Beruflich Dokumente
Kultur Dokumente
CUTTING PLOTTER
SERVICE MANUAL
MANUAL NO. CE5000-UM-251
CE5000-UM-251-09-9370
CE5000-UM-251-9370 ii
CE5000-UM-251-9370 iii
CE5000-UM-251-9370 iv
CE5000-UM-251-9370 vi
1. INTRODUCTION
CAUTION
CE5000-UM-251-9370 1-1
CE5000-120AP
Item CE5000-120AP
CPU 32-bit CPU
Configuration Grit rolling
Drive system Digital servo
Maximum cutting area 1164 mm x 50 m
Maximum guaranteed cutting area 1164 mm x 3 m*1
Compatible media widths
Media widths 160 to 270, 300 to 400, 440 to 540, 580 to 680, 710 to 810, 850 to
950, 990 to 1090, 1120 to 1220 mm (the effective drawing area is the
maximum obtainable area for the corresponding medium width) Up to
1180 mm when roll media (2-inch core) is used
Maximum roll outer diameter 190 mm
Media types Fine quality paper for apparel patterns (64 to 130 g/m2)
Roll media diameter: 2-inch, 3-inch
Maximum cutting speed 60 cm/s
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
Cutting force 20 to 300 gf (31 levels)
Mechanical resolution 0.005 mm
Programmable resolution GP-GL: 0.1/0.5/0.025/0.01 mm, HP-GLTM *3: 0.025 mm
Repeatability precision
Mechanical precision Within 0.1 mm/3m*2
Guaranteed precision Within ±0.5 mm/3 m, up to a maximum of five consecutive pages*1
(cutter pen/plotter pen exchange precision is also included)
No. of pens mountable 2
Compatible cutter blade type Supersteel
Compatible pen type Water-based fiber-tip pens, Oil-based ballpoint pen
Interfaces RS-232C/USB 2.0 (Full speed)
Buffer capacity 2 MB
Command modes GP-GL, HP-GLTM *3 (selected on the control panel)
Display panel LCD (16 characters x 1 row)
Rated power supply 100 to 240 V AC, 50/60 Hz
Power consumption 100 VA
Operating environment 10°C to 35°C, 35% to 75% RH
Conditions for guaranteed precision 16°C to 32°C, 35% to 70% RH
External dimensions (W x D x H) Approx. 1,487 x 656 x 1189 mm
Weight 43 kg
*1: When the following Graphtec-specified conditions have been met:
• Graphtec-specified paper must be used for cutting/plotting.
• “PAPER LOAD: 2” must be specified for the PAPER LOAD setting and “UNTIL: 180 seconds” for the PAPER READY
TIME setting.
• After five pages have been cut/plotted consecutively, the paper must be reloaded.
• If expansion or contraction of the paper due to temperature and/or humidity changes has occurred during a cutting
or plotting operation, the following margins of error are added to the repeatability precision value:
0.1 mm/°C, 0.3 mm/10% RH.
*2: The precision specification is the precision that was obtained when Graphtec’s mylar film was used to measure the
mechanical precision. Please note that as only fine quality pattern paper can be used with this device, the precision
may differ slightly.
*3: HP-GLTM is a registered trademark of Hewlett-Packard Company.
CE5000-UM-251-9370 1-2
322
623
(221)
223
285
443
Units: mm
Dimensional accuracy: ±5 mm
CE5000-60
851 585
1004
Units: mm
Dimensional accuracy: ±5 mm
CE5000-UM-251-9370 1-3
CE5000-120
1487 744
1194
Units: mm
Dimensional accuracy: ±5 mm
CE5000-120AP
1487
1189
1020
Units: mm
Dimensional accuracy: ±5 mm
CE5000-UM-251-9370 1-4
Control panel
USB interface
connector
CE5000-UM-251-9370 2-1
Rear View
Power switch
AC power inlet
Stock rollers
Stoppers Stand
CE5000-UM-251-9370 2-2
Pen station
Cutting mat
Grit roller Control panel
Pen carriage Media set lever
Serial (RS-232C)
interface connector
USB
interface connector
Stopper
CE5000-UM-251-9370 2-3
Power switch
AC power inlet
Stand
Basket
Alignment shaft
CE5000-UM-251-9370 2-4
Stand Construction
The stand is made up of the following parts.
Stand feet (L/R) Stand side bar(L/R) Center bar
CE5000-60 CE5000-60 CE5000-120 CE5000-60
CE5000-120
CE5000-120
Front Front
(2) Fasten the stand tops (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the
Allen wrench.
CE5000-60 CE5000-120 Hexagonal
Hexagonal socket bolt (M5)
socket bolt (M5)
Stand top
Stand top
Stand side bar
Stand side bar
CE5000-UM-251-9370 2-5
(3) Loosely fasten the stand side bars (L/R) to the center bar with the hexagonal socket bolts (CE5000-60:
M5, CE5000-120: M6), using the Allen wrench.
CE5000-60
Center bar
Hexagonal
socket bolt
(M6)
CE5000-120
(4) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-120
Positioning pins
Stand
CE5000-120
Hexagonal socket
bolts (M6)
CE5000-UM-251-9370 2-6
CE5000-120AP:Standard
Stand Construction
The stand is made up of the following parts.
Stand side bar x 2 (L/R) Center bar x 1 Hexagonal socket bolt (M6) x 8
Stopper x 2 (L/R)
Alignment shaft x 1
Stock shaft x 1
Basket Construction
Sheet support pipe bracket x 2 Rubber cap x 4 Hexagonal socket bolt (M6) x 4
CE5000-UM-251-9370 2-7
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(2) Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts (M6).
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CE5000-UM-251-9370 2-8
(3) Insert the sheet support pipes into the sheet support pipe brackets. Use the lower holes for the pipe that
will be at the front of the cutting plotter, and the upper holes for the pipe that will be at the rear.
Remove the tape from the ends of the pipes to expose the adhesive, and then fit the rubber caps on
firmly.
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(4) Mount the CE5000-120AP on the stand by inserting the positioning pins on the stand into the positioning
holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts (M6).
Make sure that the casters with the stoppers are at the front.
