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Event Guide

2010 Michigan

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
P91474 page i
2010 Formula SAE® Series
Official Events
http://students.sae.org/competitions/formulaseries/

Formula Hybrid
organized by Dartmouth College
May 3-6
New Hampshire, United States

Formula SAE Michigan


organized by SAE International
May 12-15
Michigan, United States

Formula SAE California


organized by SAE International
June 16-19
California, United States

Formula SAE-Australasia
organized by SAE Australia
Australia
www.sae-a.com.au/SAE_formula.htm

Formula SAE – Brasil


organized by SAE Brasil
Brasil
http://www.saebrasil.org.br/

Formula SAE – Italy


organized by ATA
Italy
http://www.ata.it/formulaata/formulasaeit/

Formula Student
organized by IMeche in partnership with SAE
United Kingdom
http://www.imeche.org.uk/formulastudent/index.htm

Formula Student Germany


organized by VDI
Germany
http://www.formulastudent.de/

http://students.sae.org/competitions/formulaseries/
2010 Formula SAE® Michigan
President’s Message
Dear Formula SAE Participants and Organizers:
Welcome to the Formula SAE competition at Michigan International
Speedway in Brooklyn, Michigan.
Formula SAE is steeped in tradition and competition. Now more than 30
years old, Formula SAE provides the real-world challenges of systems
engineering, design and problem solving, along with the teaming
challenges of collaboration and cooperation. In short, Formula SAE, along
with all of the SAE Collegiate Design Series competitions, provides the
skills and experiences needed for a well-rounded engineering education.
In addition to learning, Formula SAE also provides a unique form of
competition. This week, collegiate engineering students from many
different nations will compete in a series of static and dynamic events
designed to challenge their engineering, problem-solving and teamwork
skills. The students will work hard and compete to win. Some will win first
place, others will not. But all will leave here a winner because they will be
better engineering students.
Good luck to all who are competing in this event. Also, I want to thank
everyone for their hard work, support, volunteerism and participation.
The experiences and the learning that you gain this weekend will last
throughout your lives.
Sincerely,

Dr. Andrew Brown Jr., P.E., FESD, NAE


2010 President
SAE International

page 1
Concept of the Competition

T
The Formula SAE ® Series competitions challenge teams of university undergraduate and
table of contents: graduate students to conceive, design, fabricate and compete with small, formula style,
Concept of the autocross racing cars. To give teams the maximum design flexibility and the freedom to
Competition...................... 2 express their creativity and imaginations there are very few restrictions on the overall vehicle
Schedule.......................... 4 design. Teams typically spend eight to twelve months designing, building, testing and
preparing their vehicles before a competition. The competitions themselves give teams the chance
Awards............................. 6 to demonstrate and prove both their creation and their engineering skills in comparison to teams
Sponsors.......................... 7 from other universities around the world. Registered for this event are 120 teams from colleges and
universities. The end result is a great experience for young engineers in a meaningful engineering
MIS Teams listed
project as well as the opportunity of working in a dedicated team effort.
by Country........................ 8
Team Information............ 10 For the purpose of this competition, the students are to assume that a manufacturing firm has engaged
them to produce a prototype car for evaluation as a production item. The intended sales market is the
Key Players..................... 52 nonprofessional weekend autocross racer. Therefore, the car must have very high performance in terms
MIS Site Map.................. c3 of its acceleration, braking, and handling qualities. The car must be low in cost, easy to maintain, and
reliable. In addition, the car’s marketability is enhanced by other factors such as aesthetics, comfort and
use of common parts. The manufacturing firm is planning to produce four (4) cars per day for a limited
production run and the prototype vehicle should actually cost below $25,000. The challenge to the
design team is to design and fabricate a prototype car that best meets these goals and intents. Each
design will be compared and judged with other competing designs to determine the best overall car.
Over the course of three days, the cars are judged in a series of static and dynamic events including:
technical inspection, cost, presentation, and engineering design, solo performance trials, and high
performance track endurance. These events are scored to determine how well the car performs. In each
event, the manufacturing firm has specified minimum acceptable performance levels that are reflected
in the scoring equations.

page 2
Static Events
Design Report: The students explain their constructive solutions to a jury of experts from
the automotive and motorsport industries in report and discussion. The concept of the
design is to evaluate the engineering effort that went into the design of the car and how
the engineering meets the intent of the market. The car that illustrates the best use of
engineering to meet the design goals and the best understanding of the design by the team
members will win the design event.
Cost Report: The students are to assume that a serial production of 1000 cars a year will
follow the prototype. The cost calculation is discussed with a jury based on a report. The
objective of the event is for the participants to learn and understand the manufacturing
techniques and processes of some of the components that they have chosen to purchase
rather than fabricate themselves.
Presentation: The objective is to evaluate the team’s ability to develop and deliver a
comprehensive business case that will convince the executives of a fake manufacturing
firm that the team’s design best meets the demands of the amateur weekend autocross
racing market and that it can be profitably manufactured and marketed.

dynamic Events
Acceleration: The race cars are evaluated on their accelerating abilities from a standing
start over a distance of 75 meters.
Autocross: The objective is to evaluate the car’s maneuverability and handling qualities
on a tight course without the hindrance of competing cars. The course will combine the
performance features of acceleration, braking and cornering into one event. The results of
the Autocross scores determine the starting order for endurance.
Skidpad: The objective is to measure the car’s cornering ability on a flat surface while
making a constant-radius turn. The course will be a pair of concentric circles in shape of
the number 8, the cars demonstrate how good lateral forces can be absorbed (up to 1.4g).
Endurance: Over a distance of 1.1 miles the cars have to prove their durability under long-
term conditions. Acceleration, speed, handling, dynamics, fuel economy, reliability – the
cars have to prove it all.

The following points are possible:


Static Events 75 Presentation
(Thursday) 150 Design
100 Cost Analysis
Dynamic Events 75 Acceleration
(Friday & Saturday) 50 Skid-Pad
150 Autocross
100 Fuel Economy
300 Endurance
TOTAL POINTS 1000

page 3
2010 Formula SAE® Michigan
Schedule of Events
(Subject to change)

TUESDAY, MAY 11
6:30 - 10:00 p.m.........Early Registration @ Brooklyn Super 8 Motel (155 Wamplers Lake Road;
M-50 & Wamplers Lake Road)

WEDNESDAY, MAY 12
8:00 a.m......................Site Opens
8:00 a.m. - 4:30 p.m....Registration Open in G1
1:00 p.m. ....................Tech Inspection “Take-a-Number” opens
5:30 p.m......................Welcome Ceremony Sponsored by Honda @ Main Tent Open to Students,
Faculty & Volunteers
7:30 p.m.....................Official Closing of the Site
8:00 p.m.....................EVERYONE MUST BE OFF-SITE

THURSDAY, MAY 13 (all times preceded by “~” are approximate)


7:30 a.m.......................Site Opens
7:30 a.m. - 4:30 p.m.....Student Registration Open @ G1
8:30 a.m.......................Drivers’ Meeting (Brake & Noise) @ Main Tent (MANDATORY)
8:30 a.m. - 4:45 p.m.....Design Judging Open @ G3
9:00 a.m. - 5:00 p.m.....Cost Judging Open @ G3
9:00 a.m. - 5:00 p.m.....Presentation Judging Open @ Suites
12:00 p.m. - 1:00 p.m.....LUNCH BREAK Sponsored by Microsoft and Ford (Main Tent)
~5:00 p.m. - 5:30 p.m....Presentation Judge Debrief @ Suites
5:00 p.m......................Push Bar finalist teams announced (up to 5 teams)
c 6:00 p.m......................Design Semi-Finalists Announced
6:00 p.m........................ Drivers’ Meeting (Acceleration & Skid-Pad Events) @ Main Tent (MANDATORY)
6:30 p.m......................Design Semi-Finals @ G3 (limited to 10 members per semi-finalist team)
7:30 p.m......................Official Closing of the Site
8:00 p.m......................EVERYONE MUST BE OFF-SITE (excluding Design Semi-finalists)
10:00 p.m......................Semi-finalist Teams Released from Design Semi-Finals
10:30 p.m......................All Design Semi-finalists & Judges must Exit MIS

FRIDAY, MAY 16
7:30 a.m.......................Site Opens
8:30 a.m.........................Course Worker Safety Briefing (Acceleration & Skidpad) on Track (MANDATORY)
9:00 a.m. - 12:30 p.m....Acceleration Event and Skidpad Events Open
9:30 a.m.......................Presentation Seminar @ G1
12:00 p.m. - 5:30 p.m.....Design Event Feedback @ G3 (By Appointment)
12:30 p.m......................LUNCH BREAK (Main Tent)
1:15 p.m.......................Drivers’ Meeting (Autocross) @ Main Tent (MANDATORY)
1:35 p.m......................Course Worker Safety Briefing (Autocross) on Track (MANDATORY)
2:00 p.m. - 5:00 p.m.....Autocross Event Open
5:30 p.m......................Staging for Panoramic Photograph (Tentative; contingent upon weather)
6:15 p.m.........................Drivers’ Meeting (Endurance & Fuel Economy Events) @ Main Tent (MANDATORY)
~7:00 p.m.......................Friday Award Ceremony @ Main Tent (Immediately following Drivers’ Meeting)
7:30 p.m......................Official Closing of the Site
8:00 p.m......................EVERYONE MUST BE OFF-SITE

page 4
DAILY OPERATIONS:
4 Technical Inspection open:
•. Wednesday, 2 p.m. - 7 p.m. @ G2
(no new cars after 6:00 p.m.)
•. Thursday, 9 a.m. - 5 p.m. @ G2
•. Friday - Saturday,
By appointment @ G2
4 Scales open (G1 drive thru):
SATURDAY, MAY 17 •. Wednesday, 3 p.m. - 7 p.m.
7:30 a.m.....................Site Opens •. Thursday, 8 a.m. - 4 p.m.
8:30 a.m........................Course Worker Safety Briefing (Endurance) on Track (MANDATORY)
4 Tilt/Noise/Brake open:
9:00 a.m. ...................Endurance Opens for Group 1
•. Thursday, 9 a.m.-5 p.m. (Staggered
~11:30 a.m....................Endurance Line Closes for Group 1 opening times by 30min per event)
~Noon. - 2:00 p.m..........Design Event Feedback @ G3 (By Appointment) •. Friday, 9 a.m. - 2 p.m. (2 p.m. -
~12:00 p.m. .................LUNCH BREAK (Main Tent) 4:30 p.m. by appointment)
1:00 p.m......................Course Workers Back on Track •. Saturday, by appointment until 1 p.m.
~1:15 p.m......................Design Finalists Start Endurance
~1:45 p.m......................Endurance Opens for Group 2 4 Fuel Station open:
•. Thursday, 8:30 a.m. - 5 p.m.
~3:00 p.m. - 5:00 p.m....Design Finals @ G3
•. Friday - Saturday, 8 a.m. - 5 p.m.
~ 3:30 p.m......... . .........Endurance Line Closes for Group 2 (earlier if no cars in line)
~6:30 p.m......................Design Review @ G3 4 Practice Area open:
~ 8:00 p.m.....................Final Award Ceremony @ Main Tent •. Thursday, 10 a.m. - 5 p.m.
10:30 p.m.....................Official Closing of the Site •. Friday, 9 a.m. - 5 p.m.
11:30 p.m.......................EVERYONE MUST BE OFF-SITE; All Teams and Transporters Must Exit •. Saturday, 8:30 a.m. - 3 p.m.
*30 minutes notice is required for all
appointments, which can be booked through
SUNDAY, MAY 18. the announcer in Main Tent.
9:00 a.m. - 2:00 p.m.......Site Open ONLY for Pick-Up of Transporters

Notes Support Services


4 The site is closed to all teams Monday, May 17, 2010. 4 Lincoln Electric Welding open:
•. Wednesday, 12 p.m. - 5 p.m.
4 Teams may enter the site with their rigs/trailers/panel trucks ONLY when there are no
•. Thursday - Friday, 8 a.m. - 5 p.m.
Dynamic Events running.
•. Saturday, 8 a.m. - 12 p.m.
4 Push Bar Competition – Judging will take place in the scale bay as the cars are
weighed. Winner will be announced Friday during Award Ceremony 4 GM Machine Trailer open:
•. Wednesday - Friday, 9 a.m. - 5 p.m.
4 There will not be a First Aid Station on site. EMS will provide any/all medical attention.
4 Information open (G1):
4 Overnight removal of vehicles is allowed, but tech must first pull Part 1 of your •. Thursday - Saturday, 8 a.m. - 6 p.m.
Tech sticker.
4 Concessions Open:
4 All teams not shipping cars must remove their vehicles, etc. from the site not later than •. Wednesday - Saturday, 8 a.m. -
Sunday, May 16, 2010. ~ 6 p.m.*
4 Teams shipping cars must have them picked up and removed from MIS by 3:00 p.m. 4 Recruiting Open (G1)
Monday, May 17, 2010. •. Wednesday - Thursday, 10 a.m. -
4 Announcements can be heard via FM radio (frequencies will be posted in G1 at event). 5 p.m.
4 Event Closing Times - Acceleration, Skid Pad and Autocross close exactly at the 4 Hoosier Open:
scheduled time. Your car must have crossed the starting line before the event closing •. Wednesday - Friday, 7 a.m. - 5 p.m.
time in order to be allowed to complete that run. •. Saturday, 7 a.m. - 3 p.m.
4 Goodyear Open:
•. Wednesday - Friday, 7 a.m. - 5 p.m.
•. Saturday, 7 a.m. - 3 p.m.
4 Land & Sea Dyno Open:
•. Thursday - Friday, 9 a.m. - 5 p.m.
•. Saturday, 9 a.m. - 4 p.m.
* As business dictates. May close earlier
if deemed appropriate.

page 5
2010 Formula SAE®
Competition Awards
STATIC EVENTS GM Skid Pad Award
Team who receives the best score in Skid
SPECIALITY AWARDS
FISITA Award for Engineering Pad - $750
Altair Engineering’s William
Excellence in Static Events R. Adam Engineering Award
Best Overall in Static Events - $675 Goodyear “Get There” Award Development of new and innovative
The team that scores the highest design concepts for FSAE racing
Honda R&D Americas combined overall score from Autocross competition. - $1000, $500
Engineering Design Award and Endurance events - 1 Day K&C
Top 3 team scores in Design - Testing on Goodyear’s SPMM located in ASBE Foundation Body Design
$1000, $725, $525 Akron, OH Competition
Outstanding design in the area of
YAZAKI Cost Award Honda R&D Americas Inc Aero, Structure, Panel Breakup &
Team who receives the best score in Dynamic Event Award Manufacturability - $500
Cost - $500 Best Overall in Dynamic Events -
$1000, $725, $525 The FEV Powertrain
YAZAKI Presentation Award Development Award
Team who receives the best score in Hoosier Tire Autocross This award is intended to reward the
Presentation - $500 top three Formula SAE teams for overall
Award
Fastest three recorded autocross runs. - excellence in Powertrain development. -
DYNAMIC EVENTS 8 free tires, 6 free tires, 4 free tires $1500, $750, $300
Ford Fuel Economy Award The Joe Gibbs Spirit of
Top 3 teams that receive best Fuel
Economy Score - $1500, $1000, $500
OVERALL Innovation Award
Spirit of Excellence Award This award recognizes the most
This award recognizes the top three (3) innovative application of engineering
GM Acceleration Award
finishers overall. - $3000, $2000, $1000 technology to motorsports -
Team who receives the best score in
Acceleration - $750 $3000, $2000, $1000

GM Endurance Award William C. Mitchell Rookie


Fastest three recorded endurance runs - Award
$1500, $1000, $500 Best finish for a first year entry - Provide
1 set of software

page 6
Thanks to Our 2010 Sponsors
Event Partner

(Event, Awards and Student Hat Sponsor)

Diamond Sponsors

(Event and Award Sponsor)

Platinum Sponsors
(Event, Award and Welcome (Student Lunch Sponsor)
Ceremony Sponsor) (Student Shirt Sponsor)

Gold Sponsors

Silver Sponsors

Bronze Sponsors

page 7
2010 Formula SAE Michigan Registered
Teams
AUSTRIA GREECE Illinois
001 Graz University of Technology 103 University of Patras 088 Bradley University
121 Northern Illinois University
BRAZIL INDIA 019 Northwestern University
016 Centro Universitario Da FEI 093 Amity School of Engineering & Technology 022 Southern Illinois University Edwardsville
122 J S S Academy of Technical Education 082 University of Illinois at Chicago
066 P E S Institute of Technology 049 University of Illinois at Urbana-
CANADA Champaign
British Columbia JAPAN Indiana
063 University of British Columbia 065 Kanagawa Institute of Technology 004 Purdue University -West Lafayette
057 University of Victoria 110 Kokushikan University 112 University of Evansville
Manitoba
074 University of Manitoba SINGAPORE Kansas
033 National University of Singapore 012 University of Kansas
Nova Scotia
Kentucky
020 Dalhousie University SOUTH KOREA 040 University of Louisville
051 Chungbuk National University
Ontario 025 Kookmin University Maryland
091 Carleton University 058 Kumoh National University of Tech 013 University of Maryland
098 Lakehead University
017 US Naval Academy
038 Queen’s University TURKEY
062 Ryerson University 077 Istanbul Technical University Massachusetts
028 University of Ontario Institute of 080 University of Massachusetts Lowell
Technology
054 University of Waterloo UNITED STATES
Michigan
067 University of Western Ontario Alabama 102 Ferris State University
076 University of Windsor 099 Auburn University 021 Hope College
107 University of Alabama 026 Kettering University
Quebec 116 Lawrence Technological University
097 Cegep du Vieux-Montreal California 071 Michigan State University
083 Concordia University Montreal 078 California Polytechnic State 037 Michigan Technological University
003 Ecole de Technologie Superieure University 030 Oakland University
053 Ecole Polytechnique Montreal 089 Saginaw Valley State University
046 McGill University Colorado 009 University of Michigan-Dearborn
075 University du Quebec a Chicoutimi 018 US Air Force Academy 050 Western Michigan University
106 Universite de Sherbrooke
036 Universite Laval Connecticut Minnesota
035 University of Connecticut 101 Minnesota State University
ENGLAND 048 University of Hartford 111 University of Minnesota - Twin Cities
114 Oxford Brookes University
Florida Mississippi
060 Florida Atlantic University 070 Mississippi State University
ESTONIA 118 Florida Institute of Technology
044 Tallinn University of Technology Missouri
104 University of Central Florida
084 University of Florida 006 Missouri University of Science and Tech
GERMANY
119 Technical University of Munich Georgia New Hampshire
014 Universitat Stuttgart 042 Georgia Southern University 039 University of New Hampshire

New Jersey
109 New Jersey Institute of Technology
068 Rutgers University
113 Stevens Institute of Technology

page 8
New York Pennsylvania Texas
100 Columbia University 061 Carnegie Mellon University 052 University of Texas-Arlington
087 Cornell University 056 Lafayette College 105 University of Texas-Austin
002 Rochester Institute of Technology 079 Lehigh University
073 SUNY-Buffalo 055 Pennsylvania State University Virginia
090 University of Pennsylvania 115 Virginia Tech
North Carolina 085 University of Pittsburgh
096 Duke University 086 Villanova University Washington
029 North Carolina State University 072 York College of Pennsylvania 064 Western Washington University
092 University of North Carolina
Puerto Rico Wisconsin
North Dakota 117 University of Puerto Rico-Mayaguez 045 University of Wisconsin Madison
047 University of North Dakota 095 University of Wisconsin-Platteville
Rhode Island
Ohio 034 Brown University VENEZUELA
059 Cedarville University 094 La Universidad Del Zulia
069 Ohio State University South Carolina 032 Universidad Central de Venezuela
010 University of Akron 031 Clemson University 108 Universidad Nacional Experimental
120 University of Cincinnati Polite
043 University of Toledo Tennessee 027 Universidad Simon Bolivar
041 Middle Tennessee State University
Oregon 081 Vanderbilt University
011 Oregon State University

page 9
Graz University of Technology Rochester Institute of Technology
1

2
The Tankia 2009, being the latest iteration of the successful FSAE car, can be Rich with history and tradition the RIT Formula Racing Team has competed in 32
best described with the adjectives ‘powerful’, ‘lightweight’ and ‘innovative’. Formula SAE and Formula Student competitions on three different continents. In
18 years, RIT has been awarded numerous accolades, including overall titles in
Sporting a Yamaha R6 four-cylinder engine with custom intake, cams, head and the US, England, and Australia.
exhaust which delivers 72.8 kW of power and smooth, wide-band torque, the
Tankia 2009 packs the necessary drive to cross the acceleration finish line after The goal of the RIT Formula SAE Racing Team is to design and build a fast,
just 3.73 seconds (European record). simple, and reliable prototype racing car for the non-professional weekend
autocrosser. The car needs to be affordable, easy to maintain, and dependable on
By using carbon fiber composites and lightweight metals such as aluminum race day. Safety systems and ergonomics must ensure a secure and comfortable
and titanium, the car weights 195 kg (ready to race) and is thanks to its 5th environment for the driver. In addition, aesthetics, fit and finish are critical to
generation monocoque structure yet very stiff and sturdy. The mechanism for attracting the potential buyer. To fulfill these needs, the race car was modeled
detaching the rear-end has been improved, so that it can be removed in just in Pro/Engineer and iterative analysis was conducted using Pro/Mechanica,
about 7 minutes providing full engine access. ANSYS, and CFdesign. Many components were also physically tested using
both destructive and non-destructive methods, depending upon the application.
Using Simulation Software such as OptimumK, Vedyna, Ansys and lots of acquired Dynamometers were used to ensure proper tuning of the engine, dampers, and
data we were able to better adapt the Tankia 2009’s suspension to the nature of brakes. The car underwent extensive testing and tuning to validate critical design
FSAE tracks, e.g. optimizing camber change while cornering. aspects and guarantee reliability.

