PM-2492 AB FINAL - Documentation PDF

DICKOW PUMP / Pump Data Sheet - Magnetic Coupled Pumps
1 Order No.: PB12197677-680 P.O. No.: 4300004033 Date : Week :

2 Customer : METRANS MAKINA / TÜPRAS, Türkei P.O.Date : 02.04.12
3 Quantity : 2 Type : PRM hx 50/210 Design : Dexd 2 / 1,0 / 20 / 1 / 2
4 Cust. Item No.: P-2492 A/B Serial No.: PB12197679-680
5 Accessories
6 Motor manufacturer : SIEMENS/ABB Delivered by : DICKOW Assembled by : DICKOW
7 Type : 132S2 ISO-classif.: F Protection : IP55 Ex - clasif.: Exd II CT4
8 Output : 7,5 kW # Voltage : 400 V Frequency : FU 50 Hz Terminal box : manufacturers standard
9 Construction : B3 Thermistors: 3 pc. VIK : no Efficiency-class: IE1
10 # 7,5 kW @ frequency converter operation !
11 Coupling, Manuf./Type : CRANE TSKS 0013/140 Guard material : brass No. 50 3068 Maß b=275
12 Base plate/frame : API 1,5 + motor adjusting screws foundation bolts :
13
14 Monitoring equipment: connection for mag-safe
15 Name tag : english
16 Execution
17 Impeller diam.: 160 mm Stages : 1 Pump flanges : Suct.: 3" Ratg.: 150 Disch.: 2" Ratg.: 150
18 Impeller type : closed Machined acc. to : ASME RF
19 Circulation : internal
20 Casing mount : centerline Rotation : cw Self priming : no
21 Drain : 0,5" ASME 150 RF with flange and valve
22 Press. gauge conn.: no Nozzle orientation : standard Painting : 1 x primer EP, 1 x coat PUR RAL 6002
23 Heating jacket flange: Inlet DN/PN: Outlet DN/PN:
24
25 Materials
26 Wetted casing : 1.4517 / 1.4408 Imp. wear ring : 1.4418 Rotor : 1.4571 Drive shaft : 1.4021
27 Diffuser : Pump shaft : 1.4571 Rotor cover : 1.4571 Bearing bracket : GS-C25
28 Impeller : 1.4408 Gasket : Graphite Thrust bearing : SiC Support column :
29 Side chan. imp.: Containm. shell : 2.4610 Radial bearing : SiC Dome cover :
30 Wear ring : 1.4571 Shell flange : 1.4571
31
32 Operating Data
33 Liquid : Bioethanol Density : 0,853 kg/l
34 Solids : no Temperature : -7 / +50 °C Viscosity : 1,2 mm2/s
35 Flow liquid : 36 m3/h Head liquid : 36 mLC Power cons. liquid : 5,6 kW
36 Flow water : Head water : Power cons. water :
37 Magnetic losses : 0,9 kW Coupling power : 12,4 kW max. power cons.: 7,6 kW
38 Vapour pressure : Speed : 2900 rpm Perf. curve : NC.109
39 max. operating temp.: 100 °C max. operating press. : 16 bar
40 Tests
41 Material Hydrostatic Performance NPSH
42 Certificate: yes Witnessed: Certificate: yes Witnessed: Certificate: yes Witnessed: Certificate: yes Witnessed:
43 EN 10204 3.1+2.2# Test Press. : 24 bar API 685 5 point 1 point 1,5 m
44 Balancing Vibration Sound power # for impeller + shaft
45 Certificate: yes Witnessed: Certificate: yes Witnessed: Certificate: yes Witnessed:
46 DIN/ISO 1940 T1 1 ISO 9614-2
47 Drawings, Build sheets, Documentation
48 Build sheet : 23.PRM.28 Documentation : No.: 1 Language : Engl. EU-Language IOM: Turkish
49 Comments :
50
51
52
53
54
55
56
57
58
59
60 Weights : net total
61 Motor No.: E1206/534250302001/-002
62 ATEX: 07 ATEX 1034 X
63
64 Handled by Trem. Date 03.04.12 Techn. verified Date Comm. verified Date
Operating / Installation Instructions
PRM No. 44.PRM.E2.11/11
Original Manual
DICKOW PUMPEN KG
Table of Contents
Table of Contents
Table of Contents ......................................................................................................................................... 2
1. General................................................................................................................................................. 4
2. Safety ................................................................................................................................................... 5
2.1 Designation of Warning Notices................................................................................................. 5
2.2 Intended use ................................................................................................................................ 6
2.3 Avoidance of foreseeable operating errors ................................................................................. 6
2.4 Qualification of personnel........................................................................................................... 7
2.5 Additional safety regulations ...................................................................................................... 7
2.6 Safety instructions for the operator / user ................................................................................... 7
2.7 Safety instructions for maintenance, inspection and assembly .................................................. 8
2.8 Non-observance of the instruction manual ................................................................................. 8
2.9 Notices on explosion protection.................................................................................................. 8
2.10 Magnet coupling ....................................................................................................................... 11
3. Description......................................................................................................................................... 12
3.1 General description ................................................................................................................... 12
3.2 Design code............................................................................................................................... 12
3.3 Classification pump size / frame size........................................................................................ 12
3.4 Identification ............................................................................................................................. 13
3.5 Design ....................................................................................................................................... 14
3.6 Scope of supply......................................................................................................................... 15
3.7 Dimensions and Weights .......................................................................................................... 15
4. Handling / Storage / Disposal ............................................................................................................ 16
4.1 Handling.................................................................................................................................... 16
4.2 Storage / Preservation ............................................................................................................... 17
4.3 Return of pump ......................................................................................................................... 17
4.4 Disposal .................................................................................................................................... 18
5. Installation / Mounting ...................................................................................................................... 19
5.1 Safety Instructions .................................................................................................................... 19
5.2 Foundation ................................................................................................................................ 19
5.3 Installation of pump unit........................................................................................................... 20
5.4 Piping ........................................................................................................................................ 20
5.5 Insulation .................................................................................................................................. 23
5.6 Coupling alignment................................................................................................................... 23
5.7 Alignment of pump and motor.................................................................................................. 25
5.8 Electrical connection of the pump unit ..................................................................................... 25
6. Commissioning / Decommissioning.................................................................................................. 27
6.1 Commissioning ......................................................................................................................... 27
6.2 Operating the pump................................................................................................................... 30
6.3 Impeller trimming ..................................................................................................................... 31
6.4 Operating limits ....................................................................................................................... 31
6.5 Switching off the pump............................................................................................................. 32
6.6 Decommissioning ..................................................................................................................... 33
7. Maintenance / Servicing / Inspection ................................................................................................ 34
7.1 Safety regulations...................................................................................................................... 34
7.2 Operating surveillance .............................................................................................................. 35
7.3 Drainage and Disposal .............................................................................................................. 37
7.4 Disassembly of pump unit ........................................................................................................ 37
7.5 Inspection.................................................................................................................................. 45
7.6 Assembly of pump unit............................................................................................................. 47
PRM E2.11.11 2 of 66
Table of Contents
7.7 Bolt torques............................................................................................................................... 52