CE5000AP
cutting plotter
Positioning pin
Stand
Hexagonal
socket bolt (M6)
Stoppers
CE5000-UM-251-9370 2-9
(5) Attach the media guide bracket to the underside of the front panel. Loosen the two decorative screws
that are attached to the underside of the front panel (one on each side) by two or three turns, slot the
bracket in, and then tighten the screws.
Pin
Decorative screw
Media guide bracket
(6) Attach the alignment shaft to the top of the stand. Loosen the attached bindhead screws A (M4) two or
three turns, and then insert the brackets on the end of the shaft using the elongated screw holes. Tighten
the screws to hold the brackets in place. Push the shaft in until it contacts the curved area indicated by “a”
in the figure below, and then tighten the A (M4) bindhead screws.
When the shaft has been attached, tighten the bindhead screws B (M4), and check that the shaft does
not rotate. The bindhead screws B are screws to prevent the shaft from rotating. Position the shaft as
desired (check both the rotation direction and the horizontal direction) and then tighten the screws.
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(7) Tighten all the hexagonal bolts that were temporarily fastened in step 1.
CE5000-UM-251-9370 2-10
(8) Pull out the sheet support pipes, and attach the sheet to them. Pass the sheet over the center bar, and
fasten the ends to the support pipes using the press-studs.
Side view
Sheet
Sheet
center bar
(9) Attach the stoppers (L/R) to the stock shaft and then attach the shaft to the top of the stand.
Stopper
Stock shaft
Collar
CE5000-UM-251-9370 2-11
Stand top
CE5000-60
Sheet support pipe
Stand top
CE5000-120
CE5000-UM-251-9370 2-12
(3) Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE5000-60
Positioning pins
Stand
CE5000-60
Coin screws
CE5000-120
Positioning pins
Stand
Hexagonal
socket bolts (M6)
CE5000-120
(4) Pull out the sheet support pipe and attach the sheet. Divide the sheet over the center bar, and then
fasten the sheet to the sheet support pipe using the press-studs.
CE5000-60
Sheet
Divide over
the center bar
Press-studs
CE5000-120
Sheet
CE5000-UM-251-9370 2-13
3. OPERATIONS
3.1 Control Panel
Indicator Lamp
STATUS .....Illuminates while the power to the cutting
plotter is turned on, and goes out when
the cutting plotter is in PAUSE status.
This lamp flashes when data is being
received from an interface, regardless
of whether or not the cutting plotter is in
PAUSE status.
Panel Keys
TEST..........Press this function key to conduct
a cutting test and check the cutting
conditions.
PREV. ........Press this function key to view the
previous display on the LCD when in
PAUSE status.
NEXT .........Press this function key to view the next
display on the LCD when in PAUSE
status.
COND. .......Press this function key to view the cutter-
pen condition settings.
PAUSE.......Press this function key once in READY status to switch to PAUSE status in order to change
the various settings. Press it again to cancel the PAUSE status. Pressing this key while
cutting or plotting is in progress stops the cutting or plotting.
ENTER ......Pressing this function key registers the cutting or plotting conditions set.
POSITION .These keys are used to move the cursor or change the settings on the LCD display on the
function setting screens. Press these keys when in PAUSE status to move the pen carriage
or the medium.
ORIGIN ......Press this function key to set the origin point. The pen position is set as the origin point when
this key is pressed.
CE5000-UM-251-9370 3-1
CE5000-40CRP
MOVE TO R. MARK
FEED
MIRROR
COPY
SORT
COMMAND GP-GL COMMAND HP-GL
RS-232C
STEP SIZE ORIGIN PT
COMMAND
LENGTH UNIT
CE5000-UM-251-9370 3-2
CE5000-60/120
MOVE TO R. MARK
MIRROR
COPY
SORT
COMMAND GP-GL COMMAND HP-GL
RS-232C
STEP SIZE ORIGIN PT
COMMAND
LENGTH UNIT
CE5000-UM-251-9370 3-3
CE5000-120AP
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(ENTER) key
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CE5000-UM-251-9370 3-4
CE5000-40/60/120
CE5000-120AP
In GP-GL command mode In HP-GL command mode
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(2) Scroll up or down to select the required menu using the (NEXT) or (PREV.) keys.
(3) Select the setting details using the and keys, and press the (ENTER) key to register the setting. To
cancel, press the (NEXT) or (PREV.) key. The next menu is displayed.
(4) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370 3-5
¡Enabling/Disabling the “:” and “;” Commands (when the COMMAND setting is GP-GL)
This function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
¡Moving the Pen While Raised or Lowered in Response to the “W” Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
¡SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
CE5000-UM-251-9370 3-6
CE5000-UM-251-9370 3-7
DISPLAY ENGLISH
(2) Use the and keys to select the desired display language, and then press the (ENTER) key to
confirm. To cancel, press the (NEXT) or (PREV.) key.
(3) Once all the settings have been made, turn off the cutting plotter.
CE5000-UM-251-9370 3-8
CE5000-UM-251-9370 4-1
5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter pen holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, USB I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board
Short screwdriver (50 mm)
8 Replacing the vacuum fan
CE5000-UM-251-9370 5-1
M4L6 binding
head screw
Center cover
(1) Remove the three M4L6 binding head screws from the left side cover.
CE5000-UM-251-9370 6-1
(1) Remove the two M3L6 TP head screws from the center cover.
M4L6 binding
head screw
Center cover
CE5000-UM-251-9370 6-2
(1) Remove the three M3L6 TP head screws from the center cover.
Center cover
CE5000-UM-251-9370 6-3
Front guide 60
M3L6 binding
head screw
Front guide 40
M3L6 binding
head screw
CE5000-UM-251-9370 6-4
M3L6 TP
head screw
Front guide
CE5000-UM-251-9370 6-5
Measuring tape
(2) Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be
affixed.
(3) Affix the measuring tapes as shown in the above figure.
CE5000-UM-251-9370 6-6
M3L6 TP
head screw
Front guide
(5) Slide in front guide 120 and hook the notches onto the main frame as shown in the above figure.
(6) Fasten the three M3L6 TP head screws.
CE5000-UM-251-9370 6-7
M3L6 binding
head screw
Rear guide
M3L6 binding
head screw
Notch
CE5000-UM-251-9370 6-8
CE5000-UM-251-9370 6-9
M3L12
binding head
screw
CE5000-UM-251-9370 6-10
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller.
