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1.0 INTRODUCTION
One crucial factor that provided ground for the rapid growth of
the industry in Bangladesh is the quota and GSP facilities
sanctioned under the GATT and MFA agreement. These facilities
shield Bangladesh from price competition to a large extent, as
well as they create barriers for major powerhouses like India,
China to penetrate in all market segments. The MFA will be
phased-out in 2005, creating an open market where all
countries will compete on an even ground. Major apparel
suppliers will then pose considerable threat to the RMG export
of Bangladesh. Another critical phenomenon is that currently
around 84% of fabrics used in the RMG sector are imported from
abroad. With the phasing out of MFA, all textile and apparel
producing considerably increase their apparel production;
resulting in a huge demand for fabrics. Bangladesh is likely to
face difficulty in getting a stable supply of fabrics at a
competitive price. This situation constitutes additional threat for
the RMG sector of Bangladesh. On the other hand, there is a
huge untapped global market for apparel and Bangladesh can
take this opportunity if it can remain as a competitive supplier
in the global market of textile and clothing.
1.3 OBJECTIVES
The major challenge for the RMG industry would be to keep its
products globally competitive while striving hard to earn greater
value addition domestically. So far, the government played a
facilitative role in respect to the RMG industry. All efforts should
be made to keep the matter as such, the less the government is
involved in the industry, the more will be the chance for the
industry to grow. The major challenge for the government would
be to provide an investment climate which will promote both
domestic as well as international investment in backward
linkage industries in the textile sector so that the export
oriented RMG industry can reduce its dependence on imported
yarn and fabrics.
This paper points out that the amount of woven fabrics procured
from local manufacturers by the RMG industry was still below 6
percent of its total requirements. In case of knitwear industry,
over 65 percent of the fabrics requirement are made locally.
The writer finds four major factors deterring the growth of
backward linkage — I) price and import tax structure, ii) lack of
private capital accumulation and difficulty in mobilizing capital,
iii) lack of expertise in quality textile manufacturing, and iv)
small local raw cotton corp. The writer further discusses the
problem of capital mobilization and suggests some specific
interventions by the government. The textile sector’s
unfavorable price and import tax structures, raw cotton
scenario, currency exchange rates and conversion costs, and
regional cumulation are also discussed in the article.
The writer argues that the Round improves market security for
both exporters and importers, these countries must do much
more to adjust their domestic policies to the realties of the post-
Round global environment. There must be further liberalization
and more integration with both the region and the world. India
has done a lot to open up its economy but has not moved
forcefully enough to remove restrictions on most imports of
consumer goods. Pakistan retains heavy restrictions of many
imports but is reducing tariff rates and their dispersion.
Quantitative restrictions on imported inputs impede efficiency in
Bangladesh textiles & pharmaceuticals industries. Sri Lanka’s
trade regime is the most liberal in the region, but anomalies still
exists in incentives.
Clothing import growth will accelerate over the next ten years,
with market penetration reaching 55 – 64 percent by 2005.
Large low-cost countries such as India and China will continue to
dominate the supply of low-cost imports into the EU market, as
will Hong Kong and the “preferential countries.” Eastern Europe
will continue to be important for outward processing, CMT work
and niche products.
1.9 LIMITATIONS
Not
Knowledgable
11%
Knowledgable
13%
Moderately
Knowledgable
76%
The survey shows that 64.14% of the total volume of RMG are
quota items, 27.94% are GSP products. So 92.08% of the total
RMG export of Bangladesh are covered by quota and GSP
facilities.
For woven products, the survey found that 17.32% fabrics are
locally produced, 58.76% are imported and 23.92% are from
MLA.. For knitwear, local fabrics are 84.91%, imported 15.09%.
The survey finds that the proportion of fabric souring decision made
by foreign buyers is 46.32%. Local buying houses make 40.52% fabric
sourcing decision and producers themselves make 13.15% sourcing
decisions.
Thirty five percent of the workers of the RMG sector are skilled
workers, 55.71% are semi-skilled and 8.95% are unskilled workers.
Skilled
Semi- Unskille
skilled d
Number 12705,2 20041,2 3221,6
Percent 35,32 55,71 8,95
Figures in million.
Thirty two percent of the producers provide training for their workers
and the rest of the producers do not provide any training. Training is
mainly on the job.
