ISO 9001:2000

Genset Model:P640PU

POWER BY PERKINS 110V-440V 3P4W

Standard Features and Characteristics
QUALITY STANDARDS Rating Range
The POWERWORLD generator set compliance with all main RPM1500 50Hz
standards, such as ISO8528（ GB/T2820-97), GB755， Standby: kW 640
BS5000, VDE0530, ISO3046, IEC34-1, CSA22-2, AS1359, k VA 800
ISO14001.
Prime: kW 580

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Diesel eng ine and alternator from the exclusive manufacturer in china
and their quality assurance. k VA 725
Other standards and certifications can be considered on request.
ASSEMBLY

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The engine and alternator are close coupled by means of an
SAE flange . A full torsio nal analysis has been carried out to

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guarantee no harmful vibration will o ccur。
Anti-vibration pads are affixed between engine alternator feet
and the base frame. Thus ensuring complete vibration isolation

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of the rotating assemblies and enabling the machine to be

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placed on an uneven surface without any detrimental effects.
For durability and corrosion resistance, all iron and steel
surfaces of canopy fabrications have been treated for coating
by grit blast cleaning. Then covered by special three layers
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painting which provides an excellent corrosion resistant surface.
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CONTROL SYSTEM AND PROTECTION

Controllers are available for all applications. The controller
system is used to start and sto p the engine , indicate
electric date and protect the generator set. See controller
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featu res inside.

The revolving parts are covered by safety net , and the place GENERATOR SET RATINGS
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which easy to sca ld and got an elect ric shock all to have been
Alternator Model LVI634B(STAMFORD) LSA49.1 M65(LEROY SOMER)
put on obvious warning slogan
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Frequency and Speed 50Hz 1500rpm 50Hz 1500rpm

WARRANTY
Prime Power Data
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Each POWERWORLD generating set has been got through 2 hours

Class-TEMP Rise( ) Cont.H -125K/40 Cont.H -125K/40
load test for running 0%,25%,50%,75%,100% and 110% load,
Voltage series star 380 400 415 440 380 400 415
all protective devices and control function are simulated
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and checked before despatch. Voltage parallel star 190 200 208 220 190 200 208
Voltage series delta 220 230 240 254 220 230 240
POWERWORLD Company provides one-source responsibility for
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the generator set and accessories. Rating capacity(kVA) 710 750 750 680 725 725 725

Engine and Alternator are guaranteed for a period of 12months Rating power(kW) 586 600 600 544 580 580 580
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from the date of commissioning or 18 months from shipping, Power efficiency(%) 93.2 93.3 93.8 94.3 94.6 94.6 94.6
whichever occurs first. Input power(kW) 609 643 642 578 613 613 613
Convenience for operation and maintenance, backed by
PERKINS and STAMFORD global service
Standby Power Data

RATINGS: All three-phase units are rated at 0.8 power factor. Standby ratings : Standby
Class-TEMP Rise( ) Standby.H -125K/40 Standby.H -125K/40
ratings apply to installations served by a reliable utility source. The standby rating is for
this rating. Ratings are in according with ISO-3046/1,BS 5514 ,AS 2789 , and DIN 6271. Voltage series star 380 400 415 440 380 400 415
Prime Power Ratings: Prime power ratings apply to installations where utility power is Voltage parallel star 190 200 208 220 190 200 208
unavailable or unreliable. At varying load, the number of generator set operating hours
Voltage series delta 220 230 240 254 220 230 240
is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with IS0-8528/1, overload capacity in accordance with ISO-3046/1,BS 5514,
Rating capacity(kVA) 730 770 770 700 760 760 760
AS 2789, and DIN 6271. For limited running time and base load ratings, consult the
factory. The generator set manufacturer reserves the right to change the design or Rating power(kW) 584 616 616 560 608 608 608
specifications without notice and without any obligation or liability whatsoever. Power efficiency(%) 92.9 93.0 93.2 93.5 94.4 94.4 94.4
GENERAL GUIDELINES FOR DERATION: Altitude: Derate 2.0% per 300m(984 ft.)
Input power(kW) 590 663 661 600 641 641 641
elevation above 1000m(3279 ft.) up to a maximum elevation of 2450m(8000 ft.).More than
2 45 0 m(8 00 0 ft ), p le ase con t ac ts wit h us o r o ur de a le r se e k t h e he lp .
Temperature: Derate 6.0% per 11 ℃ (20℉ ) temperature above 40℃ (104℉ ).