CE5000-UM-251-9370 6-11
Cam shaft
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
CE5000-UM-251-9370 6-12
Cam
Cam shaft
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.
E-ring
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE5000-UM-251-9370 6-13
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
CE5000-UM-251-9370 6-14
J504
CE5000-UM-251-9370 6-15
(6) Remove the two M4L6 binding head screws attaching the pen block.
M4L6 binding
head screw
Pen block
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
(5) Perform the auto registration mark sensor offset adjustment for the CE5000-40/60/120 (see Section 7.9).
CE5000-UM-251-9370 6-16
M3L6 binding
head screw
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller sensor flexible cable from the push roller sensor board.
CE5000-UM-251-9370 6-17
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
CE5000-UM-251-9370 6-18
Cutting mat
Vacuum base
(3) Make sure that there is no air between the cutting mat and the vacuum base.
(4) Attach the pen block (see Subsection 6.2.5).
(5) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370 6-19
6.2.9 How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel
How to detach the control panel relay board, LCD and membrane switch panel
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the flexible cables from connector J402 and J403 on the control panel relay board.
(3) Remove the M3L8 self-tapping screw attaching the control panel relay board.
Right side cover
M3L8
selt-tapping screw
(4) Detach the control panel relay board from the right side cover.
(5) Remove the M3L8 self-tapping screw attaching the LCD assembly.
LCD assembly
Right side cover
(6) Detach the LCD assembly from the right side cover.
(7) Slide the LCD and then detach the LCD from the LCD bracket.
LCD assembly
CE5000-UM-251-9370 6-20
(8) Peel off the membrane switch panel from the right side cover.
Membrane switch panel
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it fits around the LCD window.
(4) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370 6-21
Y-tension bracket
Y-tension arm
Y-tension spring
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
Y-belt
CE5000-UM-251-9370 6-22
CE5000-UM-251-9370 6-23
(5) Remove the three M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
(7) Detach the pulley flange and the spacer from the Y-motor.
Y-motor
Spacer
Pulley flange
CE5000-UM-251-9370 6-24
CE5000-UM-251-9370 6-25
(4) Remove the three M3L6 binding head screws holding the X-motor then detach the X-motor.
(5) Disconnect the X-motor cable from its connector(s) on the main board.
CE5000-40/60: ............. Disconnect the encoder cable from the motor and disconnect the motor cable
from the relay connector.
CE5000-120/120AP: .... Disconnect the cables from connector J1102 and J1104 on the X-motor relay
board.
(6) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
CE5000-UM-251-9370 6-26
CE5000-UM-251-9370 6-27
Y flexible cable
(9) Remove the Y-flexible cable attached with double-sided adhesive tape to the Y-rail.
CE5000-UM-251-9370 6-28
(3) Insert the Y-flexible cable into the core and connect the Y-flexible cable to connector J501.
(4) Attach the core to the Y-relay board using double-sided adhesive tape.
(5) Move the pen block to the left end.
CE5000-UM-251-9370 6-29
(6) Fit the Y-flexible cable into the Y-rail as shown below. The Y-flexible cable shouldn’t touch the left side
plate. Allow a 3-mm space between the left end of the Y-flexible cable and the left side plate.
Allow a 3-mm space between the left end
of the Y-flexible cable and the left side plate.
(7) Secure the Y-flexible cable onto the flexible cable guide of the Y-rail using double-sided adhesive tape.
(8) Reattach the other parts in the reverse order in which they were detached.
CE5000-UM-251-9370 6-30
(4) Remove the harness tie-wrap holding the vacuum fan cables.
(5) Disconnect the vacuum fan from its connector.
CE5000-40 and CE5000-60: connector J9 on the main board.
CE5000-120/120AP: connector J1202 or J1203 on the fan relay board.
(6) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan from the
holes of the bottom chassis.
(7) Detach the vacuum fan from the main unit.
CE5000-UM-251-9370 6-31
(3) Remove the two screws holding the RS-232C interface connector to the chassis.
(4) Remove the screw holding the USB interface connector to the chassis.
(5) Disconnect all the cables and flexible cables from their connectors on the main board.
(6) Remove the four M3L6 binding head screws holding the main board.
(7) Detach the main board from the chassis.
CE5000-UM-251-9370 6-32
Power supply
M3L6 binding
head screw
(3) Remove the four M3L6 binding head screws holding the power supply to the bottom of the chassis.
(4) Detach the power supply from the chassis.
CE5000-UM-251-9370 6-33
X-drive pulley
X-drive belt
M3L6 binding head screw
(5) Push up the X-motor from inside the left side plate then remove the X drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding screws holding the X-drive roller bearing with a flange.
(8) Slide out the X-drive roller from the unit. There is a bearing stopper flange and a bush on the left side
plate; don’t miss those parts when removing the X-drive roller.
CE5000-UM-251-9370 6-34
CE5000-UM-251-9370 6-35
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
Set all the bits to OFF.
ON
SW1 OFF
1 2 3 4
NOV-RAM Clear
Set bit 3 to ON.
ON
SW1 OFF
1 2 3 4
CE5000-UM-251-9370 7-1
CE5000-UM-251-9370 7-2
NOVRAM INIT.
(4) When the NOV-RAM clear operation is complete, a menu for model selection appears on the LCD panel.
CE5000-40CRP
(5) Select your plotter model using the UP and DOWN ARROW keys, and then press the ENTER key to
register your plotter model setting.
(6) When the model selection is complete, the END message appears on the LCD panel.
CE5000-40CRP END
(7) Turn off the power to the plotter.
(8) Return the SW1 setting to normal mode as shown below.
Set all the bits to OFF.
ON
SW1 OFF
1 2 3 4
CE5000-UM-251-9370 7-3
MODEL SELECT
(6) Press the NEXT key until the following menu is displayed.
CE5000-UM-251-9370 7-4
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
CE5000-UM-251-9370 7-5
MODEL SELECT
(6) Press the NEXT key until the following menu is displayed.
