for specific system operation. See Figure 5-31.
• EMPTY - this position is used in the EMPTY mode. This position allows an open pathway
between the holding bag and the centrifuge bowl.
• WASH - this position is used in the WASH mode. This position allows an open pathway
between the saline wash solution and the centrifuge bowl.
• FILL - this is the position that the unit is in when it is first turned ON. This position is also
used in the RETURN mode. This position allows an open pathway between the blood
collection reservoir and the centrifuge bowl.
EMPTY WASH FILL
Figure 5-31. Valve position during each mode
49
I. Clamp Motor
The cam position is controlled by a DC motor which is driven directly from the I/O board. The
motor only rotates in a counterclockwise (CCW) direction. See Figure 5-32.
Centrifuge
Assembly
Valve
Motor
Figure 5-32. Valve assembly
II. Valve Card

The valve card allows the I/O board to monitor the position of the motor. The sensor board
connects to (J7) of the I/O board. See I/O Board.
A slotted encoder cylinder is attached to the valve motor drive shaft. There are three photo-
sensors located 120° apart from each other. When the slot passes one of the photo-sensors,
light is allowed to fall on the photo-detector and the sensor output goes to a low voltage. This
indicates that the clamp position is in one of three positions: FILL/RETURN positions, WASH
position, EMPTY position.
Also incorporated into the valve card is the optical sensor for the Kit in Valve
(Kit in V).
The (Kit in Valve) sensor is utilized to indicate that the tubing has been inserted into the
valve. The signal is generated at the Valve Board. A vane with a slot in it extends from the
Clamp Valve Lever. When the lever is moved back to load the tubing, the optical sensor is
interrupted creating the output of the sensor to switch to a high. The signal is applied to the
I/O Board via connector (J7 pin 3). This signal is applied to a non-inverting buffer (U4 pin 2)
and is sent to the MPU via connector (J3 pin 31).
POWER SUPPLY ASSEMBLY

The power supply provides the autoLog™ with an operating voltage of +24Vdc. The power supply
receives 220 VAC via the power entry module. See Figure 5-33.
WARNING:
Extreme caution must be used when making voltage tests on circuit
boards!
50
The AC power is applied to the machine via a power cord inserted into the Power Entry
Module. This module also contains two (2) line fuses. The output of the module is applied to
the main power switch. From the main power switch, it returns to the power entry module for
voltage selection. Finally the AC is sent to the primary of the transformer. The secondary of
the transformer creates 220 VAC and applies it to a line filter. The line filter is used to remove
any transient voltages that occur from the switching power supply. The line filter output is
applied to the main power supply. The power supply generates +24Vdc used to power the
entire system. The output of the line filter is also applied to the vacuum pump through the
vacuum pump switch.
Power Supply
Figure 5-33. Power supply board
☞ NOTE: Prior to removing or replacing the power supply, a complete test of input and
output voltage is suggested. Proper testing for voltages at the supply may show
that one of the other components are inoperative. Always isolate the power supply
from other circuits by disconnecting the output and checking for proper output
voltage.
WARNING:
Extreme caution must be used when making voltage tests on circuit
boards!
51
II. Power Entry Module
The power entry module receives the input AC voltage and delivers it to the system. The
AC power cord is plugged into the socket of the power entry module. Also incorporated into
the power entry module are the main fuses and the AC input selection block (110 VAC or
220 VAC). To remove the fuses and/or select the input setting, unlock and remove fuse holder.
A. Main Fuses: The power entry module fuses both lines of the AC input voltage. The fuses
are rated as follows:
110 VAC - 4 amp
220 VAC - 4 amp
WARNING:
Never replace a fuse with an improperly rated value. This may be
potentially hazardous to the equipment and/or the operator.
B. Voltage Select Block: The voltage select block, as seen in Figure 5-34, (110 VAC or
220 VAC labeled on block) allows the unit to operate on 110 VAC or 220 VAC.
Voltage Select
Block
Power Entry
Module
Figure 5-34. Voltage select block on power entry module
52
PREVENTIVE MAINTENANCE
Once every year or 500 operating hours, whichever comes first, a complete program of preventive
maintenance should be carried out. Before preventive maintenance is performed, a complete
review of the autoLog™ service manual is recommended. Maintenance, either preventive or
corrective, is to be carried out by Medtronic Blood Management service personnel or by qualified
biomedical technicians at the hospital facility.
I. Equipment Required
Level Sensor Adjustment Tool - (ETT 2271A or equivalent)
120 V Safety Analyzer - (ETT 2296 or equivalent)
220 V Safety Analyzer - (ETT 2287 or equivalent)
1 liter bag Bovine Blood
Digital Stopwatch - (ETT 1277or equivalent)
AC High Pot Tester - Biddle (AETT 548 or equivalent)
ATL1005 Reservoir Bag
ATL2001 Wash Kit
Graduated cylinder (500 ml)
Go/NoGo centrifuge Height measurement gauge (075841or equivalent)
Milliohmeter - Hypathis 307 (AETT 621or equivalent)
ATL1005 Reservoir Bag with 650 ml water
ATL1005 Reservoir Bag with 1100 ml water
Go/NoGo Bowl Detect gauge (075821 or equivalent)
Oscilloscope and probes (AETT 538 or equivalent)
Centrifuge Height Adjustment Screw (075830 or equivalent)
In.-lb Torque wrench (AETT418 or equivalent)
1 liter bag Saline
II. General Notes

A. This Assembly contains Static-sensitive components. Always handle the parts at an
approved Static-controlled work area and be certain that you are properly grounded
through an approved Wrist Strap.
B. The autoLog™ machine can operate in a number of different test modes. To activate the
various programs, turn off the machine power and turn it back on. Press the key
combinations as shown in the following table. Press the keys while the power is turned on.
Continue to hold the keys down for approximately eight seconds after the display turns on.
55
ACCESS and CONTENTS of DIFFERENT PROGRAMS
PROGRAM OPERATING KEYS FUNCTIONS
• SETTING (ADJUSTMENT) “Fct” and “Green” Buzzer Volume
Centrifuge Cover Detector
IR Sensor
Valve Position
Valve Detector
Air Detector
Self start
Date & Time
• HISTORY BROWSE “Fct” and “+” Machine History
• MANUAL “Fct” and “Stop” Valve, Fluid Pump, & Centrifuge
Speed
• CHECK “+” and “Stop” Program Revision
Buzzer On/OFF
All Display Lighted
4 knobs > 4 LEDs
Current Draw
Valve rotation (R, W, H)
Air Detect
Valve (R, W, H)
Manual Pump (CW)
Pump Rotor Turn (CW)
Cent. Cover Detector
Cent. Manual (CW)
Bowl Optic
Self start
RTC Test
EEPROM Test
End and Record Check
• FLOW ADJUST “+” and “Green” Pump flow adjust
• TUNING “Fct”, “+” , and “Stop” Turns various machine functions
• WASH CENT “Green” Start the Centrifuge
• INSTALL “Green” and “Stop” Language, Date and Time
Set by Distributor
☞ NOTE: To access each of the programs, depress the listed operation keys for (8)
eight seconds while turning ON the machine.
56
III. History Browse
During use, the machine records all error messages which may be restored by running the
“HISTORY BROWSE” program. To run the program, do the following:
A. Keep the buttons “Fct” and “+” pressed for 8 seconds when switching on the machine.
B. Press “Stop” key to proceed to next step.
C. Press “Green” key to go back.
D. Record all data.
E. To exit out of the “HISTORY BROWSE” program, switch off the machine.
IV. Cleaning
A. Unit Exterior: Clean all surface areas of the autoLog™ of all blood, saline or other debris
that may adhere to the system’s surface areas. When cleaning the system, a mild
detergent or other non-chemical based cleaner should be used.
☞ NOTE: Do not use disinfectants or cleaning agents containing BENZENE, TOLUENE,

XYLENE, ACETONE or similar products.
B. Unit Interior: Generates static! Not ESD recommended! If there are any visible traces of
fluid inside the machine, remove them with a disinfectant while wearing protective gloves.
Pay particular attention to the optical sensors on the Valve Board.
Figure 6-1. Removal of the fluid pump head
V. Fluid Pump Assembly

Pump cleaning requires the removal of the roller assembly.
A. Open pump arm and lift out pump head. See Figure 6-1.
B. Clean the fluid pump head (ultrasonically, if available), pump enclosure top panel, and
motor shaft of debris.
C. Carefully reinstall the fluid pump head.
57
VI. Centrifuge
Clean and disinfect the inside of the centrifuge.
A. Using the Auxiliary Program, (Power-up while depressing the “Green” key for 8 seconds),
the centrifuge may be Started without disposables by pressing “Green”.
CAUTION:
Centrifuge must be rotating when performing this procedure!
B. Place a container below the drain tube underneath the machine to catch spillage from the
centrifuge.
C. A small flow of cleaning agent fluid may be administered to the inside of the centrifuge
while operating.
☞ NOTE: Do not exceed 500 ml/min. The water flow will seep out from under the machine if a
basin is not present.
D. If debris is not able to be removed, dismantling the centrifuge may be necessary.
VII. Vacuum Exhaust Filter

Replace this vacuum filter once a year. This filter prevents polluted air from returning to the
operating room.
VIII. Machine Preparation

A. Remove the front and rear panels of the machine and set to the side of the machine.
B. Plug a power cord into the machine, but do not plug it into the wall.
IX. Initial Inspection