8. Troubleshooting................................................................................................................................. 53
9. Interchangeability .............................................................................................................................. 55
9.1 Frame size 0 .............................................................................................................................. 55
9.2 Frame size I............................................................................................................................... 55
9.3 Frame size II ............................................................................................................................. 56
9.4 Frame size III ............................................................................................................................ 57
9.5 Frame size IV............................................................................................................................ 58
10. Sectional drawings ........................................................................................................................ 59
10.1 Frame size 0 .............................................................................................................................. 59
10.2 Frame size I............................................................................................................................... 60
10.3 Frame size II ............................................................................................................................. 61
10.4 Frame size III ............................................................................................................................ 62
10.5 Frame size IV............................................................................................................................ 63
10.6 Special designs.......................................................................................................................... 64
11. Certificates .................................................................................................................................... 65
11.1 EC-Declaration of Conformity.................................................................................................. 65
11.2 Document of Compliance ......................................................................................................... 66
PRM E2.11.11 3 of 66
1. General
1. General
This instruction manual describes the proper and safe usage of the pump during all operating phases.
The instruction manual does not consider local regulations. Adherence to those is the responsibility of the
owner.
The name tag states pump type and size, the most important operating data as well as the pump serial
number. The serial number is a precise description of the pump unit and serves as identification for all
following procedures.
In the event of damage the Customer Service of Dickow Pumpen must immediately be informed in order
to maintain guarantee claims.
For installation of supplied interchangeable units, the respective subchapters of "Maintenance, Servicing,
Inspection" must be observed.
Applicable documents:
- Pump data sheet
- Dimensional drawing
- Sectional drawing
- Parts lists
- Sub-supplier documentation
PRM E2.11.11 4 of 66
2. Safety
2. Safety
The manual includes basic instructions for installation, operation and maintenance. Only if these
instructions are strictly observed, a safe handling of pump or pump unit is guaranteed and personal injury
and material damage is avoided.
All the safety instructions in this manual must be considered.
This manual must be thoroughly reviewed and completely understood by the qualified personnel /
operator before attempting assembly and start-up.
The manual must consistently be available on site.
Indications and plates attached to the pump must be followed and kept in legible condition.
2.1 Designation of Warning Notices

Signal word Explanation
signifies an imminent danger.
DANGER If it will not be avoided, death or severe injury are the consequence.
signifies a possibly dangerous situation.

WARNING
If it will not be avoided, death or severe injury may be the consequence.
signifies a possibly dangerous situation.

CAUTION If it will not be avoided, slight or minor injury may be the consequence.
signifies a possibly harmful situation.

ATTENTION
If it will not be avoided, danger for the pump and its function may be the
consequence.
Symbol Explanation
General danger sign
Together with a signal word, it signifies dangers in connection with death
or injury.
Dangerous voltage
Together with a signal word, it signifies dangers in connection with
voltage.
PRM E2.11.11 5 of 66
2. Safety
Warning from magnetic field

Together with a signal word, it signifies dangers in connection with
magnetic fields.
Hot surface
Together with a signal word, it signifies dangers in connection with hot
surfaces.
Explosion protection
Gives information on protection from explosion development in
hazardous area according to EC-Directive 94/9/EG.
Mechanical breakdown
Together with the signal word ATTENTION, it signifies dangers for the
pump and its function.
Notice
Provides recommendation and useful information for handling the
product.
2.2 Intended use

The pump / pump unit may only be operated in the application area which is described in the relevant
pump data sheet. This applies for instance to pumped liquid, flow, speed, pressure, temperature and motor
power. Further points to be observed:
 Operate pump in technically faultless condition only.