DISTANCE ADJUST
(7) Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
DADJ.X= 0 Y= 0
X=400 mm
+X
Y=300 mm
(8) Remove the paper and measure the X- and Y-axis distances. If you have replaced the main board only,
use the recorded values.
(9) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
CE5000-UM-251-9370 7-6
(11) Press the ENTER key to store the setting. The following menu appears as like.
If you are not adjusted about the distance, L=500.00 appears. This is only displaying the calculated
value.
XY LENG L=500.00
(12) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE5000-UM-251-9370 7-7
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
SET GAIN
(6) Press the ENTER key to display the menu shown below.
GAIN X= 80 Y= 50
(7) Input the values that are recorded on the chassis. (default factory settings)
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
If the default factory settings were not shown on the label input the following value.
Model X-Gain Y-Gain
CE5000-40 32 32
CE5000-60 45 42
CE5000-120/120AP 80 50
(8) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370 7-8
MODEL SELECT
(4) Press the NEXT key until the following menu is displayed.
MARK OPTION
(5) Press the ENTER key to display the menu shown below.
CE5000-UM-251-9370 7-9
MODEL SELECT
(7) Press the NEXT key until the following menu is displayed.
Media feed
direction
10 mm
10 mm
(10) Press the ENTER key to scan the printed cross mark. The plotter then plots a new cross mark based on
the reading of the printed cross mark.
The following menu is displayed.
X=00.0 Y=00.0
CE5000-UM-251-9370 7-10
(11) Measure the offset between the printed cross mark and plotted cross mark.
Cross mark Y
plotted by the
plotter +X
+Y -Y
Media feed
direction
-X
X
(12) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number.
Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number.
Press the ORIGIN key to select the X or Y direction.
Press the COND. key to select the + or - direction.
(13) Press the ENTER key to store the setting.
(14) Verify that the plotted cross mark line is located at the center of the printed cross mark line. Move the
pen to the printed cross mark area. Press the ENTER key to repeat the scan as described in step (10).
CE5000-UM-251-9370 7-11
The specification of the cross mark is 30mm line length, and 0.3 to 0.5mm line width.
X axis
7-12
Preparation
Install the USB Driver software to your computer before upgrading the system firmware.
How to upgrade the system firmware
(1) Connect the computer and the CE5000 via the USB interface.
(2) Turn on the power while pressing the RIGHT ARROW key and the LEFT ARROW key to display the
menu shown below.
UPDATE NO
UPDATE YES
(4) Press the ENTER key to display the menu shown below.
**KB RECEIVED
(7) When the upgrading is complete, the plotter will start the initialization routine.
When you install the firmware for the first time, model select menu appears, so select the model at this
time.
(8) The firmware version is displayed during the initialization routine. Check the firmware version that you
upgraded.
(9) Turn off the power.
CE5000-UM-251-9370 7-13
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
Pensel POS
(6) Press the ENTER key to display the menu shown below.
Pensel POS 0
(7) Press the RIGHT ARROW key; the 2nd pen holder moves to the 2nd pen station.
While the pens are being exchanged, continue pressing the LEFT ARROW key until the 2nd pen holder
stops at the exchange position.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
1 mm
CE5000-UM-251-9370 7-14
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
DPOS= 0 SH=+80
(7) If you replaced the main board only, input the values that are recorded on the chassis. (default factory
settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height
position.
(10) Mount a ball-point pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height
position.
(12) Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key.
SH(SIKII) = (1st pen DPOS + 2nd pen DPOS)/2
Example: 1st pen DPOS=122, 2nd pen DPOS=53
(122+53)/2=87.5
Input 87 for SH (SIKII) value (Input integer number of calculated value.)
(13) Press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370 7-15
1 PEN 12 30 2
(6) Press the COND key again, and then press the UP ARROW key to select the condition 2 setting menu.
Set condition 2 as shown below, and then press the ENTER key to store the setting.
2 PEN 12 30 2
(7) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(8) Press the PREV key until the menu shown below is displayed.
X= 0 Y= 0
(13) Measure the offset between the pen 1 cross mark and the pen 2 cross mark.
Cross mark Y
plotted by
pen 1 +X
+Y -Y
Media feed
direction
-X
X
CE5000-UM-251-9370 7-16
(14) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on
the pen 2 cross mark.
Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction.
(15) Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line.
(16) Repeat steps (8) to (15) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
CE5000-UM-251-9370 7-17
8 SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded.
Push roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
(2) Turn on the power while pressing the TEST and ENTER keys.
(3) Select the media mode.
(4) Press the PAUSE key to display the menu shown below.
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
SENSOR TEST
(6) Press the ENTER key to display the status shown below.
YH CH PH +XH -XH
Y: Y home sensor, C: Cam sensor, P: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(7) Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(8) Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(9) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(9) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
CE5000-UM-251-9370 8-1
MODEL SELECT
(5) Press the NEXT key until the following menu is displayed.
KEY TEST
(6) Press the ENTER key to display the status shown below.
00 0000 0000
(7) Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key Digit
NEXT 1st digit
PREV. 2nd digit
ORIGIN 3rd digit
TEST 4th digit
COND 5th digit
ENTER 6th digit
DOWN ARROW 7th digit
UP ARROW 8th digit
RIGHT ARROW 9th digit
LEFT ARROW 10th digit
PAUSE STATUS Lamp (lights when the PAUSE key is pressed, but only the first time)
(8) When testing is completed, turn off the power to the plotter.
CE5000-UM-251-9370 8-2
HL metric ENG
(2) Select the default mode using the UP ARROW or DOWN ARROW key.
HL metric ENG
HP-GL, Metric unit, English
HL inch ENG
HP-GL, Inch unit, English
GL metric KANA
GP-GL, Metric unit, Japanese
(3) Press the ENTER key to store the setting.
Wait a few moments for the plotter to start the initialization routine.
(4) Turn off the power to the plotter when the initialization routine has finished.
CE5000-UM-251-9370 8-3
CE5000-UM-251-9370 8-4
CE5000-UM-251-9370 8-5
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom Verification item Solution
The control panel’s LED (1) Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or power? securely connected to the plotter’s
the LCD does not display AC line inlet.
anything. Yes ....Verify item (2).
(2) Is the FPC504302 flexible cable No .....Connect the flexible cable
securely connected to the main securely.
board and the control panel? Yes ....Verify item (3).