To help the driver as well as the engineers, the car has advanced electronic BRAKE : RIT designed two piston calipers, floating rotors, and bias bar
systems for data acquisition and driver assistance. COOLING : Custom sized water to air with aluminum hardlines
DRIVE : Chaindrive to Torvec Isotorque Differential, In Hub CV
BRAKE : Rotors: floating, steel, Calipers and Master Cylinders: AP Racing ENGINE : Honda CBR 600
COOLING : water cooled twin radiators mounted in side pod FR SUSPENSION : Double unequal length A-arms. Pull-rod actuated coilovers.
DRIVE : Chain #520 Ohlins dampers.
ENGINE : Yamaha R6, 4 cylinder FR/RR TRACK : 50”/48”
FR SUSPENSION : unequal length double A-arms FRAME : 4130 Chromoly spaceframe with bonded skins
FR/RR TRACK : 1200mm / 1180mm FUEL SYSTEM : RIT designed/ built multiport sequential injection, Motec ECU
FRAME : carbon fiber monocoque FUEL TYPE : 100 Octane
FUEL SYSTEM : student designed intake manifold fuel injection system INDUCTION : Barrel throttle, Two position varriable intake
FUEL TYPE : ROZ 98 OLWH : Length 101”, Width 58”, Height 46”
INDUCTION : naturally aspirated RR SUSPENSION : Double unequal length A-arms. Push-rod actuated coilovers.
MATERIAL : mostly carbon fiber Ohlins dampers.
OLWH : 2832mm, 1410mm, 1189mm SHIFTER : Electro-pneumatic paddle shift
RR SUSPENSION : unequal length double A-arms TIRE : Goodyear D2696
SHIFTER : electromechanical sequential semi automatic UNIQUE : Aerodynamic undertray
TIRE : Hoosier 20.5 x 7.0 WEIGHT : 445 lbs
UNIQUE : torsion springs, E-clutch, advanced electronic systems WHEELBASE : 61”
WEIGHT : 195 kg
WHEELBASE : 1575 mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 10
Ecole De Technologie Superieure University of Michigan - Ann Arbor
3

7
Our 2010 car now has a better power to weight ratio, a more precise The design objective of the 2010 MRacing team is to create a vehicle capable of
construction, better driveability, better maintainability and lower cost. We expect scoring at least 800 points at the 2010 Formula SAE Michigan competition. Using
nothing less than excellence. a combination of historical competition data and vehicle simulation tools, targets
for vehicle-level performance and reliability were established, and these targets
BRAKE : Outboard floating disk were then used to set appropriate system, sub-system, and component objectives
COOLING : Fanless radiator in light of packaging, serviceability, and cost constraints.
DRIVE : Chain
ENGINE : WR450F Vehicle performance targets were set to produced a score of 800 points or
FR SUSPENSION : Coil spring pull-rod actuated greater in all previous FSAE Michigan competitions. To meet these targets, a
FR/RR TRACK : 1143/1092 vehicle must be easy to operate, calibrate, and maintain. It must also properly
FRAME : 2-pieces Front/Rear Monocoque control the dynamics of the tires and sprung mass, have powerful engine and
FUEL SYSTEM : Injection braking systems, and sufficient durability to last through all dynamic events. Thus,
FUEL TYPE : 93 Octane the design of the MR10 consists of a 183kg spaceframe car with independent
INDUCTION : Naturaly aspirated suspension and 10? wheels powered by a naturally aspirated 4-cylinder engine
MATERIAL : Carbon fiber/epoxy composite with E85 fuel. To verify the performance of the vehicle, the team has conducted
OLWH : 2542/1321/1233 extensive pre-build tests and simulations, and plans physical tests that will
RR SUSPENSION : Coil spring pull-rod actuated validate designs on track.
SHIFTER : Pneumatic
TIRE : Hoosier LC0 18x6.0-10
WEIGHT : 315Lbs
WHEELBASE : 1530

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 11
University of Michigan - Dearborn University of Akron

10
9

BRAKE : Outboard front floating rotors, single inboard rear The 2010 design goals for The University of Akron have been based on evaluation
COOLING : Water cooled, single radiator of previous designs to yield one of Zips Racing’s most competitive vehicles.
DRIVE : Belt driven CVT, belt driven final drive, limited slip differential The main focus was on reducing weight, improving skid pad performance, and
ENGINE : 2009 Yamaha Genesis 80FI reducing the acceleration time. These enhancements are being made to increase
FR SUSPENSION : Independent SLA, pullrod actuated competitiveness throughout the competition.
FR/RR TRACK : 1245mm / 1195mm (49”/47”)
FRAME : 1020 tubular steel space frame The Zips Racing team has met their main goal of reducing weight through many
FUEL SYSTEM : Microsquirt EFI, carbon fibre intake manifold, internal pump adjustments. This goal was achieved through removing the rear frame, utilizing
FUEL TYPE : 100 Octane custom lightweight one piece magnesium wheels, and removing 8% of each
INDUCTION : Aspirated, Naturally. subsystems total weight. Other gains in performance are being achieved through
MATERIAL : AISI 1020 the use of highly tunable dampeners, an advance ECU and data acquisition
OLWH : 2745mm x 1416mm x 997mm system, and the addition of a custom designed dry sump oiling system.
RR SUSPENSION : Independent SLA, pullrod actuated
TIRE : Hoosier 18.0 x 6.0 - 10 BRAKE : Floating 8 in Rotors Front, Floating Dual Outboard 6.5 in Rotors in Rear
UNIQUE : continuously variable transmission (CVT), belt driven final drive COOLING : Single Shouded and Ducted Custom Griffin Radiator
WEIGHT : 170kg (375lb) DRIVE : Salisbury Differential, TRE Tripods
WHEELBASE : 1620mm ENGINE : Kawisaki ZZ6R
FR SUSPENSION : Dual Unequal Length A-Arm, Pushrod Acuated Spring and
Dampener
FR/RR TRACK : 48 inches/46 inches
FRAME : 4130 Steel Spaceframe with Stressed Carbon Fiber Honeycomb
Sandwich Panels
FUEL SYSTEM : In-tank Fuel Pump, Fully Sequential
FUEL TYPE : 93 Octane Gasoline
INDUCTION : Naturally Aspirated
MATERIAL : 4130 Chromoly Steel
OLWH : 106 inches x 54 inches x 41 inches
RR SUSPENSION : Dual Unequal Length A-Arm, Pushrod Actuated Spring
and Dampener
SHIFTER : Electro-pneumatic, Paddle Actuated
TIRE : Goodyear D2696
UNIQUE : Custom: 1-Piece Mag Wheels, Anti-Roll Bar Blades, Steering Wheel,
Dry Sump
WEIGHT : 466 lb
WHEELBASE : 66 inches

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 12
Oregon State University University of Kansas - Lawrence
11

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Global Formula Racing is the first innovative global collaboration of its kind in Jayhawk Motorsports Formula SAE Racing Team (JMS) has a long-standing
the history of both the US-based Formula SAE and EU-based Formula Student history of competitive success in Formula SAE competition with accomplishments
programs. The former BA Racing Team from the Duale Hochschule Baden- including 2nd, 3rd, 4th, and10th at SAE competitions. The JMS10 engineering
Württemberg-Ravensburg (DHBW-R), Germany, and the Beaver Racing Team from team looks to improve upon these achievements with a goal of winning FSAE
Oregon State University (OSU) have combined forces to compete as a single entity. Michigan. From this overarching goal, realistic static and dynamic events goals
The two universities will share physical and intellectual resources to create a were established to direct the performance design goals of the vehicle.
highly competitive vehicle worthy of international reputation.
BRAKE : Four Disk Ductile Iron
COOLING : Dual Aluminum Radiators and Oil-to-Water Cooler
Design, manufacturing, and testing will occur at both schools. The collaboratively
developed GFR 2010 design will be used to manufacture two identical cars; DRIVE : Chain and Sprocket
one at the OSU campus in Corvallis, Oregon, USA, and the other at the DHBW-R ENGINE : Aprilia SXV 550
campus in Friedrichshafen, Baden-Württemberg, Germany. FR SUSPENSION : Double unequal length A-Arm. Push rod actuated
FR/RR TRACK : 48/46 in
BRAKE : Brembo dual piston calipers/single Hope Moto rear caliper/Custom front FRAME : Full composite monocoque chassis
rotor FUEL SYSTEM : Composite Fuel Cell
COOLING : Side mounted cooler FUEL TYPE : E85
DRIVE : 520 chain, custom clutch pack limited slip differential INDUCTION : Dual Stage Intake Runnners
ENGINE : Honda CRF450x single cylinder RR SUSPENSION : Double unequal length A-Arm. Push rod actuated
FR SUSPENSION : Double unequal length A-Arm. Pull rod acutated spring and SHIFTER : Electronically Controlled Pneumatic Shifting
damper. TIRE : Goodyear 20x7-13 D2696
FR/RR TRACK : 1120mm/1120mm UNIQUE : Aerodynamic Wings and Diffuser Undertray
FRAME : Carbon Fiber Monocoque WEIGHT : 365 lb
FUEL SYSTEM : Honda fuel pump, Bosch 945 injector, custom rail, returnless WHEELBASE : 68 in
system
FUEL TYPE : 93 octane gasoline
INDUCTION : Naturally aspirated
MATERIAL : Blood, sweat, tears, social life, grades
OLWH : 2474mm long, 1328mm wide, 1191mm high
RR SUSPENSION : Double unequal length A-Arm. Push rod actuated spring and
damper
SHIFTER : Pneumatic, activated by buttons on the steering wheel
TIRE : 6.0/18.0-10 LC0 Hoosier
UNIQUE : Two identical copies are completed half way around the world
WEIGHT : 150 kg
WHEELBASE : 1555 mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 13
University of Maryland University of Stuttgart
13

14
Our “lapsim” told us to make wings and put a car under them. This season is the fourth round of Formula SAE for Rennteam Uni Stuttgart.
After a second place in 2008 the team’s ambition is to win FSAE Michigan and
BRAKE : Outboard Disc complete this season with 4 victories in 4 competitions.
DRIVE : RWD
ENGINE : Honda CBR600 F4i These three major goals are the fundamental part of our success over the past
FR SUSPENSION : Unequal Double A-Arm years:
FR/RR TRACK : 52” / 46” Complete the car - Finish the endurance - Win the competition.
FRAME : 4130 Chromoly
FUEL SYSTEM : EFI The basis of the F0711-4 is a CFRP monocoque accommodating driver and
FUEL TYPE : 93 Octane powertrain and withstanding the forces induced by the pushrod-activated
INDUCTION : Ram Air unequal length double A-arm suspension. 4-way adjustable Sachs F3 dampers
MATERIAL : Pandafur with through rod technology were chosen for their lightweight design and
OLWH : 108” / 62” / 56” reduced friction. Both fitted to the requirements of the 13” Hoosier slicks. The
RR SUSPENSION : Unequal Double A-Arm driver is fixed by a 6 point safety harness in a hybrid fabric seat. A modified
SHIFTER : Exotic Butterfly Honda CBR 600 RR engine with student-built dry sump system and modified
TIRE : Hoosier camshafts, propels the 11-4, transferring its power via chain to a clutch pack
WEIGHT : <500 lbs limited slip differential. Tripod joints on steel driveshafts transmit the torque to
WHEELBASE : 72” the rear wheels. Shifting is realised by an electro-pneumatic system operated via
shiftpaddles attached to both sides of the steering wheel.

BRAKE : Floating disc


COOLING : Single radiator
DRIVE : Chain #520
ENGINE : 2005 Honda CBR 600RR four stroke in line four
FR SUSPENSION : Pushrod-activated double A-Arm
FR/RR TRACK : 1214mm/1142mm
FRAME : CFRP monocoque
FUEL SYSTEM : fuel injection system
FUEL TYPE : 93 octane (R+M)/2
INDUCTION : Atmospheric induction
MATERIAL : Carbon fiber with epoxy matrix, aluminium honey comb
OLWH : 2697mm, 1420mm, 1055mm
RR SUSPENSION : Pushrod-activated double A-Arm
SHIFTER : Electro-pneumatic system
TIRE : Hoosier, R25B, 13”-20.5 x 7.0 (FR) / Hoosier, R25B, 13”-20.0 x 7.5 (RR)
UNIQUE : Everything
WEIGHT : 280kg (incl 68kg driver)
WHEELBASE : 1635 mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 14
Centro Universitario Da FEI US Naval Academy
16

17
The Formula FEI RS5 is the 5th Formula SAE prototype from FEI and the first The 2010 Navy FSAE car is a solid link in the chain of automotive engineering
vehicle in which the 15 Brazilian students applied the downsizing concept, in excellence at the United States Naval Academy in Annapolis, Maryland. This
which 10 inches wheels and a single cylinder engine were used. year’s car features an improved front and rear suspension system, custom 6L
intake plenum, and CNC-machined aluminum uprights. Additional points of
The new approach intends to reach gains in performance, driveability, fuel interest include a carbon fiber pedal assembly, composite seat and bodywork,
consumption, cost and manufacturability for the non-professional, weekend, custom exhaust, and an integrated electronics and communications package.
competition racer market. The vehicle utilizes the Honda CBR600 F4i power plant and is managed using the
MicroSquirt Engine Control System. The eighteen seniors comprising the Navy
Sponsors: ACOTEMPERA, ALCOA, ANSYS, BLASTING CENTER, BREDA FSAE team are all Mechanical Engineering majors from the class of 2010 and
PNEUS, CENTAURO, CESVI BRASIL, COMSTAR, COPAX, ELECTRON EROSAO, will graduate and be commissioned into the United States Navy or United States
ESCAP TOTAL, ESSS, FEEDER RACING, FIBAM, FREESCALE, FUELTECH, HPF, Marine Corps on May 28.
INBRABLINDADOS, JRZ, LOTUS, LORD, LR TORNEARIA, MSC SOFTWARE,
MODINE, MTP, NSK, OPENCADD, OXIGEN, OXIMIG, RALLYE DESIGN, RICARDO, BRAKE : 4 wheel disc, Pretech 4 Piston calipers
SAPINHO, SERVIMIG, UGS SIEMENS, TECHSPEED, RONCAR and FIBERGLASS. DRIVE : Chain, Taylor Racing Torsen Limited Slip Differential
ENGINE : Honda CBR600 F4i, 4 cylinder
BRAKE : Custom Calipers, 4 Floating Discs FR SUSPENSION : Unequal length double A-Arms, pushrod activated
COOLING : Single Custom Radiator FR/RR TRACK : 1397mm/1346 mm
DRIVE : Chain drive, Modified Torsen Differential FRAME : 4130 Chromoly Space Frame
ENGINE : Yamaha WR450FEI FUEL SYSTEM :
FR SUSPENSION : Double Unequal Length A-Arm FUEL TYPE : 93 Octane
FR/RR TRACK : 1270mm/1220mm RR SUSPENSION : Unequal length double A-Arms, pullrod activated
FRAME : Tubular Steel Space Frame SHIFTER : Manual Linkage, clutch pedal
FUEL SYSTEM : FuelTech RacePRO-1Fi TIRE : Goodyear D2696 20x7-13
FUEL TYPE : E85 TRANSPONDER :
INDUCTION : Naturally Aspirated WHEELBASE : 1574mm
OLWH : 2690mm/1470mm/1030mm
RR SUSPENSION : H-Arm and Camber Link
SHIFTER : Manually Actuated, WOT Shift
TIRE : Hoosier 18x7.5-10
UNIQUE : Custom Telemetry and CAN Bus, Wireless Steering Dash
WEIGHT : 179kg
WHEELBASE : 1550mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 15
Northwestern University Kookmin University
19

25
The 2010 Formula SAE Michigan competition is the second competition for the For 2010, the Koomin Univ. FSAE Team had major design goals to improve on
Northwestern Formula Racing Team. aerodynamics, aerodynamic undertray and wings offer 50 pounds of additional
downforce on 35mph corners. The non-parallel, unequal length, double A-arm
The design and construction of our second car has been aided by several suspension is mounted to around, steel space frame. The body is constructed
significant changes from the 2008 car, including: Wm. C. Mitchell’s software suite of fiberglass and the driver’s seat and pedals are adjustable for comfort. 600cc
for suspension kinematics and vehicle behavior and systems design; Lotus Cars; Honda CBR engine and 1580mm wheelbase, are both actually nimble and
dynamic vehicle simulator; FSAE Tire Test Consortium data; Engine dynamometer, explosively powerful. In the interest of convenience and reliability, their electronic
with in-house designed one person control, utilizing GoPower water brake unit, shifting system
complete standalone operating capability, and with full logging capability; Other
advanced analysis through the use of tools such as SolidWorks Simulation and The car is a result of the hard work of many dedicated students who sacrifice
NX 6.0. and devote their time to the cause. KORA FSAE would also like to thank all of our
sponsors and supporters who made this possible.
These tools among many have allowed the NU team to pursue the following
first iteration design goals for the 2010 vehicle: 399 pound race trim weight Sponsors : GSAEK, LOCTITE, MANDO, JINDO EPOXY, CARBONWORKS, JUN B.L.,
goal; 20% reduction in unsprung weight; Independent rear suspension which XENON Sports, CCP, INNOSIMULATION, GANGSAN, HJC, KUMHO TIRES, JEIS, ELF,
completely unloads inside rear tyre utilizing spool type drive; 45 bhp at 8,000 HD Fiber, OWENS CORNING, RAPIDFORM, NO.1, BYUKSAN, ACTS,
rpm, with 32 bhp by 4,500 rpm from 450 cm3 Suzuki single cylinder power plant;
Engine calibration designed around winning the Fuel Economy event with newly BRAKE : 4 port Comet Caliper
imposed scoring formula COOLING : Hand made water Cooling System
DRIVE : Chain Drive
BRAKE : 2 front, 1 rear ENGINE : CBR600RR
COOLING : Stock Radiator with Blower FR SUSPENSION : Unequal A-Arm, Push rod shock system
DRIVE : Stock LT-R450 Gearbox FR/RR TRACK : 1200mm/1200mm
ENGINE : Suzuki LT--R450 managed by MoTeC FRAME : Steel space tube frame
FR SUSPENSION : Push Rod Actuated FUEL SYSTEM : Haltec ECU Sequential Injection
FR/RR TRACK : 51/46 Inches FUEL TYPE : 93 Octane Gasoline
FRAME : 4130 Steel Space Frame INDUCTION : N/A
FUEL SYSTEM : Sequential Injection MATERIAL : 1020 Steel Frame with Carbon Fiber Bodywork.
FUEL TYPE : 93 Octane Gasoline OLWH : 108in x 55in x 52in
INDUCTION : Normally Aspirated RR SUSPENSION : Unequal A-Arm, Push rod shock system
MATERIAL : 4130 Chrome-moly Steel SHIFTER : electronic gear shift
RR SUSPENSION : Push Rod Monoshock TIRE : 20.5x7.0-13 Hoosier R25B
SHIFTER : Mechanical Linkage, Hand Actuated with Clutch Lever UNIQUE : Full size diffuser
TIRE : Goodyear 2691 WEIGHT : 500lb
UNIQUE : Spool with rear monoshock WHEELBASE : 1580mm
WEIGHT : 399 lb
WHEELBASE : 63 Inches

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 16
Universidad Simon Bolivar University of Ontario Institute
27

28
of Technology

This year, the FSAE USB team has set as a goal to build a more reliable prototype This is UOIT Motorsports’ third car to date. With a large amount of re-structuring
with improved dynamic performance and serviceability, in order to maximize track within the team, the goal of this car was to increase the dynamic performance
testing time and obtain optimally tuned setups for each dynamic event. while solving the reliability issues that came with the previously built car. To
achieve this, major changes were made to the chassis, powertrain, and
BRAKE : Floating, gray cast iron, hub mounted, 215 mm OD. Drilled aerodynamics of the car. The chassis now uses a front carbon panel monocoque,
COOLING : Two single pass aluminum radiators with inlet/outlet duct and no lightening the entire chassis by 20lbs, and stiffening it by an average of 250%
cooling fan from the previous steel tube frame. A real time fully adjustable aerodynamic
DRIVE : 520 Chain system has been developed for the front and rear of the car, which will give
ENGINE : Honda CBR600F4i 4 cylinders maximum downforce through the corners and minimize the drag in the straight.
FR SUSPENSION : Double unequal length A-Arm. Push rod actuated The powertrain now features a VIPEC ECU system, working with a variable length
FR/RR TRACK : 1344 mm/1294 mm intake and equal length exhaust runners powering a Suzuki 600 GSXR. UOIT
FRAME : Tubular space frame. would like to thank title sponsors DURMACH and Multimatic Inc. for their endless
FUEL SYSTEM : Student des/built ,fuel injection, sequential support in the build process of the F2010 car.
FUEL TYPE : Sunoco Ultra 93
INDUCTION : Naturally Aspirated BRAKE : Dual-piston Wilwood calipers on fixed 4130 steel disks
MATERIAL : Carbon fiber COOLING : Single radiator with shroud mounted fan
RR SUSPENSION : Double unequal length A-Arm. Push rod actuated DRIVE : Torsen limited slip differential
SHIFTER : Pneumatic shifter system, paddles behind the steering wheel ENGINE : Suzuki GSX-R 600cc
TIRE : 20x7-13 R25B Hoosier FR SUSPENSION : Unequal length independant A-arm, Penske dampers
WEIGHT : 470 pounds FR/RR TRACK : 47.1in / 44.9in
WHEELBASE : 1585mm FRAME : Front - flat panel carbon monocoque; Rear - steel tube spaceframe
FUEL SYSTEM : Fuel injected
FUEL TYPE : 93 Octane
INDUCTION : Naturally Aspirated
MATERIAL : Carbon fiber
OLWH : 109 in long, 54 in wide, 46in high
RR SUSPENSION : Unequal length independant A-arm, Penske dampers
SHIFTER : Mechanical paddle shifting
TIRE : 20.0x7.0-13 Goodyear D2696 slicks
UNIQUE : Realtime actuating front and rear aerodynamic wing system
WEIGHT : 430 lbs
WHEELBASE : 66.9 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 17
North Carolina State University Oakland University
29