 Never operate pump if not completely assembled.
 Never operate pump without liquid.
 Observe the pump data sheet / operating manual regarding the minimum flow.
 Observe the pump data sheet / operating manual regarding the maximum flow.
 Never throttle pump on suction side.
 Maximum speed is 2900 rpm (+10%) at 50 cycles and 3500 rpm (+10%) at 60 cycles.
2.3 Avoidance of foreseeable operating errors

 Never open shut-off valves in excess of the allowable range. This would cause exceedance of the
maximum flow and possible cavitation damage.
 Never exceed the allowable application limits regarding pressure and temperature which are specified
in the pump data sheet.
 Consider and adhere to all safety instructions and other notices mentioned in the operating manual.
PRM E2.11.11 6 of 66
2. Safety
2.4 Qualification of personnel

The personnel must possess the relevant qualification for assembly, operation, maintenance and
inspection of the pump unit.
Responsibility, competence and supervision must be strictly regulated by the owner.
Skill of the personnel shall be improved by training. Training course can be held by the technical staff of
Dickow Pumpen.
2.5 Additional safety regulations

Besides the safety instructions mentioned in this manual, the following additional regulations apply:
 Accident prevention regulations

 Explosion proof regulations
 Safety regulations for handling hazardous materials
 Applicable standards and laws
2.6 Safety instructions for the operator / user

 Protection against contact with hot and cold components must be provided by customer.
 Coupling guard and hand guard on the pump / pump unit must not be removed during operation.
 Pump must always be earth connected / grounded.
 Protective equipment for personnel must be provided and used.
 Toxic liquid leakage must be drained off safely, without endangering individuals and environment.
Legal requirements must be observed.
 Danger through electric energy must be excluded.
PRM E2.11.11 7 of 66
2. Safety
2.7 Safety instructions for maintenance, inspection and

assembly
 Alteration works or modifications on the pump are only allowed after consulting Dickow Pumpen.
 Only original parts or parts approved by Dickow shall be used.
 Repairs on the pump / pump unit may only be done during shutdown.
 The pump casing must have cooled down to ambient temperature.
 The pump must be depressurized and drained.
 Consider the procedure for decommissioning according to chapter 6.6.
 Pumps handling products dangerous to health must be decontaminated according to chapter 4.4
 Coupling guard and hand guard must be mounted again after completion of the works.
 Works on the pump unit may be done only with disconnected electricity.
 Secure the pump unit against unintentional switch-on.
2.8 Non-observance of the instruction manual

Non-observance of this manual leads to loss of warranty and damage claims. Non-observance will
involve the following risks:
 Endangering of individuals through electrical, thermal, mechanical and chemical impacts.

 Danger through explosions.
 Danger through breakdown of essential functions.
 Endangering of environment through leakage of toxic liquids.
2.9 Notices on explosion protection

Operation in explosive areas requires stringent attention to this
DANGER chapter.
 Only pumps with “Ex”-identification are allowed to be used in

explosive areas.
 Pumps must be designated for this service in the pump data sheet.
 Intended use must be guaranteed.
 Inadmissible operating conditions must be avoided in any case.
 Special conditions apply for operation in compliance with EC-
Directive 94/9/EC (ATEX). The ”Ex”- symbol shown here marks the
chapters in this manual which require special attention.
PRM E2.11.11 8 of 66
2. Safety
2.9.1 Surface temperature
The highest surface temperatures are to be expected at the pump casing, the containment shell and in the
area of antifriction bearings. The surface temperature at the pump casing is equal to the temperature of the
pumped liquid.
The surface of the bearing bracket must be uncovered. Insulation of the bearing bracket is not allowed.
The containment shell temperature can be determined with Figure 1 and the following formula.
Fig. 1: Containment shell temperature as a function of magnet losses Pv based on water

cHcl
ρHρl
Ts
TE
Δ
Ts
x
O
O
2
 
p
,
l
i
q
u
i
d
p
,
H
O
2
i
q
u
i
d
i
q
u
i
d
TE = inlet temperature of product at suction flange

Tsp ,H 2O = refer to Figure 1
cH cl
O
= specific heat capacity of water = 4,187 kJ / kgK

2
i
q
u
i
d
= specific heat capacity of handled liquid [kJ / kgK]

ρH ρl
O
= density of water = 1 kg / dm3

2
q i
u
i
d
= density of handled liquid [kg / dm3]
PRM E2.11.11 9 of 66
2. Safety
NOTE
If pumps are equipped with ceramic or PEEK containment shell, no
magnet losses Pv will occur.
The surface temperature at the containment shell is equal to the
temperature of the handled liquid.
2.9.2 Monitoring devices
The pump may only be operated within the limits given in the pump data sheet and on the name tag.
In case the owner cannot maintain the operating limits, monitoring devices are required. The following
risks must be considered:
 Plugging of internal circulation channels

The inner liquid filled area of the magnet coupling is cooled by an internal circulation. Interruption of
this internal circulation through certain properties of the product (e.g. polymerization) can cause an
inadmissible temperature rise.
 Desynchronisation of the magnet coupling

Overstressing, overheating or non-observance of the design data may result in desynchronisation of
the magnet coupling. The generated heat energy may cause temperature rise of the containment shell.
 Solids between inner magnet and containment shell