A. Verify that there are no loose connectors or parts.
B. Verify that correct fuses and fuse holders (4A, T) are installed.
C. Verify that the Voltage selector block is set for 110 VAC or 220 VAC as applicable.
D. Verify that the blue vacuum outlet tubing is fully pushed onto the connectors of the vacuum
exhaust adapter.
E. Verify that the four ground connections are fully pressed onto the ground lugs. They are
located on the right side of the machine as viewed from the rear, and on the front and the
rear of the side plate. Ground wires connect to power input module, vacuum pump,
transformer and power supply.
F. Verify that the Centrifuge motor retainer is visually centered with the motor. Readjust if it is
not centered.
G. Verify that the air detector cable is sufficiently removed from the fluid pump gear; that there
is no possibility of it coming in contact with the gear.
H. Turn the potentiometer P1, that is located near the buzzer, clockwise as far as it will go.
The potentiometer may be found by reference to Figure 6-2.
I. Plug the power cord into the wall socket.
58
J. Set the Main Power switch to the “ON” position. This is found on the front panel with the
blue lens.
K. Verify that the Main Power switch illuminates.
L. Adjust the machine time.
1. Turn the machine off and back on while pressing the “Stop” and “Green” keys.
2. The display will show “Choose your language”. Verify that the choice is applicable to
your location.
3. Press the “Stop” key until the display shows the date and the time.
4. Step through the various time and date functions by using the “Stop” key to increment
the function and the “Fct” key to decrement the function.
M. Set the Vacuum pump switch to the “ON” position. This is found next to the power switch
with the white lens.
1. Verify that the Vacuum pump light illuminates and that the pump turns on.
2. Set the Vacuum pump switch to the “OFF” position.
N. Set the Main Power switch to the “OFF” position.
X. Machine Adjustments
This section allows for machine adjustments.
A. Centrifuge height
1. Wipe the tapered sections of the Centrifuge Height Measurement Gauge and the
Centrifuge bowl to remove any debris.
2. Carefully place the Height Gauge into the Centrifuge bowl and gently turn the Gauge.
☞ NOTE: During this check, only TURN the height Gauge gently by the top stem. Pushing
down, lifting up, or a sideways force on the Height Gauge while performing this
procedure will result in incorrect Centrifuge height measurement.
3. The Centrifuge height is correct if the height Gauge can be rotated with NO contact of
the four pins. If there is contact with any of the pins, leave the Height Gauge in place
and proceed to the following steps.
4. Install the Centrifuge Height Adjustment Screw into the threaded hole located in the
bottom of the large, tapered base ring of the Centrifuge Assembly.
5. First, loosen the two jam nuts, using a 10 mm combination wrench, and then the two
set screws, using a 3 mm hex wrench. Adjust the Centrifuge height by turning the
Adjustment Screw clockwise, using a 3 mm hex wrench, until the Height Gauge
contacts the pin. Note the rotational position of the Adjustment Screw at this point, and
then turn the Screw counterclockwise until the Gauge contacts the top of the pin.
Again, note the position of the Screw and turn the Screw clockwise again until
approximately midway between the two positions noted.
6. When no contact is present between the pins and the Height Gauge, the height is set
correctly.
7. Using the torque wrench and a 3 mm hex insert bit, retighten the set screws to
approximately 45"-lb.
59
8. Retighten the jam nuts on the set screws.
9. Remove the Height Gauge and Adjustment Screw from the Centrifuge Assembly.
B. Centrifuge lighting
1. Plug the power cord in.
2. Press the power switch.
3. Verify that the light illuminates.
C. Pump and centrifuge speeds
1. Install a test kit, place the three pieces of tubing in a reservoir full of water, cut the
Wash line tubing leading to the bowl and add it to the out line so that it discharges into
a graduated cylinder.
2. Run the TUNING program by turning the power switch off and back on again while
pressing the “Fct”, “+”, and “Stop” keys.
3. Turn the centrifuge on by pressing the “Green” key.
4. Run the pump counterclockwise by pressing the “+” key three times.
5. Measure the pump speed. It should have a value of 300 +/- 5 rpm. If the speed is not
within this range, adjust the potentiometer P3 on the I/O Board to correct it. See
Figure 6-1 for reference.
6. Record the final value of the pump speed.
D. Measure the centrifuge speed. It should have a value of 10,000 +/- 200 rpm. If the speed
is not within this range, adjust the potentiometer P2 on the I/O Board to correct it. See
Figure 6-2 for reference.
E. Press the “Stop” key.
LD7 LD8
R11 J14 J5 TP11 L1 TP3 TP8
R22
C33 TP9 1
U11 R14 R13 R13 R28
J2 J1 U6 C17
J6 J11
LD1 LD3 TP12
R18 U13 U18
J7
RN U1 RN RN U3 RN U7 P2 TP13 1
1 11 3 14 T2 J12
J8
C4
R15
TP14 U16 RL1
LD2 LD4 J9 R10
U8 D 1
U15 C24 5
J17 J10
J3 RN U2 RN RN U4 RN U10 C25
2 12 4 13 U14 J13
U12
TP6
U9
LD5 BZ1 TP4
P3 C38 C37
R8 D4
RN T1 T2 TP5
TP3 U5 1
C1 5
D D D R R R R
3 3 3 3 2 1 4 C2 J14
R + – C3
27 C25 C40 C42 U20
C36
R19 C5 P1 R32 TP1
P3
P2
P1
Figure 6-2. Location of adjustment potentiometers on the autoLog™ I/O controller card
60
XI. “Check” Program
This section checks for basic operation.
A. Preparation:
1. Before powering the system connect an oscilloscope probe, if available (if not, refer to
page 62, number 8), to the small wire that protrudes from the air detector
potentiometer [inside and underneath air detector] and ground the probe shield to the
frame or TP4 of the I/O Board. Set the time scale to 5 us/division and the voltage scale
to 50 or 20 mVolts/division.
2. Start the program by pressing “+” and “Stop” keys and holding for 8 seconds while
turning on the machine.
3. Press “Stop” to proceed to next step, press “Green” to move back.
B. Action:
1. At initial power up, note the program revision displayed on the panel.
2. Press the “Stop” key once to display “Buzzer?”
3. The buzzer will beep until the “Fct” key is pressed or the “Stop” key is again
pressed.
4. All characters of the display should be fully illuminated.
5. Press the “Stop” key once to display “4 Knobs > 4 LEDs?”.
- Pressing each of the 4 buttons should cause the adjacent LED and display
character to illuminate.
STOP
Fct +
Figure 6-3. Location of LEDs, display, and keypads on the autoLog™
6. Press the “Stop” key twice to display “Current Draw”.

- Verify the centrifuge spins up and the fluid pump rotates counterclockwise.
7. Press the “Stop” key once to display “Valve Rotation?”. See Figure 6-4 for reference.
- The top of the valve should appear as shown in Figure 6-4, Figure A, and the “R”
of the display should be blinking.
- Press the “Fct” key once and the top of the valve should rotate counterclockwise
120° to the position shown in Figure B. The “W” of the display should be blinking.
61
- Press the “Fct” key once and the top of the valve should rotate counterclockwise
120° to the position shown in Figure C. The “H” of the display should be blinking.
☞ NOTE: Press “Fct” three times at two second intervals. The head of the valve moves to one
of three possible positions. The buzzer must not go on. These positions are
displayed as R W H , which signify the motor’s hall sensors.
Figure A Figure B Figure C
Figure 6-4. Valve position at different rotations
8. Press the “Stop” key once to display “Air Detector OK?”.