30
The WMF10 will bring NC state to a new level of performance in both design and It was determined that an endurance event victory would be the standard by
dynamic competitions. A newly developed space-frame and suspension have which to judge the success of this vehicle. By virtue of the endurance event, a
taken advantage of a lowered engine and reduced weight to increase handling car capable of succeeding here would triumph in the acceleration, skid pad, fuel
performance. Cane Creek Double Barrel dampers are actuated by pull-rods in the economy or autocross portions as well.
front and push rods in the rear. The Honda F4i is on its sixth year of development.
The turbocharged, E85 fueled, motor delivers a reliable 64 ft-lbs of torque through From this, several design criteria were formed; reliability, adjustability and
a custom Quaife differential. New machined aluminum uprights have reduced driveability. Following the saying, “To finish first you must first finish”, our primary
un-sprung weight and simplified our braking package. WMF10 sports 4 outboard goal of reliability became a necessity, considering that 69% of the 2009 Formula
brakes with Brembo P34 calipers in the front and AP calipers in the rear. SAE Michigan entrants failed to finish the endurance event. Through racing in
numerous SCCA Solo events, the necessity to make quick adjustments for the
BRAKE : Brembo P34 : AP Racing : Tilton Master Cylinders plethora of conditions experienced during a race season was critically obvious.
COOLING : Water
DRIVE : Chain : Custom Taylor Race LSD The final component of our design philosophy, driveability, was taken from the
ENGINE : Honda F4i masses of data attained during hours of racing and testing endeavors. Driveability
FR SUSPENSION : Double A-arm: Pullrod Activated Cane Creek Dampers has been an overlooked point on previous entries due mainly to the difficulty in
FR/RR TRACK : 49in/48in quantifying changes and their effect. Several key aspects were determined to
FRAME : 4130 Chromoly Space Frame have a great effect on this; engine output, brake system performance, driver
FUEL SYSTEM : Custom Aluminum Fuel Cell: External Pump controls and comfort.
FUEL TYPE : E-85
INDUCTION : Garrett GT-12 BRAKE : Custom Floating Rotor
OLWH : 106in/50in/50in COOLING : Dual Parrallel Radiators
RR SUSPENSION : Double A-arm: Pushrod Activated Cane Creek Dampers DRIVE : Chain-Drive w/ Cam & Pawl Differential
SHIFTER : Mechanical Linkage w/ Ign. Cut Switch ENGINE : Honda F4i
TIRE : Hoosier R25B FR SUSPENSION : Unequal length A arms w/ push rod actuated fore-aft
UNIQUE : In-house developed dry-sump mounted dampers
WEIGHT : 440 lbs FR/RR TRACK : 47”/47”
WHEELBASE : 62 in FRAME : Tubular space frame
FUEL SYSTEM : Motec M4 Mgmt.
FUEL TYPE : 93 Octane
INDUCTION : Normal
MATERIAL : 1020 Steel
OLWH : 110” long, 54” wide, 47” high
RR SUSPENSION : Unequal length A arms w/ push rod actuated transverse
mounted dampers
SHIFTER : Manually Actuated Lever/Linkage
TIRE : Hoosier R25B 20.5/7/13
WEIGHT : 500 lbs
WHEELBASE : 65”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 18
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Information
DESIGN BETTERsubmitted by teams pulled on April 5, 2010 and printed as supplied
PRODUCTS with
SolidWorks is a minimal editing.
registered trademark and SWIFT is a trademark of SolidWorks Corporation. ©2008 Dassault Systèmes. All rights reserved.
DESIGN BETTER PRODUCTS page 19
SolidWorks is a registered trademark and SWIFT is a trademark of SolidWorks Corporation. ©2008 Dassault Systèmes. All rights reserved.
Clemson University Brown University
31

34
This year’s car brings a number of new components to the table. A redesigned The 2010 Brown University car focuses primarily on improving the performance
intake, adjustable sway bar design, center-lock wheel system, updated brake and drivability of the car over previous years. The car’s aesthetics and overall build
design, and spool are the highlights of a car that aims to improve on past success. quality, particularly of the driver interface, also play an integral role in the 2010
model’s design. The vehicle reflects an overhaul of virtually every system in the
BRAKE : AP Racing car, building on the reliability and maintenance lessons that we have learned from
COOLING : Dual Radiator, Aluminum Lines previous designs, but ultimately its design focuses on the reduction of lap times.
DRIVE : Spool
ENGINE : Honda F4i New to this vehicle is the Honda CBR600 RR engine with internal dry sump,
FR SUSPENSION : Pushrod as well as an Electro-Pneumatic shift and clutching system. The ergonomics
FRAME : 4130 systems, including a custom shaped carbon seat, will comfortably accommodate
FUEL SYSTEM : Injected drivers between 5’ and 6’5”.
FUEL TYPE : 100
INDUCTION : Naturally Aspirated BRAKE : Floating, outboard
MATERIAL : Carbon Fibre Panels COOLING : Water cooled, single radiator
RR SUSPENSION : Pushrod DRIVE : Chain drive, Torsen differential
SHIFTER : Mechanical ENGINE : Honda CBR600 RR
TIRE : Michelin FR SUSPENSION : SLA with pushrods, 4-way adjustable dampers
UNIQUE : Driver Adjustable Sway Bar FR/RR TRACK : 48in / 47in
WHEELBASE : 60” FRAME : 4130 steel spaceframe
FUEL SYSTEM : Fuel injected
FUEL TYPE : 100 octane
INDUCTION : Naturally aspirated
MATERIAL : 4130 spaceframe with carbon fiber bodywork
OLWH : Length: 100 in; Width: 56 in; Height: 45 in
RR SUSPENSION : SLA with pushrods, 4-way adjustable dampers
SHIFTER : Electro-pneumatic shift and clutch
TIRE : Hoosier R25B 13 in.
UNIQUE : 3 Pumps 1 Shaft
WEIGHT : 450 lbs
WHEELBASE : 60 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 20
University of Connecticut Queen’s University
35

38
The 2010 race car is the second vehicle designed and built by the UConn The Queen’s University Formula SAE Team consists of 15 individuals that are
Racing Team. We are driving forward by improving all aspects of our 2010 car. dedicated to conceiving, engineering, fabricating, testing, and racing a world
To increase performance the vehicle’s weight has been greatly reduced and class Formula SAE car. The team is unique in that a large majority of the car
the suspension was redesigned using optimum geometry for a variety of racing is fabricated in house by team members (i.e. driveshafts, CV joints, differential
conditions. Each corner will utilize the same lightweight components which housing, hubs, printed circuit boards, brake rotors, uprights) over the course
keeps maintenance costs low. The 2010 car is powered by a Suziki GSX-R 600 of approximately four months to reduce cost. The team concentrated their
using custom tuned intake and exhaust systems. An aftermarket ECU and engine engineering efforts in areas that will produce the best competition result within
dyno provided the engineers with tools to optimize engine parameters. Power resource limitations.
is delivered to the wheels through a lightweight drivetrain utilizing a cam and
pawl type differential and equal length axles. The chassis was designed around The Queen’s car runs Goodyear D2696 tires to provide maximum acceleration
driver safety with suspension and engine mounting points in mind. The driver is capabilities and good kinematic flexibility. The wheel packages, carbon fiber control
protected by a carbon fiber and Kevlar body which is lightweight and durable. An arms, and chassis have been designed to minimize mass while meeting stiffness
electro-pneumatic shifting system, adjustable controls, and digital outputs allow targets. CG height and inertia have been further reduced through the use of front
the driver to stay focused on the course. The 2010 UConn race car will provide pullrods, a 55 degree seatback angle, a dry sump oiling system, a 44” track, and
the driver with predictable handling, ease of maintenance, power at the wheels, a 60” wheelbase. The Honda F4i has been chosen for its reliability and driveability.
and years of fun! The end result is a reliable, stiff, lightweight, highly adjustable, race car.

BRAKE : Floating stainless steel rotors with Wilwood PS1 calipers BRAKE : Four-wheel disc brakes with slotted rotors, rear pivoting master
COOLING : Honda CBR600RR radiator, Suzuki water pump, aluminum hard lines cylinders
DRIVE : Chain drive, Honda TRX450FE Front LSD COOLING : Side mounted radiator and fan
ENGINE : 2003 Suzuki GSXR 600 DRIVE : Chain drive, Salisbury LSD with aluminum housing, equal length
FR SUSPENSION : Unequal length, converging A-arms. Pushrod actuated driveshafts
adjustable damper. ENGINE : Honda F4i
FR/RR TRACK : 1.168 m / 1.219 m FR SUSPENSION : Pullrod actuated, CF A-Arms, aluminum spindle
FRAME : Tubular steel space frame FR/RR TRACK : 44” Front and Rear
FUEL SYSTEM : Fuel Injected, Adaptronic e420c Engine Management System FRAME : 4130 Chromoly space frame
FUEL TYPE : 100 Octane Gasoline FUEL SYSTEM : Electromotive TEC GT Engine Management
INDUCTION : Naturally Aspirated FUEL TYPE : 93 Octane
MATERIAL : Mild steel frame INDUCTION : Naturally aspirated, axis symmetric, tuneable gate throttle
RR SUSPENSION : Unequal length, converging A-arms. Pullrod actuated MATERIAL : Aluminum restrictor, throttle, and runners, RP plenum
adjustable damper. OLWH : Length: 104” Height: 34” Width: 51.25”
SHIFTER : Electro Pneumatic with manual option RR SUSPENSION : Pushrod actuated, CF A-Arms
TIRE : Hoosier 20.5x6-13 R25A and Keizer lightweight magnesium rims SHIFTER : Pneumatically actuated with steering wheel buttons, CF tank
WEIGHT : 204 Kg (no driver) TIRE : 13” Goodyear Eagle D2696
WHEELBASE : 1575mm UNIQUE : Traction Control, Driver adjustable front ARB, PCB fusebox/dash
WEIGHT : 470lbs
WHEELBASE : 60”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 21
University of New Hampshire Georgia Southern University
39

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The 2010 UNH Precision Racing team consists of 10 Senior Mechanical The EMS10R is a small formula style racecar powered by a turbocharged and
Engineering and 2 Senior Electrical Engineering students with 13 underclassmen fuel injected KTM 510cc engine. The chassis is a tubular steel space frame
of various majors. The 2010 entrant is a mild steel space frame constructed from suspended on double wishbones at all four corners. The car incorporates as many
tubing ranging from .035” to .095” wall thickness in 5/8”, 3/4”, 1” round tubing components from various original equipment manufacturers to ensure reliability,
and 1” square tubing. A double a-arm, pullrod style front suspension allows the ease of manufacturing, and high availability of replacement components. Combine
bell cranks and shocks to be mounted below the frame, lowering the center of all of this with mechanical simplicity which makes service and repair easy and the
gravity. The rear suspension utilizes a solid axle with a 4-link with a watts link EMS10R could prove to be a very formidable tool of the weekend autocross or
for lateral constraint, and pullrod activated shocks. The intake and exhaust for time trial racer.
the 2008 Suzuki GSXR 600 engine are tuned to 8000 rpm for drivability. The car
utilizes carbon tubing in the suspension and steering systems for the first time BRAKE : Disk Brakes
in team history. A frame mounted PDA is wired directly to the VEMS ECU, which COOLING : Water Cooled
records and outputs engine data directly to the driver. It is also removable after DRIVE : Chain & Sprockets
the event is complete. ENGINE : KTM 525 510cc
FR SUSPENSION : Unequal Length A- Arm / Direct Acting Coilover
BRAKE : Tilton 76 series master cylinders with Brembo calipers FR/RR TRACK : 45in Front / 44in Rear
COOLING : Dual side mount radiators w/ temperature controlled fan FRAME : Tubular Steel
DRIVE : 520 chain driven solid axle FUEL SYSTEM : Fuel Injection
ENGINE : 2008 Suzuki GSXR 600 FUEL TYPE : 100 Octane
FR SUSPENSION : Pull rod, double unequal length A-Arm INDUCTION : Forced Turbo
FR/RR TRACK : 49 in / 46 in MATERIAL : AISI 1020
FRAME : Mild steel space frame with carbon fiber shear panels OLWH : 85in long / 50in wide / 50in height
FUEL SYSTEM : In-tank fuel pump, VEMS electronics fuel injection RR SUSPENSION : Unequal Length A- Arm / Linked Monoshock
FUEL TYPE : 100 octane gasoline SHIFTER : Pneumatic with manual override
INDUCTION : Naturally aspirated TIRE : Hoosier 18.0” x 6.0”-10”
MATERIAL : Carbon fiber body and seat UNIQUE : Advanced conversion of carbureted engine to fuel injection.
OLWH : 115.3 in long, 56.5 in wide,45.6 in high WEIGHT : 450 lbf
RR SUSPENSION : Solid axle with 4-link WHEELBASE : 64in
SHIFTER : Mechanically actuated rod with hand clutch on shifter
TIRE : 13” Hooser R25B
UNIQUE : On-board PDA, Carbon fiber pull links
WEIGHT : 480 lb
WHEELBASE : 66.5 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 22
University of Wisconsin - Madison McGill University
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46
The University of Wisconsin-Madison is competing with a light, tube-frame, The MRT-12 is McGill Racing Team’s twelfth entry to the Formula SAE series.
turbocharged, single-cylinder powered vehicle for 2010. The team’s objectives for 2010 are: increased analysis, testing and validation,
improved engine development and handling. The MRT-12 features standardized
An E85 ethanol fueled KTM 525-XC engine that has been bored to a plumbing and fasteners in an effort to improve production. Passive rear-wheel
displacement of 565 cm3 powers the 2010. An IHI RHB32 turbocharger draws steering has been implemented to improve corner entry. Further implementation
air through the restrictor and a student designed barrel throttle. A chain connects of stressed carbon fiber body panels has reduced overall vehicle mass. Three
the electro-pneumatically actuated transmission to the final drive. A Drexler levels of theoretical and empirical testing has decreased engine development time
Motorsport Formula Student clutch type limited slip differential sends power from and produced a more powerful and reliable powertrain.
inboard tripod joints, through 300M half shafts and out to Rzeppa style constant
velocity joints that drive aluminum hubs. BRAKE : 4 Outboard Floating Discs, Brembo P34 Calipers, Sensors Integrated
COOLING : Liquid-cooled, full -AN plumbing
Push rods connect Cane Creek Double Barrel four way adjustable shocks to the DRIVE : Chain-drive, Torsen T1 differential (custom casing), tubular driveshafts
double, unequal length wishbone suspension and the Goodyear D2696 tires ENGINE : BRP-ROTAX Type 449, Quad-Valve, DOHC
mounted to 13 inch wheels. Tilton master cylinders, AP Racing calipers and FR SUSPENSION : Pull-rod actuated, Penske 7800 dampers, Adjustable ARB
four outboard, floating rotors constitute the braking system. The driver is able to FR/RR TRACK : 1218 mm / 1193 mm
adjust brake balance electronically through the steering wheel, and rear anti-roll FRAME : Tubular steel space frame, composite side impact, flooring and
stiffness through a lever in the cockpit. bulkhead
FUEL SYSTEM : Injection, custom rail, full -AN plumbing
A controller area network connects the Mototron engine control unit, the AiM FUEL TYPE : 93 Octane (RON+MON/2)
EVO3 Pro data acquisition system, and the display on the steering wheel. A INDUCTION : Naturally Aspirated (resonance supercharged)
wireless modem is also able to transmit information to a laptop. It is possible to OLWH : 2700 mm long, 1410 mm wide, 1099 mm high
tune the engine on the fly with the car driving on the track using this connection. RR SUSPENSION : Pull-rod actuated, Penske 7800 dampers, Adjustable ARB
SHIFTER : Electric Solenoid, paddle actuated on steering wheel
BRAKE : AP Racing Calipers, Custom Rotors TIRE : 20 x 7 R13, Goodyear D2696
COOLING : Parallel dual pass with right side fan UNIQUE : Passive rear wheel steering, 4 identical uprights, integrated catch cans
DRIVE : Drexler Formula Student differential WEIGHT : 177 kg (390 lbs)
ENGINE : KTM 525xc WHEELBASE : 1524 mm
FR SUSPENSION : Dual unequal length a-arms, pushrod actuated
FR/RR TRACK : 47”/46”
FRAME : 4130 Spaceframe
FUEL SYSTEM : Sequential Fuel injection, with upstream
FUEL TYPE : E85 Ethanol
INDUCTION : Turbocharged
OLWH : 100”/54”/42.5”
RR SUSPENSION : Dual unequal length a-arms, pushrod actuated
SHIFTER : Electro Pneumatic
TIRE : Goodyear D2696
UNIQUE : Electronically Adjustable Brake Bias
WEIGHT : 390lbs
WHEELBASE : 60”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 23
University of North Dakota University of Illinois - Urbana
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Champaign