Large solids may become wedged between inner magnet and containment shell and cause
inadmissible temperature rise at the containment shell through friction.
 Product leakage
If a containment shell is damaged (= rare failure) and leaking product can endanger the environment,
a leakage monitor should be provided.
Interaction with adjoining materials must be considered.
 Operation below the minimum flow
 Operation above the maximum flow
The following monitoring devices can be supplied:
 Level switch to avoid dry running.
 Temperature monitoring of the containment shell for controlling elevated temperatures in the
containment shell.
 Power monitor for controlling minimum flow and/or maximum flow and detection of dry run and
desynchronisation of the magnet coupling.
 Monitoring of the inner area of the bearing bracket to detect leakage due to containment shell
damage.
PRM E2.11.11 10 of 66
2. Safety
2.10 Magnet coupling

Strong magnetic field from the area of the magnet coupling or from single
DANGER magnets.
Danger to life for individuals with pace maker!
Disturbance of magnetic data media, electronic devices, components and
instruments!
Uncontrolled attractive force between magnetic components, tools etc.!
 A safe distance of 0,3 m minimum must be maintained.
The safe distance refers to inner and outer magnets which are not yet installed in the pump.
In mounted condition, the magnetic field is completely shielded. There is no danger through magnetic
fields from an assembled pump. This refers also to pace makers.
PRM E2.11.11 11 of 66
3. Description
3. Description
3.1 General description
This pump is used where ever sealless design is required. This applies for instance to dangerous,
explosive, toxic and other liquids harmful to the environment which are handled in the chemical,
petrochemical, oil and gas industry. Requirements according to API 685 are fulfilled with these pumps.
3.2 Design code

Example: PRM b h 32/210 A 2 / 1,0 / 30 / 1 / 2
Pump code
PRM Pump type
b Spezial design; e.g. b = heating jacket
h Material execution; e.g. h = 1.4408 / 1.4571
32 Nominal width discharge flange [mm]
210 Nominal impeller diameter [mm]
A Scope of supply; e.g. A = bare shaft pump
Magnet code
2 material; e.g. 2 = rotor 1.4571 + containment shell 2.4610
1,0 wall thickness containment shell [mm]
30 magnet length [mm]
1 circulation; e.g. 1 = internal
2 sleeve bearing design; e.g. 2 = shrink fitted
3.3 Classification pump size / frame size

Frame size 0 I II III IV
26/170 32/165 32/250 65/320 150/320
26/210 32/210 40/250 80/320 150/400
40/165 40/320 100/250 200/260
40/210 50/250 100/320 200/320
50/165 50/330 100/400 200/400
50/210 65/165 125/250 250/320
Pump size
65/210 125/320
65/250 125/400
80/165 150/250
80/210
80/250
100/210
PRM E2.11.11 12 of 66
3. Description
3.4 Identification
3.4.1 Name tag
Fig. 2: Name tag German and English
3.4.2 Identification acc. to EC-Explosion Proof Directive
Group II
Category 2
Application in atmospheres with gas / steam / fog
Protection through constructural safety EN 13464-5
see below
Reference number of technical documentation
Fig. 3: ATEX-Name tag
The surface temperature does not depend on the ignition source, but on the temperature of the pumped
liquid. There is no identification with a temperature class or a temperature. The symbol "X" is integrated
in the identification. Chapter 2.9.1 refers to the arising surface temperatures. (Consider the notes on the
pump data sheet)
PRM E2.11.11 13 of 66
3. Description
3.5 Design
Design
 volute casing pump
 horizontal installation
 single stage
 compliance with requiements according to API 685
Pump casing
 single volute / double volute (depending on pump size)
 radially split
 centerline mounted
Impeller
 closed or open
 back vanes, injection slots and/or relief holes for thrust load balance
Bearing
 motor end: cylinder roller bearing as loose bearing and grooved ball bearing as fixed bearing
 oil lubrication
 pump end: product lubricated sleeve bearing
Shaft sealing
 magnet coupling
3.5.1 Magnet coupling
The drive power is transmitted by the motor - through the magnetic field lines - via the outer magnets to
the inner magnet coupling. The inner and outer magnets are tied together through magnetic field lines and
are therefore synchronized. No slip exists, the motor speed complies with the coupling speed.
The pump shaft with impeller and driven inner magnet is carried by wetted sleeve bearings. The SiC
components have an almost unlimited service life as long as a stable fluid film is available between the
sliding surfaces.
The heat in the metallic containment shells, generated through eddy currents, is dissipated through an
internal circulation flow. The internal circulation is an additional safety against exceedance of boiling
point in the magnet chamber and serves as a lubrication of the sleeve bearings.
PRM E2.11.11 14 of 66
3. Description
3.6 Scope of supply

Depending on the pump execution, the following items belong to the scope of supply:
 Pump
 Elastic coupling with spacer piece
 Coupling guard
 Welded base frame of sturdy design
 Drive motor
 Special accessories if required
3.7 Dimensions and Weights

Dimensions and weights can be taken from the foundation plan / dimensional drawing.
PRM E2.11.11 15 of 66
4. Handling / Storage / Disposal

4.1 Handling
DANGER Slipping of pump / pump unit from its suspension
Danger of life through components falling down!

 Lift the pump / pump unit only in horizontal position.
 Never hook up the pump on its bare shaft.
 Never hang up the pump unit on the ring screw of the motor.
 Do not stay underneath floating loads.
 Consider weight indications on the dimensional drawing.
 Observe the local accident prevention regulations.
 Use suitable and approved lifting accessories.
Fig. 4: lifting the pump
NOTE
The ring screw 919 shall be used as lifting device when handling the pump.
Fig. 5: lifting the complete pump unit
PRM E2.11.11 16 of 66
4.2 Storage / Preservation
ATTENTION Damage during storage through moisture or dirt.
Corrosion and / or contamination of the pump !