NULL HYPOTHESIS:
There is no significant difference other than sampling variations
between the agreement on management performance on
labors’ poor performance and that of better productivity.
k
( fi − Fi) 2
X2 =∑
i =1 Fi
χ observed
2
= 0.083+0.485+1.125
= 1.693
χ2critical (for 99% significance, degree of freedom=2) = 9.21
3.9 PRODUCTIVITY
Factors
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Factor 1 Factor Co
2
1 -0.092 0.893 0.806
2 -0.114 0.882 0.791
Variable 3 0.916 - 0.840
0.0003
Number 4 0.781 0.203 0.651
5 0.832 0.0567 0.696
6 0.935 -0.020 0.874
EV/No. of 0.5062 0.2700 0.7763
Statement
Extracted by Principal Component Method (SPSS)
Second factor has been identified with a good fit on the data
from variables 1, and 2, but a poor fit on the rest of the
variables. These three variables are also measuring same
basic attitudes and are probably tied up with “Technological
Know-how.” The means of these variables are 2.3 and 3.0
respectively. The respondents felt moderate importance to
training and high importance to technology.
The mean of the responses shows that the fashion and style of
the product are of average category. The calculated mean is
1.92.
The survey found that 67.90% of the producers don’t use any
kind of promotional tool, 5.66% of the producers use
advertisement, where as 15.10% use direct sales approach.
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Factors
F1 F2 F3 F4 Communaliti
es
1 0.521 0.440 0.410 -0.436 0.824
2 0.465 0.565 -0.327 -0.282 0.722
3 -0.561 0.316 0.572 -0.396 0.899
4 0.202 0.682 60.381 -0.262 0.579
E-02
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The ATC, which was drafted during the GATT Uruguay Round,
called for phasing out of all discrimination and restrictive
measures taken and implemented by the developed countries in
a period of ten years. The MFA had been in operation as a
derogation from basic discipline of non-discrimination of GATT
for 20 years. The ATC called for gradual scrapping of all these
restrictions by 2005 so that an era of free and open world trade
can be created. ATC comes as an integral part of the Final Act of
the Uruguay Round and the agreement is applicable to all WTO
members and all there trade in textile and clothing are subject
to its provisions.
Under the ATC, the textile and clothing sector will be fully
integrated into the GATT by the year of 2005. ATC provides a
gradual phasing out of all restrictions in four stages. At each of
these stages, products should be taken from each of the
following categories: tops and yarns, fabrics, made-ups textile
products, and clothing. The members would have freedom to
select the products to be integrated.
4.2.4. Tariffs
The growth and success of the apparel industry over the last 15
years has been spectacular, and perhaps the most salient
feature of the Bangladesh economy. The apparel industry now
('97-'98) accounts for over 73% of the country’s total export
earning (Hafiz Siddiqi, 1998). Country’s apparel export rose to
US$ nearly 4 billion FY98 from a mere US$ 6 million in 1981.
Bangladesh exports ready-made garments presently to about
30 countries around the world with over 45% to USA, 50% to the
EU countries. The industry employs more than 1.4 million
workers, 90% of them are female.
For the last five years, EU has become the largest buyer of
Bangladesh's RMG products. The US is continuing to be the
second largest importer. In FY 98, EU's share of RMG was 51%,
US share was 44%. Among the EU countries, Germany imports
the maximum share of RMG.
5.1.2. Knitwear: the highest growth rate
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6.1 EU IMPORTS
By Volume (Ton)
1995 1996 1997
Country Ton % Country Ton % Country Ton %
shar shar shar
e e e
China 247,9 14.3 China 267,8 14.4 China 281,6 14.1
Turkey 44 6 Turkey 28 2 Turkey 55 0
Hongkong 167,5 9.70 Hongkong 195,0 10.5 Banglades 226,7 11.3
Banglades 82 9.04 Banglades 97 7 h 73 5
h 159,1 6.55 h 139,7 7.57 Hongkong 146,3 7.33
India 78 6.25 India 19 7.08 India 94 6.47
Morocco 113,1 5.49 Tunisia 130,6 6.13 Morocco 129,2 5.38
Tunisia 71 5.39 Morocco 92 5.43 Tunisia 01 5.35
Poland 108,0 3.89 Poland 113,1 5.14 Indonesia 107,5 5.32
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India (14.70) and China (14.23) indicate that they cater to mid
and upper segments.
Among low cost Asian suppliers, average unit price of India has
remained same. Prices of China have increased highly; in case
of other countries, it rose modestly. Bangladesh remains the
lowest cost supplier among the top ten countries.