- Inserting a section of fluid filled autoLog™ wash kit tubing into the air detector
should silence the buzzer.
- Fully seat the tubing in the air detector to obtain maximum system voltage.
- To optimize system voltage turn the potentiometer adjustment counterclockwise
until the system alarms and the display reads “Air Detect Failure”. From the
beginning of this alarm point turn the adjustment screw 2 turns clockwise.
- This represents the maximum value obtainable by the air detector.
- Slowly pull the tubing from the air detector until the alarm sounds.
- If the system will not function correctly after adjustment, replace the air detector
assembly.
☞ NOTE: During this test, the air detector is on. Make sure the buzzer goes on when the air
detector is empty. Insert 5 mm X 8 mm PVC tubing partially filled with water into the
air detector. Make sure the buzzer stops when there is fluid present.
9. Press the “Stop” key once to display “Valve Clamp OK?”.
- The buzzer should alarm with nothing in the clamp.
- Inserting a 1.5 mm thick gauge between the valve body and the valve arm should
activate the alarm.
- Inserting a 1.6 mm thick gauge between the valve body and the valve arm should
silence the alarm.
- Install a test wash kit in the valve. This should silence the alarm. Rotate the valve
at least 1 turn using the “Fct” key. The buzzer should not sound.
62
10. Press the “Stop” key once to display “Manual Pump Clockwise?”.
- Rotate the pump head by hand clockwise. The buzzer should “Stop”.
- Rotate it in the opposite direction. The buzzer should sound.
11. Press the “Stop” key once to display “Pump Rotor Turn Clockwise OK?”.
- The pump head should rotate clockwise slowly. The buzzer should not sound.
12. Press the “Stop” key once to display “Centri Cover Detector OK?”.
- Place the center of the NoGo end of the bowl detect setup gauge over the bowl
detect pin protruding from the centrifuge wall. With the NoGo end of the gauge
pressed against the centrifuge wall the alarm should not stop.
- Place the center of the Go end of the bowl detect setup gauge over the bowl
detect pin protruding from the centrifuge wall. With the Go end of the gauge
pressed against the centrifuge wall the alarm should stop.
- If the detector needs to be adjusted, bend the sheet metal arm of the switch
assembly [visible from the rear of the system]. Bend the arm with needle nose
pliers until the switch functions properly. Note the arm may be bent in place without
removing the centrifuge dampener assembly.
13. Press the “Stop” key once to display “Manual Centri Clockwise?”.
- Rotate the centrifuge by hand clockwise: the buzzer should not sound.
- Rotate the centrifuge by hand counterclockwise, the buzzer should sound.
14. Press the “Stop” key once to display “Centri Turn Clockwise OK?”.
- The centrifuge should rotate clockwise slowly. The buzzer should not sound.
- Slow the rotor with a finger. If the rotor appears to slow down more easily than
normal, the motor driver circuits may be defective.
15. Press the “Stop” key once to display “Bowl Optic OK?”.
- Place the level sensor adjustment tool in the optic path and at right angles to the
beam.
- Turn the IR sensor potentiometer screw fully clockwise. The buzzer should start
alarming.
- Turn the potentiometer screw counterclockwise until the LED just stops blinking,
and remains off when the adjustment tool is at either side of the bowl.
- Turn the potentiometer 1 turn counterclockwise from this point.
- Verify the alarm sounds with the adjustment tool in the beam path.
16. Press the “Stop” key once to display “Self Start” OK ?”.
- Insert a test reservoir in the machine. The buzzer should not alarm.
- Verify the buzzer does not alarm when 650 ml water is placed in the reservoir.
- Verify the buzzer does alarm when 1100 ml water is placed in the reservoir.
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17. Press the “Stop” key once to display “RTC Test (~20 s)”.
- Start the test by pressing the “Fct” key.
- The display should show IN PROGRESS (~20 SEC). It will display
***SUCCESS *** at the end of the test.
18. Press the “Stop” key once to display “EEPROM Test (~20 s)”.
- Start the test by pressing the “Fct” key.
- The display should show IN PROGRESS (~20 SEC). It will display
***SUCCESS*** at the end of the test.
19. Press the “Stop” key once and the display should show “RECORD CHECK DONE”.
- Turn off the machine.
- Remove the oscilloscope probe and any other test equipment.
C. Flow rate of roller pump:
1. Run the FLOW program by turning the power switch ON while pressing the “Go” and
“+” keys.
2. Install the flow test tubing into the valve assembly and around the pump head with the
pump exit into a graduated cylinder.
3. Press the “Green” key until the pump primes the tubing circuit. When the tubing is
fully primed with no air bubbles in the line, stop the pump by pressing the “Stop” key.
4. Start the pump.
5. When the pump stops after one minute, the volume transferred should be
500 ± 10 ml/min. (± 2%).
6. Correct for any difference in volume by pressing the “Fct” key, (e.g. if the volume
transferred is 521 ml, as indicated in the display, correct for -21).
☞ NOTE: Corrections are made in 5 ml/min steps, (i.e. to correct for -20 ml/min in 4 steps of -
5 ml/min), press the “Fct” key 4 times. The corrected flow rate will therefore be 501
ml/min.
7. Rerun the test, the volume transferred should be 500 ± 10 ml/min. (± 2%).
D. Flow rate of vacuum pump and absence of leaks in reservoir:
1. Connect the test vacuum container and insert the cap, closed (test equipment).
2. Start the pump and the digital stopwatch simultaneously.
3. Stop the digital stopwatch when the pressure gauge reaches -200 mbars.
4. The digital stopwatch should indicate under 3.0 seconds.
5. Observe the operation of the pump for noise. System should operate without rattles or
other abnormal noises.
64
E. Error Log Clear: This section describes how to clear the error memory log in the
microprocessor.
1. Enter the Tuning Program using “Fct”, “+”, and “Stop”.
2. Hold the “Stop” for 5 seconds to go into the Burn-in mode.
3. While depressing the “Fct” key, select the “+” 3 times, then select “Stop” 1 time, then
select “+” 2 times, and then select “Green” 1 time.
4. Release the “Fct” key now.
5. A beep indicates the error log has now been successfully cleared.
XII. “Setting” Program (Adjustments)

A. Set main power switch to the OFF position.
B. Start the “SETTING” program by pressing “Fct ” and “Green” and turning ON the machine.
Hold this for 8 seconds.
XIII. Checks And Adjustments
A. Fluid Pump Head: Ensure pump head rollers are free of burrs and other debris; ensure
the pump head rollers move freely.
B. Level Sensor: Ensure the ends of the fiber optics are clean (do not clean with cleaning
agents that will leave a film).
C. Air Bubble Detector: Ensure the air bubble detector transducer is clean.
D. Power Cord: Confirm that the power plug is in good condition and the ground conductor is
connected to the machine frame and to the relevant terminal of the plug.
E. Connections: Confirm that all plug-in connectors are plugged in properly and are making
proper connections.
F. Fuses: Ensure all fuse holders have properly rated fuses in them.
65
autoLog™ PREVENTIVE MAINTENANCE CHECK LIST
Unit Serial Number
INITIAL INSPECTION:
Verify no loose connectors or Verify the air detector cable is
parts clear
Verify correct fuses are installed Verify the Main Power switch
illuminates
Verify the grounding cables are Verify the machine time is set
installed correctly
Verify Centrifuge motor is Verify the vacuum pump light

centered illuminates
MACHINE ADJUSTMENTS:
Verify the centrifuge height is Verify the centrifuge light
correct illuminates
FINAL CHECKS:
Measure and adjust & Record Verify Manual Pump Clockwise
pump flow
Check Centrifuge RPM Verify Pump Rotor Turn
Clockwise
Verify buzzer sounds Verify Centri Cover Detector OK
Verify all characters on display Verify Manual Centri Clockwise

illuminate
Verify centrifuge and pump Verify Centri Turn Clockwise OK

head rotate
Verify valve label per test Verify the Bowl Optic is OK
procedure
Min. Verify the Self Start is OK

Verify Air Detector
Max.
Verify the RTC Test is successful
Verify Valve is proper Verify the EEPROM test is

successful
66
VACUUM PUMP OPERATION:
Verify Vacuum Pump reaches Verify Vacuum Pump is quiet
200 mbars in less than 3 seconds
MACHINE REASSEMBLY:
Verify Vacuum Hose is attached Verify cover screws are tight
correctly
Preventive Maintenance Performed By
Completion Date
67
autoLog™ TROUBLESHOOTING GUIDE
I. Introduction
This guide is intended to provide a simple description of the messages the autoLog™ device
will display during its operation. A brief description of the cause of the message is also
included.
The guide is divided into three sections: normal messages, recoverable warnings and errors,
and fatal (unrecoverable) warnings.
Normal messages will occur typically during system operation, such as “Air in Saline Line”.
Recoverable warnings and errors most likely can be fixed by a quick adjustment of the
autoLog™ device or the disposable kit.
However, in the event of a fatal error, Medtronic Cardiac Surgery Service should be called and
the autoLog™ should be not be used again until it is repaired.
II. Normal Messages At Startup
A. “Software Version”: After the machine performs some internal tests, the version of the
software is displayed for a few seconds:
MEDTRONIC AUTOLOG
VERSION X.X
B “Kit Absent”: The software checks the disposable at startup. If the disposable is not
installed in the valve AND the centrifuge this warning is issued:
KIT ABSENT
Pressing the “Go” key makes the software check the valve again. The warning is cleared
if the disposable is properly installed.
C. “Kit Not Installed: Lock Centri Cover”: If the software knows the valve is properly installed,
but does not detect the bowl in the centrifuge, the following message is issued along with
three short beeps from the speaker:
KIT NOT INSTALLED:

LOC CENTRI COVER
The software waits indefinitely until the centrifuge cover is properly locked. After the bowl
is inserted, the software then tests the valve.
69
D. “Insert Kit In Valve And Pump”: If the valve is not installed in the valve head the following
message is issued along with three short beeps from the speaker:
INSERT KIT IN VALVE AND

PUMP
The Go LED flashes continuously. Each time the user presses the “Go” key, the software
tests the valve again. If the kit is still not installed correctly, the following message is
issued along with three short beeps from the speaker.
E. “Connect Sal, Holding, Reservoir and Waste”: The software issues the following message:
CONNECT SAL, HOLDING

RESERVOIR AND WASTE
The Go LED flashes continuously. When the user presses the “Go” key, the valve is set
to access the saline (wash) bag, the pump rotates counterclockwise and attempts to
pump saline into the centrifuge. If an adequate volume of saline is present, the machine
enters the stop state.
The software cannot verify the presence or absence of the waste and holding bag.
F. “Air in Saline Line”: If the software detects air in the saline line, the following message is
issued along with three short beeps from the buzzer:
AIR IN SALINE LINE
When the user presses the “Go” key, the autoLog™ again attempts to pump saline into
the bowl. If the machine never detects saline, check the air detector jumper (J5).
If no air is detected, the system automatically enters the Stop state.
G. “Stop and Machine Ready”: The system enters the Stop state automatically after a
successful startup and whenever the user presses the “Stop” key. The software will not
leave “Stop” until the “Go” key is pressed.
The display shows:
STOP
0ml 0ml
When the machine is in the Stop state, if the user presses the “Go” key once, the
machine enters the Machine Ready state. The display will appear as:
MACHINE READY
0ml 0ml
The autoLog™ is now ready to collect and wash blood.
70
III. Normal Messages During Fill, Wash And Empty
A. “Filling”:
INPUT TRANSFERRED
0ml 0ml
“INPUT” refers to the blood volume pumped from the reservoir to the bowl.
“TRANSFERRED” refers to the blood volume that has been washed and transferred to the
holding bag.
The “INPUT” volume is continually updated during filling.
B. “Air In Reservoir Line, Final Cycle?”: The software checks for air during filling. If 50 ml of
air is pumped the following warning is issued:
AIR IN RESERV. LINE

FINAL CYCLE? NO
If the user presses the “Go” key, the machine will again try to fill from the reservoir.
If the user presses the “+” key to change the answer to YES,
AIR IN RESERV. LINE

FINAL CYCLE? YES
and presses the “Go” key, the machine fills the bowl from the holding bag (concentrates)
and begins a wash cycle.
C. “Incomplete Bowl, Recoverable?”: If the blood volume withdrawn from the holding bag is
still not sufficient to fill the bowl, the following warning is issued:
INCOMPLETE BOWL
RECOVERABLE? NO
The default answer is NO. If the “Go” key is pressed, the blood in the bowl is returned to
the reservoir.
If the user presses the “+” key and changes the answer to YES, the machine starts a
wash cycle. When the wash is complete, the bowl volume is transferred to the holding
bag.
When the Final Cycle prompt appears, 100 ml of wash solution is pumped into the
centrifuge.
The centrifuge will continue to spin for 1 minute if no response is received from the user.
71
D. “Waste Bag Full”: When the waste bag contains approximately 7 liters, the following
warning is issued:
WASTE BAG FULL
The user should replace the waste bag and press the “Go” key to resume normal
operation.
E. “Unlock, Then Relock Centri Cover” This warning will be displayed right as filling starts:
UNLOCK THEN RELOCK