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 ALTERNATOR
Specification 1500RPM 50Hz Alternators meet the requirement of BS EN 60034 and the
Type 4-Pole, Rotating Field relevant section of other international standards such as
Exciter type BS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100,
Brushless, Self excited
As1359, and other standards and certifications can be
Voltage regulator Solid State, Volts/Hz considered on request.
Voltage regulation 1.5% The 2/3 pitch design avoids excessive neutral currents. With the
Insulation Class H 2/3 pitch and carefully selected pole and tooth designs,
Protection IP23 ensuresvery low waveform distortion.
Rated power factor 0.8 Brushless alternator with brushless pilot exciter for excellent
Stator winding Double layer concentric load response.
Winding pitch Two thirds The insulation system is class H, easy paralleling with mains or
Winding leads 12 other generators, standard 2/3 pitch stator windings avoid
Maximum overspeed excessive neutral currents.
2250 Rev/min
Sustained short circuit Self excited machines do not Backed by worldwide service network

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sustain a short circuit current
Waveform distortion No load < 1.5%
Non-distorting balanced linear load < 5.0%

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Altitude 1000 m

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DIESEL ENGINE

4006-23TAG2A diesel engines are manufactured by Perkins

Engines Company Limited(UK). to
Engine Electrical
Engine Electrical System
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It is a compact 4-cylinder naturally aspirated diesel engine. It is 1500RPM 50Hz
premium features provide economic and durable operation for Battery charging alternator:
standby duty, low gaseous emissions, overall performance and Ground(negative/positive) Negative
reliability.
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Volts(DC) 28V
Application Data Ampere rating 40A
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Starter motor rated voltage(DC) 24V

EngineSpecifications 1500RPM 50Hz
Manufacturer PERKINS(UK) Starter motor rated Capability 7.5KW
Number of cylinders 6 Minimum cranking speed 120 rev/min
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Cylinder arrangement Vertical in-line Battery voltage 12V

Cycle 4 stroke, compression ignition Fuel
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Induction system Turbocharged Fuel System 1500RPM 50Hz

Compression ratio 13.6:1 nominal
160 mm (6.30in) Type of injection System Direct injection
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Bore
Stroke 190mm (7.48 in) Fuel injector Combined unit injector
Fuel injector pressure 1400bar
Cubic capacity 22.921litres
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Direction of rotation Anti-clockwise viewed on flywheel

Firing order 1, 5, 3, 6, 2, 4 Fuel lift pump 1500RPM 50Hz
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Max.Power at rated rpm 711KW Fuel lift pump type Gear driven
Estimated total weight(dry) 2524kg Delivery 660litres/hr
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Frequency regulation steady state 0.25% Fuel delivery pump delivery pressure 300kPa
Frequency Fixed Fuel delivery pump maximum suction head 2.5m
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Mean piston speed 9.5 m/s Governor type Electronic governor

Combustion air flow 71 m3 /min
Exhaust
Exhaust System 1500RPM 50Hz Fuel consumption 1500RPM 50Hz
Maximum back pressure 610mmH 2o Standby power 176litre/hr
Exhaust outlet size 2 152.4mm
Prime Power + 10% 165litre/hr
Exhaust gas flow (max) 180m 3/min
Exhaust gas temperature (max) 430 (806 ) Prime Power 159litre/hr
Lubrication Baseload Power + 10% 153litre/hr
Lubrication system 1500RPM 50Hz Baseload Power 127litre/hr
Total system 113.4litres At 75% of Prime Power 119litre/hr
Sump minimum 90.7litres
Relief valve opens 300 kPa At 50% of Prime Power 79litre/hr
Normal oil temperature 95-113

Specifications may change without notice 2 Http://www.dieselgeneratorcn.com

 Application Data
PLC5110 CONTROLLER
Cooling System
Radiator 1500RPM 50Hz
Face area 2.569 m 2
Rows and materials 3 rows of brass tubes
Width of matrix 1600 mm
Height of matrix 1606mm
Pressure cap setting 70kPa

Fan 1500RPM 50Hz

Panel introduction:
Diameter 1200mm
Indicator type frequency, voltmeter an d ampere meter
Drive ratio 0.78 : 1 demonstrati on unit's elec trical parameter.
Number of blades 8 The voltage change -over switch and the rheotrope uses fo r to
Material Steel choose the d ifferen t phase voltage and current to di splay.
Type Pusher The oil pressure gauge, c oolant tempe rature gauge and th e
battery voltage gauge.

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Coolant 1500RPM 50Hz The control ler.
Preheating button.
Total system capacity
with radiator 105 litres Protection:
Drain down capacity 22litres Over Speed Shutdown.

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Coolant flow 10L/s Low Oil Pressure Shutdown.
High Engine Temp Shutdown.

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Maximum top tank temperature 98 (208.5 )
Charger failure alarm.
Maximum permissible restriction
to coolant pump flow 20kPa Mains failure alarm.
Optional Under speed Protection.

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Thermostat operation range 71-85 (160 - 185 )
DC Supply: 8 to 35 V Continuous.