Total import of T-shirt was Ecu 1775 million in 1995, Ecu 2114
million in 1996 and Ecu 2255 in 1996. Bangladesh supplied Ecu
RMG worth of 188 m in 95, Ecu 276 m in 96 and Ecu 270 m in
97. Exports from Bangladesh, Hongkong and India have
decreased in 1997. Exports from Turkey, China and Mauritius
have increased (for full text, please refer to Appendix). Turkey
comprised 22% market share in terms of Ecu; its growth rate
was 16%. Turkey mainly operates in the upper segment (unit
price 16.05 Ecu/Kg) and it might have captured additional
market share from India, China and other upper segment
players who have lost market shares. One reason of decrease in
Bangladesh's T-shirt export may be that Bangladesh exports for
lower segment and this segment might have become saturated
(in 95 and 96, Bangladesh had a high growth rate in T-shirt).
Another probable reason might be competition from China, and
India that operate in all segments. These countries might have
compensated their lose of market share to Turkey by increasing
their market share in the lower segment.
Bangladesh has the lowest cost per unit among the top ten
suppliers of T-shirt; however some other countries have a lower
cost per unit and Bangladesh faces competition from these
countries. These countries include United Arab Emirates (6.74
Ecu/Kg), Bulgaria (7.02 Ecu/Kg). Bangladesh also faces
competition from countries such as Syria (8.55 Ecu/Kg), Pakistan
(9.11 Ecu/Kg), Romania (10.55 Ecu/Kg).
The average unit price off all extra-EU suppliers was 14.88
Ecu/Kg in 1995 and 18.42 Ecu/Kg in 1997. Bangladesh continued
to be the lowest cost supplier within the top ten countries
followed by India and China. Higher cost suppliers include
Poland, Tunisia, Morocco and Turkey (price range 27-23 Ecu/Kg).
Indonesia, Romania and Hongkong were in the midway (price
range 17-18 Ecu/Kg).
Table: Unit Price and Market share of Extra-EU leadingShirt suppliers (Ecu/Kg)
All extra-
EU
Source: Computed from Eurostat data; details in Appendix
The import tariff depends on the origin and the composition (HS
code) of the product, and whether the country that exports a
product to the EU has an agreement with the EU. The tariff has
to be paid by the importer when the product enters the EU. This
includes a Customs Union around which the Common External
Tariff ensures that duties will be paid when goods enter that
Union.
96 97 98
Mexico 3.24 3.25 3.21
Hong 5.09 5.35 5.15
Kong
China 4.37 4.79 4.60
Dom. 2.68 2.78 2.78
Rep.
Taiwan 3.44 3.52 3.45
Honduras 2.31 2.29 2.24
Indonesia 4.03 4.06 3.93
South 4.81 4.74 4.79
Korea
Philippine 3.41 3.58 3.45
s
Banglade 2.12 2.16 2.08
sh
India 3.94 4.28 3.96
Thailand 4.39 4.49 4.17
42
Country DM/Standard
Minite
Tunisia 0.23
Morocco 0.22
Turkey 0.21
Hungary 0.25
Poland 0.23
Czech Republic 0.22
Romania 0.20
Hong Kong 0.25
India (Bombay) 0.25
India (North) 0.23
Indonesia 0.21
Sri Lanka 0.20
Vietnam 0.20
South Korea 0.15
China (south) 0.14
China (north) 0.14
Source: Majumber 1995, p 54
"hidden" costs that are not included in the wages. In many of its
competitor countries, productivity is much higher. For example,
the total man-hour required to produce a shirt of a particular
specification is Bangladesh is higher than the man-hour required
in Indonesia. One may note that the wages in most of the
Southeast Asian and other competing countries are increasing
at much faster rates than that in Bangladesh. This may possibly
allow Bangladesh to maintain its strength in terms of cost
advantages for longer time in future. But wages eventually will
be high in this country as well. Therefore, Bangladesh may lose
this comparative advantage in cheap labor in the long run if it
does not increases it productivity (Hafiz Siddiqy; 1996, p 5).