CENTRI COVER
This means the centrifuge cannot turn the bowl. Remove the bowl completely from the
centrifuge and reinstall it.
F. “Optics Obstructed”: The level sensor optics are tested once during the very first filling
cycle. If the level sensor output indicates a full bowl the following warning is issued:
OPTICS OBSTRUCTED
If the bowl is empty, clean the level sensors with a soft, wet cloth.
If the bowl contains blood, manually pump the blood to the reservoir and restart.
G. “Washing”: While the autoLog™ is washing the blood, the display will appear like this:
WASH TRANSFERRED
102/250ml 0ml
The “WASH” volume is updated continually during the wash. After 250 ml of wash has
been delivered, the software advances to the Empty phase.
H. “Air in Saline Line”: If the autoLog™ detects air during wash, the following screen will
appear:
AIR IN SALINE LINE
When the “Go” key is pressed, the autoLog™ will again check for saline. This process
repeats until adequate saline is detected.
If no response is given within 1 minute, the bowl stops spinning.
I. “Emptying”: When the autoLog™ is emptying blood to the holding bag, the screen appears
just as it does during filling:
INPUT TRANSFERRED
0ml 0ml
72
The “TRANSFERRED” volume is updated to reflect the washed RBCs being moved to the
holding bag.
J. “Emptying Too Short”: The software monitors the air detector while the centrifuge is
emptied to the holding bag. If air is detected before 100 ml has been pumped to the
holding bag, the following warning is issued to the display:
EMPTYING TOO SHORT

(AIR IN LINE?)
Pressing the “Go” key resumes emptying from the bowl to the holding bag.
K. “Emptying Too Long”: The software calculates the time required to empty each bowl after
each washing cycle. Typically, this time is around 37 seconds for a full bowl. If this time is
exceeded, meaning the autoLog™ has not detected air from the bowl, the following
warning is issued to the display:
EMPTYING TOO LONG

(OCCLUSION?)
Users should check for a clamp on the holding bag line.

When the “Go” key is pressed, the software will advance to either the Ready state or
resume filling if enough blood is in the reservoir.
L. “Holding Bag Full”: When approximately 1000 ml of RBCs have been transferred to the
holding bag, the software stops and requires the user to change the holding bag. The
following warning is issued:
HOLDING BAG FULL
The user presses the “Go” key after a new holding bag has been installed to resume
operation.
M. “Kit Mis-installed in Valve”: If at any time when the pump and centrifuge are running and
the valve clamp is opened or closed too far, the software will issue the following warning:
KIT MISINSTALLED
IN VALVE
Pressing the “Go” key rechecks the kit.
N. “Centrifuge Cover Not Locked”: If the bowl is not properly inserted and locked in the
centrifuge, the software will issue the following warning:
CENTRI COVER
NOT LOCKED
Properly inserting the bowl in the centrifuge will automatically clear this warning. The
“Go” key does not need to be pressed.
73
O. “Battery Low”: At startup, the software checks the battery voltage. If it is low, the machine
can still run, but this warning is displayed:
BATTERY LOW
Press the “Go” key to clear it. Replace the battery immediately after the procedure!
This can happen 14 times before the machine will not run.
IV. Possible User-Correctable Fatal Errors

These errors will still disable the machine. The recommended actions could be attempted prior
to calling the Medtronic Cardiac Surgery Service. Should the errors in this section occur more
than once, service must be called immediately, and the autoLog™ removed from use.
A. “Abnormal Reset”: If a glitch occurs on the power supply, this message can appear:
ABNORMAL RESET
The error can be cleared by cycling the front panel power. If the error does not reappear,
the device can be used. If it repeats every time the power is turned on, the autoLog™
must not be used.
B. “Error Centri Speed <”: If the centrifuge speed drops below 9500 RPM, this fatal error is
issued to the display:
ERROR
CENTRI SPEED <
This indicates that the bowl cannot be turned in the centrifuge. Unlock and then re-lock
the bowl. Turn the autoLog™ off and back on and start processing. If the problem persists,
replace the disposable. If the problem still occurs with a new kit, call service.
C. “Error Pump Speed <”: If the pump speed falls below 5% of the correct speed, the
following fatal error is displayed:
ERROR
PUMP SPEED <
Check the tubing around the pump header. Turn the autoLog™ off and back on. If the
problem persists, replace the disposable. If the problem still occurs with a new kit, call
service.
74
V. Unrecoverable Fatal Errors
These fatal errors are unrecoverable by the system and/or operator. The system should be
taken out of service until checked by a qualified service technician.
A. “ROM CRC Failure”: If the ROM chip contains invalid data, this fatal error is issued:
ROM CRC
FAILURE
B. “RAM Failure”: If the RAM does not function properly, this fatal error is issued:
RAM TEST
FAILURE
C. “EEPROM Failure”: If the EEPROM storing all the device history cannot be accessed, this
fatal error is issued:
EEPROM NOT
ACCESSIBLE
D. “Real-time Clock Failure”: If the clock chip does not function properly, this fatal error is
issued:
RTC ACCESS
FAILURE
E. “Error Battery Low”: If the battery has not been replaced after 14 battery low warnings,
this fatal error is issued:
ERROR
BATTERY LOW
F. “External Watchdog Failure”: If the microprocessor safety chip does not function, this fatal
error is issued:
EXTERNAL WATCHDOG
FAILURE
G. “Power Supply Relay Failure”: If the 24V relay cannot be opened, this fatal error is issued:
24 VS
RELAY STUCK
H. “24 V Sensing”: If the 24V relay cannot be controlled, this fatal error is issued:
24V SENSING
75
I. “5V Off Before 24V Off”: If the power supplies do not shut down in the proper order, this
fatal error is issued:
5V OFF BEFORE
24V OFF
J. “Air Detector Failure”: If the air detector stops working, this fatal error is issued:
AIR DETECTOR
TEST
K. “Error Valve Time-out”: The valve must reach its requested position within 3 seconds or a
time-out expires and a fatal error is issued:
ERROR
VALVE TIME-OUT
L. “Error Valve Position”: If the valve position is wrong, or if the valve turns while the pump is
active, the error routine is entered, and fatal error is issued to the display:
ERROR
VALVE POSITION
These checks are performed every 25 milliseconds.
M. “Uncontrolled Centrifuge Motion”: If the centrifuge moves when it should be stopped, this
fatal error is issued to the display:
ERROR
CENTRI SPEED >
N. “Error Centri Speed >”: If the centrifuge speed is too fast, this fatal error is issued to the
display:
ERROR
CENTRI SPEED >
If the centrifuge speed is too slow, a fatal error is issued to the display:
ERROR
CENTRI SPEED <
O. “Incorrect Centrifuge Direction of Rotation”: If the centrifuge ever spins counter-clockwise,

this error is displayed:
ERROR
CENTRI DIRECTION
P. “Error NMI”: A short circuit on the 5V power supply causes this fatal error:
ERROR: NMI
76
Q. “Error 24 VS Overload”: A short circuit of the 24V power supply is also detected by the
processor, and a fatal error is issued to the display:
ERROR
24VS OVERLOAD
R. “Uncontrolled Pump Motion”: If the pump moves when it should be stopped, a fatal error is
ERROR
PUMP SPEED >
S. “Pump Speed”: If pump speed is too fast, a fatal error is issued to the display:
ERROR
PUMP SPEED >
If pump speed is too slow, a fatal error is issued to the display:
ERROR
PUMP SPEED <
T. “Error: Dirty Blood Transfer”: If the software should somehow skip the washing phase, this
fatal error occurs:
ERROR: DIRTY
BLOOD TRANSFER
U. “Unexpected Interrupt”: If the software jumps somewhere unknown, this fatal error is
UNEXPECTED
INTERRUPT
V. “Internal Software Errors”: Certain illegal software actions will cause a fatal error:
ERROR
PROGRAM COUNTER
LOST
W. “Program Overhead Control”: Before the washed bowl is emptied, the software verifies
that the RAM and ROM tests have been executed at least once. If the tests have not been
completed, this fatal error is issued:
ERROR
TOO MUCH OVERHEAD
77
PARTS REPLACEMENT
COMPONENT BREAK-IN
☞ NOTE: This section of the procedure allows for component break-in in the event of
component replacement (i.e. centrifuge motor, pump motor, etc.).
I. Press the “Fct”, “+ ”, and “Stop” keys at the same time then press the power on switch.
The machine should turn on and be in the tuning mode.
II. Press the “Stop” key for 5 seconds. The machine will enter the break-in mode. In this
mode it will run for 1 hour and 10 minutes. It will run the centrifuge for various speeds to
tune the performance.
III. After the break-in mode is complete, the machine will stop.
LIST OF autoLog™ MODULES:

1. Vacuum Pump 18. Valve Motor with Printed Circuit Board
2. Centrifuge 19. Pall/Vacuum Filter
3. Centrifuge Damper 20. Toothed Wheel
4. Pump Arm 21. Toothed Cog Wheel
5. Pump Axle 22. Notched Belt
6. Air Detector 23. Pump Valve Spring
7. Valve Head 24. Ventilator/Cooling Fan
8. Valve Clamp 25. Power Supply
9. Self Start 26. Line Filter
10. Front Cover 27. EPROMs
11. Back Cover 28. 60Vdc Switch Bulb
12. Switch Board 29. Power Entry Module
13. Command Panel 30. IR Detector (Optics Amplifier)
14. Processor and I/O Board 31. Fiber Optics
15. Pump Motor 32. Clamp Lever
16. Pump Lever 33. Overlay
17. Cover Detector
79
1. VACUUM PUMP
Description of Part
Two-cylinder vacuum pump mounted onto the bottom of the machine.
Material Needed
None needed.
How to Proceed
1. Switch off the machine.
2. Unplug the power cord.
3. Open the front and back cover.
Dismantling
1. Disconnect the two blue tubing segments (entry and exit) by pushing in disconnect sleeve
on fittings, and pulling tubing out.
2. Disconnect the supply cables and the ground cable.
3. Unscrew the four screws.
4. Remove the pump and then the bushings from the frame base plate.
Reassembling
1. Loosely install (without compressing) each bushing to the underside of the Vacuum Pump,
with one M5 Flat Washer (38) between the Pump and the bushing, and one M5x22 Screw (57)
with another Washer (38) through the top side of the Pump base. Carefully apply one drop of
Thread Adhesive (28) to the threads of each of the bushings prior to insertion of the Screws.
2. While aligning the bushings with the four holes in the Frame baseplate, install the Pump
onto the Frame, with the condenser and electrical terminals toward the front of the Frame.
Center the Vacuum Pump between the right Frame leg and the Transformer, ensuring there
is no contact between the components.
3. Evenly tighten the Screws into the bushings until flush or slightly projecting, using a 4 mm
hex wrench, and remove any excess Adhesive.
4. Connect the paired purple and gray wires of the 220V Harness wires to the Vacuum Pump,
with the purple wire to the middle terminal and the gray wire to the lower terminal.
5. Connect the Vacuum Pump Ground Wire to the upper terminal of the Pump and the
opposite end to the nearby ground lug on the Frame.
6. Reconnect the tubing, the long towards the front of the machine and the short one towards
the back.
Additional Adjustments and Controls

None required.
Each time the machine has been opened, a complete preventive maintenance must be performed
according to the Preventive Maintenance section.
80
2. CENTRIFUGE
Description of Part
The centrifuge consists of three separate parts:
• the centrifuge module which is made up of a motor, bearing housing, rotor and various
connecting parts
• the centrifuge crown and damper assembly (attached to the machine)
Material Needed
(3) External Tooth Lockwashers
Plastic Hammer
Cable ties
How to Proceed
1. Switch off the machine
2. Unplug the power cord
3. Open the front and back cover
Dismantling
1. Disconnect the motor connections on the I/O Board and cut the straps holding the cables.
☞ NOTE: The positions of the cables exiting the motor and their connections to the I/O board.
2. Disconnect the upper end of the vertical drainage tubing.
3. Remove the centering bracket from around the motor.
4. Remove two of the screws holding the centrifuge to the damper assembly. Unscrew the
third screw about three turns.
5. The centrifuge is assembled with an O-ring to guarantee water-tightness. Detach the joint
by tapping down on the third screw with a plastic hammer. The centrifuge will come loose
progressively.
81
Reassembling
1. Replace the centrifuge, making sure to position it at right angles to the machine. The
drainage tubing must come out on top of its connection at the back of the machine.
2. Tighten the three screws using new stainless steel toothed rings.
3. Replace the centering bracket and make sure it is centered around the motor.
4. Reconnect the two connectors on the I/O Board and re-clamp the cables, using four cable
ties for the large cable and two for the small.

Height of Centrifuge
Noise
Centering
Each time the machine has been opened, a complete preventive maintenance must be
performed according to the Preventive Maintenance section.
82
3. CENTRIFUGE DAMPER
Description of Part
Two parts joining the centrifuge to the machine top-plate in a flexible and absorbing way.
The damper consists of two revolution parts and three screw-glued silent blocks. The three
silent blocks cannot be changed. In case of a problem, a standard exchange is required.
Material Needed
(3) - M4 Stainless steel external tooth lockwashers
How to Proceed
4. Remove the centrifuge.
Dismantling
1. Unscrew the three M4 screws. Do not let the rings fall to the bottom of the machine.
2. Remove the damper by pulling downwards.
Reassembling
1. Replace all elements in reverse order.
2. Replace the lockwashers with new ones.

Dynamic test with a kit and water.
Control the height of the centrifuge.
83
4. PUMP ARM
Description of Part
Blue part and its axle, which presses the tubing against the roller pump head.
Material Needed
None needed.
How to Proceed
4. Remove the pump valve spring.
Dismantling
1. Loosen the axial screw at the end of the axle.
2. Remove the lever (with groove for the spring). Be careful not to drop the bolt or the
lockwasher.
3. Pull the pump arm upwards to remove it. Be careful not to lose the thick rings situated
between the arm and the bearings.
Reassembling
1. Replace the thick ring on the axle towards the arm. Change the pump arm end if it is
damaged or too stiff.
2. Place the arm axle in the bearings in a normal opening position in relation to the pump
head.
3. Make sure that the two “open” and “close” arm ends are quiet.
4. Replace the lockwasher at the other side of the bearings under the machine top plate.
5. Replace the bolt and insert the lever horizontal in the hole. The end of the lever must come
just above the edge of the vertical axle.
6. Tighten the screw at the end of the axle.

None required.
84
5. PUMP AXLE
Description of Part
Axle on which the roller pump head fits.
Material Needed
None needed.
How to Proceed
3. Remove the pump head.
4. Remove the 103 toothed wheel.
Dismantling
1. Remove the axle key under the machine top plate with a pair of pliers. Do not drop the bolt
or the lockwasher inside the machine.
2. Pull the pump axle upwards to remove it.
Reassembling
1. From above, insert the axle, equipped with its circlips.
2. Place the 10 x 12 mm lockwasher and the bolt on the axle under the machine top-plate.
3. Insert the key in its case.
4. If possible, replace the wheel immediately, preventing the key from slipping out by
accident.

Replace the 103 toothed wheel and tighten screw.
85
6. AIR DETECTOR
Description of Part
Blue part protecting the roller pump head and containing the ultrasound sensors.
Material Needed
Silicone grease
5 mm x 8 mm tube nozzle w/ water
Cable ties
How to Proceed
Dismantling
1. Disconnect the air detector connector on the I/O Board (cut the plastic cable ties holding
the cable).
2. Unscrew the (3) 4 mm screws.
3. Remove the air detector from above.
Reassembling
1. Thoroughly clean the contact surfaces (stainless steel surface of the machine and bottom
surface of the air detector).
2. Cover the front of the air detector with silicone grease, particularly around the machine, to
ensure a water tight seal.
3. Position the air detector, reassemble it and tighten the three screws.
4. Remove the remaining silicone grease with a soft cloth.
Clamp the air detector cable around the valve motor as high up as possible. The cable
must not touch the notched wheel or the belt.
☞ NOTE: Do not touch the sealed potentiometer on the air detector.

None required.
86
7. VALVE HEAD
Description of Part
Plastic part working as a cam against the tubes to clamp them.
Material Needed
Cable ties
How to Proceed
4. Remove the pump-valve spring.
Dismantling
1. Completely unscrew the radial screw of the aluminum encoder until the encoder comes
loose.
2. Cut the tie holding the air detector cable.
3. Unscrew the printed circuit and remove it. Do not lose the toothed ring situated between
the encoder and the bearings.
4. The valve head can now be removed from above.
☞ NOTE: not
The thick ring which separates the valve head from the bearings must
be lost.
Reassembling
1. Place the thick ring between the valve head and the bearings on the axle.
2. Replace the toothed ring and the encoder on the valve axle under the machine top-plate.
3. Put the radial screw of the valve encoder through the axle and tighten.
4. Screw back the motor board and tighten the screw at the flat part of the axle.

None required.
87
8. VALVE CLAMP
Description of Part
Blue part and its axle, which presses the tubing against the valve head.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the screw at the end of the clamp axle.
2. Remove the small lever receiving the spring. Do not drop the bolt into the machine.
3. Move back the optical steel sheet, and remove it from the axle without losing the toothed
ring situated underneath.
4. Remove the clamp from above.
Reassembling
1. Place the thick ring on the axle against the clamp.
2. Insert the clamp axle in the bearings.
3. Place the toothed rings on the other side, under the machine top-plate, and screw back
the optical steel sheet.
4. On the axle, replace the bolt and the lever receiving the spring.
5. Tighten the lever slightly above the edge of the axle, using the screw at the end of the
axle.

None required.
88
9. SELF START
Description of Part
All parts used as a gauge, with micro contactor and spring, situated at the left side of the
machine.
Material Needed
Cable ties
How to Proceed
4. Remove the pump valve spring.
Dismantling
1. Unscrew the (2) 3 mm locking nuts.
2. Remove the printed circuit and its contactor (if the problem lies with the contactor, no more
dismantling is necessary, only replace the electrical part).
3. Remove the two springs and circlips on the axle of the gauge.
4. Remove the steel sheet with the springs and remove the button towards the machine
exterior.
Reassembling
1. Replace the button and the support steel sheet.
2. Fasten the circlips.
3. Replace the (2) springs and put the circuit onto the (2) studs, fasten it with the
(2) locking nuts.
4. The system needs no adjusting.

None required.
89
10. FRONT COVER
Description of Part
Large cover plus main switches.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the reservoir holder. To access the two screws, place the holder in a horizontal
position.
2. Unscrew the other (3) screws and remove them.
3. By raising upward and then pulling the bottom outward, remove the front cover. Be careful
not to damage the machine roller base.
4. Unplug the switch board connector by depressing the locking tab and pulling downwards.
Reassembling
1. Repeat the above in reverse.
2. When connecting the cable to the switch board, ensure that the cable exit is turned
towards the machine interior.
3. Close the front cover, starting at the top before closing at the bottom part. Make sure that
all cables go in front of the I/O Board, and not to the right which may damage the cables
when closing the front cover.
4. Tighten the screws once the covers are perfectly joined.

None Required.
90
11. BACK COVER
Description of Part
Large cover with a suction intake.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the reservoir holder. To access the two screws, place the holder in a horizontal
position.
2. Unscrew the other (3) screws and remove them.
3. By raising upward and then pulling the bottom outward, remove the back cover. Be careful
not to damage the machine roller base.
Reassembling
1. Repeat the above in reverse.
2. Close the back cover, starting at the top before closing at the bottom part.
3. Tighten the screws once the covers are perfectly joined.