 Outside storage requires a watertight cover over pump or over packed
pump and accessories.
ATTENTION Wetted, contaminated or damaged openings and joints.
Leakage or damage of the pump !

 Plugged openings should be uncovered only during installation.
The following measures are recommended for storage of the pump / pump unit:
 Store the pump in a sheltered dry place with constant air humidity.
 Turn the shaft manually once a month.
New pumps of material GGG (ductile iron) and ferritic cast steel are covered inside with anti-corrosive
agent and dewatering-fluid. The maximum dry storage period is 12 months.
For storing a pump that has been in operation already, consider chapter 6.6.
4.3 Return of pump

 Drain the pump properly considering chapter 7.3.
 Rinse and clean the pump in general, especially when handling dangerous, explosive, hot or other
risky liquids.
 A Document of Compliance completely filled in must always be attached to the pump. Refer to
chapter 11.2.
NOTE If required, a Document of Compliance can be downloaded under

www.dickow.de.
http://www.dickow.de/unbedenk-en.pdf
PRM E2.11.11 17 of 66
4.4 Disposal
WARNING Liquids dangerous to health

Danger for individuals and environment !
 Collect and dispose rinsing water and residual liquid.
 Wear protective clothing and face mask.
 Consider the legal regulations for disposal of liquids dangerous to
health.
1. Disassemble pump / pump unit.

2. Collect grease and oil.
3. Separate pump materials
4. Dispose according to the local regulations.
PRM E2.11.11 18 of 66
5. Installation / Mounting
5.1 Safety Instructions
Improper installation in explosive area
DANGER
Danger of explosion !
 Consider the local applicable explosion proof regulations.
 Consider indications on the pump data sheet and on the name tag of pump and
motor.
Strong magnetic field from the area of the magnet coupling or from single
DANGER magnets
Danger to life for individuals with pace maker !
Disturbance on magnetic data media, electronic devices, components and
instruments !
Uncontrolled attractive force between magnetic components, tools etc. !
 A safe distance of 0,3 m minimum must be maintained.

 Consider additional notes in chapter 2.10.
5.2 Foundation
Installation on weak and unstable foundations
WARNING
Personal injury and material damage!
 Consider sufficient concrete strength (minimum class XO) of the
foundation acc. to DIN 1045.
 Place the pump unit on hardened foundation only.
 Place the pump unit on level and even surfaces only.
 Consider weight indications of dimensional drawing.
PRM E2.11.11 19 of 66
5.3 Installation of pump unit

5.3.1 Installation on foundation
1. Place the pump unit on the foundation and align it with a water-level.
Allowable deviation: 0,2 mm/m
2. Insert shims for height compensation. Always insert them both-sided near the foundation bolts
between baseplate and foundation.
3. If the space between the foundation bolts is > 600 mm, insert additional shims in the middle
between the foundation bolts.
4. All shims must seat solidly.
5. Hook the foundation bolts into the provided bore.
6. Concrete the foundation bolts.
7. Align the base plate after concrete has hardened.
8. Tighten the foundation bolts evenly.
9. Pour the base plate with vibration-free concrete of normal graining with a water-cement-value
(W/Z-value) ≤ 0,5. Provide a pourable consistency by using a mobile solvent. Cure of concrete
according to DIN 1045.
5.4 Piping
DANGER Exceedance of the allowable loads at the pump flanges
Danger to life from leaking hot, toxic, caustic or flammable liquids.

 Do not use the pump as an anchor point for piping.
 Support piping before the pump and connect it stress-free.
 Consider allowable flange forces and moments according to chapter 5.4.2.
 Compensate expansion of the piping in case of high temperatures.
PRM E2.11.11 20 of 66
5.4.1 Suction pipe
Layout of suction pipe requires special attention. NPSH Available and NPSH Required must be clearly
defined. Pay attention to the following:
 Mounting of elbows close to the pump suction must be avoided. Provide a straight pipe of
minimum two suction pipe diameters.
 Never connect a larger suction pipe direct to the pump. Flow eddies reduce the free flow area of the
pump. Use an eccentric reducer, consider the figures below.
Fig. 6: Flow eddies Fig. 7: Reducer connection
 At suction lift conditions, the suction pipe must continuously slope upwards towards pump suction.
Avoid air pockets.
 At flooded suction conditions, the suction pipe must slope gradually downwards to the suction
flange. Avoid air pockets to ensure a complete venting.
 Maximum flow speed of 2 m/s must not be exceeded.
ATTENTION Welding beads, scale and other impurities in the piping.
Damage of the pump !