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Recommended coolant:
50% ethylene glycol with a corrosion inhibitor
(BS 6580 :1992 or ASTM D3306-89 or AS2108)
and 50% clean fresh water.
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PLC5220 INTELIGENT CONTROL SYSTEM
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CONTROLLERS
GTR-168 MANUAL CONTROLLER
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The AMF25 is an Automatic Mains Failure module with generator

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monitoring, protection and start facilities. The controller has a large

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LCD screen, display the generator's each parameter, running and

alarm information. The off/replacement button, mode switch button ,
start/stop button and the LED indicator light, makes the user easy to
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The Model GTR-168 is a Manual Engine Control Module designed to operate and maintain the generator.
control the engine via a key switch and pushbuttons on the front panel.
Panel introduction:
The module is used to start and stop the engine and indicate fault
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Indicator or digital type frequency, voltmeter and ampere meter

conditions, automatically shutting down the engine and indicating the demonstration unit's electrical parameter.
engine failure by LED, giving true, first up fault annunciation.
The big red button uses for the operator to sto p the genset
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Panel introduction: perem ptorily

Indicator type frequency, voltmeter and ampere meter The control ler.
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demonstration unit's electrical paramete r.

Function:
The voltage change-over s witch and the rheotrope uses for to
choose the different phase voltage and current to display. Communication: RS232 connection, uses the industry rank
MODBUS p rotocol can easily communicate with others
The big red button us es for the operator to stop the genset
intelligence control system.
peremptorily
The oil pressu re gau ge, coolant temperature gauge a nd the Display function: LCD screen can display the generator's
battery voltage gaug e. parameter and the control system's running information.
The controller. And an integral anti-tamper LCD hours run Set up parameter: Engineer can set up the controller parameter
counter is also provided. from the control panel or through the PC, 6 programmable
If the customer needs to use the preheating function, we will be fan-out may satisfy the user each kind of demand.
able to increase the prehe ating button. Protection: The control system can protect the generator set ,
Protection: manage each kind of electrical failure.
Low Oil Pressure Control Function of ATS.
High Engine Temperature DC Supply: 8 to 35 V Continuous.
Auxiliary Shutdown
Over speed
DC Supply: 8 to 35 V Continuous.

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Specifications may change without notice Http://www.dieselgeneratorcn.com
 Standard Features and Accessories
Paralleling System
Standard Features
Reactive Droop Compensator Battery, Battery Rack and Battery Cables
Voltage Adjust Control Integral Vibration Isolation
Voltage Regul ator Relocation Kit Oil Drain Extension
Air cleaner ,Heavy Duty
Controller System
Commo n Failure Relay Kit 3 Pole Circuit Breaker
Heavy duty industrial type exhaust silencer
Custom er Connection Kit(Except Open Style) with flexible pipe(supplied loose).
Commu nications Products and PC Software
Maintenance and Literature
Engine Pre-alarm Sender Kit
General Maintenance Literature Kit
Remote Annunciator Panel
Test Certific ate an d design paper
Remote Audiovisual Alarm Panel

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Quality certificate and M aintenance card
Remote Emergency Stop Kit
PCRC series control system, with RS232 or RS485 communication
Accessories
connection and communication agreement. Enclosed Unit
Sound Enclosure

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Miscellaneous Accessories
Weather Enclosure (with enclosed critical silencer)

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Weather Housing (with roof-mounted critical silencer)

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Trailer(Causes the genset easily to move)
Open Unit

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Exhaust Silencer, Critical kit
Flexible Exhaust Connector, Stainless Steel
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Cooling System
Dimensions and Weights Block Heater
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Open Style (recommended for ambient temperatures below 0℃)
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OverallSize,LxWxH,mm3900x1470x2197 Radiator Duct Flange

Weight(radiator model),net,Kg 5020Kg
Remote Radiator Cooling
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Fuel System
Auxiliary Fuel Pump
Flexible Fuel Lines
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H Mechanical dipstick or fuel level sensor

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Subbase Fuel Tank with Day Tank

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Fuel fill cap with breath er

10 hours running tank

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Automatic fuel--providing device

Soundproof Style
Overall Size, L W H mm 6058 2438 2896 Hand primer pump
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Weight(radiator model),net,Kg 8150KG

Electrical System
Battery Charger, Equalize/Float Type
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Engine and Alternato r

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3 or 4 Pole Circuit Breaker with Shunt Trip

Fuel/Water Separator

Oil Preheater

Air Preheater

Alternator Strip Heater

Maintenance and Literature
NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information. Maintenan ce Kit (inclu des air, oil, and fue l filters )
Overhaul Literature Kit
DISTRIBUTED BY:

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Specifications may change without notice Http://www.dieselgeneratorcn.com