None required.
91
12. SWITCH BOARD
Description of Part
Board situated on the front cover, electrically linking the large flat 220 VAC cable with the
main switches.
Material Needed
None needed.
How to Proceed
3. Open the front cover.
Dismantling
1. Disconnect the main cable from the switch board by depressing the locking tab and pulling
downward.
2. Bend the (4) lugs straight with a pair of pliers and remove the insulation plate and board; it
will detach from the switches.
Reassembling
1. Replace the board.
2. Put back the transparent insulation plate and tighten the four lugs.
3. Re-connect the main cable to the switch board.

None required.
92
13. COMMAND PANEL
Description of Part
The board and user interface display.
Material Needed
Cable ties
How to Proceed
Dismantling
1. Unplug the command panel connector on the I/O Board as well as the display connector.
2. Unscrew the nuts to remove the complete panel.
Reassembling
1. Replace the Command panel onto the (4) studs and loosely install the nuts.
2. Before tightening the nuts, make sure that the command panel is correctly aligned.
3. Connect the display connectors ensuring that all pins are aligned.

None required.
93
14. PROCESSOR AND I/O BOARD
Description of Part
Two main boards screwed together, situated on the electronic grid.
Material Needed
Cable ties
How to Proceed
Dismantling
1. Disconnect all connectors on the I/O Board and undo the (4) extended nuts which hold the
circuit in place.
2. Remove the two lockwashers on the mounting standoff nearest the right-hand side of the
circuit board.
3. Remove the two boards, leaving them assembled.
Reassembling
1. Install the boards using the (4) screws and two lockwashers.
2. Reconnect all connectors.

None required.
94
15. PUMP MOTOR
Description of Part
Motor and support screwed on under the machine top-plate, holding the notched belt on the
roller pump.
Material Needed
M4 external tooth lockwashers
Cable ties
How to Proceed
Dismantling
1. Disconnect the signal and power cables of the motor on the I/O Board.
2. Unscrew the (4) screws joining the motor “diabolo” and aluminum plate.
☞ NOTE: When replacing the pump motor, always replace the belt at the same time.
Reassembling
1. Carefully replace the belt around the motor cog wheel and the aluminum support.
2. Put the belt around the 103 toothed wheel and screw the motor back in place without
tightening.
3. Reconnect the motor (power and signal) connectors to the I/O Board.
4. Switch on the machine in Manual mode and adjust the belt tension by changing the
position of the motor. The belt must not rub against any fixed part and must be slack
enough to move ~8 mm under finger pressure.
5. Tighten the (4) 4 mm screws with the new lockwasher.
6. Clamp the cables with new ties.

None required.
95
16. PUMP LEVER
Description of Part
Small axle with spring attached, inserted in the pump handle axle horizontally.
Material Needed
None needed.
How to Proceed
3. Remove the front and back cover.
Dismantling
1. Undo the 4 mm screw at the end of the axle and pull out the lever, using a small plastic
hammer if necessary.
2. On certain machine models, the lever holds a bolt and a ring, be careful that they do not
fall onto the power supply underneath.
Reassembling
1. Replace all elements in reverse order. The end of the lever should come just above the
edge of the vertical axle.
2. Tighten the screw at the end of the axle.

Replace the 103 toothed wheel and tighten screw.
96
17. COVER DETECTOR
Description of Part
Small micro-switch circuit screwed onto the centrifuge crown.
Material Needed
Screwdriver
Grease
Cable straps
How to Proceed
4. Remove the centrifuge and all parts of the damper.
Dismantling
1. Disconnect the valve board connector.
2. Unscrew the 3 mm screws and remove the circuit.
3. Remove the pin from its radial placement in the centrifuge crown.
Reassembling
1. Clean and grease the cover detector pin and replace it.
2. Screw back the printed circuit. The adjustment of the commutation point is done by
bending the switch leaf.
3. The cover must always be detected when in place, and never detected when incorrectly in
place.
4. Replace the rest of the centrifuge in reverse order.

None required.
97
18. VALVE MOTOR WITH PRINTED CIRCUIT BOARD
Description of Part
Valve motor with gear, printed circuit and (4) fixation screws.
Material Needed
Cable ties
How to Proceed
3. Open the back cover.
Dismantling
1. Disconnect the (2) wires at the valve motor base, noting their positions.
2. Disconnect the multiple encoder connector on the I/O Board and the cover detector
connector on the printed circuit board.
3. To access the radial clamping screw, turn the aluminum encoder disk with your fingers.
Loosen the screw without undoing it completely.
4. Remove the (4) 4 mm screws from the printed circuit board. Remove all motor parts and
the printed circuit by an axial movement downwards.
Reassembling
1. Insert the motor axle. Make sure to match the flat part with the clamping screw. The
printed circuit of the motor must be flat against the extended nuts and installed
perpendicularly.
2. Tighten with an imbus key, using small angular movements.
☞ NOTE: The printed circuit of the motor must be well centered onto the flat part to avoid
malfunction or loosening of the printed circuit board.
3. Hold the printed circuit and replace the (4) 4 mm screws.
4. Reconnect the motor wires and the multiple cable on the I/O Board.
5. Reconnect the cover detector on the printed circuit of the valve.
6. Clamp the cables where the ties were originally cut.
98
Control the valve optics steel sheet, adjust if necessary.
Connection (direction of motor rotation) and good working order (setting).
Angular play (tighten on flat part).
99
19. PALL/VACUUM FILTER
Description of Part
Plastic vacuum filter located inside bottom of machine.
Material Needed
None needed.
How to Proceed
Dismantling
1. Remove the blue tubing and adapter from the vacuum filter and pull out the filter.
2. Clean the stainless steel behind the filter with alcohol.
Reassembling
1. Install the new filter and reconnect the vacuum tube with adapter.

Close the back cover, ensuring that the support on the cover is well fitted in its place.
Switch on the vacuum pump and functional test.
100
20. TOOTHED WHEEL
Description of Part
Notched driving wheel on the roller pump axle.
Material Needed
Proper sized wrench
How to Proceed
Dismantling
1. Due to the low belt tension, the belt does not have to be removed when removing the
wheel.
2. Unscrew the screw at the end of the pump axle by holding back the axle rotation and
immobilizing the pump head.
3. While slowly turning the wheel, progressively free it from the belt by lowering the wheel
axially.
Reassembling
1. Place the toothed ring on the pump axle under the machine.
2. Replace the bolt and insert the key in its case.
3. Position the wheel into the cogs at the edge of the belt, and gently replace the wheel on
the pump axle.
4. Bring the wheel against the bolt while turning the pump head with your hand. The belt will
progressively put itself in place.
5. Replace and tighten the screw at the end of the axle.

Adjust the belt tension.
101
21. TOOTHED COG WHEEL
Description of Part
Notched cog wheel screwed onto the pump motor axle with (2) set screws.
Material Needed
None needed.
How to Proceed
4. Remove the pump motor.
Dismantling
1. Remove the pump motor and the belt.
2. Unscrew the two radial screws on the cog wheel (120°) and remove the cog wheel.
Reassembling
1. Remove the cog wheel on the axle with the screws at the end of the axle. Make sure that
the flask on the side of the motor prevents the belt from touching the motor when rotating.
The cog wheel must stick out ~2 mm from the end of the axle.

102
22. NOTCHED BELT
Description of Part
Belt driving the roller pump.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the (4) 4 mm screws joining the motor diabolo and the plate.
2. Remove the belt in the free space between the cog wheel and the diabolo.
Reassembling
1. Replace the belt around the small cog wheel on the motor.
2. Place the belt around the 103 toothed wheel and screw back the motor without tightening.
3. Reconnect the motor (power and signal) on the I/O Board.
4. Put the motor in Manual mode and adjust the belt tension by changing the position of the
motor.
5. Tighten the mounting screws.

103
23. PUMP VALVE SPRING
Description of Part
Large spring located under the machine top plate.
Material Needed
Loop of string/rope
How to Proceed
Dismantling
1. Place the string/rope around the end spring coil.
2. Supporting the machine with one hand, pull hard on the string with the other hand to set
the spring loose from the valve lever.
Reassembling
1. Attach one end of the spring to the pump lever end.
2. Place the string around the other end of the spring coil.
3. Pull hard, extending spring, until the spring fits back on the valve clamp lever.
4. Remove string.

None required.
104
24. VENTILATOR/COOLING FAN
Description of Part
Air extraction ventilator 80 mm X 80 mm situated at the bottom of the machine.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the (4) screws at the ventilator base.
2. Cut the cable ties from the wires and disconnect the wires.
Reassembling
1. Install the Cooling Fan Assembly and Fan Guard onto the small rubber bushings in the
Frame baseplate, if previously installed. These items may be received as loose
components. Install the Fan with the label facing the bottom of the Frame, and the wires
exiting toward the right rear corner of the Frame baseplate. Place the Fan Guard between
the rubber bushings and the Fan with the offset of the Guard facing to the bottom.
2. Insert four each M3x20 Screws with four each M3 Flat Washers through the Fan and Fan
Guard mounting holes, and into the bushings.
3. Evenly tighten the Screws into the bushings until lightly compressed, and then install one
M3 Nylon Lock Nut onto each of the projecting Screw threads, using a 2.5 mm hex wrench
and a 5.5 mm nut driver. Prevent the Screws from turning further into the bushings when
installing the Nuts.
4. Route the Fan wires up to the notch in the top of the Fan housing and then over to and up
the inside rear of the right Frame leg. Using the Frame holes provided, attach the wires to
the Frame leg using two Cable Ties. Additionally, secure the Fan wires to the mounting
hole nearest the upper notch of the Fan housing, using one Cable Tie.
5. Switch on the machine.
6. Place your hand under the machine to identify if fan is blowing air outward.

