m advance welding using manual arc welding process, Weld using gas metal arc welding process GMAW

(Metal inert gas – MIG), Weld u

ASSESSMENT TYPE
[ ]- Written [ ] - Practical/Case [ ] - Other __________________

TIME ALLOWED: _2 hrs_______

Instructions to Candidates

all the questions on the answer sheets provided

l concerns to the Assessor
m of corresponding with other candidates will be considered as cheating and you will be disqualified from the assessment.

NAME: _______________________________________________
NQR ID: _____________________________________________
ASSESSOR: Wesley Willis__
ASSESSMENT DATE: _November 15, 2012_____________
The welding department have been tasked to repair a storeroom required to store materials and
equipment for the Department. Manual metal arc welding, gas metal arc welding and gas
tungsten metal arc welding processes will be used to complete the task. They are required to use
(E7018) electrodes, aluminum and mild steel plates. They are also required to use the mild steel
plate to make (E7018) groove weld and fillet weld with the aim of improving penetration and
reducing weld defects.

According to the project answer the following questions

1. State three (3) safety precautions that the welders must adhere to when carrying out the
task above.

2. Based on the scenario explain the term (E7018) as it relates to welding.

3. State three (3) types of tungsten electrode that could be used during the repairing process.
4. Based on the task above, state the current that should be used to weld the aluminum
material that will be used to repair the store room and explain why.

5. Name two (02) types of inert gas use in GTAW.

6. Explain the importance of keeping the gas flowing after the arc has been broken.
7. How should tungsten be prepared for Direct Current Gas Tungsten ARC welding.

8. Explain the purpose of the inert Gas in GTAW that could be used to do the task?

9. Discuss two (02) types of electrical circuit use for GTMW to complete the task above.

9. Sketch and label a typical V Groove weld joint that related to the task.
10. With the aid of a diagram illustrate two (02) types of penetration that could be used to
repair the store room.
11. State two (02) types of welding defects that could occur during the repairing of the store
room.
 JAMAICA DEFENCE FORCE

Technical Training Institute

PRACTICAL ASSESSMENT

PRATICAL ACTIVITY
SCENERIO

Candidates will be required to complete the following task:

1) Assemble and set up GTAW machine and prepare Tungsten electrode for welding.

2) Prepare aluminum 75mm and 100mm for GTAW.

3) Weld butt joint in the vertical position and take the necessary measures to prevent or correct
distortion.

4) Inspect weld for defects and take the necessary steps to correct them.

5) Disassemble GTAW machine and clean up.

6) Weld butt joint using manual metal arc welding. Flat and vertical position.

Criteria 1 2 3 4 5

Tools and material are appropriately selected

Finishing product have meet the required standard

Measurement according to specification have been met

Safety procedures correctly followed

Task is completed in specified time

Distortion prevention measures carry out

Material are used economically with minimum waste

Work area cleaned up

Welding joints are visually inspected

Welding equipment is prepared correctly and safely

Rating Scale Score (%)

5. Can perform the task with initiative and adaptability to problem situations. 80 - 100

4. Can perform the task satisfactorily without assistance and/or supervision. 70 - 79

3. Can perform the task but requires periodic assistance and/or supervision. 60 - 69

2. Can perform limited parts of the tasks satisfactorily requires considerable assistance 50 - 59

1. Has not demonstrated sufficient evidence on which judgment can be made.