 Piping must be thoroughly cleaned before connecting the pump.
 Remove impurities from the pipes.
 If required, insert a filter.
NOTE
 Use a filter with a mesh width of 0,5 mm.
 Insert filter with a surface of minimum triple the pipe section.
PRM E2.11.11 21 of 66
5.4.2 Allowable flange forces and moments
Suction flange
Pump size
DN Fx [N] Fy [N] Fz [N] FR [N] Mx [Nm] My [Nm] Mz [Nm] MR [Nm]
26/170 + 210 1 ½" 890 710 580 1280 460 230 350 320
32/165 – 250 2" 890 710 580 1280 460 230 350 320
40/165 – 320 3" 1330 1070 890 1930 950 470 720 1280
50/165 – 330 3" 1330 1070 890 1930 950 470 720 1280
65/165 – 320 4" 1780 1420 1160 2560 1330 680 1000 1800
80/165 – 320 6" 3110 2490 2050 4480 2300 1180 1760 3130
100/210 – 400 6" 3110 2490 2050 4480 2300 1180 1760 3130
125/250 - 400 6" 3110 2490 2050 4480 2300 1180 1760 3130
150/250 – 500 8" 4890 3780 3110 6920 3530 1760 2580 4710
200/250 - 500 10" 6670 5340 4450 9630 5020 2440 3800 6750
250/320 - 500 12" 8000 6670 5340 11700 6100 2980 4610 8210
Discharge flange
Pump size
DN Fx [N] Fy [N] Fz [N] FR [N] Mx [Nm] My [Nm] Mz [Nm] MR [Nm]
26/170 + 210 1" 710 580 890 1280 460 230 350 620
32/165 – 250 1 ½" 710 580 890 1280 460 230 350 620
40/165 – 320 1 ½" 710 580 890 1280 460 230 350 620
50/165 – 330 2" 710 580 890 1280 460 230 350 620
65/165 – 320 3" 1070 890 1330 1930 950 470 720 1280
80/165 – 320 3" 1070 890 1330 1930 950 470 720 1280
100/210 – 400 4" 1420 1160 1780 2560 1330 680 1000 1800
125/250 - 400 6" 2490 2050 3110 4480 2300 1180 1760 3130
150/250 – 500 6" 2490 2050 3110 4480 2300 1180 1760 3130
200/250 - 500 8" 3780 3110 4890 6920 3530 1760 2580 4710
250/320 - 500 10" 5340 4450 6670 9630 5020 2440 3800 6750
PRM E2.11.11 22 of 66
NOTE
The pumps can tolerate double nozzle forces and moments as required by API 685.
5.5 Insulation
WARNING Wetted casing parts adopt the temperature of the pumped liquid.
Risk of burns !
 Insulate casing parts
 Attach protective device
ATTENTION Heat accumulation in the bearing bracket
Bearing damage !
 Do not insulate the bearing bracket
5.6 Coupling alignment
DANGER Inadmissible temperatures on coupling or antifriction bearings due to

misalignment of the coupling
 Proper alignment of coupling must anytime be ensured.
Unintentional switch-on of the pump unit

WARNING
Risk of injury through moving components !
 Works on the pump unit may be done only with disconnected electricity.
Offset of pump shaft and motor shaft

ATTENTION
Damage of pump, motor and coupling !
 Coupling check has always to be performed after pipe connection.
 Coupling check has also to be performed at pump units supplied on common
base plate.
PRM E2.11.11 23 of 66
Fig. 8: Angular and radial misalignment of couplings
Fig. 9: Coupling alignment
1. Dismantle coupling guard.

2. Loosen support foot.
3. Place a straight edge (1) axially across the coupling half.
4. Possible radial displacement ∆Kr becomes visible as a light gap.
Better: Determine the radial misalignment by measuring the distances A and B at three points
staggered by 120°.
The coupling is aligned correctly if the distance to the shaft is identical at all points.
5. Check the distance s1 circularly between the coupling halves. The coupling is aligned correctly if
the distance is circularly identical.
6. Concerning the allowable deviation ∆s1 and ∆Kr of both coupling halves, refer to the instruction
manual of the coupling manufacturer !
7. Mount the support foot.
8. Mount the coupling guard.
PRM E2.11.11 24 of 66
5.7 Alignment of pump and motor

Exposed rotating coupling
WARNING
Risk of injury through rotating shaft !
 Operate the pump unit only with coupling guard.
 Select the coupling guard according to corresponding standards.
Ignition hazard through friction sparks

DANGER
 Use non-sparking material for coupling guard only to exclude flying sparks in
case of contact.
 Consider EN 13463-1.
After the pump unit is installed and piping is connected, check the coupling alignment and realign motor
if necessary.
Use shims for height compensation.
1. Dismantle coupling guard.

2. Check coupling alignment. Consider chapter 5.6.
3. Loosen hold down bolts of motor.
4. Place shims under the motor feet for height compensation.
5. Tighten hold down bolts of motor.
6. Check function of coupling / shaft. The coupling must easily be turnable by hand.
7. Mount the coupling guard.
8. Check the space between coupling and coupling guard.
5.8 Electrical connection of the pump unit

Improper electrical installation
DANGER
 Electrical installation requires additionally observance of IEC 60079-14.
 Explosion proof motors shall be connected through motor protection switch
only
Working on the pump unit by unqualified personnel

DANGER
Danger to life through electric shock !
 Electrical connection must be performed by qualified electrician only.
 Regulations IEC 30364 and IEC 60079 must be considered.
PRM E2.11.11 25 of 66
Incorrect power connection

WARNING
Short circuit !
 Adhere to connection conditions of local energy supply companies.
NOTE
Star-Delta starting leads to a high torque increase when switching from star to
delta, this can cause decoupling of the magnets. Therefore, star-delta starting is not
suitable for magnetic coupled pumps. In order to reduce the starting current, a soft-
starter is recommended.
Proceedings:
1. Check for compliance of the available supply voltage with the indications on the motor name tag.
2. Select suitable connection method.
3. Check for identical rotating direction of motor and pump. Consider the rotating direction arrow of
the pump !
NOTE
Observe the instruction manual of the motor !
5.8.1 Checking rotating direction
Temperature rise through parts touching each other

DANGER
 Never check rotating direction with dry pump.
 Disconnect the pump for checking rotating direction.
ATTENTION Wrong rotating direction of motor and pump

 Consider the rotating direction arrow on the pump.
1. Start motor briefly. Note rotating direction of the motor.