Control the extraction of the ventilator.
105
25. POWER SUPPLY
Description of Part
The stabilized supply is the rectangular black block behind the electronic grids, screwed on
by (3) 4 mm screws.
It supplies +24Vdc to the I/O Board, Ventilator, and Centrifuge Bulb.
Material Needed
None needed.
How to Proceed
Dismantling
1. Disconnect the 20 position connector on top of the supply as well as the 3 position
connector at the bottom of the supply.
2. Unscrew the (3) screws holding the supply, leaving the top screw for last.
Reassembling
1. Install the DC Power Supply onto the cable grid and plate in the center of the Frame, with
the large connector facing upward, using two M4x6 Screws, one M4x8 Screw and three
M4 Lock Washers. Use a 3 mm hex wrench.
2. The longer Screw is used at the middle left side of the Power Supply (as viewed from the
front of the Frame), inserted through the center of the cable grid.
3. Reconnect the 20 position connector on the top of the supply.
4. Reconnect the 3 position connector at the bottom of the supply.

Switch on the machine and wait for the first message, start the Manual mode.
Start the centrifuge, pump, and valve simultaneously and ensure they function.
106
26. LINE FILTER
Description of Part
Block, with “SCHAFFNER” written upside down on it, with (5) plugs of which one (the ground)
is unused.
The block is situated at the left side of the machine, screwed on vertically to the machine side
above the round transformer.
Material Needed
(2) new 5 mm external tooth lockwashers
How to Proceed
Dismantling
1. Remove the filter connections.
2. Remove the screws and the nuts.
3. Remove the filter.
Reassembling
1. Install the EM Filter on the left Frame leg, directly above the Transformer, with the
additional ground terminal toward the rear of the Frame (upside down), using two M5x12
Screws, two M5 Lockwashers and two M5 Nuts.
2. The Nuts must be installed on the outside of the Frame leg. Use a 4 mm hex wrench and
8 mm nut driver to secure.
3. Reconnect the (4) connections:
• Front - green at the bottom, blue at the top.
• Back - yellow at the bottom, orange at the top.

None required.
107
27. EPROMS
Description of Part
Two 28 pins integrated circuits labeled with the letters E (even) and O (odd) and the version
number.
Material Needed
IC extraction tool
How to Proceed
4. Unscrew the (4) extended nuts (without disconnecting anything).
Dismantling
☞ NOTE: The electronic parts may be destroyed by electrostatic discharges. Use all proper
ESD precautions.
1. Without disconnecting any cables, unscrew the (4) extended nuts holding the I/O Board
and processor board, and remove the two lockwashers near the right hand side of the
board. To access the components on the processor board, turn the two boards upwards.
2. Using an IC extraction tool, remove the (2) EPROMs (O & E) situated to the right of the
processor board.
Insert the (2) new EPROMs, leaving 2 x 2 pins free on top. The small notch (polarity
indicator) must be turned upwards.
• E (even) at the top right-most socket (covering C4 and C5)
• O (odd) at the bottom right-most socket (covering C2 and C3)
3. Make sure that all pins are well centered in their respective holes before firmly inserting
the pins.
Reassembling
1. Reattach the two boards. Make sure that all the connectors are connected as to ensure
none became loose, especially J5, air detector.
2. Switch on the machine, and insure that it displays the new version number.

None required.
108
28. 60Vdc SWITCH BULB
Description of Part
Two 60 Volt bulbs with 220 VAC supplied through a capacitor to reduce the voltage.
Material Needed
Small tubing
How to Proceed
Dismantling
1. Loosen the black plastic ring at the rear of the switch as much as possible.
2. Remove the ring from its support by letting it slide forward. The switch cover will stick out
from the machine exterior.
3. Extract the switch cover (blue or white).
4. Gently remove the bulb by pulling it out using a piece of tubing.
☞ NOTE: If one bulb is faulty, change both bulbs.

Reassembling
1. Push the new bulb to the bottom of its support.
2. Clip the switch cover, paying attention to the direction and without forcing.
3. Push the switch cover further down to reconnect the switch in its support.
4. Screw back the black plastic ring by hand as much as possible.

None required.
109
29. POWER ENTRY MODULE
Description of Part
Black plastic plug, bottom right, at the back of the machine.
Material Needed
Proper sized wrench
How to Proceed
Dismantling
1. Unscrew the power entry module from the machine.
2. Remove PALL filter.
3. Unplug all cables.
4. Pull out the module completely.
Reassembling
1. Pass the transformer wires first through the Support Plate and then through the
rectangular hole in the rear of the Frame.
2. Connect the Transformer wires to the AC Power Input Module, in the order shown in the
following table:
Transformer Wire Color (from) Input Module Pin (to)

Red (with jumper) N
Brown (with jumper) L
Yellow 7
Blue 6
Red jumper 8
Brown jumper 5
None 9
None 10
3. Install the large terminal of the Main Ground Wire over one of the accessible ground
terminals on the left side Frame plate. Cut a 1" length of .375 Shrink Tube and slide it over
the large terminal of the Ground Wire until it contacts the Frame. Apply heat and then
allow to cool adequately before removing the Wire from the terminal.
110
4. Connect the small terminal of the Main Ground Wire to the ground pin of the Power Input
Module and pass through the Frame hole and Support Plate, while inserting the Power
Input Module into the Frame (cord receptacle down).
5. Connect the opposite end of the Main Ground Wire to the nearby ground lug on the
Frame.
6. Secure the Power Input Module to the Frame with two M3x8 Screws, through the Frame
holes and into the Support Plate, using a 2 mm hex wrench.
7. Secure all the Transformer wires to the rear flange using one Cable Tie in the holes
provided, while ensuring that the wires do not contact the Vacuum Pump. Provide a
minimum 1/4" clearance (pulling wires back toward Transformer, if necessary).

None required.
111
30. IR DETECTOR (OPTICS AMPLIFIER)
Description of Part
Cylindrical part with threading on the exterior, situated above the electronics. The detector
emits and receives an infrared signal through the optical fibers. To be insensitive to the
surrounding light, the signal is pulsing.
Material Needed
None needed.
How to Proceed
Dismantling
1. Unscrew the milled socket of the optical fiber fixation on the amplifier.
2. Disconnect the I/O Board connector.
3. Unscrew the lock nut, then the nut at the back of the machine.
Reassembling
1. Insert the amplifier from the front.
2. Screw it back into its place, using the nut and the M30 lock nut which is behind the cover.
3. Position the amplifier at an angle with the cable exit downwards.
4. Reposition the inlet for the two fibers on the amplifier (two possible positions) and tighten
the milled socket.
5. Reconnect the connector on the I/O Board.
☞ NOTE: Make sure that the fiber optics have as few bends as possible. If required, clamp the
fibers with cable straps to avoid contact with the toothed wheel.

None required.
112
31. FIBER OPTICS
Description of Part
Look like tiny shower tubes with metallic protection. The fibers transmit the optical signal from
the optics amplifier to the centrifuge.
Material Needed
None needed.
How to Proceed
Dismantling
☞ NOTE: Always handle the fiber optics with great care.

1. Cut the plastic retaining ties.
2. Unscrew the (2) 4 mm set screws recessed in the centrifuge crown, holding the fiber ends.
3. Unscrew the milled socket on the amplifier and remove the fibers.
Reassembling
1. Place the ends of the optical fibers in the centrifuge crown.
2. Tighten the screws without forcing.
3. Fasten the other ends of the fibers on the amplifier using the milled socket.
4. Clamp the left fiber close to the amplifier without making too sharp of a bend. Make sure
that the fibers do not come in contact with the notched wheel.

Clean the ends with a soft cloth.
Control the “Bowl Optic” and adjust if necessary.
113
32. CLAMP LEVER
Description of Part
Small axle with spring attached, inserted in the pump handle axle horizontally (shorter than
the pump lever).
Material Needed
None needed.
How to Proceed
Dismantling
1. Undo the 4 mm screw at the end of the axle and pull out the lever using a small plastic
hammer if necessary.
Reassembling
1. Replace the elements in reverse order. The end of the lever should come just above the
edge of the vertical axle.
2. Tighten the screws at the end of the axle

Control the valve position sensor.
114
33. OVERLAY
Description of Part
Serigraph plastic overlay glued on top of the switches on the command panel.
Material Needed
Methylated spirit
How to Proceed
Dismantling
1. Tear off the defective overlay and remove all adhesive.
2. Clean the machine top-plate with the methylated spirit and a dry cloth.
Reassembling
1. Position the new overlay. Make sure that the stainless steel parts can not be seen through
the transparent holes.
2. Mark the position of the overlay’s bottom and right side with scotch tape.
3. Thoroughly clean off all grease marks.
4. Glue the overlay, ensuring the alignment to the scotch tape.

