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23622-2 Injection pump, setting on engine

Special tools: 9996956, 9998645

1
Remove the throttle control bracket bolts on the timing gear casing and move the control to one side.

2
Remove the plug on the injection timing device housing and fit the control instrument's sensor in the plug hole.
Ground the instrument.

Special tools: 9998645

3
Remove the inspection lid on the underside of the flywheel casing and fit cranking tool 6956.

Special tools: 9996956

4
Turn the engine in its normal rotation direction until both lamps light on the control instrument. Read off the
degrees on the flywheel and compare with the specs. If necessary adjust as shown below.

5
Turn back the flywheel and then turn in the engine's direction of rotation again until the correct angle, as in the
specs., is shown on the flywheel.

6
Remove the bracket for the coolant hose and the pre-heating relay on the coolant pump.

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7
Remove the cover in front of the injection pump drive on the timing gear casing.

8
Turn the pump shaft by turning the pump shaft centre bolt until both lamps on the control instrument light.

9
Tighten the companion flange bolts to the specified torque.

10
Turn the flywheel against its normal direction of rotation 1/4 turn.

11
Turn the flywheel in its direction of rotation until the correct angle is shown on the flywheel and both lamps on
the control instrument light. If both lamps do not light, go back to point 5.

12
Refit the removed parts the conduct a function check.

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