The 2009 University of North Dakota Formula SAE team placed the highest in For the 2010 FSAE season, The University of Illinois at Urbana-Champaign FSAE
the history of UND’s involvement in FSAE. This has not in any way relaxed our team has continued to build upon the successful designs which yielded excellent
quest for improvement. UNDFSAE is still pushing hard for every possible increase results in the ‘07-’09 racing seasons--continuing a 5-year design cycle. Striving
in performance. With calloused hands, the 2010 team will present the best car for excellence, this year’s design was focused around superior drivability, high
UND has ever produced. This year the chassis was professionally profiled and quality, and exacting design. A significant addition to the 2009-2010 car design
TIG welded with great results. The intake was designed and manufactured in is a complete, CFD-optimized aerodynamics package. Full proof of concept
house by UND students and will offer great improvements in both flow and throttle testing yielded significant cornering and performance improvements. Other
response. The exhaust is made of stainless steel and will be fabricated in house additions to the car include a carbon fiber body optimized for weight savings as
by UND students. The cooling system was completely redesigned to be a dual well as aesthetics. The chassis has also been lightened to accommodate the
radiator system that without increasing weight is far more effective at cooling addition of the aerodynamics package without compromising torsional rigidity.
the engine. Most important of all, we have made all of these improvements while The Honda F4i powertrain has been retained, however, high compression pistons
dropping almost 75lbs of weight from the car. have been added to optimize the thermal efficiency and power output. The SLS
intake manifold material has been upgraded to rectify the thermal deformation
BRAKE : 4 wheel disk, Willwood calipers experienced in last year’s intake. Fifth and sixth gears were also removed from
COOLING : Dual side mounted radiators this year’s transmission in an effort to reduce rotating mass as well as the overall
DRIVE : Chain driven, Quaife differential mass of the car.
ENGINE : 2003 Honda CBR 600 F4i
FR SUSPENSION : Push rod actuated bell crank attached to coilover damping BRAKE : Student Designed Calipers and Rotors
FR/RR TRACK : 50.5” / 50” COOLING : Single Radiator with Fan
FRAME : 4130 Chromoly space frame DRIVE : Chain Drive
FUEL SYSTEM : Fuel injected w/ Haltech PS 1000 ENGINE : Honda CBR600 F4i with High Compression Wiseco Pistons
FUEL TYPE : 100 Octane FR SUSPENSION : Double Wishbone, Pullrod Actuated
INDUCTION : Naturally Aspirated FR/RR TRACK : 49/47
MATERIAL : Carbon fiber body w/ aluminum underbody FRAME : 4130 Chrome Moly Steel
OLWH : 110” / 57.5” / 44” FUEL SYSTEM : Port Fuel Injection, Stock
RR SUSPENSION : Push rod actuated bell crank attached to coilover damping FUEL TYPE : 100 Octane Gasoline
SHIFTER : Right hand sequential, foot clutch INDUCTION : Naturally Aspirated
TIRE : Hoosier 13” x 7” MATERIAL : CF Bodywork
WEIGHT : 475 lbs RR SUSPENSION : Double Wishbone, Pullrod Actuated
WHEELBASE : 61.5” SHIFTER : Manual
TIRE : Goodyear D296
UNIQUE : CFD Optimized Aerodynamics Package, Driver Radio
WEIGHT : 480 lbs
WHEELBASE : 62.25 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 24
Western Michigan University Chungbuk National University
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51
The 2010 WMU FSAE vehicle was designed in mind for the weekend autocross (1) Ergonomic seat design: A driver’s seat is designed based on ergonomic
driver. Formatted for maximum driver feedback and adjustability, the integrated analysis of human sitting posture. The seat is shaped with a very smooth curve for
dash panel and adjustable Anti-Roll Bars allows for fine-tuning of the physical enhancing driver’s comfort, convenience and control.
vehicle and driver response. The chassis rolls on a newly designed rotating (2) Multi-functional frame: Frame elements are designed to provide space for
hollow spindle assembly and numerous manufactured CNC components while component installation as well as load-bearing capabilities. Consequently, the
the powertrain was set-up using a combination of dynamometer tuning and frame becomes simple and light by minimizing the number of structural elements.
theoretical engine simulation through Ricardo modeling software to bring (3) Enhanced cornering capabilities: The weight center of TF-2 is maintained near
maximum power to the wheels. The 2010 WMU FSAE vehicle is ready to take the the bottom by lowering the engine and the seat. A variable steering system and a
team farther than ever before. stabilizer are implemented to accomplish an optimum performance. Also, the front
and rear suspensions are designed considering the tire characteristics.
BRAKE : Drilled Rotors, Brembo P-calipers, Custom Pedal/Mount (4) Electronic shift: An electronic lever and an actuator are installed on the
COOLING : Aluminum Radiator, Hard Lines steering wheel such that a driver could do shift conveniently at any situations.
DRIVE : Chain/Sprocket Driven (5) Adjustable system: TF-2 has the following components adjustable: the steering
ENGINE : 2001-2003 Suzuki GSXR 600 system, the powertrain, the suspension and the driver seat.
FR SUSPENSION : Pull Rod Actuated, Underbody Damper Mounts, Adjustable
Blade ARB BRAKE : Disk & Caliper
FR/RR TRACK : 49.5” Front / 48.5” Rear COOLING : Left side mounted radiators with thermostatic controlled electric
FRAME : 4130 Steel Tubular space frame, Carbon Fiber Flooring/Firewall Dual fan
FUEL SYSTEM : Port Injection at 50psi, Braided Hoses DRIVE : 30mm*10mm Chain belt
FUEL TYPE : 93 Octane ENGINE : Honda CBR600 F4i
INDUCTION : Naturally Aspirated FR SUSPENSION : Double A-arm, Non-Parallel
MATERIAL : Carbon Fiber Plenum and Molded Restrictor, Aluminum Runners FR/RR TRACK : 1200/1200
OLWH : 106.5”/57.5”/48.0” FRAME : 1020 Steel Pipe
RR SUSPENSION : Pull Rod Actuated, Thru-Frame Damper Mounts, Adjustable FUEL SYSTEM : Fuel injection
Blade ARB FUEL TYPE : 100 Octane gasoline
SHIFTER : Pnumatic Actuated, Steering Wheel Controls + Clutch Downshift MATERIAL : Steel, Aluminum, GFRP, Stainless steel
Control OLWH : Overall Length : 2765mm, Overall Heigt : 1170mm
TIRE : Hoosier R25B Compound RR SUSPENSION : Double A-arm, Non-Parallel
UNIQUE : Carbon Fiber Molded Body, Driver Adjustable Front/Rear ARB SHIFTER : Electronic Paddle Shifter
WEIGHT : 475lbs TIRE : Hoosier 20.5/6.0/R13
WHEELBASE : 62.5 inches WEIGHT : 230kg(without Driver)
WHEELBASE : 1600mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 25
Ecole Polytechnique De Montreal Pennsylvania State University
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EPM10 was focused on reliability and serviceability for the current year. It Sponsors: ARL, Bridgestone Firestone, Timet, DRG LLC., The Learning Factory,
uses the same Aprilia SVX550 engine as in previous years. Suspension and SKF, Anoplate Corporation, NGK Spark Plugs, Hoosier, Motec, Wind Catchers, Deep
chassis were redesigned in order to comply with 2010 rules while keeping good Hole Specialists, Penn State Mechanical and Nuclear Engineering Department,
performance. The team also maintained weight at around 400 pounds(wet). Alex Brown, Baja Desigsn, 3M, Pocono Sportscar LLC., Boeing, Callahan Brakes,
Steering system was also fully redesigned. Engine was developed to move max Timminco, Perryman, Carson Baird, Phil Irwin, FAME Lab.
torque RPM upwards in order to better driveability. EPM10 also uses adjustable
7800 Penske FSAE shocks. BRAKE : Magnesium Calipers w/ Titanium Pistons, Titanium Rotors
COOLING : Single Radiator w/ Fan
BRAKE : Brembo P32G with Tilton master cylinders and floating brake rotors DRIVE : 520 Chain, Torsen Diff
COOLING : Water Cooled with copper radiator ENGINE : Honda CRF507X
DRIVE : Chain drive with Torsen Differential FR SUSPENSION : SLA
ENGINE : SVX550 Aprilia Engine FR/RR TRACK : 48”/48”
FR SUSPENSION : Double unequal length wishbones, with vertically oriented FRAME : 4130 Spaceframe
pullrods FUEL SYSTEM : Custom Fuel Injection
FR/RR TRACK : 47”F/46”R FUEL TYPE : 100 Octane
FRAME : Carbon fiber laminate monocoque INDUCTION : Naturally Aspirated
FUEL SYSTEM : Walbro ECU MATERIAL : Titanium, Magnesium, Carbon Fiber
FUEL TYPE : 93 Octane OLWH : 94”, 56”, 40”
INDUCTION : Naturally aspirated RR SUSPENSION : SLA
OLWH : 108” L, 54” W, 45” H SHIFTER : Hand actuated, Shift without lift
RR SUSPENSION : Double unequal length wishbones, with vertically oriented TIRE : Hoosier
pullrods UNIQUE : Student-designed live telemetry system, Graphic LCD Dash w/ ECU Data
SHIFTER : Electro pneumatic shifter and clutch WEIGHT : < 300 lbs
TIRE : 20”X 7” - 13” D2692 Goodyear WHEELBASE : 61”
WEIGHT : 400lbs
WHEELBASE : 60”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 26
Lafayette College University of Victoria
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Leopard Racing is a third year competitor in the Formula SAE series. The The UVic Formula SAE Race Team has been competing in the Formula SAE series
objective for this years team was to complete a vehicle that is well suited for since 2002. With a smaller team of 12 dedicated students from the Engineering
the competition performance wise while still being very reliable. The main goals faculty at the University of Victoria, 2009/2010 has seen many improvements in
for this new design were to significantly reduce weight and chassis size from the design, fabrication, manufacturing, and assembly of the car. This year’s car,
previous vehicles, along with doing an extensive suspension analysis using tire UV10, has been developed around the use of a 4130 chromoly steel space frame
data. The suspension is setup in a simple planar arrangement and push rod with an aluminum rear subframe housing the drive train. With a decreased wheel
actuated at all four wheels, going into Penske shocks and Hypercoil springs set base to 1524mm (60”), and design modifications to the frame and suspension,
up by Anze Engineering. This year we decided to stay with a similar design for the UV10 has been designed to be quick around the continuously tightening tracks
drive system, using a Torsen differential in a custom aluminum housing. The major seen at Formula SAE competitions.
change came with the decision to run Taylor-Race half shafts in order to reduce
weight. Another significant reduction in weight came from our new Keizer Racing With major improvements in driveability, overall stiffness, and reliability, we are
Wheels. The steering rack is now placed on the floor which significantly improved expecting an exciting year for Formula UVic Racing.
driver comfort, while also helping to further minimize bumpsteer. The combination
of weight reduction, extensive suspension analysis, driver training, and more BRAKE : 34mm Brembo dual piston, outboard
attention to reliability should result in a strong finish for Leopard Racing in 2010. COOLING : Single side mounted rad w/ electric fan
DRIVE : 525 Chain w/ Torsen University Special diff
BRAKE : Four wheel Wilwood disc brakes, 10” Custom cross drilled rotors ENGINE : 2003 Honda CBR f4i 600 cc
COOLING : Ron Davis Custom Radiator w/ Spal Electric Fan FR SUSPENSION : Double unequal length a-arms w/ pull rod actuated inboard
DRIVE : Chain drive w/ Torsen Differential in custom aluminum housing Cane Creek dampers
ENGINE : 2003 Yamaha YZF-R6 FR/RR TRACK : 1473/1397 mm
FR SUSPENSION : Unequal length, non-parallel A-Arm, push rod actuated spring FRAME : 4130 Chromoly steel space frame
and damper FUEL SYSTEM : Fuel injected with Mega Squirt ECM
FR/RR TRACK : 52”/51” FUEL TYPE : 93 Pump gas
FRAME : 4130 chromoly tubular space frame INDUCTION : Naturally aspirated
FUEL SYSTEM : Stock Yamaha sequential fuel injection MATERIAL : Aluminum plenum & runners w/ carbon fiber restrictor tube
FUEL TYPE : 93 Octane OLWH : 2743mm long/1473 mm wide/1156mm high
INDUCTION : Naturally Aspirated RR SUSPENSION : Double unequal length a-arms w/ pull rod actuated inboard
OLWH : 112”/48”/61” Cane Creek damper
RR SUSPENSION : Unequal length, non-parallel A-Arm, push rod actuated SHIFTER : Manually actuated mechanical linkage
spring and damper TIRE : Hoosier 13 x 7 R25A
SHIFTER : Pingel Electronic Solenoid w/ custom Paddle Shifters WEIGHT : 240 Kg
TIRE : Hoosier 20.0 x 7.0-13 R-25B WHEELBASE : 1524mm
UNIQUE : Clutchless and no-lift shifting w/ Pingel Spark Interrupt
WEIGHT : 650 lb
WHEELBASE : 66”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 27
Kumoh National Institute of Cedarville University
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Technology

Kumoh National Institute of Technology` 2010 Formula SAE Car, named Podium FI Cedarville University’s Jackets Racing team set ambitious but attainable goals for
designs are more innovative and sophisticated technique than any of our previous 2010. Each system of the team’s 2010 Formula SAE car, the JR6, was designed
cars, and it reflects a strong, unified effort to meet our three principle design with the team goals in mind. The completely redesigned wheel packaging
objectives. With a car that is easy to drive and more reliable than ever before, we features custom CNC’ed wheel centers, center locking hubs, and floating brake
look forward to enjoying an effective and successful spring training/tuning period. rotors. Adjustable inboard pick-up points were incorporated into the suspension
system, allowing for highly customizable suspension setups. The frame members
This lengthy track development period will ensure an impressive showing at the behind the differential were eliminated, providing easy access to the differential
Detroit FSAE competition. and engine. The Haltech Platinum Sport 1000 ECU offers precise control of fuel
injection, including sequential injection and individual cylinder trim. The Flatshifter
BRAKE : 4-Wheel disc brakes Expert electronic shifter performs clutchless shifting. For the first time, a data
COOLING : Water cooled, Dual Radiators acquisition system was implemented to aid the team in testing and driver training.
DRIVE : Chain-driven Sprocket Overall, the JR6 is a combination of agility, stability and power, and stands to be
ENGINE : Honda CBR 600RR Jackets Racing’s most successful FSAE entrant to date.
FR SUSPENSION : Push rod actuated
FR/RR TRACK : 1200mm/1200mm BRAKE : Wilwood PS1 Calipers; 4 Outboard Floating Rotors
FRAME : Tubular Space Frame COOLING : Side-Pod Mounted, Custom FOZ Radiator
FUEL SYSTEM : Fuel Injected, Performace Electronics ECU DRIVE : Chain Driven, Torsen T2 Differential
FUEL TYPE : 100 Octane ENGINE : Suzuki GSX-R600 K8
INDUCTION : N/A FR SUSPENSION : Unequal length, non-parallel, double A-Arms; Cane Creek
MATERIAL : Steel, Aluminum, CFRP dampers and springs
OLWH : 2555mm, 1200mm, 1000mm FR/RR TRACK : 49/47 in.
RR SUSPENSION : Push rod actuated FRAME : 4130 Space Frame
SHIFTER : Pneumatic actuated shift, shift paddles on steering wheel FUEL SYSTEM : Haltech Platinum Sport 1000 ECU
TIRE : 175/510R13 6J Kumho FUEL TYPE : 93 Octane
WEIGHT : 492lb INDUCTION : Naturally Aspirated
WHEELBASE : 1560mm MATERIAL : Two-piece Kevlar body
OLWH : 98” x 56” x 49”
RR SUSPENSION : Unequal Length, Non-parallel, Double A-Arms; Cane Creek
Dampers and Springs
SHIFTER : Flatshifter Expert
TIRE : Goodyear D2696
UNIQUE : Adjustable inboard suspension points; Center-locking ubs
WEIGHT : 450 lbs.
WHEELBASE : 62 in.

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 28
Florida Atlantic University Ryerson University
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This is Florida Atlantic University’s third ever produced race car. This year our The 2010 Ryerson Formula SAE car is the team’s most innovative and powerful
team mainly focused on ergonomic and kinematic performance. Weight reduction car to date. Brand new engine components (including an improved intake,
was also considered as an important design consideration to increase overall exhaust and re-ground cams) work in conjunction with each other to produce
vehicle performance. Using CNC’ed uprights and lightweight composite parts more power than ever before, all while having a wider torque band. Gear ratios
provided high strength-to-weight ratios. Through the use of ARBs and linear allow the driver to stay within the torque band as long as possible. Composites
motion ratios, this car was designed to outperform all other racers. A GSXR-600 have played a major role this year with the inclusion of a fibreglass fuel tank and
was selected as the powerplant for this chassis. The intake was designed around completely carbon fibre body. Carbon fibre suspension A-arms were created to
maximum low end performance and high torque. It was manufactured out of ensure a very agile yet light car. This year’s steering wheel will be completely
aluminum sheet metal. The power was diverted to the rear wheels using a Visco carbon fibre, housing a versatile electronic dash. Wrought magnesium uprights,
Lok differential. Using “off-the-shelf” Bombardier ATV parts really made the rear which were designed and machined in-house, ensure that the upright assemblies
drivetrain simple and yet robust. Overall this car will excel in all competitions. can withstand any forces applied to them, yet are lighter than comparable
aluminum uprights. Data acquisition and integrated sensors provide improved
Many thanks go to the following sponsors: feedback from the car during test and race conditions, while also enhancing the
Mr. Abed, Structural Roof Systems, Dixie Cycle, Air Parts Company, Motorola, fine tuning of the engine’s mapping capabilities. The mechanical shifter will be set
Southern Gear & Machine, Office Furniture Warehouse, Sawcross, Auto Salon, aside for a pneumatic shifting system this year. For more information, visit www.
Hoerbiger, and Billet Design RyersonFormulaSAE.com

BRAKE : Brembo BRAKE : Fully floating front / fixed rear rotors


COOLING : Custom Side Mounted Radiator COOLING : Water cooled radiator with aluminum piping
DRIVE : Torson Differential with Custom 7075 Aluminum Housing-Chain Drive DRIVE : 520 Chain Driven
ENGINE : 2005 600 GSX-R ENGINE : 2009 Yamaha R6
FR SUSPENSION : Inboard-Push Rod-Penske Dampers FR SUSPENSION : Double A-arms, unequal length, pushrod
FR/RR TRACK : 47.5 Inches/ 45.5 Inches FR/RR TRACK : 1245mm Front / 1168mm Rear
FRAME : 4130 Chromoly Spaceframe FRAME : Chrome-moly space frame
FUEL SYSTEM : FUEL SYSTEM : Fuel injected with custom intake manifold
FUEL TYPE : Gasoline 100 Octane FUEL TYPE : E-85
INDUCTION : N/A INDUCTION : Naturally Aspirated
MATERIAL : Aluminum Sheet Metal Intake MATERIAL : Carbon fibre, steel, aluminum and magensium
OLWH : 108x47.5x45.5 (in) OLWH : 2769mm Length, 1397mm Width, 1158mm Height
RR SUSPENSION : Inboard-Push Rod-Penske Dampers RR SUSPENSION : Double A-arms, unequal length, pushrod
SHIFTER : Electronic with Ignition Cut SHIFTER : Electro-pneumatic sequential semi-automatic
TIRE : Goodyear TIRE : 20.5x7-13 Rear, 20.5x6-13 Front
UNIQUE : CNC UNIQUE : Wrought magnesium alloy uprights (Front/Rear), 2-ply Fibreglass fuel
WEIGHT : 500 lbs tank
WHEELBASE : 60” WHEELBASE : 1613mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 29
MOVING IN
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We’re accelerating change in our business, and this is one
of the most exciting and competitive times in our history.
Whether it’s battery powered, hydrogen fuel cell or the
latest hybrid vehicles, we’re committed to putting cars on
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work alongside inspired and ambitious professionals who
share a vision to design, build and sell the world’s best
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To learn more about us and our available opportunities,


visit gm.com/careers.

©GM 2010. The policy of General Motors is to extend opportunities to qualified applicants and employees on an equal basis regardless
of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.
Kanagawa Institute of Technology P E S Institute Of Technology
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“Endurance competition winner” was chosen as our design concept.The heaviest Team HAYA-Formula Racing team PESIT is a second year competitor in the FSAE
emphasis was placed on “weight reduction” among various design parameters Competition. The Australasia, 2008 event provided us with a platform where
because vehicle mass affects almost all performance. Based on this policy, “small we could understand the FSAE event requirements and the design approach.
machine size with balanced power and function” was adopted as the basis of Following which the team’s main criteria for the FSAE MI 2010 event was to
overall vehicle dimension and sub-system selection. develop a racecar which is highly reliable, safe and light weight high performance
vehicle at a low cost.
BRAKE : Front:2 outboard Rear:1 inboard Brembo calipers
COOLING : Water cooled The team emphasized on designing and manufacturing most of the critical
DRIVE : Chain drive components such as the differential, A-arms, steering box, etc keeping in mind
ENGINE : 2008 Honda CRF450X the weight of the car most of these components where CNC machined using
FR SUSPENSION : Double unequal length A-Arm /Push rod AL60621 T6 blocks. The 2010 car will also be the first FSAE car in India to have
FR/RR TRACK : 1220/1200 incorporated a Turbo Charger on the Honda CBR 600cc RR.
FRAME : Tubular space frame
FUEL SYSTEM : Fuel Injection BRAKE : Front-2 Tokico calipers / Rear-2 Brembo Calipers
FUEL TYPE : 100 Octane COOLING : Side pod mounted, with thermostat controlled electric fan
INDUCTION : RHF3 VZ28 Turbo charger DRIVE : Shaft Drive with custom made differential
MATERIAL : STKM11A / OST-2 ENGINE : 2006 Honda CBR600RR
OLWH : 2645mm leng, 1360mm wide, 975mm high FR SUSPENSION : Custom Horizontal Suspension
RR SUSPENSION : Double unequal length A-Arm /Push rod FR/RR TRACK : Front - 48 / Rear - 47 inches
SHIFTER : Manual FRAME : Mild Steel Tubular Spaceframe
TIRE : 180/510-13 BRIDGESTONE FUEL SYSTEM : Injected with 4 primary injectors and 4 secondary injectors
UNIQUE : single cylinder and turbo charger FUEL TYPE : Gasoline - 100 Octane
WEIGHT : 1766N INDUCTION : Forced Induction
WHEELBASE : 1550mm MATERIAL : Fiber glass body
OLWH : 2844.8 mm long, 1424.2 mm wide,1143 mm high
RR SUSPENSION : Custom Horizontal Suspension
SHIFTER : Servo motor controlled
TIRE : 13 inch
UNIQUE : Custom made open type differential, Electronic gear shift
WEIGHT : 220 kg
WHEELBASE : 67”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 32
Ohio State University Mississippi State University
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The design focus for the 2010 Ohio State University FSAE car has been to utilize The emphasis for Mississippi State University’s 2010 car was placed around a
engineering tools such as FEA and CFD to justify new designs. couple of different aspects. First the team focused on a steady diet for the car
that included a smaller chassis, lighter wheels, and tighter overall packaging.
The steel tube frame chassis was constructed of 4130 Chromoly tubing, and Second, the team focused on a quick, yet thorough design for a greater amount
stress relieved in a full steel jig fixture to eliminate residual stresses. The design of testing, and making use of a new data acquisition system to dial in suspension
focused on creating a higher stiffness to weight ratio, reducing the cockpit size, parameters, engine parameters, brake parameters, etc. The car is comprised of
to reduce weight, while still complying with the template rules, and improving a DOM steel space frame, a fully adjustable double a-arm suspension with pull
serviceability and manufacturing. rod assembly, aluminum uprights and hubs, and Keiser 13x6 wheels. It maintains
adjustability for comfort of the driver in the seat, pedal placement and headrest.
The double unequal length A-arm suspension setup was used on all four corners This car was built for the weekend auto-crosser on a budget.
in conjunction with push-rod actuated dampers. The majority of design time was
spent using Lotus Suspension Analysis software in order to keep a very high rate BRAKE : Outboard Front Rotors, Single Mounted Rear Rotor
of linearity with the roll center migration and motion ratios. COOLING : Ducted 10x7x2 in Griffin Radiator, 6.5in Puller Fan
DRIVE : Chain Driven Quaife Torsion Type II Differential
A custom carbon fiber intake manifold was used to feed air into the Honda CBR ENGINE : CBR 600f4i
F4i 608hp powerplant. A custom designed and bent exhaust manifold allows the FR SUSPENSION : Fully Adjustable Double A-arm, Pull Rod Assembly
engine to breathe sufficiently while maintaining exhaust noise levels below the FR/RR TRACK : 51.5in/49in
specified 110dBA. FRAME : Space Frame
FUEL SYSTEM : Fuel Injected, PE ECU Controled batch fire
BRAKE : 4 Wheel Disc with Bias Bar FUEL TYPE : 93 Octane
COOLING : Single, side mounted radiator INDUCTION : Naturally Aspirated
DRIVE : Chain Drive with Torsen Differential RR SUSPENSION : Fully Adjustable Double A-arm, Pull Rod Assembly
ENGINE : Honda CBR F4i SHIFTER : Mechanical, Automatic Clutch on Downshift
FR SUSPENSION : Double unequal length a-arm, pushrod actuated TIRE : Hoosier 13x6
FR/RR TRACK : 1.41m UNIQUE : aim evo 3 data logger, rear trailing a-arms
FRAME : 4130 Space Frame WEIGHT : 460lbs
FUEL SYSTEM : EFI WHEELBASE : 64in
FUEL TYPE : 100 Octane
INDUCTION : Naturally Aspirated
OLWH : 2.74m, 1.42m, 1.09m
RR SUSPENSION : Double unequal length a-arm, pushrod actuated
SHIFTER : Electronic
TIRE : Goodyear D2692
WEIGHT : 209kg without driver
WHEELBASE : 1.68m