However, the real challenge for will come on 2005 when the
MFA will be phased out and textile and clothing trade will be
fully integrated into GATT. Bangladesh will compete with other
apparel suppliers in a non-restricted, free international trade
regime. The following policy inititatives can be considered as
crucial for the RMG sector of Bangladesh in the post MFA
situation:
At present, local fabrics meet only 14% of the need of the RMG
sector. When textile trade will be completely integrated into
GATT, there will be a huge demand for fabric all around the
world among clothing producing countries, Unless, Bangladesh
establishes a strong supply base of fabrics, surviving in the post
MFA situation will be tough for Bangladesh.
Marketing effort will also play a crucial role in the coming years.
Currently Bangladesh does not have a strong marketing
mechanism that can comprehensively promote RMG of
Bangladesh in the EU and US markets. To compete successfully
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REFERENCES
TABLE OF CONTENTS
1.0 INTRODUCTION.....................................................................................................................1
1.1 BACKGROUND OF THE STUDY.................................................................................................1
1.2 PROBLEM STATEMENT..........................................................................................................1
1.3 OBJECTIVES........................................................................................................................2
1.4 SCOPE OF THE STUDY...........................................................................................................2
1.5 LITERATURE REVIEW............................................................................................................2
1.6 IMPORTANCE OF THE STUDY...................................................................................................7
1.7 RESEARCH MODEL...............................................................................................................8
1.8 HYPOTHESES ON GARMENT MANUFACTURERS .........................................................................11
1.9 LIMITATIONS.....................................................................................................................11
1.10 TYPES AND SOURCES OF INFORMATION................................................................................11
2.0 RESEARCH METHODOLOGY: A TWO-WAY APPROACH.......................................13
2.1 RESEARCH DESIGN.............................................................................................................13
2.2 DATA COLLECTION METHOD................................................................................................13
2.3 SAMPLING METHOD.............................................................................................................13
2.3.1 Sample Size Determination..........................................................................................14
2.4 EXPERT OPINION...............................................................................................................15
2.5 FIELD PLAN......................................................................................................................15
2.6 DATA ANALYSIS PLAN.......................................................................................................16
3.0 FINDINGS & ANALYSIS OF INFORMATION................................................................17
3.1 KNOWLEDGE LEVEL OF THE PRODUCERS ................................................................................17
3.2 TYPE OF RMG MARKETS....................................................................................................17
3.3 MAJOR COMPETITORS.........................................................................................................17
3.4 FABRIC SOURCING.............................................................................................................18
3.5 FABRIC SOURCING DECISION................................................................................................18
3.6 WORKERS SKILLS..............................................................................................................18
3.7 TRAINING FOR LABORS.......................................................................................................18
3.8 MANAGEMENT’S PERFORMANCE...........................................................................................18
3.9 PRODUCTIVITY...................................................................................................................19
3.9.1 Evaluating the Results.................................................................................................20
3.10 PROBLEM IN OPENING LCS................................................................................................21
3.11 TARGET MARKET SEGMENT................................................................................................21
3.12 PROBLEM IN FORWARDING PRODUCT.....................................................................................21
3.13 FABRIC QUALITY..............................................................................................................21
3.14 FASHION AND STYLE OF THE PRODUCT.................................................................................21
3.15 PROMOTIONAL ACTIVITIES.................................................................................................21
3.16 GOVERNMENT POLICY ON RMG........................................................................................22
3.17 PROMOTIONAL ACTIVITIES OF THE GOVERNMENT....................................................................22
3.18 BARRIERS AFFECTING RMG EXPORTS................................................................................22
3.18.1 Evaluating the Results...............................................................................................23
4.0 AGREEMENTS ON TEXTILE AND CLOTHING TRADE............................................24
4.1 THE MULTI FIBER AGREEMENT (MFA) ...............................................................................24
4.2 AGREEMENT ON TEXTILE AND CLOTHING (ATC)....................................................................25
4.2.1. Freedom of Product Choice.......................................................................................26
4.2.2. Growth rates of quota.................................................................................................26
4.2.3. Fare trade policy and safeguards..............................................................................26
4.2.4. Tariffs..........................................................................................................................26
4.2.5. Trade liberalization for non-WTO countries.............................................................27
4.3 THE LOME CONVENTION.....................................................................................................27
4.4 THE CARIBBEAN BASIN INITIATIVE (CBI)..............................................................................27
4.5 THE NORTH AMERICAN FREE TRADE AREA (NAFTA)...........................................................28
4.6 MFA IMPLEMENTATION PROCESS IN THE US AND EU..............................................................28
5.0 READY MADE GARMENTS OF BANGLADESH ..........................................................29
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