(3) Is the FPC504302 flexible cable No .....Verify item (4).
broken? Yes ....Replace the FPC504302 flexible
cable.
(4) Is the AC line electrical output No .....Change the AC line.
correct? Yes ....Verify item (5).
(5) Does the power supply unit have No .....Replace the power supply unit.
a 5 V output? Yes ....Replace the main board.
CE5000-UM-251-9370 9-1
CE5000-UM-251-9370 9-2
CE5000-UM-251-9370 9-3
CE5000-UM-251-9370 10-1
Outer Casing
20
10 8
21
15 19
11
16
4 18
17
1
9
2
7
13
12
14
CE5000-UM-251-9370 10-2
CE5000-UM-251-9370 10-3
Main Frame
9
17 29
30
28 14
3
38
12
32 20
33 40
2
22 13 31
6 25
10 27
44 37
26 36 41
42 15
39 35
16 23
24
34 8
19
5 11
21 10
18 43
1
4
CE5000-UM-251-9370 10-4
32 20
27 58
31
9 40
17 29 41 57
30 13
28 56
3
38
12
34
33
22
2 6 36 16
45 23
44
37 46 25
10 26
39 14
42 24
19 15
35
47 18
8
48
5 11
52 53 43
49 54
21 10 7 4
55
59
50
51
CE5000-UM-251-9370 10-6
CE5000-UM-251-9370 10-7
Pen Block
2
13
23
17 24 27
18 1
26
3
4
16
10 7
21 8 19
5 25
11 15
9
14 6
20 28
22 12 5
28
36 38
35
31
35
30
37
29 32 30
33 31
33
Pen Holder CE5000-120AP 32 35
34
Pen Station
CE5000-120AP
CE5000-UM-251-9370 10-8
CE5000-UM-251-9370 10-9
CE5000-UM-251-9370 10-10
7
6
2 8
8
3 8
5 3
10
CE5000-UM-251-9370 10-11
Stand CE5000-120
No. Part No. Description Q’ty Remarks
1 621239410 Side Stay 120 2
2 621239430 Right Top Plate 120 1
3 621239450 Foot 120 Assembly 2
4 621239440 Left Top Plate 120 1
5 621330120 Center Bar 120 1
6 621239190 Stock Shaft Assembly Set 120 1
7 Hexagonal Bolts (M5L16) 24
8 Hexagonal Bolts (M6L20) 4
Stand CE5000-120
2
5
CE5000-UM-251-9370 10-12
Stand CE5000-120AP
No. Part No. Description Q’ty Remarks
1 621231370 Left Side Stay 120AP 1
2 621231380 Right Side Stay 120AP 1
3 621151130 Center Bar 120 1
4 621231170 Left Foot 120AP 1
5 621231180 Right Foot 120AP 1
6 621159730 BS Rear Pipe 120 2
7 621159710 BS Bracket 120 2
8 621161250 Stock Shaft 120AP 1
9 619052391 2/3 Inch Stopper 2
10 391906101 Coin Screw M6L10 1
11 621259011 Spring, P-424 Ni 1
12 621370210 Collar Base 1
13 621370230 Press Block 1
14 621370220 Collar 2 1
15 621251152 Alignment Shaft Holder AP 2
16 621231103 Shaft 120 1
17 621231113 Shaft Cap 2
18 621161133 100AP Shaft Holder 1
19 621259050 AP Stopper Base 1
20 392040180 Bush D4L18 2
21 380101981 Spring, C-198 1
22 621259070 AP Stopper Arm 1
23 621251020 Left 120AP Holder Plate 1
24 310063620 Bearing 636ZZ 2
25 621251031 Right 120AP Holder Plate 1
26 M6L16 Cap Screw 2
27 Washer C6 D11.5 2
28 M4L14 Binding Head Screw 4
29 M4L25 Binding Head Screw 2
30 M3L30 Binding Head Screw 1
31 M3 Nut 1
32 Washer C3 D8 1
33 M4L6 Binding Head Screw 2
34 M4L8 Binding Head Screw 4
621239720 Basket W 1
305811005 Hexagonal wrench (M5) 1
301001020 Hexagonal wrench (M6) 1
391650100 Hexagonal bolts (M5M5L10Ni) 12
391660200 Hexagonal bolts (M6L20Ni) 8
CE5000-UM-251-9370 10-13
Stand CE5000-120AP
25 28
23
27
34 19
24 33
6 18 29
26 22 31
32 20
16
17 21 30
15
6
1
9
9
8 7
3
10 2
11
13
4
14
12 5
CE5000-UM-251-9370 10-14
4
1
5
3 2
CE5000-UM-251-9370 10-15
CE5000-UM-251-9370
PEN ENCODER PN5043-10 J504 J402
FPC504302
J501
The CE5000-120AP is not using.