2. Rotating direction of the motor must comply with the rotating direction arrow on the pump.
3. In case of wrong rotating direction, change the cables in the motor terminal box.
PRM E2.11.11 26 of 66
6. Commissioning / Decommissioning
6.1 Commissioning
The following points must be checked prior to start-up;
 The pump unit is correctly electronically connected to all relevant protective devices.
 The pump is filled with liquid.
 Rotating direction has been checked.
 All additional connections are connected and fully functional.
 Lubricants are checked.
 After a longer standstill period, the measures mentioned in chapter 7
"Maintenance/Servicing/Inspection" must be considered and performed.
6.1.1 Filling of lubricant oil
Lack of lube oil in the oil reservoir of constant level oiler

ATTENTION
Damage of antifriction bearings !
 Check oil level regularly. Oil level = centerline of sight glass
 Oil reservoir must always be sufficiently filled.
 Thread hole of constant level oiler must be horizontal
Fig. 10: filling of bearing bracket
1. Unscrew vent plug (1).

2. Fold down the constant level oiler (2) – away from bearing bracket (3) – and hold it tight.
3. Fill in the oil through the vent plug bore (1) until the filling level reaches the connection pipe of
the constant level oiler (2)
PRM E2.11.11 27 of 66
4. Fill up the oil reservoir to the maximum.

5. Fold back the constant level oiler (2) to its original position.
6. Screw in the vent plug (1).
7. Check the oil level in the oil reservoir of the constant level oiler (4) after a few minutes.
Oil level = centerline of sight glass. If necessary, repeat steps 4 to 6.
NOTE
Exceeding oil level causes temperature increase or oil leakage.
For filling quantity and oil quality refer to chapter 7.2.2.
6.1.2 Filling and venting the pump
DANGER Formation of explosive atmosphere inside the pump

 The pump must permanently be filled with liquid.
 Appropriate monitoring measures must be provided.
1. Vent and fill up pump and suction pipe with liquid.

Pump is selfventing.
2. Open shut-off valve in suction pipe completely
3. Open all additional connections completely (e.g. external circulation, external flush)
PRM E2.11.11 28 of 66
6.1.3 Design with heating jacket
Pump casing and/or containment shell with heating jacket.
Permissible heating agent:
 Hot water
 Steam
 Heat transfer oil
Pressure- and temperature limits:
 tmax = 200°C
 pmax = 25 bar
ATTENTION Elevated surface temperature

 Consider the allowable temperature class.
Lack of heating fluid

ATTENTION
Damage of the pump!
 Provide sufficient amount of heating fluid.
ATTENTION Heating period too short
Damage of the pump!

 Consider a sufficient heating period of the pump (approx. 2 hours)
 Check free rotation of the pump shaft.
NOTE
The area between sleeve bearings can be monitored with a PT100.
ATTENTION Exceedance of the allowable heating fluid temperature
Leak of pumped liquid or heating agent!

 Consider the application limits for pressure and temperature.
PRM E2.11.11 29 of 66
6.1.4 Starting the pump
DANGER Exceedance of allowable pressure- and temperature limits

Danger of explosion ! Leakage of hot or toxic liquid
 Never operate pump with closed shut-off valves in suction and/or discharge
pipe.
 Start-up pump unit only against partially opened shut-off valve on discharge
side.
DANGER Elevated temperature through dry run

 Never operate pump in empty condition.
 Always fill up pump properly.
 Operate pump only within the allowable operating range.
1. Open shut-off valve completely in suction pipe

2. Open shut-off valve partially in discharge pipe
3. Switch on the motor. Pay attention to the synchronicity of pump and motor. Decoupling leads to
low differential head and noise in the magnetic coupling.
4. When the pressure gauge indicates pressure, open shut-off valve on discharge side until the duty
point is reached.
5. When the operating temperature is reached, check coupling alignment and realign if necessary.
DANGER Elevated temperature through decoupling of the magnet coupling

 Switch off pump unit immediately.
 Eliminate cause of malfunction.
6.2 Operating the pump
WARNING High surface temperatures through hot liquids
Risk of burns !
 Avoid touching the pump surface.
 Wear protective clothing.
ATTENTION Abnormal noises, vibrations, temperatures or leakage

 Switch off the pump immediately.
 Only restart the pump unit after cause of trouble has been eliminated.
PRM E2.11.11 30 of 66
6.3 Impeller trimming

The impellers are hydraulically balanced in order to reduce the thrust load. Additional to the wear rings,
thrust load balance is done individually or in combination with
 Back vanes
 Balancing holes
 Injection slots
ATTENTION Improper impeller trimming
Damage of sleeve bearing through incorrect thrust load balance !

 Impeller trimming shall be done only after consultation with Dickow Pumpen.
6.4 Operating limits

Exceedance of operating limits regarding pressure, temperature and speed
DANGER
Danger of explosion ! Leaking hot or toxic liquid !
 Maintain the allowable service conditions specified in the pump data sheet.
 Avoid operation against closed shut-off valve.
 Never operate pump at a temperature higher than specified in the pump data
sheet.
6.4.1 Flow rate
If not stated otherwise in the pump data sheet, the following applies:
Qmin = 0,25 x QBEP

Qmax = 1,2 x QBEP
6.4.2 Switching frequencies
Elevated surface temperature of the motor

DANGER
 When using explosion proof motors, consider the information in the motor
manual regarding switching frequencies.
The switching frequencies are defined by the maximum temperature rise of the motor and depend on the
power reserve of the motor during operation and on the starting conditions.
PRM E2.11.11 31 of 66
NOTE
Read instruction manual of motor manufacturer !
6.4.3 Abrasive liquids or solids
If products containing abrasive solids are handled, increased wear is expected.