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 33
Michigan State University University of Manitoba
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Michigan State University’s 2010 Formula SAE Car, named Car 71, features Major advances have been made by Polar Bear Racing team at the University of
many design improvements for the team. Largely due to the team’s desire to Manitoba for the 2010 season. A driver integration system has been designed
maximize weight savings, Car 71 is built around a CFD-designed full carbon which includes electronically controlled brake bias with sensor feedback and a
fiber monocoque chassis. Additional highlights include an adjustable suspension large LCD to relay vehicle diagnostic information. The suspension system which
system and a multitude of composite components; an effort by the team to utilize now incorporates a Controlled Load Path system to interlink the front and rear
advanced technologies to create light solutions to its design problems. suspension using custom hydraulic cylinders will enhance grip and vehicle
control. Significant weight reduction was accomplished with the construction of
The MSU Formula Racing Team is continuing its “Race for a Cause” campaign by a full carbon fibre monocoque. The vehicle’s powerhouse is a naturally aspirating
partnering with the mid-Michigan affiliate of the Susan G. Komen Foundation. As Car CBR600 F4i controlled by a DTAFast ECU. The 2010 entry is complete with an
71 races around the tracks at Michigan International and Auto Club Speedways; it aero package including a diffuser riding at 28 mm above ground creating 490N
will be raising funding to support breast cancer research and awareness through its of downforce at 60 km/h. Custom 6061 T6 aluminum uprights and hubs are
organization. For more information please visit: race-cause.org. used to mount Keizer magnesium wheels for the Goodyear FSAE tyres. With the
implementation of such designs, the 2010 Polar Bear Racing vehicle will be a
BRAKE : Outboard dual piston serious competitor.
COOLING : Single radiator
DRIVE : Chain driven clutch type limited-slip diff BRAKE : Outboard Floating Grey Cast Iron Rotors clamped by 34mm Calipers
ENGINE : 599cc Honda CBR F4i four-cylinder COOLING : Single Radiator With Thermostatic Controlled 22.65 m^3/min
FR SUSPENSION : Double unequal length A-Arm. Pull-rod actuated spring and DRIVE : Chain Driven Torsion T1 Differential
damper ENGINE : 2002 Honda CBR 600F4i, Naturally Aspirated Variable Intake
FR/RR TRACK : 47 inches FR SUSPENSION : CLP front-rear interlinked roll control and dampening.
FRAME : Full Composite Monocoque FR/RR TRACK : 1219 mm (48 in)/1118 mm (44 in)
FUEL SYSTEM : Student designed tank, Bosch electric pump FRAME : Full Carbon Composite Monocoque
FUEL TYPE : 93 Octane FUEL SYSTEM : DTAfast S80 Pro ECU, Sequentially Operated, Stock Fuel Rail
INDUCTION : Naturally Aspirated and Injectors
MATERIAL : Carbon Fiber FUEL TYPE : 93 Octane
RR SUSPENSION : Double unequal length A-Arm. Push-rod actuated spring and INDUCTION : Naturally Aspirated
damper. OLWH : 2763 mm (108.8 in)/1383 mm (54.5 in)/1143 mm (45 in)
SHIFTER : Student-designed electro-pneumatic RR SUSPENSION : CLP front-rear interlinked roll control and dampening.
TIRE : Goodyear Racing SHIFTER : Micro-controlled Electro Pnuematic
WHEELBASE : 62.5 inches TIRE : D2692 20.0x7.0-13 R075 Goodyear FSAE
WEIGHT : 208 kg (460 lbs)
WHEELBASE : 1623 mm (63.9 in)

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 34
University of Windsor Istanbul Technical University
76

77
The 2010 car, FW-10, aspires to improve upon team successes of years past Istanbul Technical University FSAE Team is a first year competitor in the Formula
with a new engine program, improved suspension kinematics, completely SAE. The newborn FSAE Team’s first goal is to build a challenging car. To
reworked tubular space frame and emphasis on driver ergonomics. The team impress the judges, fascinating view with combination of ergonomics is our
set its focus on increasing reliability while shedding weight. Simulation played a second goal. In chassis design special importance was given to durability and
immense role during the development process. GT Power and DOE methods were reliability. Our impact attenuator is chosen by very detailed physical tests with
used to develop the rapid-prototyped intake and two-piece stainless exhaust. A high speed cameras. This allowed our team to test various materials in real
partnership with CFdesign allowed flow analysis to be conducted for the cooling conditions. Suspension system, one of the most important subjects of the car, has
system, intake and body, while Racing by Numbers was used to model the a convenient damping rate for better stability and concerning performance. After
suspension system. In addition to simulation, empirical testing was a priority. calculations for shock absorbers, it has been decided to carry a choice on bell-
Several mufflers were tested on the chassis dyno to reveal performance and crank and pushrod mechanism. Besides the suspension system, steering system
acoustic gains. Testing of various shear panels to fracture resulted in lightweight was designed to have good handling, stability and linearity. Since the brake
solutions. The intake, venturi and head were all flow-tested to improve upon the system has an enormous affect on performance and safety, brakes are used on
base design. Two versions of the dampers were dyno-tested to dial-in to the each front and rear sides also supporting the independence between front and
desired damping ratio, and the impact attenuator was crashed in a sled test rear with the aim of a better stability and balance on cornering.
courtesy of CAPE. The result is a well-packaged and engineered FW-10 that the
team is proud to present! BRAKE : 240 mm vented discs, dual piston calipers
COOLING : OEM Honda Radiator
BRAKE : Wilwood Calipers, Tilton Masters & Bias Bar, Rotors: Floating, Steel DRIVE : Chain Drive with Quaife ATB Differential
COOLING : Water-cooled, Single Custom Downflow Radiator in Sidepod ENGINE : Honda CBR600F F4i
DRIVE : Chain Drive, Honda CVs, Differential: Cam and Pawl FR SUSPENSION : Unequal Length Double Wishbone
ENGINE : Honda CBR600RR FR/RR TRACK : 1240 mm / 1200 mm
FR SUSPENSION : Unequal Length Double A-arms, Pull-rod Actuated FRAME : Space Frame Construction
FR/RR TRACK : 1260mm / 1210mm FUEL SYSTEM : OEM Honda Fuel Injection, Semi-Sequential
FRAME : 4130 Space Frame with Aircraft Shear Panels FUEL TYPE : 100 Octan Gasoline
FUEL SYSTEM : Electronic Fuel Injection using the MEFI 4 ECU, Student- INDUCTION : Naturally Aspirated, Student-Built Intake System
designed Tank MATERIAL : 1020 Steel
FUEL TYPE : 100 Octane RR SUSPENSION : Unequal Length Double Wishbone
INDUCTION : Naturally Aspirated, Rapid-prototyped Intake and Venturi SHIFTER : Push-rod Activated
MATERIAL : Fibreglass: Body; Carbon Fiber Seat, Fan Shroud, Clutch Lever TIRE : Hoosier R25B 20.5x7.0-R13
OLWH : 2690mm, 1450mm, 1200mm UNIQUE : Fully Closed Bodywork
RR SUSPENSION : Unequal Length Double A-arms, Pull-rod Actuated WEIGHT : 660 lbs
SHIFTER : Touch-pad Activated Pneumatic System WHEELBASE : 1700 mm
TIRE : Goodyear D2696 20.0x7.0-13
UNIQUE : Student-built Muffler, Two-piece Exhaust, Detangler Clutch Lever
WEIGHT : 485 lbs
WHEELBASE : 1590mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 35
University of Massachusetts - Lowell University of Illinois - Chicago
80

82
River Hawk Racing is a product of many hard-working individuals at the University This being our second year competing we are trying to take all that we learned
of Massachusetts Lowell. Our team of engineers has designed a car that appeals last year and roll it into a car that we hope will be a big step forward in terms of
to the weekend racing warrior - exemplifying affordability, an intelligent, durable, speed and reliability. This being said we have still developed a new differential and
and efficient design, and easy access to parts. redesigned our corner assemblies, taking huge amounts of weight off of each,
and tried to trim some weight off every other component we could. Now that we
BRAKE : Wilwood Dynalite have designed something we feel has a chance at a top thirty finish we just need
COOLING : Aluminum Radiator to make sure it will complete the enduro, and on to spring testing we go.
DRIVE : 525 Chain / Torsen
ENGINE : 2003 Suzuku 600cc As always a big thanks to our sponsors, family and friends with out your support
FR SUSPENSION : Adjustable Pull-Rod none of this would be possible.
FR/RR TRACK : 55”
FRAME : 1020 DOM Steel BRAKE : Steel Rotors, Opposing piston calipers same front to rear
FUEL SYSTEM : Megasquirt EFI COOLING : Side mounted radiatior, aluminum lines
FUEL TYPE : 93 Octane DRIVE : Custom diffenential open
INDUCTION : Naturally Aspirated ENGINE : Honda CBR600F4i
RR SUSPENSION : Adjustable Pull-Rod FR SUSPENSION : Double A-arm, Short VSAL, pull rod
SHIFTER : Pneumatic FR/RR TRACK : 62in, 61in
TIRE : Hoosier FRAME : Tubular space frame using mild steel
UNIQUE : Stressed Skins FUEL SYSTEM : Fiberglass fuel tank, in tank pump
WEIGHT : 500 lb. est. FUEL TYPE : 93 Octane
WHEELBASE : 62” INDUCTION : Naturally aspirated
MATERIAL : Rapid prototyped ABS plastic
RR SUSPENSION : Double A-arm, pull rod
SHIFTER : Hand operated w/ itegrated clutch
TIRE : Hoosier R25B on 13x8 Keiser
UNIQUE : 2nd year team
WEIGHT : 665 lbs
WHEELBASE : 65in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 36
Concordia University University of Pittsburgh
83

85
Concordia University’s 2010 entry to the Formula SAE series provides unique For the 2010 Formula SAE competition, Panther Racing followed a strict design
features incorporating advanced composites, aerodynamic devices as well as an philosophy of simplicity and weight reduction. The space frame chassis is
innovative drivetrain and suspension systems. suspended via double A-arm independent suspension with dampers loaded
directly to the frame from the lower A-arms. Also featured in car #85 are fully
Concordia FSAE would like to thank our many sponsors for all their support adjustable front and rear anti-roll bars, as well as a simplified hand shifter
throughout our project. with foot actuated clutch. Improved cockpit layout, predictable handling
characteristics, and in-house dyno tuning make car #85 a true contender for the
Our Sponsors: Mechtronix, Honda Canada, NGK, Verdun Anodizing, LBPSB, 2009-2010 season.
SolidCAM, ECA, ENCS.
BRAKE : Brembo P34G caliper with 190 mm rotors
BRAKE : 4 Wheel Outboard 9” Crossdrilled Discs - Dual Piston Calipers COOLING : Duel Honda Goldwing radiators
COOLING : Single Side Mounted Custom Aluminum Shrouded Radiator DRIVE : Torsen differential with Taylor race driveshafts
DRIVE : Custom Aluminum Torsen / Taylor Drivetrain ENGINE : Honda CBR 600RR
ENGINE : Honda CBR 600 F4i FR SUSPENSION : Unequal a-arms, spring/damper lower a-arm loaded, fully
FR SUSPENSION : Double Equal Length A-Arms - Pushrod Activated Elka adjustable swaybars
Stage-5 Shocks FR/RR TRACK : 48”/46”
FR/RR TRACK : 1.32m / 1.22m FRAME : 4130 chromoly steel
FRAME : Tubular Space Frame - Mild Steel FUEL SYSTEM : externally managed fuel injection
FUEL SYSTEM : EFI - Performance Electronics ECU FUEL TYPE : 93 octane
FUEL TYPE : 93 Octane INDUCTION : Naturally Aspirated rapid prototyped intake
INDUCTION : Naturally Aspirated MATERIAL : fiberglass bodywork
OLWH : 2.8m Long / 1.5m wide / 1.4m long OLWH : 105” x 55” x 42”
RR SUSPENSION : Double un-equal Length A-Arms - Pushrod Activated Elka RR SUSPENSION : Unequal a-arms, spring/damper lower a-arm loaded, fully
Stage-5 Shocks adjustable swaybars
SHIFTER : Electronically controlled with On-Command Gear Selection SHIFTER : left side mounted lever
TIRE : Goodyear D2692 20.0x7.0-13 R075 TIRE : Goodyear D2696
UNIQUE : Carbon Fiber: Front Wing / Diffuser / Intake Manifold WEIGHT : 450lb
WEIGHT : 300kg with 68kg driver WHEELBASE : 63”
WHEELBASE : 1.68m

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 37
Villanova University Cornell University
86

87
The Villanova University Formula SAE team is coming off its very first competition ARG10 is Cornell University’s entry in the 2010 Formula SAE Michigan
ever last year. The VU-01 finished in the top 20% of registered teams in the competition. The design of ARG10 takes into account all aspects of the
endurance/fuel economy event at FSAE Michigan finishing 62nd overall, a very competition and represents Cornell’s vision of what tradeoffs must be made in an
impressive feat for a first year team. This year the team will be bringing the FSAE racecar. Components are not designed individually, but rather with the entire
VU-02, a progression of the previous vehicle. The car is a much lighter and much system in mind. This ensures that all interactions and interfaces among parts
faster version of its predecessor. and subsystems create the best performing package. In order to accomplish this,
decisions were made using a points analysis system that included, but was not
The car features a completely new frame that is lighter and stiffer than last limited to factors of cost, weight, manufacturability, and reliability.
year’s car. The team has also redesigned all of the driver controls, uprights and
suspension rockers, braking system, exhaust components, and wiring harness. BRAKE : Tilton 75 series master cylinders, hub mounted front and rear rotors
These improvements will help to achieve the team’s goal of removing over 100lbs COOLING : Dual-pass radiator with ECM controlled electric fan
from the car compared to last year. The team is also going to have more time DRIVE : Chain
to tune the car, and optimize suspension set-ups for all of the dynamic events. ENGINE : Yamaha YZF-600R
The goal is to improve upon the overall finishing position by competing in all the FR SUSPENSION : Double unequal length A-Arm. Pull rod actuated spring and
events, finishing in the top 30 teams overall. damper
FR/RR TRACK : 1200mm/1175mm
BRAKE : 4 Outboard FRAME : Carbon fiber monocoque with 4130 steel spaceframe
COOLING : Water Cooled FUEL SYSTEM : Fuel injected, returnless
DRIVE : Chain Driven FUEL TYPE : E85
ENGINE : Ninja ZX-6RR INDUCTION : Borg Warner KP35 turbocharger
FR/RR TRACK : 48/46 OLWH : 2474mm long, 1276mm wide, 1178mm high
FRAME : 4130 Steel Tube RR SUSPENSION : Double unequal length A-Arm. Push rod actuated spring and
FUEL SYSTEM : Fuel Injected damper
FUEL TYPE : 93 SHIFTER : Manually actuated lever/ linkage
INDUCTION : Naturally aspirated TIRE : 20.5x7-13 R25B Hoosier
SHIFTER : Push Pull Cable UNIQUE : Semi-active differential, dry sump pump
TIRE : Goodyear WEIGHT : 217kg
UNIQUE : Non-rotating differential housing WHEELBASE : 1536mm
WEIGHT : 450lbs
WHEELBASE : 63in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 38
Bradley University Saginaw Valley State University
88

89
Bradley University’s design criteria for the 2010 year is to reduce the overall The SVSU Race Team is devoted to producing the most competitive, high
weight of the vehicle, lower the center of gravity, increase power and reliability. performance race car in the FSAE competition. Drawing from years of
The frame is a 4130 Chromoly space frame that has a torsional rigidity of 1600 documented experience, helpful sponsors, and inspirational leaders, the SVSU
lbs/degree and weighs 75 lbs with all tabs mounted on the frame. Unequal length Race Team will present to the world a car to be the envy of all schools. Featuring
double a-arms suspension is used for the front and rear of the car. The front and a Suzuki GSXR 600 powering a custom designed, light-weight driveline, the
rear suspension uses pullrods with Fox Racing dampers with titanium springs SVSU 089 Car lays down torque to Hoosier Racing slicks to fly around the cones
vertically mounted to the frame using progressive 1.7 ratio rockers. Ackerman on the finely tuned, customizable suspension. Ohlins FSAE specs shocks, a DTA
steering was incorporated into the suspension design and is adjustable for 100%, Fast ECU, and an adjustable bias Brembo brake system allow for customization
120% and 150% Ackerman geometry. The front camber is also adjustable to accommodate any track layout and driver preference.The chrome-moly tube
through the use of camber plates from 1.5 degrees to 3 degrees. The drive train frame gives the car its necessary rigidity and safety features and is powder-
incorporates a 2001 GSXR600 motor with a CVT transmission to ensure the coated for a bold look and durable protection. The car’s carbon fiber body
motor is operating at peak power levels during acceleration. A custom intake panels give it a stylish look as well as contribute to the aerodynamics. A six point
was designed to reduce the maximum rpm range to 10,500 rpm where peak TeamTech safety harness keeps the driver safe and secure as he/she pilots
power will be made for optimum CVT operation. Bradley expects a top finish in the around the course using a hand actuated clutch to shift through the gears with
acceleration event the custom paddle shifting system. The SVSU 089 Car is a product of ingenuity
and team work, a definite force to be reckoned with.
BRAKE : AP Racing dual piston calipers, Rear: Wilwood PS-1, 14mm AP master
cylinders BRAKE : 4 Wheel Disc
COOLING : Aluminum radiator w/ electric fan COOLING : Water/Oil Cooled
DRIVE : CVT: Comet 4 post primary, Polaris Secondary, Chain drive DRIVE : Visco-Lok speed sensing differential
ENGINE : 01 GSXR600 with custom intake, tri-y exhaust, and tune ENGINE : 2004 Suzuki GSXR 600
FR SUSPENSION : Double unequal length a-arms with pullrods/ vertically FR SUSPENSION : Independent push-rod actuated
mounted Fox DHX shocks FR/RR TRACK : 46.75”/45.5”
FR/RR TRACK : 52”/ 48” FRAME : Chrome-moly steel space frame
FRAME : 4130 Chromoly Space Frame FUEL SYSTEM : Fuel injected
FUEL SYSTEM : Stock gsxr fuel rail with external fuel pump w/regulator FUEL TYPE : 93 Octane
FUEL TYPE : 93 Octane INDUCTION : Naturally aspirated
INDUCTION : Custom Aluminum intake OLWH : 100”x 60” x 47”
MATERIAL : 4130 Chromoly Tubing RR SUSPENSION : Independent push-rod actuated
RR SUSPENSION : Double unequal length a-arms with pullrods/ vertically SHIFTER : Hydraulic clutch and pneumatic shifter
mounted Fox shocks TIRE : Hoosier R25B
SHIFTER : N/A WEIGHT : 650lbs with driver
TIRE : Goodyear Intermediates WHEELBASE : 62.5”
UNIQUE : Removable LED display with wireless capabilities for data logging for
testing
WEIGHT : 500 lbs
WHEELBASE : 63.5”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 39
University of North Carolina - Charlotte University of Wisconsin - Platteville
92

95
For 2010, the UNC Charlotte FSAE team has strived to produce a lightweight, The University of Wisconsin Platteville has been involved in the Formula SAE
simple, and competitive vehicle without compromising the reliability and Series since 2003. Their Formula team has been, and will continue to be a
robustness required to complete all the dynamic events. The goal was to build team that prides themselves on ambitious design and implementation of new
a vehicle that provides sufficient feedback and control to enable amateur-level ideas. After having an educational year in 2009, they are enthusiastic for the
drivers to reach the vehicle’s limits. The synthesis of a responsive, predictable, 2010 Michigan Competition. In 2009, the team primarily focused on improving
and controllable suspension; reliable braking system; appropriately stiff and engine horsepower and torque, decreasing overall vehicle weight through detailed
lightweight chassis; competitive engine modified for efficiency and robustness; analysis of its chassis, drive-train and suspension components, and re-designing
simple yet forgiving drivetrain; and attention to driver ergonomics with steadfast the suspension for better maneuverability and handling. This year the team built
controls yields a lightweight, simple, and competitive vehicle that will enable the off of those goals to create a car that now rivals its predecessor. Goals for 2010
UNC Charlotte team to be contenders in all aspects of the 2010 Formula SAE consisted of re-designing some of the suspension components to further improve
Michigan event. handling, conducting further analysis on the chassis design through finite element
analysis and strain gauge testing to improve its strength to weight ratio, and
We would like to thank the following Sponsors for their continued support: putting a stronger emphasis on manufacturability and cost. Engineering new,
- Brown and Miller Racing Solutions reliable, and efficient vehicle components to implement in their Formula cars gets
- Calico Coatings them excited for competition every year!
- CV Products
- Stock Car Steel and Aluminum
- Gough Econ Inc Fabrication
- Kenny’s Components
- Safety-Kleen
- LJM Machine Co
- Alpinestars Inc
- Bell Sports Inc
- Miller Electric Mfg
- Performance Friction Brakes
- Kooks Custom Headers
- Cometic

BRAKE : Full Floating Cast Iron Rotors, AP Racing CP4227 Front, CP4226 Rear
COOLING : Single, Sidepod Mounted, H20-to-Air, Tube-and-Fin Enthalpy Removal
System
DRIVE : 420 Dual-Roller Chain and Viscous-type Limited Slip Differential
ENGINE : Aprilia SXV 550, Coated Internals
FR SUSPENSION : Unequal Length SLA, Dual A-arm, Pull-rod
FR/RR TRACK : 48in/46in
FRAME : Chromoly Steel Space Frame, GTAW 100% Argon Shield, Ceriated
Tungsten ER80SD2
FUEL SYSTEM : Motec M400 ECU
FUEL TYPE : Sunoco Ultra 93
INDUCTION : Naturally Aspirated
OLWH : 87” x 56.83” x 43.81”
RR SUSPENSION : Unequal Length SLA, Dual A-arm, Push-rod
SHIFTER : Mechanically Actuated Butterfly Shifter
TIRE : Goodyear D2696 - 20.0 x 7.0 - 13.0
UNIQUE : Custom-valved Cane Creek Shocks, SLA Rapid Prototype Intake
Manifold
WEIGHT : 0.1181 Hecto-slugs (380lbs)
WHEELBASE : 67in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 40
!!!!!!!!!!!! ! !!!!!!! !

Attention Faculty Advisors

& 2011 CDS Teams


!

We’ll pay 2011 registration fee!