J401
MARK SENSOR J505
J403
LCD
FAN RELAY BOARD
NC-174-10N PN5043-12
CA504304 J1201
FAN FAN
J1203 J1202
KLDC24Z4-913A KLDC24Z4-913A
CA504313 N.C
SNP-Y119
J19 CAM SENSOR
CA504301 CA504310 J9
J7 J8 FPC504305 PN5043-07
11.1.1 Block Diagram for CE5000-120
J701
11-1
CA504305 J21
J2
CA504306 JWA2120-0033
POWER SUPPLY CA504311
BOARD J6
CA504324 J1
PN5043-01
MAIN BOARD
Y MOTOR J11
CA504325
DMN37JE-001 J20
PN5043-11
J1101
J10 J12 J13
J1104
RS-232C USB
J1103
X MOTOR
CA504312 CA504303
UGFMED-B5L J1102
X RELAY BOARD
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
CE5000-UM-251-9370
N.C
J504
J402
MARK SENSOR J501 FPC504302
CA504308
PN5043-09 J505
NC-174-10N J401
KLDC24Z4-913A N.C
SNP-Y119
J19 CAM SENSOR
CA504301 CA504302 J9
J7 J8 FPC504305 PR5043-07
11-2
J6
J1
PN5043-01
CA504324
CA504325 MAIN BOARD
J11
J 20
Y MOTOR
X MOTOR
CA504323
CA504303
DMN37JE-001
CE5000-UM-251-9370
FPGA DCDRIVER
D[0..15] MC+
CPU D[0..15] XCOMA XCOMA DCMC+ MC-
D[0..15] A[0..21] A[0..21] A[0..21] XCOMB XCOMB DCMC-
D[0..15] A[0..21] KEY[0..3] KEY[0..3] YCOMA YCOMA
WRLZ FPGRES YCOMB YCOMB
LOCALINTZ
11-3
NV_CS D[0..15] FR_BUSYZ EPROMOUT CLK6M LOCALLED LOCALLED
NV_SK A[0..21] EPROMOUT CLK6M
USBCSZ LOCALINTZ MC+
FPGRES RASZ USBCSZ LOCALINTZ MC+
MC-
FPGRES CASLZ LOCALZ SRVOINTZ MC-
RESETZ CASHZ LOCALZ SRVINTZ
RESETZ RDWR CONNECT
11.2.1 Main Board Top Section (PN5043-01A)
FPGA
RDZ
WRLZ RDZ
CPU WRLZ
CS0Z
IF
NV_DI
D[0..15] D[0..15] DTR-DZ NV_CS
A[0..21] A[0..21] RTS-DZ NV_SK
CTS0Z
RDZ
WRLZ RDZ RXD0 RESETZ
WRLZ TXD0 RESETZ
CLK6M DSR0Z
CLK6M
RESETZ
RESETZ MEMORY
USBCSZ USBINTZ
USBCSZ USBINTZ
IF
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
U1A R1 470
1 2 SN74LS06DBR VCC
LOCALLED
30FLT-SM1-TB(0.5mm Pitch)
J1
LOCALZ
1
GND
2
KEY0
3
KCONT0 KEY1
KEYCONT0 4
KEY2
KEYCONT1 D1 1SS352-TPH3 5
KCONT1 KEY3
KEYCONT2 6
GND
D2 1SS352-TPH3 7
KCONT2 CAM_ANO
8
CAM
D3 1SS352-TPH3 9
PAUSEZ
R. MARK-ANO 10
PAUSELED
11
����������� GND
KCONT2 12
RA4 RA5 KCONT2
KCONT0 13
VCC 10K*4 10K*4 KCONT0
KCONT1 14
CE5000-UM-251-9370
KCONT1
15
VCC
16
VCC
KEY[0..3] 17
� � � � � � � � VCC
18
LCD_CNT
KEY0 19
LCDB0(RS)
KEY1 20
LCDB1(R/W)
KEY2 21
LCDB2(E)
KEY3 22
����� LCDB0
23
11-4
3 PENB
C1
4 GND
101
5 YHOME
6 PINCH
7 YH-ANO
R106 150 �������������������� 8 PI-ANO
U1E
9 R. MARK
11 10
10 R. MARK-ANO
SN74LS06DBR 11 VCC
12 GND
MC+ MCP
13
VCC C3 14 MCP
MC- MCM
104 15
16 MCM
GND(FG)
8
FB R100 10K NJM3404AM U51B
8
1 L1 SLF12575-151M1R5 VCC 3 �
C5 Vin
2 1 5 �
Vout 7
2 � R. MARK
220uF/50V D8 R103 6 �
GND
ON
C6 C113 10K
4
SFPW-56 NJM3404AM
3
5
4
1000uF/10V 472
C114 472 C115
R113 472
11.2.2 Main Board Connector Block Section (PN5043-01A)
10K
R104
R105 10K
R101 10K
R102 100K
10K
+24V
R. MARK-OFT
J2
1
2
3
4
5
B5P-VH
VCC
PN5043-01A CONNECTOR BLOCK
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
RA8 RA9 RA10 RA11 RA12
22K*4 22K*4 22K*4 22K*4 22K*4
VCC
Y1 XPEEEC6.00MHz
C104
22p
A1
A5
A2
A13
A12
A11
A10
A17
A16
A15
A14
A0
A4
A3
A9
A8
A7
A6
U6
A[0..21]
VCC C105 72 32 A21
XTAL PB9/IRQ7/A21
31 A20
22p PB8/IRQ6/A20/WAIT
74 30 A19
EXTAL PB7/A19
29 A18
VCC PB6/A18
22 A17
A17
73 20 A16
C11 MD3 A16
75 19 A15
104 MD2 A15
78 18 A14
MD1 A14
79 17 A13
MD0 A13
16 A12
A12
84 15 A11
CE5000-UM-251-9370
RES A11
14 A10
A10
76 13 A9
NMI A9
12 A8
A8
11 A7
VCC A7
10 A6
A6
9 A5
RA15 R9 A5
8 A4
10K*4 10K A4
7 A3
VCC A3
6 A2
U7 A2
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
42 69 D1
USBINTZ PA9/TCLKCD/IRQ3 D1 70 D0
D0
D[0..15]
VCC 24
PB2/IRQO/RAS RASZ
25
PB3/IRQ1/CASL CASLZ
J30 26
PB4/IRQ2/CASH CASHZ
28
PB5/IRQ3/RDWR RDWR
1 U60A 38
8
R200 WRL WRLZ