None required.
115
UNPACKING AND INITIAL SETUP OF THE autoLog™
I. Move the shipping container holding the autoLog™ to a convenient work location and remove
the shipping straps from the carton. See Figure A-1.
Figure A-1. autoLog™ shipping container with shipping strap removal
II. Carefully lift off the upper section of the box. See Figure A-2.
Figure A-2. Removing the top cover of the autoLog™ shipping container
117
III. Remove the box containing four (4) caster wheels and unpackage. See Figure A-3.
Figure A-3. Removing the (4) caster wheels from the shipping container
IV. Remove shipping container by separating the sides. See Figure A-4.
Figure A-4. Removing of the autoLog™ from the shipping container.
118
V. Remove IV Pole from foam inserts.
VI. Remove foam inserts from side and top of machine.
VII. Carefully lay the autoLog™ on its side and place on a convenient work surface. It is possible
to use the bottom foam inserts of the carton to place the machine on top of. See Figure A-5.
Figure A-5. Laying the autoLog™ on work surface
VIII. Using the (4) caster wheels previously removed, install them into the legs by inserting the
wheel shaft into the hole and pressing in firmly as seen in Figure A-6.
Figure A-6. Installing the caster wheels on the autoLog™
IX. Replace the unit back to its normal upright position.
119
X. Place the IV pole into the IV pole holder. Ensure to align the hole on the IV Pole shaft with the
IV pole holder mounting screw. See Figure A-7.
Figure A-7. Placing the IV pole on the autoLog™
XI. Using a 3 mm allen wrench, tighten screw on IV pole holder to secure the IV pole.
See Figure A-8.
Figure A-8. Securing the IV pole on the autoLog™
120
XII. Check the voltage selection indicator on the power cord inlet/fuse box located at the right rear
of the unit. Make sure the voltage selected corresponds with the voltage source that will be
used. See Figure A-9.
Figure A-9. Voltage selection indicator
XIII. Open the power entry module using a small regular screwdriver as shown in Figure A-10.
XIV. Verify the voltage selection switch is set to the voltage being utilized to power the unit.
See Figure A-11.
XV. Verify the properly rated fuses are inserted into the power entry module (4 amp for
100-120 VAC and 4 amp for 220-240 VAC). See Figure A-11.
Figure A-10. Opening power module Figure A-11. Selection and fuse location
121
XVI. Connect the power cord to the power cord inlet on the power entry module as shown
in Figure A-12.
Figure A-12. Attaching the power cord
XVII. Attach the Vacuum Canister (if available) to the left side of the machine. Insert the curved
metal bar extending from the pressure gauge into the bracket slot fastened to the side of the
autoLog™. See Figure A-13.
Figure A-13. Attaching the vacuum canister
122
XVIII. Connect the Vacuum Supply Tube from the vacuum source, located at the rear of the
machine, to the pressure gauge located on the vacuum canister. See Figure A-14.
Figure A-14. Attaching the vacuum supply tube
XIX. Remove any other labels or packing materials not previously removed.
XX. Please store the original shipping container and all packing materials in a safe place in case
future transportation of the autoLog™ is required.
XXI. To rebox the autoLog™, reverse order of the steps above.
123
INDEX
Air Bubble Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10, 21, 28, 30, 44-45
Buzzer (Sound Alert) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 40-41, 56, 66
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 3, 21, 40-41, 47, 56, 58-60, 81-82
Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36, 42, 47
Cover Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3, 8, 21, 47-48
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 9, 28, 34-35, 40, 47-48
Motor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-48
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 50
Valve Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3, 87
Cleaning autoLog™ Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Air Bubble Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Fluid Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Roller Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Cover Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3, 8, 21, 47-48
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 21, 28, 31, 48-49, 56, 66, 93
EPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Fluid Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9, 28, 33-35, 37, 46-47
Motor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-47
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1, 8, 24, 51-52, 65-66, 121
I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28, 46-47, 94
I/O Board Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-41
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 21, 28, 31, 48-49
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56, 61
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 21, 28, 36-37, 42-43
Line Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 51, 107
Main Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 51, 66
MPU (Microprocessor Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-35, 37, 39-40
Photo Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42-43
Power Entry Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 24, 50-52, 110-111
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 28, 38-39, 49-51, 106
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-67
127
Pump Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29, 49
Self Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66, 89
Sound Alert (Buzzer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 40-41, 56, 66
Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 51
Troubleshooting Fatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74-77
Abnormal Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Error Centri Speed < . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Error Pump Speed < . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
ROM CRC Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
RAM Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
EEPROM Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Real-time Clock Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Error Battery Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
External Watchdog Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Power Supply Relay Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
24V Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
5V Off Before 24V Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Air Detector Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Error Valve Time-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Error Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Uncontrolled Centrifuge Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Error Centri Speed > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Incorrect Centrifuge Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Error NMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Error 24 VS Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Uncontrolled Pump Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Pump Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Error: Dirty Blood Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Unexpected Interrupt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Internal Software Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Program Overhead Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Troubleshooting Normal Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69-74
Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Kit Absent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Kit Not Installed: Lock Centri Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Insert Kit In Valve and Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Connect Sal, Holding, Reservoir and Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Air in Saline Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
128
Stop and Machine Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Air In Reservoir Line, Final Cycle? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Incomplete Bowl, Recoverable? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Waste Bag Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Unlock, Then Relock Centri Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Optics Obstructed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Air in Saline Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Emptying Too Short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Emptying Too Long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Holding Bag Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Kit Mis-installed in Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Centrifuge Cover Not Locked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Battery Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Vacuum Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58, 79, 100
Vacuum Pump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 22, 51
Valve Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31, 48, 50
Valve Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28, 88
Valve Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 21, 37, 49, 98-99
129
Europe Americas
Europe/Africa/Middle East Headquarters Latin America
Medtronic International Trading Sàrl Medtronic Latin America
Route du Molliau 31 3750 NW 87th Avenue
Case Postale 84 Suite 700
CH - 1131 Tolochenaz Miami, FL 33178
Switzerland Tel. 1-305-500-9328
Internet: www.medtronic.co.uk Fax 1-786-709-4244
Tel. 41-21-802-7000
Canada
Fax 41-21-802-7900
Medtronic of Canada Ltd.
Medtronic E.C. Authorized 6733 Kitimat Road, Mississauga
Representative/Distributed by Ontario L5N 1W3
Medtronic B.V. Canada
Earl Bakkenstraat 10 Tel. 905-826-6020
6422 PJ Heerlen Fax 905-826-6620
The Netherlands Toll-free in Canada:
Tel. 31-45-566-8000 1-800-268-5346
Fax 31-45-566-8668
United States
Asia-Pacific Manufacturer:
Japan Medtronic, Inc.
Medtronic Japan 710 Medtronic Parkway
Comodio Shiodome 5F Minneapolis, MN 55432-5604
2-14-1 Higashi-Shimbashi, Minato-ku USA
Tokyo 105-0021 Internet: www.medtronic.com or
Japan www.perfusionsystems.com
Tel. 81-3-6430-2011 Tel. 1-763-391-9000
Fax 81-3-6430-7140 Fax 1-763-391-9100
Toll-free in the USA:
Australia
1-800-433-4311 Technical Support
Medtronic Australasia Pty. Ltd.
1-800-854-3570 Customer Service
Unit 4/446 Victoria Road
Gladesville NSW 2111
Australia
Tel. 02-9879-5999
Fax 02-9879-5100
Asia
Medtronic International Ltd.
Suite 1602 16/F, Manulife Plaza
The Lee Gardens, 33 Hysan Avenue
Causeway Bay
Hong Kong
Tel. 852-2891-4068
Fax 852-2591-0313
*075819*
© Medtronic, Inc. 1998, 2007
075819 Rev. 3.0
075819_Rev.3.0_Tabs.qxd 5/2/2007 2:30 PM Page 1
Warnings and Precautions
All Tabs - Blue PMS 301 075819 Rev 3.0

Do not print die line 1 - for position only
Warnings and Precautions

Technical Information

Technical Information

System Block
Diagram

System Block
Diagram

Schematics

Schematics

autoLog™ Assemblies

autoLog™ Assemblies

Preventive Maintenance

Preventive Maintenance

Troubleshooting
autoLog™
Guide

Troubleshooting
autoLog™
Guide

Parts Replacement

Parts Replacement

Unpacking and Initial Setup

of the autoLog™
Appendix A

Unpacking and Initial Setup
of the autoLog™
Appendix A

Addendums
Appendix B:

Addendums
Appendix B:

Appendix C:
Addendums

Appendix C:
Addendums

075819 Rev 3.0
All Tabs - Blue PMS 301
Index

Index

Page 1
2:24 PM
5/2/2007
075819_Rev3_spine.qxd
autoLog™ Service Manual

Part # 075819 Rev 3.0

Service Manual AUTOLOG

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autoLog™

NOTE Provides information that is useful in clarifying a procedure or technique related to

General Warnings and Precautions:

I/O BOARD MICROPROCESSOR

SELFSTART VALVE CARD

Figure 3-1. Functional block diagram of the autoLog™

Figure 3-2. Power supply block diagram

COMMAND CARD BOARD

Figure 3-3. Keypad and display block diagram

Figure 3-4. Centrifuge cover sensor block diagram

I/O VALVE VALVE

Figure 3-5. Valve sensor block diagram

Figure 3-6. Centrifuge motor block diagram

V. Fluid Pump Activation

FLUID FLUID PUMP

Figure 3-7. Fluid pump motor block diagram

VI. Air Bubble Detector

Figure 3-8. Air bubble detector block diagram

Figure 3-9. Level sensor block diagram

VIII. Valve Activation

Figure 3-10. Valve sensor block diagram

J17 J10 J13 Level Centrifuge

Figure 3-11. autoLog™ system block diagram

LTR REVISIONS SIGNATURE DATE

VCC J6.10 VCC

FUNCTION PLUS STOP GO

Schematic, Display Interface

LTR REVISIONS SIGNATURE DATE

KIT IN PUMP Schematic, Valve Card

LTR REVISIONS SIGNATURE DATE

POWER ENTRY MODULE

Schematic, Autolog Pwr Conn

J1 LTR REVISIONS SIGNATURE DATE

HLMP6208 FILL/EMPTY (Sheet 4)

TO PROCESSOR BOARD U3 NOT INSTALLED R11 C22

LTR REVISIONS SIGNATURE DATE

FPUMP (Sheet 1,4)

RN5 Medtronic, Inc.

Schematic, I/O Board

LTR REVISIONS SIGNATURE DATE

FOUT A ON/BRAKE VC 15V

(Sheet 1) 5.6K SENS GND

OSC INV SENS 1uH/6A

1000pF 18501 East Plaza Drive

Schematic, I/O Board

LTR REVISIONS SIGNATURE DATE

U9A SENS GND L1

0.1uF INV ERR PWM IN R14

.01uF Medtronic, Inc.

VCC:14 18501 East Plaza Drive

Schematic, I/O Board

LTR REVISIONS SIGNATURE DATE

24V TP8 RL1 TP3

F. Display/Keypad: consists of a 20 character by 2 line blue-green fluorescent display screen.

Figure 5-1. Top work area of autoLog™

Figure 5-2. Overall view of autoLog™ top panel features

II. Front Work Area

III. Right Side Work Area

Waste bag pins

Figure 5-4. Right side work area of the autoLog™

Self start switch

Figure 5-5. Left side work area of the autoLog™

V. Back Work Area

External vacuum tube