It’s easy to qualify:


• Volunteer as a “Learn Twice” Classroom Volunteer Team
• Mentor K-12 students through SAE International’s A World In
Motion® inquiry-based hands-on engineering design
experiences
• Complete the team volunteer verification process
• Submit your proof of CDS team registration
• Receive a reimbursement equal to your registration fee

Limited slots available

Please visit: www.awim.org/about/si/learntwice!after May 17th for more information


!
The “Learn Twice” Initiative is sponsored by: Program support and materials provided by:

page 41
Lakehead University Auburn University
98

99
After winning the William C. Mitchell Rookie Award last year, ThunderWolf racing The 2010 Auburn University Formula SAE Racing Team is made up of 14 section
is poised to be very competitive at FSAEM 2010. The lessons learned from last leaders (32 years combined FSAE experience) and 8 new members. The team
year’s event allowed us to focus our design efforts towards creating a lighter, designed the 2010 vehicle to be reliable, easy to manufacture, and able to meet
more powerful, better handling, more tightly packaged race car with a lower performance targets for weight and event times. The Aprilia SXV550 engine has a
CG. Quantum leaps were made in the areas of frame triangulation, suspension flat, smooth torque curve and puts power to the road through a student-designed
kinematics/dynamics, power production, and mass reduction. Switching from Salisbury limited-slip differential. The electro-pneumatic shifting system and
a spool to a Torsen differential and tripods reduce rotating mass, and improve launch control program give quick acceleration times. Unequal length suspension
cornering and fuel efficiency. The engine mounting has also been vastly improved, links and 4-way adjustable dampers help the FSAE-spec Michelin tires reach their
increasing strength while decreasing the removal/installation time. A custom potential in corners and on the skidpad. Many hours of testing helped verify the
oilpan and exhaust system allows the engine to sit lower. The Kevlar body and performance and reliability of the vehicle and allowed the drivers to improve their
diffuser help to reduce drag and overall mass. Suspension has changed to a performance in each event.
pullrod design with adjustable dampers. Many thanks to all our sponsors who
allowed this project to happen. Auburn University Formula SAE Racing Team would like to thank:
- Dr. Peter Jones
BRAKE : Dual outboard front, single inboard rear. Wilwood calipers, Tilton mc - The Samuel Ginn College of Engineering
COOLING : Single side-mount radiator with elec. fan and Kevlar duct - Michelin Competition
DRIVE : Torsen style diff, custom Al housing, Taylor race tripods etc. - VT Miltope
ENGINE : Honda CBR600RR - Campbell Engineering
FR SUSPENSION : Unequal length A-arm, pullrod actuated, 4-way adjustable - Cromer Printing
dampers - Schlumberger
FR/RR TRACK : 50/48 in - APR
FRAME : mild steel spaceframe - Halla-Mando Corporation
FUEL SYSTEM : PE-ECU - Honda Manufacturing of Alabama
FUEL TYPE : 93 Octane - Holston Gases
INDUCTION : Carbon fiber intake manifold with 101300Pa abs boost
MATERIAL : Frame: A513ERW; Body: Kevlar BRAKE : Floating outboard rotors, Brembo calipers, Tilton master cylinders
OLWH : 1.4E-2/7.46E-3/6.94E-3 Furlongs COOLING : Dual pass aluminum radiator with electric fan
RR SUSPENSION : Unequal length A-arm, pullrod actuated, 4-way adjustable DRIVE : Shaft driven gearset, Salisbury LSD
dampers ENGINE : Aprilia SXV550
SHIFTER : Pingel FR SUSPENSION : Double unequal length A-arms, pullrod actuated
TIRE : D2696 20.0x7.0-13 R075 Goodyear FR/RR TRACK : 50” / 48”
UNIQUE : Unicorn skin seat covers with Saffron stitching, among others. FRAME : 4130 chromoly steel space frame
WEIGHT : 550 lbs FUEL SYSTEM : Fuel injection
WHEELBASE : 65 inch FUEL TYPE : 93 Octane
INDUCTION : Naturally aspirated
OLWH : 102” x 56” x 47.5”
RR SUSPENSION : Double unequal length A-arms, pushrod actuated
SHIFTER : Electro-pneumatic sequential
TIRE : Michelin 16 / 53 - 13
UNIQUE : Longitudinally mounted engine mated to custom shaft driven gearset
WEIGHT : 410 lbs
WHEELBASE : 63”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 42
Minnesota State University - Mankato University of Patras
101

103
The 2010 Minnesota State University, Mankato formula team would like to thank The 3rd car of the University of Patras Formula Student team is the most
Minnesota Corn Growers, Polaris, Star Cycle Mankato, APT Machining, Poet, sophisticated and advanced until now. The best features of the previous cars
McNeilus Steel, Express Composites, Hitch Doc, IFS Machining, QA1, Delta Cams were retained and optimized upon, while others were thoroughly revised. The
and all of our other sponsors for your help and support. major change from the previous car is the chassis, where a full length carbon
fiber monocoque was favored against a spaceframe one, seeking for the
BRAKE : 4 Wheel Outboard Disc, PS1 Calipers, Tillton Master Cylinders optimum torsional stiffness and weight. Aiming to further decrease the overall
COOLING : Sidepod Mounted Single Radiator, ECU Contorlled Fan weight, a single-cylinder Yamaha WR450 motor was selected to power the
DRIVE : Chain Driven, Zexel LSD vehicle, transmitted over a chain and sprocket with the addition of a Drexler LSD
ENGINE : KTM 525cc differential. A multi adjustable suspension system was designed emphasizing
FR SUSPENSION : SLA A-Frames, Push-rod Actuated Cane Creek Shocks w/ on ease of set up and adjustability, which would render the car agile and fast on
Eibach Coil Springs various track schemes and demands. The system utilizes pull rod actuated shock
FR/RR TRACK : 1270mm/1244mm absorbers in order to keep the center of gravity as low as possible. ISR disc rotors
FRAME : Spaceframe and calipers were assigned the task of rapidly bringing the car to a halt.
FUEL SYSTEM : Motec M-48 ECU, Walboro In-Tank fuel Pump
FUEL TYPE : E-85 BRAKE : 4 Disc Brake System, ISR Discs (180mm), Master Cylinders and 4piston
INDUCTION : N/A caliper
MATERIAL : Mild Steel COOLING : Water Cooled, Side pod mounted radiator
OLWH : 2463mm/1473mm/1079mm DRIVE : Drexler Limited slip differential, chain driven
RR SUSPENSION : SLA A-Frames, Push-rod Actuated Cane Creek Shocks w/ ENGINE : Yamaha WRF450, single cylinder, 449cc, 95x63.4
Eibach Coil Springs FR SUSPENSION : Double unequal, non-parallel A-arms, pullrod actuated shock
SHIFTER : Hand Operated Manual absorber
TIRE : Hoosier 10” x 6.5” FR/RR TRACK : 1240/1220
UNIQUE : Hard WOODGRAIN Steering Wheel FRAME : Two piece carbon fiber monocoque
WEIGHT : 170kg FUEL SYSTEM : Custom fuel injection system, single injector, in-tank pump and
WHEELBASE : 1549mm Haltech ECU
FUEL TYPE : 98 RON Gasoline
INDUCTION : Natural aspirated, custom intake, 20mm restrictor
MATERIAL : Carbon Fiber
OLWH : 2537mm long, 1431mm wide, 1146mm high
RR SUSPENSION : Double unequal, non-parallel A-arms, pullrod actuated shock
absorber
SHIFTER : Pro-Shift electronic assisted Gearshift linear Actuator
TIRE : Hoosier 18x7,5-10 slick
UNIQUE : Aim Data logging system
WEIGHT : 180kg
WHEELBASE : 1630mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 43
University of Central Florida University of Texas - Austin
104

105
For the 2010 season, the Knights Racing garage has produced a vehicle that they The University of Texas at Austin has been breaking things rigorously in the
feel will be the most competitive vehicle yet to roll out of the shop. The KR10 has pursuit of speed since 1982 and is proud to present our 2010 entry.
been completely redesigned from the tires up, to be the best it can be.
2010 Sponsors: General Motors, The University of Texas at Austin, Zilker
The chassis is both torsionally stronger and lighter than the ‘08 and ‘09 cars, Vehicle Technology, Matt Travis LLC, The Cockrell School of Engineering, Mystik
and while dimensionally smaller the ‘10 car has more driver room due to Lubricants, The University Co-op, National Instruments, Praxxair, SolidWorks,
better planned driver controls. The suspension geometry has been completely Schlumberger, Friends of Alec, UT-Student Engineering Council, Metals4U,
redesigned with all components designed by the team tweaked to try and remove Westbrook Metals, The Rose Garden, NOS Energy Drink, Driveway Austin, FMC
as much unsprung mass as possible. The drivetrain is similar to ‘09, with the Technology, Cherry Corp. and Car and Driver.
Honda F4i being used for it’s unfailing reliability, but new to ‘10 is the use of the
Haltech Platinum Sport 1000 giving us fully sequential fuel and spark control. BRAKE : Single rear diff. mounted
The drivetrain is also similar utilizing a Torsen differential in a custom aluminum COOLING : Water Cooled
housing. Braking is handled by Wilwood PS1 calipers, MCP master cylinders, and DRIVE : Chain
outboard disk brakes. The bodywork this year was kept simple with the use of ENGINE : Honda CBR600 F4i
Lexan side panels and a fiberglass/Kevlar nosecone. FR SUSPENSION : Unequal length A-arms/ Independent Suspension
FR/RR TRACK : 49 in. /45 in.
Overall Knights Racing feels strongly that we have produced a highly competitive FRAME : Tubular Steel Frame
car for the 2010 season. FUEL SYSTEM : Fuel Injection
FUEL TYPE : 100 Octane
BRAKE : Outboard disk, Wilwood PS1 calipers, MCP master cylinders INDUCTION : Naturally Aspirated
COOLING : Single side radiator, stock water pump MATERIAL : 4130 Steel
DRIVE : Torsen differential, 11t front 45t rear sprockets OLWH : 120” L, 59” W, 41”H
ENGINE : Honda F4i RR SUSPENSION : Unequal lenght A-arms/ Independent Suspension
FR SUSPENSION : Pull rod, Penske dampeners SHIFTER : Butterfly shifter
FRAME : Steel tubular space frame TIRE : Hoosier 20.5x6.0-13
FUEL SYSTEM : Walbro 255 inline fuel pump, stock fuel rail, Haltech Platinum UNIQUE : Aerodynamics Package
Sport 1000 WEIGHT : 460 lbs
FUEL TYPE : 93 octane WHEELBASE : 64 in.
INDUCTION : Normally Aspirated
RR SUSPENSION : Push rod, Penske dampeners
SHIFTER : Left hand operation, manual push pull cable
TIRE : Goodyear FSAE D2696 20.0x7.0-13
WEIGHT : 525lbs
WHEELBASE : 62”

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 44
New! SAE’s
Virtual Conference Center
If you can’t attend in-person—
attend “virtually” at your convenience.

The Virtual Conference Center (VCC) is


the latest technical information resource
developed by SAE with your needs in mind.
With the availability of this online tool, never
again will you miss out on the experience of
“sitting in” on a live SAE event.

VCC content is organized by technology


interest area or select individual segments—
so you can choose to purchase the package
that best fits your needs.

Since virtual content from many SAE events


is always being added, visit http://vcc-sae.
org/ for the most up-to-date list of offerings.

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 45P100087
Universite de Sherbrooke University of Alabama
106

107
The FSSRacing team is proud to present its F2010 Formula SAE. This year’s car Crimson Racing’s design objectives for the 2010 FSAE entry are to design and
is an improved version of the F2008 car which competed in Detroit in May 2008. construct a reliable, competitive, and enjoyable race car. A secondary objective
The main design orientations for the F2010 car were the optimization of its weight is to allow for ease of manufacture and to create good value in the overall target
distribution and the stiffening of chassis/suspension interfaces. The rear portion of cost for producing the vehicle in quantity.
the chassis has been shortened by 10’’, enabling more load to be distributed on
the rear wheels while keeping the same wheelbase. This year, we come back with In the sixth year of design and competition, we have practiced five years of
our 2008 turbocharged Yamaha Genesis 80FI engine from a Phazer snowmobile continuous improvement of our race car design relative to the competition. We
which drives a CVT transmission. The new features are the dual stage chain seek the most rigid frame design, a perfect suspension, and the most efficient
and sprocket reducer as well as a new custom engine management system. We engine and drive train. Thorough studies have repeatedly indicated that perfect
provided our car with a better packaging due to our short reducer as well as our subsystems mean nothing if they cannot be integrated properly with the rest of
new turbo and exhaust set-up. To sum up we worked in providing a more refined the car. For 2010, our main design goal has been to utilize our experience to
overall design as well as a restyled bodywork. With this all, we created a car in design every part, not only to improve part performance, but to ensure system
which we have high hopes. compatibility with every other part.

BRAKE : Adjustable bias via balance bar Performance expectations for the car have been set high so that this year’s
COOLING : Water cooled entry will be better than the last. At the conculsion of the 2009 design year we
DRIVE : CVT with custom reducer gathered our design team to determine which systems of our vehicle needed
ENGINE : Yamaha Genesis 80FI most improvement or better integration.
FR SUSPENSION : non-equal length wishbones, seperated ride&roll
spring&damper BRAKE : Wilwood PS 1
FR/RR TRACK : 48” / 46” COOLING : Dual Radiators with integrated ducting
FRAME : Steel tubular space frame DRIVE : Custom chain differential and intermediate shaft
FUEL SYSTEM : Custom Injection system, Microsquirt ECU ENGINE : 2003 Yamaha R6
FUEL TYPE : 100 octane gasoline FR SUSPENSION : Double wishbone
INDUCTION : Garrett GT-12 Turbocharged FR/RR TRACK : Front - 48 in, Rear - 46 in
RR SUSPENSION : non-equal length wishbones, seperated ride&roll FRAME : Chromoly space frame
spring&dampers FUEL SYSTEM : Fuel Injected
SHIFTER : N/A FUEL TYPE : Gasoline
TIRE : Goodyear D2696 INDUCTION : Naturally Aspirated
UNIQUE : SRR Suspensions RR SUSPENSION : Double wishbone
WEIGHT : 449 lbs SHIFTER : Hand Shifter, solid linkage
WHEELBASE : 64” TIRE : Goodyear D 2696
WEIGHT : 500 lbs
WHEELBASE : 61 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 46
New Jersey Institute of Technology University of Minnesota - Twin Cities
109

111
This is NJ Tech Racing’s second year in the FSAE competition and its first in The 2010 University of Minnesota UMN10 is the 10th vehicle produced by the
Michigan. The team’s design philosophy is to keep it simple and reliable. The university since 1996.
chassis is made of chrome-moly steel tubing. The front brakes consists of
outboard floating calipers off a YFZ 450 and the rear has a single inboard Wilwood With the current effort started back up in 2008, the team has focused on
caliper. The front hubs are single piece aluminum. The Pedal box is adjustable. establishing a maintainable program which not only produces a well designed car,
Fiber glass seat designed and made by students. Double A-arm pull rod type but also produces quality engineers with an understanding of performance vehicle
suspension system is used. 4-2-1 exhaust system is used for better performance. design fundamentals. Drawing from our past experiences this year’s design
Intake and exhaust designed using Ricardo WAVE and Fluent. PE ECU used for is an iteration from our prior vehicles. Priority was placed on vehicle weight,
fuel and ignition control. TRE Limited slip differential is used with chain drive. compact packaging, increased data acquisition, and the use of highly developed
Aluminum differential mounts. Engine used as a semi-stressed member. and common manufacturing methods. These were taken into account while also
maintaining and increasing driver comfort and control.
BRAKE : 3 Disk System, Student designed rear rotor.
COOLING : Single side pod mounted Radiator with driver controlled Fans Thank you to all our sponsors!
DRIVE : Chain drive using TRE Limited Slip Differential
ENGINE : Honda CBR F4i 600 cc BRAKE : Front: Floating caliper, Rear: Dual inboard floating disks
FR SUSPENSION : Double A-arm, pull rod COOLING : Ducted left side-pod mounted radiator, Thermostatically controlled fan
FR/RR TRACK : 1338 mm / 1272mm DRIVE : Chain
FRAME : Steel tubular space frame ENGINE : 2004 Yamaha R6
FUEL SYSTEM : MPFI using PE ECU FR SUSPENSION : Unequal length A-Arm. Pull rod actuated vertically oriented
FUEL TYPE : 93 Octane spring and damper
INDUCTION : Natural Aspiration, Helmholtz tuned intake. FR/RR TRACK : 48.8in/46in (1245mm/1168mm)
MATERIAL : Carbon Fiber FRAME : Nodal space frame
OLWH : 2406mm long, 1553mm wide, 1176mm high FUEL SYSTEM : Sequential fuel injection, student designed/ built fuel rail
RR SUSPENSION : Double A-arm, pull rod FUEL TYPE : 100 octane
SHIFTER : Paddle shift using push/pull cable INDUCTION : Naturally aspirated
TIRE : Hoosier R 25b. Size: 20.5 x 7 -13 in. MATERIAL : 4130 steel tube with carbon fiber nomex shear panels for added
WEIGHT : 550 lbs rigidity.
WHEELBASE : 1573mm OLWH : 92in long, 58in wide, 55in high (2338mm, 1476mm, 1404mm)
RR SUSPENSION : Pull rod actuated horizontally oriented spring and damper.
SHIFTER : Manually actuated lever.
TIRE : 20.5x7.5-13 R25B Hoosiers
WEIGHT : 475lbs (215kg)
WHEELBASE : 68.75in (1746mm)

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 47
University of Evansville Stevens Institute of Technology
112

113
The engine for the 2010 car will be a 2006 Honda CBR 600RR. A Motec fuel The 2010 Stevens Formula SAE team’s car design is based off of the groundwork
injection will be utilized, mated to a trapezoidal intake, and a custom exhaust. set by last year’s senior design team. The team used their experiences from last
The layout the car will be mid engined with rear wheel drive; consisting of a chain year’s competition to build a more competitive car. This year’s design focused on
driven limited slip differential, constant velocity joints, and custom splined shafts a simple, efficient car which would give us the best chance at completing every
that directly drive the wheels. The chassis design will constitute a new frame, event. The team would like to thank the Mechanical Engineering Department, the
including all new suspension components. A composite body will be fabricated to Office of Advancement, the Class of 57’, Majka Railing, Bay Cycles, and everyone
fit the altered frame. else who has supported our project.

BRAKE : 4-Wheel Disc Brakes, Wilwood PS1 Calipers BRAKE : Front: Hub mounted Honda; Rear: Inboard Wilwood
COOLING : PRC Double Pass Radiator COOLING : Single radiator
DRIVE : Taylor Race Engineering Quaife Limited Slip Differential DRIVE : Chain driven limited slip differential
ENGINE : 2006 Honda CBR 600RR ENGINE : Yamaha R6 600cc
FR SUSPENSION : double, non-parallel, unequal length a-arm geometry, RC of FR SUSPENSION : Double unequal length a-arm; push rod actuated spring and
1.09 inches damper
FR/RR TRACK : 50 inch front and 48 inch rear FR/RR TRACK : 1219 mm / 1168 mm
FRAME : 4130 Chrome-Moly Tubing, Optimized Triangulation FRAME : 4130 Tubular steel space frame
FUEL SYSTEM : .040 Aluminum, Steel Braided Fuel Lines, 1.367 gallons of fuel FUEL SYSTEM : Inline fuel pump with EFI
FUEL TYPE : 93 octane FUEL TYPE : 93 Octane
INDUCTION : Trapezoidal Intake, plastic SLS material INDUCTION : NA
RR SUSPENSION : double, non-parallel, unequal length a-arm geometry, RC of OLWH : 2257 mm x 1625 mm x 1351 mm
1.34 inches RR SUSPENSION : Double unequal length a-arm; push rod actuated spring and
SHIFTER : Pneumatic Shifter damper
TIRE : Hoosier SHIFTER : Hand Controled Teleflex Cable
WEIGHT : 460 lbs TIRE : Hoosier R25B 20x7.5-13
WHEELBASE : 64 inches WEIGHT : 308 kg
WHEELBASE : 1626 mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 48
Florida Institute of Technology Technical University of Munich
118

119
Built from the ground up over the last year, the Florida Tech 2010 competition BRAKE : ISR disk brakes with one-piece 4-piston brake-calipers
car is simple yet effective. The chassis was designed to fit the teams’ varying COOLING : Student designed aluminium radiator mounted in sidepods
body types, while the suspension was designed to be adjustable depending on DRIVE : Student designed gearbox and limited slip differential
what performance characteristics were desired. The changes include adjusting ENGINE : 599ccm Kawasaki ZX6R
front and rear toe, camber, and suspension travel. The drivetrain was chosen to FR SUSPENSION : Double unequal length A-Arm
provide the needed horsepower while giving the driver complete control on the FR/RR TRACK : FR: 1260mm (4,13ft.) / RR: 1160mm (3,81ft.)
course. Through rigorous Finite Element Analysis, Computational Fluid Dynamics, FRAME : Hybrid Chassis: Carbon Fibre Chassis in the front, Spaceframe in the rea
Materials, and field testing, the design evolved several times from rough sketches FUEL SYSTEM : Student designed fuel injection system using Motec M800 ECU
to the current design. FUEL TYPE : 100 octane petrol
INDUCTION : Atmospheric Induction
The goals for our team are: to design a car capable of performing at a high MATERIAL : Self-designed CFRP Airbox
level of competition, to complete each FSAE event, and to place higher than any OLWH : 2823mm (9,26ft.) long, 1465mm (4,81ft.) wide, 1088mm (3,57ft.) high
previous Florida Tech team. RR SUSPENSION : Double unequal length A-Arm
SHIFTER : electro-pneumatic shifter, actuated by buttons on steering wheel
BRAKE : Wilwood 19mm bore front / 17.8mm bore rear Cast Iron hub mounted TIRE : 521 x 178-330 R25B Hoosier
6.35 mm dia TRANSONDER :
COOLING : Duel side mounted Ninja 250cc radiators UNIQUE : Leightweight & stiff Hybrid Chassis manufactured with Resin Transfer
DRIVE : 520 chain drive Viscous LSD Moulding
ENGINE : 2007 Yamaha YZF-R6 600cc WEIGHT : 198kg (436lbs.)
FR SUSPENSION : Double unequal length A-Arm. Direct acting spring and WHEELBASE : 1650mm (5,41 ft.)
damper
FR/RR TRACK : 1429 mm / 1385 mm , 56.25 in / 54.50 in
FRAME : Tubular space frame
FUEL SYSTEM : Stock Yamaha system
FUEL TYPE : Gasoline 93 octane
INDUCTION : Natural Induction
MATERIAL : 4130 steel round tubing .625” to 1” dia, Al 5052 , Al 6061
OLWH : 2877 mm x 1625 mm x 1357 mm / 113 in x 64 in x 53 in
RR SUSPENSION : Double unequal length A-Arm. Direct acting spring and
damper
SHIFTER : Manually actuated lever/ linkage, right side cockpit mount
TIRE : 20 x 7.5-13 R25A Hoosier
WEIGHT : 249 kg / 550 lbs
WHEELBASE : 1689 mm / 66.5 in