2 1K NJM3404AM 36
R11 WRH WRHZ
3 3 � 1K 34
RD RDZ
1 R. MARK
C211 2 � 41 VCC
CS0 CS0Z
11-5
B3B-PH-K-S 40
CS1 CS1Z
104 C8 45
CS2Z
4
PA6/TCLKA/CS2 44
PA7/TCLKB/CS3 FPGRES SW1
104
83 ����
PA15/CK
VCC 51
PA0/RXD0 RXD0
50
R12 220 PA1/TXD0 TXD0 ����
85
80 PE0/TIOC0A/DREQ0 86
PE1/TIOC0B/DRAK0 EPROMDOUT
U60B 81 PLLVcc 87 A6S-4101(OMRON)
PE2/TIOC0C/DREQ1 RTS-DZ
NJM3404AM C9 82 PLLCAP 88
8
104 PLLVss PE3/TIOC0D/DRAK1 DTR-DZ
C212 RA50
5 � 104 48 1K*4
PA3/RXD1 CTS0Z
7 47
PA4/TXD1 DSR0
6 � 89
C10 471 R13 3.3K PE4/TIOC1A 102
PE5/TIOC1B FR_BUSY
4
104
PE6/TIOC2A NV_SK
105
PE7/TIOC2B NV_CS
106
11.2.3 Main Board CPU Block Section (PN5043-01A)
21
37
65
77
103
3
23
27
33
39
55
61
71
90
101
109
VCC
104
C25
D11
SFPW-56 D12
SFPW-56
QA1 L6203
5 3
XCOMA IN1 OUT1
7 C26 R14
XCOMB IN2 4 153 33_1W
SFRZ 11 BOOT1
SFRZ ENA 1
10 OUT2
YCOMA SNS J7
C27 C28
R205 9 8 153 152
YCOMB VREF BOOT2 1
1K
2
D13 D14
VS
GND
CE5000-UM-251-9370
C29 B2B-XH-A
104 SFPW-56 SFPW-56
2
6
RA51 C30
10K*4 +24V 104
C31
D15
D16
SFPW-56
SFPW-56
QA2 L6203
5 3
IN1 OUT1
7 C32 R15
IN2 4 153 33_1W
SFRZ 11 BOOT1
ENA 1
10 OUT2
SNS C33 C34 J8
9 8 153 152
VREF BOOT2 1
2
C35 D17 D18 3
VS
GND
104
SFPW-56 SFPW-56 B3B-XH-A
2
6
C36
104
+24V
C37
330uF/35V
11-6
QA3 L6203
5 3
PCOMA IN1 OUT1
7 C38 R16
PCOMB IN2 4 153 33_1W
SFRZ 11 BOOT1
RA52 ENA 1 DCMC+
10K*4 10 OUT2
SNS C39 C40
9 8 153 152
VREF BOOT2 DCMC-
C41
104
VS
GND
2
6
C42
104
11.2.4 Main Board Motor Drive Section (PN5043-01A)
+24V
VCC +24V
F1
J9
RXEF040
R17 1
1K 2
U1B B2B-EH-A
3 4 Q1
FAN_ON 2SD1286-Z
SN74LS06DBR
VCC
C44 C45
104 104
C15 104
U11
1
16
35
36
53
70
71
90
107
108
127
144
9
14
24
55
82
92
97
125
LCDB[0..7]
22 3 LCDB7
YHOME YHOME LCDB7
26 4 LCDB6
TP1 LCDB6
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
VCCO
27 5 LCDB5
A[0..21] CLK LCDB5
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
A21 40 6 LCDB4 RA2 RA3
41 A21 LCDB4 7 LCDB3 10K*4 10K*4
A20
43 A20 LCDB3 10 LCDB2 VCC
A18
A21
A20
A19
CE5000-UM-251-9370
D[0..15] A19
46 A19 LCDB2 11 LCDB1
D11
RA13 47 D11 LCDB1 12 LCDB0
D10
D10 LCDB0
D9
1K*4 D8 49 13 � � � � � � � �
D9 LCD_E 19 LCDB2(E)
D7 50
D8 LCD_RS 20 LCDB0(RS) LOCALZ
D6 56
D7 LCD_RW 23 LCDB1(R/W)
D5 57
D6 LOCALLED 76 LOCALLED
D4 59
D5 USBCS USBCSZ
D3 60
14
7
CAM CAM CLK6M CLK6M
B4B-XH-A 103
PINCH 120 PINCH 39
1 1A 3 DIN DIN
1Y 121 XENA 37
4 6
VCC
GND
2A 2Y XENB CCLK CCLK
J11 10 8 68
3A 3Y INIT INIT
13 11 123 69
1 4A 4Y YENA PROGRAM PROGRAM
124 72
2 YENB DONE DONE
2 C1 126 106
3 130 PNENA M2 111 1 JP2 2
5 C2
4 PNENB M1 109 ������������
9 C3
5 M0
12 C4
DSP02-002-431G �����������
B5B-XH-A
VCC_2.5 15 ����������������
U12 GCK3
+XSNS 140 18 ���������
11-7
SN75189APW 141 XSNS_PLUS GCK2 91
-XSNS
XSNS_MINUS GCK1 88 CLK
C48 C49 C50 C51 2 GCK0
102 102 102 102 J12 32 TCK
VCC 34 TDI
1
142 TDO
2
TMS 58
3
21 IO_VREF3 67 �������
4
28 IO-VREF_1A IO_D7 102
5
30 IO-VREF_1B IO_VREF_5 122
6
31 CFGWRITE IO_VREF_6 129
7
R201 R202 ������� 38 CFGCS IO_IRDY_B 132
11.2.5 Main Board FPGA Section (PN5043-01A)
PNENB
R203 R204
8
17
25
33
45
52
61
73
81
89
9
110
119
128
135
143
U14A U14B
B6B-PH-K
SN74LVC2GU04DCKR SN74LVC2GU04DCKR
VCC_L 1 6 3 4 CLK
R21 2.2K
C13
104
Y2
XPCEECF48.0MHz
C107
C106 33p
15p
PN5043-01A FPGA
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC_L VCC
C55 C94
104 104
1
16
12
35
U19 VCC VCC_L VCC_2.5
D[0..15]
D0 23 R23 1.5K
24 D0 6 J13
D1
D1 TrON U21 UPC37M32TJ
IOVcc
IOVcc
D2 25 1
D2 Vcc
CoreVcc
CoreVcc
D3 26 R24 22 2 1 4
27 D3 4 D- INPUT OUTPUT1
D4 3
28 D4 D+ D+ 2 5
D5 4
29 D5 3 GND NC OUTPUT2
D6
30 D6 D- USB CONNECTOR(TYPE B) 3 6
D7
31 D7 R25 22 C59 GND GND(FIN)