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 49
University of Cincinnati J S S Academy Of Technical
120

122
Bearcat Motorsports Education

The University of Cincinnati Bearcat Motorsports 2010 car is engineered to be Our major design priorities are reliability and simplicity, weight reduction and
a winning solution for both the amateur and experienced racer alike. Careful emphasis on team work, leadership and persistence along with technical
balancing between performance, reliability, and cost will leave the autocrosser competence for creating a winning car and establishing a foundation for future
burning up the track, not their hard earned dollar. To increase performance teams.
the vehicles weight, inertia’s, and center of gravity height were minimized;
predictable response and drivability were optimized to improve the driver The use of mild steel tubular space frame chassis was based upon the ability to
performance. Reliability drove designs to be robust to resist the abuse of manufacture in house with existing skills and equipment as well as the inherent
driving at the limit. Cost lead to simplified designs, inexpensive materials, and damage tolerance and reparability of such a structure. The main roll hoop
commercially available components. Ample implementation of varying set up supports integrate with the rear bulk head which performs several functions.
options, intelligent packaging of components, and ergonomic considerations
allow for numerous tuning options, for easy maintenance, and for the driver to BRAKE : HYDRAULIC 2 STAGE
drive, not fight the car. Attention was taken to design the car as an integrated COOLING : AIR COOLED
system with increased safety. DRIVE : BELT DRIVE
ENGINE : 2008 HONDA CBR 600 F4i
BRAKE : 4 wheel disc, outboard cross drilled FR SUSPENSION : DOUBLE UNEQUAL LENGTH NON PARALLEL A-ARM.
COOLING : Side mounted radiator, electric fan and water pump FR/RR TRACK : FR-1118 RR-1168
DRIVE : Chain Drive, Torsen differential FRAME : MILD STEEL TUBULAR SPACE FRAME
ENGINE : 2008 Honda CBR600RR FUEL SYSTEM : STUDENT DESIGNED:RETURN FUEL INJECTION, INDIVIDUAL
FR SUSPENSION : Double unequal length A-arm, push rod actuated spring and INJECTOR PER CYLINDER
damper FUEL TYPE : 100 OCTANE
FR/RR TRACK : 1117.6 mm/1079.5 mm INDUCTION : NATURALLY ASPIRATED/ACOUSTICALLY TUNED
FRAME : Tubular steel spaceframe MATERIAL : MILD STEEL
FUEL SYSTEM : Returnless sequential fuel injection RR SUSPENSION : DOUBLE UNEQUAL LENGTH NON PARALLEL A-ARM.
FUEL TYPE : 93 Octane SHIFTER : PADDLE SHIFT
INDUCTION : Naturally Aspirated student designed intake plenum TIRE : 185/60-13 JK TYRE
OLWH : 2510 mm long, 1310mm wide, 1035mm high UNIQUE : USE OF MONOSHOCKS TO FRONT AND REAR SUSPENSION
RR SUSPENSION : Double unequal length A-arm, pull rod actuated spring and WEIGHT : 350Kg.
damper WHEELBASE : 1625mm
SHIFTER : Electro-pneumatic actuated (CO2) via push-buttons at steering wheel
TIRE : 20x7-13 D2692 Goodyear
UNIQUE : Custom dry sump oiling system and slide throttle
WEIGHT : 200 kg
WHEELBASE : 1524 mm

Information submitted by teams pulled on April 5, 2010 and printed as supplied with minimal editing.
page 50
New in 2009 –
Fuel Cell Challenge!

Help unlock the potential in every child –


right in your community – become a volunteer!
A World In Motion® (AWIM) is a program that brings science, technology, engineering and
math (STEM) education to life for students K-12. Led by the teacher with assistance from
the volunteer STEM professional, AWIM gives students the opportunity to learn through
hands-on activities. As a volunteer, you can influence the future by giving of your time.

Teachers make AWIM happen…the hands-on activities make it exciting…


volunteers make it special!

Share your experience with the children in your community.

To learn more about this award-winning program,


or to volunteer, contact SAE International
1-800-457-2946 ∙ awim@sae.org ∙ www.awim.org

Program by Funded by

P82012

William R. “Bill” Adam Formula


SAE® Vehicle Development Grant
Honoring Bill Adam, his extraordinary contribution to FSAE, and his
lifelong dedication to mentoring young engineers...
Established in 2004, this annual grant is
administered by SAE, with applications Congratulations to the
University of North Dakota Racing Team
being reviewed by the family of Bill Adams. Recipients of the 2009 Award
The selected team will receive a $500 grant
to be applied toward the development of
the vehicle.

To learn more about this award and other


exciting opportunities, please visit
http://students.sae.org.

Front row left to right: Matt Leone, Hunter Locke, Erik Ollila
Middle row left to right: Derek Chan, Fernando Roman,
Mitch Paulson, Michelle Locke, Aaron Beddoe, Phillip Siemieniewski
Back row left to right: Kevin Backer, Eric Ollila, Adam Schuleman,
Mike Baltus, Adam Houtari, Mike Locke, Joe Lutz, Adam Evans,
Joe Ritter, Matt Johnson
P100497

page 51
Key Players
(as of April 13, 2010)

There is a large group of individuals who make sure the numerous details are completed
to make a successful event.
SAE International Staff Event Captains COST Judges
Education Relations: 4Acceleration – Bob Goppold and Steve 4 Rick Maynard, Dave Chegash, Dennis
4Bob Sechler – Manager, Education Balanecki Greathouse, Stan Pilchowski, Leonard
Relations 4Autocross – Joe Paolicchi and Laura Wu, Jerry Kowalski, Tom Tran, James
4Steve Daum – Manager, Collegiate Wontrop Farmer, Cyndi Charney, Manny Barbosa,
Design Series Programs 4Brake, Practice & Switch Test – Alba Jorge Carmelo, Paul Duskey, Judi
4Sam Barill – Manager, Collegiate Design Colon and Mark Scott Pilchowski, Chris Kowalski, Shirley
Series Programs 4Cost – Suzy Zukowski Farmer, Eden Zukowski, Heather Jagoda,
4Kaley Zundel – Senior Collegiate Marie Jagoda, Aaron Zukowski, Susan
4Design – Tony Lyscio and Bill Riley
Program Coordinator Zukowski, Tom Zukowski
4Endurance – Alejandro Nunez-Del Rio
4Kristin Galuska – Collegiate Program and Angel Samalot-Quiles PRESENTATION JUDGES
Coordinator 4Fuel – Mike Thodoroff, Mark Scott and 4 Ed Abbott, Ed Arthur, Steve Baldwin,
4Gretchen Chamberlain – Event Herb Seubert Vince Bandurski, John Barrick, Darren
Development, Corporate Sales 4Noise Test – Greg McConville and Gary Bohne, William Brown, Jim Chadek,
Newton Greg Cockerill, Laura-Anne Cramer,
FORMULA SAE CONSULTANTS 4Presentation – Adam Zemke and David Dennis Dickty, Kevin Fandozzi, Tom
4Kathleen and Larry McDonald, Creative Roberts II Glennan, Csilla Gutay, Linda Hoff, Kris
Consulting Services Houghton, Angella Juska, Ray Kach,
4Scales – Mike Thodoroff and Steve
Balanecki Matt Kalmus, Mike Kane, Bill Karagitz,
FSAE RULES COMMITTEE James Kuiken, Shaun Marx, Paul J.
4Skid Pad – Laurence Lemaire and Steve
4Robert Chadwick, Andrew Deakin, Taylor Nicastri, Jay Pistana, David Roberts,
Raffaele Fregonese, Fernando Gonzales, Mark Silverberg, Rick Sovich, Sandy
Andre Soares, Dan Cullen, Matthew 4Technical Inspection – Bill Riley, Kevin
Stewart, Diane Washington, Walt Wolf,
Johnson, Mark Muddiman, Bill Riley, Royce, and Mark Muddiman
Rob Wolf
Kevin Royce, Frank Whiton, Peter Jones, 4Timing/Scoring – Steve Sayovitz
Jay Kinsinger 4Tilt Table – Alba Colon andGary Newton
4SCCA Liaison &Dynamic Events Safety
Steward – John Lisiecki and Ed Arthur

page 52
DESIGN JUDGES (Biographies) 4 John Bucknell: Alma Mater: Cleveland State University,
4 Bill Bastow: - Employment History: 30 year veteran of auto University of Michigan: BS Mechanical Engineering, MS Systems
industry mostly spent with Chrysler. 18 years in Advanced Engineering. Employment History: ‘07+: GM Powertrain,
Vehicle Dynamics and chassis design. 7 years as part owner of ‘95-’07: Chrysler. Expertise: Powertrain systems engineer
an automotive engine machine shop. 10 years owner/fabricator/ (architecture, optimization, dyno/vehicle calibration), Chassis
mechanic/driver in IMSA support series (RS) for production based engineer (suspension/brake design). First Car: ‘78 Plymouth
sedans. Expertise: Chassis. Horizon. Favorite Race Car: Hardman Racing FBGS ‘09 record
291.673 mph.
4 James Ballenger: Alma Mater: Virginia Tech University:
Mechanical Engineering. Employment History: Ballenger 4 Matt Carson: Alma Mater: Virginia Polytechnic Institute and
Motorsports, Inc.: President. Expertise: Motorsports industry State University: BS Electrical Engineering, MS Mechanical
employed since ’93. Expert in Engine Controls, Transmission Engineering. Employment History: 8 years Joe Gibbs Racing,
Controls, Data Logging, software, manuals / documentation, previously 5 years General Motors. Expertise: Engine Engineer
mechanical enclosures, wiring harnesses. First car(s): Ford (design, development, dyno testing, simulation, FE). First Car:
Escort Wagon & ‘79 Firebird Trans Am (10th Anniv. Edition) ‘82 Mercury Capri. Favorite Race Car: Joe Gibbs Racing #11,
Favorite Race Car: Tyrrell P34 6 wheeled F1 car #18, and #20.

4 Chris Billings: Alma Mater: Oregon State University. Mechanical 4 Tom Chapman: Alma Mater: Wayne State University: BS
Engineering Technology. Employment History: Self employed Mechanical Engineering. Employment History: 31 years with
professional consulting engineer ‘75 –‘98, retired. Owner of Ford in Ride & Handling/Vehicle Dynamics Product Development.
Shock Shop, ‘98- present. Expertise: Modeling of suspension, Expertise: Suspension development, driver training & coaching.
evaluating data acquisition, damper tuning, racing my own First Car: ‘65 Ford Mustang 6 cyl. coupe. Favorite Race Car:
Mustang and Formula Atlantic race cars and consulting with other Boss 302 Trans-Am. Rude. Crude. A MAN’s race car!
racers. First Car: ‘57 Chevrolet, modified a bit. Favorite Race
Car: Ford Mustang SCCA American Sedan race car. 4 Pat Clarke: Alma Mater: BEngMech UK ‘71, but never really
worked as an ‘engineer’. Immigrated to Australia ‘71, so have
4 Michael L. Black, P.E.: Alma Mater: Rutgers Mechanical dual personality, er, citizenship. Employment History: Training
Engineering ‘90, Licensed Professional Engineer. Employment manager for Hyundai in Australia. Came to FSAE as VP (Technical
History: Ford Motor Company, 15 Years Automotive Body and matters) of CIK/FIA (‘94 ~’96). I was disappointed at what
Body Structure Product Design. Military Contractor, Machine Karting was doing to the education of the young elite contestants.
Design. Expertise: Automotive structures. Started Rutgers Had an epiphany at Pontiac in ‘94. Bye bye karting! First FSAE
FSAE Team, ‘89. FSAE Volunteer & Judge since 1995. First car: event: ‘94 at the Silverdome as a spectator. First time Design
Schwinn Varsity (10 forward gears, great fuel economy). Favorite Judging: FSUK: ‘99; FSAE: ‘00 (recruited by Carroll Smith). Chief
Race Car: Ford GT-40, (what else?) Design Judge: FSAEA since first event; FSG since first event.
Design Judge moderator FSUK. Student Tech advisor FSG &
4 Todd Bowland: Alma Mater: Virginia Polytechnic Institute and FSAEA. Expertise: chassis, suspension, powertrain. First car:
State University. Employment History: Chip Ganassi Racing ‘91 Volkswagen Beetle....sold because the rear seat was too small.
– ‘93, Newman/Haas Racing ‘93-‘01, Rahal/Letterman Racing Favorite Race Car: A toss-up between the Jaguar D type (long
‘01-‘04 and Joe Gibbs Racing ‘04-present. Expertise: Vehicle nose with fin), the Lotus ‘72 F1 car and Silent Sam, the STP
dynamics, chassis and suspension design. First Car: ‘76 Chevy turbine Indy car.
Camaro. Favorite Race Car: ‘70 MG Midget.
4 Jeff Curtis: Alma Mater: Cornell University: BS Mechanical
4 Ben Bowlby – Alma Mater: BSc Mechanical Engineering. Engineering. Employment History: Richard Childress Racing
Employment History: Lola Cars-Champ Cars for CART, (Race\Simulation Engineer, 7 years); Carter-Hass Racing (Race\
European and Nippon F3000, SR1, SR2, LMP 675 sports cars Simulation\Test Engineer, 2 yrs), 18 years of racing experience
and BTCC touring cars. In ‘03, Ben joined Chip Ganassi Racing including 9 years in NASCAR Sprint Cup Series. Expertise:
as Technical Director- development for Indy Car, Grand Am and Race Engineering, simulation development, suspension design,
NASCAR as well as developing a unique full-scale straight-line tire analysis, set-up optimization. First car: ‘89 Acura Integra
aerodynamic test facility. Ben began working on the DeltaWing Favorite Race Car: Trinity Evolution 10 SS
concept in January ‘09. Expertise: Overall race car design,
development, and testing. First Car: At age 16 built my own
2-seat road car.

page 53
Key Players
(as of April 13, 2010)

4 Kent Day Ph. D.: Alma Mater: Florida Tech: BSME; Virginia Development & Dynamics. Racing Technical Consultant. First Car:
Polytechnic: MS Mechanical Engineering; Clemson University: ‘65 Ford Thunderbird with a ‘70 Boss 429 Engine. Favorite Race
Ph.D., Mechanical Engineering. Employment History: Michelin Car: ‘69 Owens-Corning L-88 427 Corvette.
Americas R&D Corporation: Test method development for vehicle
handling & model validation; Clemson University Motorsports 4 David Finch: Alma Mater: UCLA, University of Michigan: BS and
Engineering Program: Senior member: Managed & mentored MS Mechanical Engineering. Employment History: President of
students on research projects with Sprint Cup race teams. PPI Raetech Corp. 26 years. Expertise: Automotive Research and
Motorsports: Defined engineering support and roles required, Product Development (Motorsports) specifically Chassis, Engine
chassis design, & in-house simulation code. Race engineer: and Instrumentation products. David is also an accomplished
#32 Tide Pontiac. Penske Racing: In-house simulation code. Motorsports Race Engineer and Driver. Major Motorsports Awards:
Chief Engineer of NASCAR. Richard Childress Racing: Technical SCCA-President’s Cup, Porsche - Al Holbert Memorial, USRRDC-
Director ‘09 – current. Expertise: Vehicle testing, Simulation Mark Donohue Award. First Car: ‘57 Plymouth Belvedere with
development and implementation. First Car: ‘70 Fiat 124 Sport rusted out front fenders, & blanket which covered holes in rear seat
Spider. Favorite race car: Porsche 917/30. and also used to smother carburetor fires. Favorite race car: The
Raetech/Porsche 944 with six SCCA GT2 National Championships!
4 Matt Defever: Alma Mater: Saginaw Valley State University: BS
Mechanical Engineering; University of Michigan: MS Automotive 4 Steven Fox: Alma Mater: Iowa State Law Enforcement Academy,
Systems Engineering. Employment History: General Motors U.S. Army Military Police academy. Employment History:
Powertrain, since ‘98; Progressive Tool, 3 years. Expertise: PowerTrain Technology, President / Director of Engineering,
Engineer; engine hardware development and controls calibration, since ‘01. Quarter Master Industries, Project Engineer, 20
auto racing; construction, preparation, and driving. First Car: ‘79 years, responsible for new product development, manufacturing,
VW Rabbit. Favorite race car: Lotus 25. testing (& breaking). Expertise: Skilled Mechanic, Journeyman
Machinist, Power transmission over a broad spectrum of
4 Craig Derian: Alma Mater: Ohio State University: BS Mechanical applications, Engine Development, Materials Selection & (Lean)
Engineering, MS Mechanical Engineering (tire modeling). Manufacturing Engineering. Over 40 years total motorsports /
Employment History: Stackpole Engineering, 5.5 years (1 year engineering career. FSAE-MI: Chief Design Judge. Formula
at Evernham Motorsports, 3.5 years at Chip Ganassi Racing- Student Germany: Chief Design Judge. Selected by Carroll Smith
NASCAR), now focusing on OEM, military and off-road vehicles. to participate as a Motorsports Design Judge in ‘99. First car:
Expertise: Suspensions, tires, dampers and test engineering At age 16, ’70 Camaro Z-28, (no power steering, power brakes,
and design & analysis; vehicle simulations. First Car: ‘76 Chevy or AC. I got it into the 10s before it was stolen two yrs later.)
Vega (229 cu. in. V6; Camaro front brakes; Eldorado rear brakes; Favorite Race Car: Porsche 917-30 & McLaren M8.
custom front suspension, dash and electronics). Favorite Race
Car: Lotus Elise. 4 Judd Glenn: Alma Mater: Cornell University: Mechanical
Engineering. Employment History: Someday we will actually
4 Zack Eakin: Alma Mater: Messiah College: BS Mechanical figure where Judd earns his spending money! Expertise: Dyno
Engineering; Cornell University: MEng Mechanical Engineering Hardware, data acquisition, and controls; dry sump systems, fuel
for Vehicle Simulation. Employment History: DeltaWing Racing injection calibration (Bosch), turbo systems. First truck: ‘89
Cars 1 year (Engineering Design Leader). Chip Ganassi Racing Jeep Comanche pickup. Favorite race car: Benetton B186 F1
Teams Inc, 4years (Research and Development in NASCAR, car with the BMW M13 1.5L turbo engine.
IndyCar, and Grand-Am Series). Expertise: Chassis, Suspension,
Aerodynamic Design & Development. First Car: Mom’s flapped 4 Kevin Golsch: Alma Mater: University of Michigan: BS Aerospace
out ’86 Lincoln Town Car. Favorite Race Car: Brabham BT46B. Engineering; University of Detroit: MBA. Employment History:
Contact Engineer for General Motors, & Chrysler: structures, body
4 Gregory J. Fadler: Alma Mater: University of Michigan: BS closures, & race aerodynamics. AAR Composites: composite
Aerospace Engineering; University of Illinois: MS Aerospace structures project manager. PPI Motorsports: NASCAR #32
Engineering; Indiana University: MBA. Employment History: aerodynamics. Dale Earnhardt, Inc: aerodynamics. Morgan
General Motors, ‘89 – current: Corvette Body Design; Truck McClure Motorsports: Team Engineer. Back to GM: race
Aerodynamics Engineering Group Manager; Cadillac DTS vehicle aerodynamics, ‘06-current. Expertise: Aero - CFD,
Performance Manager; GM Racing vehicle Team Engineering wind tunnel, coast down, chassis & body structures, tire data,
Group Manager; Aerodynamics Engineering Group Manager. vehicle dynamics, lap simulation, strategy, Technical consulting.
McDonnell Douglas Corp. 85-89: Fighter Plane Flight Test Engineer. First Car: 1979 Fiat X-19. Favorite Race Car: Lamborghini
Expertise: Aerodynamics - CFD & Physical Testing; Vehicle Design, Murcielago R-GT (How a vehicle looks is important also)

page 54
4 Bob Goppold: Employment History: Ford motor company. 4 John Lankes: Alma Mater: Michigan State University: BS
FSAE-MI History: Acceleration Captain: 4 years; Design Judge: Mechanical Engineering. Employment History: Design and
3 years; Rules Committee (Ford Motor Co representative): 5 years; analysis engineer at Pratt & Miller Engineering & Fabrication,
Tech Inspector: 8 years; Endurance Event Tech Lead: 6 years; Design engineer at FEV, Fabricator at Rocketsports Racing.
FSAE-VIR inaugural year Endurance Event Operating Steward. Expertise: Design engineering/analysis, fabrication. First car:
‘92 Eagle Talon Tsi. Favorite Race Car: Porsche 917-30 or the
4 Doug Gore: Alma Mater: New Jersey Institute of Technology: BS Lola B03/00 Champ Car.
in Electrical Engineering Northeastern University: MS in Physics.
Employment History: ‘69-‘89 RCA Laboratories. Designed and 4 Ben LeVesque: Alma Mater: Michigan State University: BS
built “widgets” to solve problem for various government agencies. Electrical Engineering. Employment History: Pratt and Miller
‘78-‘09 Sr. Technical Editor for Stock Car Racing magazine, Engineering (2 yrs.). Expertise: Control Algorithm development,
Open Wheel Magazine, and Speedway Illustrated. ‘89-current: simulation, circuit design, data analysis. First car: ‘86 Buick
Founder and owner of Gore Engineering, a race car engineering Riviera. Favorite race car: Subaru Impreza WRC.
services firm. Expertise: Over thirty five years experience racing
oval tracks as a crew member, team engineer, car builder and 4 Kim Lind: Alma Mater: University of Michigan Ann Arbor:
a car owner. While I am not a driver, my experience includes BS Mechanical Engineering. Employment History: General
racing NASCAR Stock cars, dirt track Sprint Cars, pavement Motors - 25 years; Previously: Michigan Automotive Research
Supermodifieds, and in the Indy 500. Formula SAE Design Judge Corp - 7 years. Expertise: Dyno testing and development;
since ‘99. First Car: ‘65 Shelby GT 350 Favorite Race Cars: by-wire systems; active suspension systems; AWD systems;
On dirt: Sprint Cars. On pavement: Big Block Supermodifieds. vehicle concept development demonstrating turbocharging,
supercharging, AWD and DCT technologies; and pre-production
4 Jerry Grandov: Alma Mater: Rutgers University: Physics. vehicle architectures. Raced 9 years in SCCA & was a driving
Employment History: Alcatel-Lucent Bell Laboratories (10 instructor for SCCA driving schools. First car: ‘68 Pontiac
years); Shadow Racing Products (13 years). Expertise: Race Bonneville (small aircraft carrier). Favorite race car: My SCCA
Engineer, Suspension Engineer, Shock Manufacturer, FEA Analyst. F-Production MG Midget.
First car: ‘79 Chrysler Cordoba (with rich Corinthian Leather
seats). Favorite Race Car: McLaren MP4/4. 4 Gene Lukianov: Alma Mater: Worcester Polytechnic Institute,
Lawrence Technological University: BS Mechanical Engineering,
4 Charlie Harris: Alma Mater: Texas A&M: BS in Mechanical MS Automotive Engineering. Employment History: Currently
Engineering Technology. Employment History: ‘97 – present: retired and consulting. Chrysler: 20 years vehicle dynamics
Ilmor Engineering, Inc: Trackside, Design Engineer; ‘95 – ‘97 VD tuning, development and analysis. Gabriel Shocks: 7 yrs. shock
Racing: Fuel System Engineer. Expertise: Powertrain Design and absorber design, manufacturing and tuning; also automotive
Development. Practical experience is biased towards physical brake design and weapons. Expertise: Specialist in all aspects
testing versus extensive simulation work. First car: ‘75 Pontiac of vehicle dynamics: calculations, design, development, tuning
Grand LeMans. (This car taught me that 400 cubic inches is a sorry and subsystem/component performance. First car: ‘61 Volvo
match for 4200 lbs.) Favorite Race Car: Lotus 49 - mid-engine 544. Favorite race car: Ford GT40 (the original one).
rear-drive layout, light weight, stressed engine. This car sealed the
deal on the main design philosophy for the next full decade. 4 Steve Lyman: Alma Mater: Purdue University: BS Mechanical
Engineering Technology. Employment History: All American
4 Jim Kasprzak: Alma Mater: Milwaukee School of Engineering: Dynamics ‘08-current. Chrysler (Street & Racing Technology,
BS Mechanical Engineering Technology, AAS Internal Combustion Team Viper, Adv. Veh. Eng., Jeep Vehicle Dynamics). Other past
Engines Technology. Employment History: President and employers: AMC; Michelin R&D; Ford; GM (37 years experience
Technical Director of Kaz Technologies since ‘95. Over 35 years and the learning continues). Expertise: Automotive Engineering
experience as race engineer, chassis specialist, & 7-Post / shock Consultant, Vehicle Dynamics, Vehicle Design and Development,
engineer & driver. 31+ years automotive engineering. Arvin Ride Concept vehicle design/development, program manager, race
Control: Director of Engineering; Monroe Auto Equipment: Chief engineer, F5000/ Midget owner/driver, lecturer, evaluator training.
Engineer. Expertise: Race engineering, suspension & chassis First car: Meyers Manx kit, (shortened VW Beetle floor pan/susp.,
tuning, 7-post rig, shock design. First car: ‘62 Ford Falcon w/ Corvair flat 6, VW transaxle, VW wheels split/widened to fit BIG
Ranchero. 6 cylinder, 3 on the tree painted Hugger Orange with tires, & alum. beer keg fuel tank. Favorite race car: ‘72 Don
chrome reverse wheels. Favorite race car: ‘92 Jaguar XJR-14 Edmunds Autoresearch 4 bar midget with Sesco-Chevy, car #29.
GTP car. (The most exciting race car I have ever worked on. An
F1 car disguised as a GTP car!)

page 55
Key Players
(as of April 13, 2010)

4 Kim Lyon: Alma Mater: University of Minnesota / Minneapolis: 4 Marc Musial: Alma Mater: Western Michigan University:
BS Mechanical Engineering, BA Chinese. Employment History: B.S. Automotive Engineering. Employment History: Started
‘84 – ‘08 Chrysler Powertrain Engineering, Advanced Engine at Chrysler in 1991. Moved to Saleen for 1.5 years in ‘08
Systems Senior Specialist, VVT engine development – I4, V6, V8, and returned to Chrysler in ‘09. Expertise: Engine systems
V10;LeMans LMP 900 engine and chassis systems development; (combustion, Air Flow, Calibration, and dynamometer testing).
hybrid electric LeMans race car (Patriot Project); Formula Technical lecturer and driving instructor. Worked on Chrysler’s
One engine, chassis systems, and calibration development- NASCAR Race Team. First car: ‘68 Chrysler Newport that I got
Lamborghini Engineering. Expertise: Calibration, data from my grandfather. Favorite race car: More of a type: North
acquisition, software design & coding, engine and chassis dyno American touring cars or touring cars in general. A door slammer
testing, modeling and simulation. First car: ‘66 Chevy Impala SS race car like NASCAR used to be.
(327c.i., 4-speed). Favorite race car: Lola T70 coupe, Porsche
962, Nissan GTP, ‘93 F1 McLaren MP4/8. 4 Dick Myers: Alma Mater: University of Vermont: Mechanical
Engineering, Women & Race Cars. (Occasionally in that order.)
4 Anthony (Tony) Lyscio: Alma Mater: University of Minnesota: Employment History: Chrysler Corp (28 yrs.), Ford (4yrs).
B.M.E.- Mechanical Engineering; Purdue University: M.S.E.- Expertise: Design/development engineer, program manager,
Design Engineering; Indiana University: M.B.A. Employment engineering supervisor and manager, race car engineer. First
History: General Motors- Camaro Lead Suspension Design truck: ‘56 Chevy 3/4 ton pickup (461,000 miles, honest) from
Engineer, Vehicle Dynamics Advanced Development- Vehicle my dad. Favorite race car: Winged 410 sprint car.
Dynamics Development, Vehicle Handling Lab- Analysis/
Test Engineer, Concept / Advanced Vehicle Integration-Design 4 Dan Nagelhout: Alma Mater: University of Maryland: BS
Engineer. Consultant Race Engineer. Expertise: FSAE-MI Chief Mechanical Engineering, ‘91; University of Arizona: MS
Design Judge & Design Event Co-Captain. Suspension / Mechanical Engineering, ‘94. Employment History: Ford
Steering / Chassis Design and Development, Data Acquisition, ’94 – current, including Jaguar Racing F1. Expertise: Vehicle
Race Engineering. First car: ‘69 Camaro. Favorite race car: Dynamics CAE, multi-body dynamics (ADAMS) simulations,
Ford GT40. Proof that revenge can be a very productive emotion. software development, suspension design. First Car: ‘86 Mazda
323: 2100lbs, 82hp, P155/80R13 tires, no power steering, no
4 Doug Milliken: Alma Mater: MIT, Mechanical Engineering. A/C (not ideal for 122degF desert crossings). Favorite Race
Employment History: Milliken research Associates (MRA) since Car: ‘66-‘69 Ford GT40’s: 4 wins at LeMans using pushrod V-8’s
‘77, also independent consulting. Expertise: Design, analyze against more sophisticated competitors.
(see “Race Car Vehicle Dynamics”), build, test, repeat. First
car: 2-seat rear engine project, using Corvair parts (high school 4 Brett Oltmans: Alma Mater: Rochester Institute of Technology:
project). Favorite race car: Maybe the Lotus 11? 143 mph (230 Mechanical Engineering with Automotive Focus. Employment
kph) lap at Monza w/1100cc, ‘56. History: Polaris Industries ’96 – current. Ford, 5 yrs. Expertise:
Dyno calibration, Alternative fuels engine design and calibration,
4 Bill Mitchell: Alma Mater: California Institute of Technology, Alternative fuels engine design and calibration, Induction system
Stanford University: BS Mathematics, MS Computer Science. design, boosted and N.A. First car: A rusty ‘71 Datsun 240Z.
Employment History: ‘83-‘88 Motorsports Journalist; ‘91-‘92 Favorite race car: My ITS Datsun 240Z, car #06.
Ganassi Indy Car team, data analyst; ‘93-‘97 Roush Trans-Am
team, data analyst; 1998- Current Wm. C. Mitchell Software. 4 Chris Paulson: Alma Mater: Miamisburg High School,
Expertise: Computer programmer dealing with suspension Miamisburg, OH: ‘77. Employment History: ’73-‘78: Mechanic
geometry analysis and data analysis. First car: ‘61 International / fabricator Sprint Cars and Super Modifieds throughout the west,
Scout. Favorite race car: McLaren Can-Am cars. machinist at ARC Industries building sprint car suspension and
drive train components. ’78-‘81: USAC sprint car and midget
4 Phil Morse: Alma Mater: Purdue University, MS, BS Mechanical mechanic for Mack McClellen, Greg Leffler, Bill Vukovich, and
Engineering. Employment History: Team US F1, R&D Manager/ George Snider, USAC and WoO Sprint Car Chief Mechanic for
Head of Vehicle Dynamics 2009-current. Energy Balance LLC, Bruce Walkup, Danny Smith, Roger Rager, and Alan Barr. Indy Car
Founder/Owner, ‘07-current; Morse Measurements LLC, Founder/ mechanic, Indy 500 with Roger Rager. Nance Speed Equipment,
President/Owner, ‘03-current; Honda R&D Americas, Inc., Sr. Wichita, KS: designed and built WoO sprint cars for Sammy
Engineer, Vehicle Research. ‘96-‘03; Ingersoll Rand, Inc., Test Swindell which won over 100 races and the ‘81 & ‘82 WoO Sprint
Engineer ‘94. Expertise: Vehicle dynamics (i.e. how to make tires Car Championships. ’81: Started driving sprint cars. ’82-‘88: Alex
happy). First car: ‘67 MGB. Favorite race car: Bugatti Type 35. Morales Autosports: Indy Car Chief Mechanic/Engineer for cars
driven by Pancho Carter, Al Holbert, Johnny Rutherford, and Howdy

page 56
Holmes. Also drove sprint cars during this time. ’89-Present: 4 Bill Riley: Alma Mater: Cornell University: BS and MEng
Founder / President: C&R Racing. Also, Turn Key Indy Car race Mechanical Engineering. Employment History: Cornell Formula
team operation for hire: Drivers: Johnny Rutherford, Didier Theys, SAE (3 Years), Chassis Team Leader (1 year). FSAE Rules
Kevin Cogan, Johnny Parsons, Gordon Johncock, Billy Boat, and Committee (8 Years), Currently Rules Committee Chairman, Co-
PJ Jones. ’09-current: Founded International Motorsports Captain Design Event. Ford Motorsports (including assignment
Industry Show (IMIS). Indiana Motorsports Association: with Jaguar Formula 1) and Advanced Engine Engineering (7
Chairman of the Board. ’95-current: Driver: Class 1 and Pro- years). General Motors: Combustion and Cylinder Head Design
Truck in the Baja 1000. Technical Writer: National Speed Sport ’97 - current. Expertise: FSAE-MI Design Event Co-Captain.
News, Dirt Sports, & Race Tech. Expertise: Skilled mechanic, Chassis Structures, design & analysis. Composites, Composites
Journeyman Machinist, Race car driver, Chassis & Suspension FEA, Engine Component Design, Combustion. First car: ‘84
Design Engineer, Manufacturing Engineer. Race Engineering & Mercury Topaz 2-Door GS that went to 230,000 miles.
Team Management, Winning Indy 500 Chief Mechanic. First Car:
1973 Ford Pinto. Favorite race car(s): Class 1 and Trophy Trucks 4 Claude Rouelle: Alma Mater: Institute Gramme, Belgium:
(off road), sprint cars, F1 and Indy Cars. Industrial Engineering MSc. Employment History: Founder of
Optimum G (race car engineering consulting) ‘97-current. Past
4 Zarine Pavri: Alma Mater: University of Windsor: BS Mechanical experience includes race engineer for Volvo, Toyota and Alfa
Engineering Automotive Option. Employment History: Ilmor Romeo (European Touring Car Championship, European Rally
Engineering (current); Chrysler LLC, Diamond Aircraft, Nemak, Championship), French Formula 3 Team Oreca, development
Ford (past). Expertise: Engine calibration, On-Board Diagnostic engineer AGS Formula One team, Reynard technical representative
specialist (Marine and Automotive), Government Compliance, Data in Japan, technical advisor for Apomatox Formula 3000 team. Indy
acquisition, development testing (incl. dyno and boat). First car: Lite series teams, CART teams, endurance, and sprint cars teams.
‘86 Toyota Celica GT-S. Favorite race car: Don’t have a favorite, Expertise: High performance and race car designer, research
unless I can consider my ’90 3S-GTE Celica as one. and development engineer with over 30 years of experience in
design, test and racecar engineering, frequent lecturer at the Ecole
4 Jason Quiring: Alma Mater: UNC Charlotte, William States Lee Supérieure des Techniques Aéronautiques et de Constructions
College of Engineering: Mechanical Engineering. Employment Automobiles in Paris and UNC-Charlotte. First car: 15 years
History: Willyard Company, Prototype machine design, Penske old Renault 4 station wagon with a heavy CNG reservoir on the
Engine Co, Monster V-8 engine design, testing, and destruction! roof. It helped to understand the influence of CG height on weight
Expertise: Top Secret. I would tell you, but I would then have to transfer! Favorite race car: The next one we are designing.
kill you. First car: ‘77 Ford Maverick, white vinyl top with white
walls, I-6. Favorite race car: Maserati Tipo Birdcage 61. 4 David Russell: Alma Mater: Cornell University: BS Mechanical
Engineering, MENG Mechanical Engineering. Employment
4 Andy Randolph Ph.D.: Alma Mater: University of Texas at Austin, History: Ford (vehicle dynamics development: supervisor,
Northwestern University, BS Chemical Engineering, MS, Ph.D. manager, tech specialist) 15 yrs. Expertise: Ride/handling
Chemical Engineering. Employment History: 13 years General tuning, CAE tools, objective methods, K&C measurement, expert
Motors, 12 years in NASCAR, current Engine Technical Director subjective evaluations, damper tuning (active and passive),EPAS/
for Earnhardt Childress Racing (ECR). Expertise: Combustion HPAS tuning, tire development. First car: ‘80 Ford Fiesta.
diagnostics, power development. First car: Martin. Favorite Favorite race car: Ford GT40.
race car: Chaparral (light, agile, powerful).
4 Luke Sagur: Alma Mater: Kettering University: BSc Mechanical
4 David Redszus Ph.D.: Alma Mater: Northwestern University: BS Engineering. Employment History: TRD since ‘04 working
Industrial Engineering and Economics, MS Systems Management on vehicle dynamics and simulation projects for Toyota’s
and Operations Research, PhD Product Development Processes. NASCAR program. Previous work at Pi Research developing
Employment History: Precision AutoResearch (founder, 25 and supporting Pi’s simulation products. Expertise: Vehicle
yrs), Over 35 years total (research, engineering services, and dynamics simulation, data acquisition. First car: ‘72 MGB.
specialty products for the motorsports industry). Expertise: Favorite race car: Porsche ‘96 GT1 (first “true” race car I
Technical consultant, engineer, coach, and racer, advanced driving worked on).
techniques, vehicle design, and engine development. Data analysis
techniques and ability to translate complex issues into racer-
understandable language. First car: ‘70 Porsche 911S Targa.
Favorite race car: What other than the Porsche 917-30? Or any
other car which causes rules-changes ex-post should be a favorite!

page 57
Key Players
(as of April 13, 2010)
4 Eric Schieb: Alma Mater: Georgia Institute of Technology: 4 Paul Strefling: Alma Mater: Michigan State University:
BS Mechanical Engineering. Employment History: Electron Mechanical Engineering/Control Systems. Employment
Speed ‘06-present. Motorsport controls development engineer History: Pratt and Miller Engineering and Fabrication, - 2+ Years.
at Motorsport Engine Builders ‘04-‘06. Engine management Expertise: Chassis engineer, Composite Analysis, Software
and dyno development engineer at Kelsey Hayes, ‘94-‘04. Development, composite structures, including monocoques. First
Chassis controls engineer. Expertise: Electronic control system car: ‘91 BMW 318iS. Favorite race car: Group A E30 M3.
development and data analysis. First car: ‘76 Mini Cooper. Not
fast but responsive in all directions. Favorite race car: No 4 Jake Ware: Alma Mater: Vanderbilt University; Northwestern
specific favorites, but like ‘outside-of-the-box thinking’: Original University. Employment History: Andersen Rahal Letterman
sucker cars, brute force and simplicity. Also Sprint cars. Racing mechanic, data acquisition engineer, and assistant
engineer for F2000, Star Mazda, and Indy Lights. First car:
4 Jason Schwanke: Alma Mater: University of Wisconsin-Madison: Porsche 944 (this doesn’t count if it had to run more than 10% of
BSME ‘09. Employment History: Robert Bosch LLC: Mechanical the time). Favorite race car: The first one I built.
Engineer. Expertise: UW-Madison FSAE, ‘05-‘09; Computer
simulation (FEA/CFD) and CAD/CAM, Internal combustion engine 4 Dwight Woodbridge: Alma Mater: Rensellear Polytechnic
analysis and testing (specifically vehicle cooling systems), Institute, University of Illinois: MS Engineering Science
Vibration and acoustic analysis of vehicle components. First Car: (Engineering Management), BS Gen’l Engineering (Automotive
1988 GMC Safari, (yeah, it’s a minivan). Favorite Race Car: RB5 Engineering/Design). Employment History: General Motors –
and RB6, also Lotus 78. ‘85 to present, 17 years with GM Racing. Expertise: Program
Management, vehicle test and development, aerodynamics. First
4 Tom Shaver: Alma Mater: University of Michigan Ann Arbor: car: Triumph TR-4. Favorite race car: Dakar Hummer H3.
Automotive Engineering. Employment History: US Army ‘71- 2010 GS Camaro. 1996 Aurora GTS.
‘74, Lynx Cars ‘75-‘81, Ford Motor Co. ‘81-‘07, Novarace ‘07-
‘10. Expertise: Suspension Development, Race car fabrication, 4 Mark Zagata: Alma Mater: Lawrence Technological University:
product demonstration, Pro Driver. First Car: ‘62 MGA; drove it BSME. Employment History: 26 years work experience as
to high school and then SCCA driver’s school. Favorite race car: follows: ZagataRiley; Ford Motor Company; Dynotech; &
Porsche 962. Batten Engineering. Expertise: Powertrain Design and Analysis.
First Car: ‘66 Ford Fairlane, 289 CID, then swapped in a 390!
4 Ken Sperry: Alma Mater: Highland Park High School ’65. Favorite Race Car: F1 race cars, especially the turbo engine
Employment History: U.S. Army. General Motors: Chevrolet cars in the early ‘80’s.
engineering Tech. Kinsler Fuel Injection, then back to GM: Chevrolet
Engineering, Technician Air Flow Development. Engineer, Air Flow
Dev. Manager, Inline Engine Dev.; Gas Engines; Hi-Performance
Vehicle Operations-Powertrain. Retired G.M.: ‘07. Consultant,
Experimental Engine Development: ‘08-current. Expertise: Air
Flow Development of Engine components. Power and supporting
engine system development. First car: ‘57 Chevy 1500
Businessman’s Coupe, 220hp/283, 3 speed, 4.11 axle. Favorite
Race Car: M8B McLaren (Can Am), Chaparral 2E (Can Am).

4 Ron Sperry: Alma Mater: General Motors Institute: BS


Mechanical Engineering Major studies in Powertrain.
Employment History: Retired from General Motors after 44
years with experience in production and performance engine
design. Production design, after market applications and
enhancements of productions components, engineering support
in performance engine components, Production Release Engineer,
V8 group and GM Racing Group supporting the Corvette and
NASCAR racing series. Currently working for GM Racing group
as a contract employee. Expertise: Engine design, component
design and development. First car: ‘62 Chevy Impala SS -
409/409. Favorite race car: C5R Corvette.

page 58
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page 60


 
  



 
 
 
 

   
   
  

 
 
 
  


 



  




 




US-12

 
 


 





  
 
  
  


 
 

      

 


   
  

page 61

 Brooklyn Highway

There’s a lot you can get in a Fiesta. A class-exclusive
4" multifunctional LCD display,* standard. A PowerShift
six-speed automatic transmission.* * That’s the kind of
engineering that makes it more responsive and still keeps
it fuel-efficient.† The Fiesta also has available keyless entry,
push-button start, voice-activated SYNC®†† and even
ambient lighting. All told, that’s as much high-end technology
as many premium cars. How’s that for high tech?

IT’S A PRETTY BIG DEAL.

INTRODUCING THE NEW FIESTA


fordvehicles.com

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