D8
CE5000-UM-251-9370
32 D8/P0 14 104 C60 C110
D9
33 D9/P1 Xin 10uF/16V 10uF/16V
D10
34 D10/P2 13
D11
37 D11/P3 Xout
A[0..21] D12 CLK6M
38 D12/P4
D13
39 D13/P5
D14
40 D14/P6
D15
D15/A0
GND
GND
GND
M66291GP
2
15
36
11-8
USBINTZ
VCC
11.2.6 Main Board Interface Section (PN5043-01A)
C92
9
U20
10 11 104
C1+ V+
Vcc
C57
104
C56 12 15 C93 104
13 C1- V-
104
C58 C2+
104
14
C2-
J14
5 2 4
TXD0 T1 IN T1 OUT RTS
18 1 20
RTS-DZ T2 IN T2 OUT DTR
19 24 2
DTR-DZ T3 IN T3 OUT TXD
21 20 3
T4 IN T4 OUT RXD
5
6 CTS
RXD0 7 6
4 R1 OUT R1 IN DSR
CTS0Z 3 9
22 R2 OUT R2 IN +5V
DSR0Z 23 1
17 R3 OUT R3 IN SHILED
16 7
R4 OUT R4 IN GND
GND
RS-232C
SP208ECA SSOP8
37
46
27
A[0..21] U22
A[0..21]
A1 25 29 D0
A2 A0 DQ0 31 D1
24
VCC
GND
GND
A3 A1 DQ1 33 D2
23
A4 A2 DQ2 35 D3
22
A5 A3 DQ3 38 D4
21
A6 A4 DQ4 40
20 D5
CE5000-UM-251-9370
A7 A5 DQ5 42 D6
19
A8 A6 DQ6 44 D7
18
A9 A7 DQ7 30 D8 VCC
8
A10 A8 DQ8 32 D9 J19
7
A9 DQ9 34 D10
A11 6 1
A12 A10 DQ10 36 D11
5 2
A13 A11 DQ11 39 D12
4 3
A14 A12 DQ12 41 D13
3 4
A21
VCC A18 17 15 A3
A17 RY/BY FR_BUSYZ 8
A19 16 A4
A18 9
A20 9 A5
A19 10
R206 A6
11
47 10K A7
BYTE 12
28 A8
RDZ OE 13
RESETZ 12 A9
R208 open RESETZ RST 14
11 A10
WRLZ WE 15
26 A11
CE 16
14 VCC A12
WP 17
VCC U49A A13
18
U61 1 A14
CS0Z 19
C12 7 MBM29F160BE/TSOP A15
20
104 SN74LVC1GU04DCKR 2 A16
21
����� A17
22
2 4 SN74LVC2G32DCUTE4 A18
23
A19
24
U49B
5 25
JP20
3 DEBUGZ 26
������ DSP03-003-432
6 C63 27
VCC
28
D0
29
VCC SN74LVC2G32DCUTE4 D1
10uF/16V 30
D2
11-9
C64 31
C213 104 D3
32
104 D4
33
D5
34
D6
35
D7
36
D8
37
D9
1
6
21
22
37
42
38
D10
39
A1 17 2 D0 D11
A0 DQ0 40
A2 18 3 D1 D12
VSS
VSS
VSS
VCC
VCC
VCC
A1 DQ1 41
A3 19 4 D2 D13
A2 DQ2 42
A4 20 5 D3 D14
A3 DQ3 43
A5 23 7 D4 D15
A4 DQ4 44
A6 24 8 D5 DEBUGZ
A5 DQ5 45
A7 25 9 D6
A6 DQ6 46
A8 26 10 D7
A7 DQ7 47
A9 27 33 D8
A8 DQ8 48
A10 28 34 D9
A9 DQ9 49
16 35 D10
NC DQ10 50
15 36 D11
VCC NC DQ11 D12
38 8911-050-178S-A
C62 104 14 DQ12 D13
RASZ 39
30 RAS DQ13 D14
CASHZ 40
11.2.7 Main Board Memory Block Section (PN5043-01A)
2
7
U24
5 6
NV_DI DI DO U27
VCC
GND
NV_CS MSM511865F-60JS
NV_SK 3
CS
4
SK
BR93L86B
EPROMOUT
� � � �
VCC RA36
10K*4
PN5043-01A MEMORY BLOCK
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
VCC
VCC
3
1
VCC
J401 4
���
J402
30
���� 29 12 U501
���� ��������
28 11 ������ LG-207D
���� 27 10 ���
5
2
���� 26 9
��� ������
25 8 ����
������� 24 7
��� ����
23 6 ����
������ 22 5
�������� ����
21 4 ������
CE5000-UM-251-9370
��� 20 3
������ ������
19 2 ���
������ 18 1 VCC VCC
������ ���
17 J501
��� 16
��� 15 16 J505
12FMN-BMT-A-TF_LF (1.0 mm pitch straight) ����
��� 14 15 1
���� VCC
������� 13 14 2
��� LEDDRV
��������� 12 13 3
�����
11-10
04FFS-SP-TF3_LF(JST 1.25 mm pitch)
J901
3
1
J701 U901
3
1
3
1
ANODE 1 GND 2 LEDDRV 2
GND 2 PINCH R 3 4 TOMBOSNS 3
CAM 3 4 VCC 4 VCC 4
VCC 4 OPEN 5
5 U701
OPEN U601
05FMN-SMT-A-TF_LF KR1228
4
2
LG-207D
05FMN-SMT-A-TF_LF LG-207D
5
2
5
2
Pinch Roller Sensor Board Cam Sensor Board Auto Registration Mark Sensor Board
PN5043-06 PN5043-07 PN5043-09
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
PAUSELED
KCONT1
KCONT0
KCONT2
PAUSEZ
KEY2
KEY3
KEY0
KEY1
GND
GND
VCC
LED GREEN
10
11
12
1
2
3
4
5
6
7
8
9
D1
PAUSE
2
SW11
ENTER
SW4
SW8
\
2 1 2 1
CONDITION
SW3
SW7
\
2 1 2 1
TEST
SW2
SW6
2 1 2 1
ORIGIN
SW1
SW5
\
2 1 2 1
PREVIOUS
SW10
2
2
SW9
1
1
NEXT
CE5000-UM-251-9370 11-11
J1101 J1102
1 1
2 2
B2B-XH-A IL-G-2P-S3T2-SA
J1103 J1104
1 1
2 2
3 3
4 4
B4B-XH-A IL-G-4P-S3T2-SA
PN5043-11
J1201 J1202
1 1
2 2
B2B-EH-A B2B-EH-A
J1203
1
2
B2B-EH-A
PN5043-12
HEDS-9720#P50
CE5000-UM-251-9370 11-12