The inspection intervals in this regard must be shorter than the usual ones.
ATTENTION Magnetic particles in the pumped liquid
Damage of the magnet coupling !

 Take appropriate measures to keep the containment shell area free of magnetic
particles.
 If magnet filter is used, provide differential pressure measurement
6.5 Switching off the pump

1. Keep shut-off valve in suction pipe open.
2. Close shut-off valve in discharge pipe.
3. Switch off the motor and watch for steady run down.
NOTE
In case a non-return valve is installed in the discharge pipe, the shut-off valve can
remain open. A counter pressure must be available.
For a longer standstill period, the following must be observed:
 Liquids which tend to polymerization, crystallization or solidification, must be drained completely.

 If required, rinse the pump with a suitable liquid.
 Close shut-off valve in the suction pipe.
 Flush connections must be closed.
PRM E2.11.11 32 of 66
6.6 Decommissioning
The pump unit remains in the piping:
 Provide sufficient amount of liquid for the test runs.
 Switch on the pump unit regularly monthly or quarterly.
The pump unit will be dismantled and stored:

 Empty the pump properly.
 Observe the safety instructions acc. to chapter 7.1 / 7.3.
 Spray the inside of the pump casing with preservation agent. Not required for stainless steel pumps.
 Spray preservation agent through suction and discharge flange.
 Plug suction and discharge flanges, e.g. with plastic caps.
 Lubricate all unpainted outside surfaces of the pump with oil and grease free of silicone. Not required
for stainless steel pumps.
 Pay attention to additional notes in chapter 4.2.
PRM E2.11.11 33 of 66
7. Maintenance / Servicing / Inspection

7.1 Safety regulations
DANGER Improper maintained pump unit

 Maintain the pump unit regularly
 Establish a maintenance schedule
DANGER Strong magnetic field in the area of magnet coupling or single magnets
Danger to life for individuals with cardiac pacemakers!
Disruption of magnetic data medium, electric devices, components and
instruments!
Uncontrolled attractive force between magnetic components, tools etc. !
 A safe distance of minimum 0,3 m must be maintained..
Unintentional switching-on of the pump unit

WARNING
Risk of injury through moving components !
 Works on the pump unit may be done only at disconnected electricity.
Hot liquids
WARNING
Risk of injury!
 Let the pump unit cool down to ambient temperature.
Liquids dangerous to health

WARNING
Risk of injury!
 Consider legal requirements.
 Take safety measures for individuals and environment when draining the
pumped liquid.
 Decontaminate the pumps.
The user must assure that maintenance, inspection and assembly is performed by qualified personnel.
These persons must have studied this operating manual comprehensively.
A maintenance schedule needs a minimum of effort and may avoid expensive repairs.
Any use of force on the pump unit must be avoided.
PRM E2.11.11 34 of 66
7.2 Operating surveillance

Elevated surface temperature through hot running antifriction bearings
DANGER
Danger of explosion ! Fire hazard !
 Check antifriction bearings regularly for running noise.
 Check the lubricant level regularly.
ATTENTION Wear caused by dry run

 Never operate an empty pump.
 Never close the shut-off valve in suction pipe during operation.
ATTENTION Exceedance of the allowable liquid temperature

 Operation against closed discharge valve is not allowed.
 Consider the temperature indications in the pump data sheet.
The following requires regular checking during operation:
 The pump must always run steady and vibration-free.

 Check antifriction bearings for running noise. Vibrations, noises and increased power consumption
are signs of wear.
 Check the elastic elements of the coupling.
 Clean the filter in the suction pipe regularly.
7.2.1 Lubrication / Lifetime of antifriction bearings
Elevated surface temperature through hot running antifriction bearings or

DANGER defective bearing seals
Danger of explosion ! Fire hazard !
 Check lubricant condition regularly.
 Check lubricant level regularly.
Lubrication of antifriction bearings is normally provided by mineral oil.
Lube oil CLP46 or 68 according to DIN 51517 or HD20W/20 with a kinematic viscosity of 46-68 mm2/s
at 40°C can be used, e.g.
 OMV lube EPX 46

 Shell Morlina 46-68
PRM E2.11.11 35 of 66
The calculated lifetime of antifriction bearings is – also under critical service conditions – more than
25000 operating hours.
The oil filling shall be renewed the first time after 200 operating hours, then once a year.
Bearing frame Filling Qty [l]

I 0,7
II 0,8
III 2,8
IV 1,2
NOTE
If the ambient temperature is < -20°C DICKOW Pumpen should be consulted.
Observe the comments in the pump data sheet.
7.2.2 Oil change
1. Place a suitable bowl for the waste oil underneath the drain plug.
2. Unscrew the drain plug from the bearing bracket and drain the oil.
3. After emptying, screw in the drain plug again.
4. Fill up oil again considering chapter 6.1.1.
Lubricating liquids dangerous to health

WARNING
 Draining requires safety measures for individuals and environment .
 Consider legal requirements concerning disposal of liquids dangerous to
health.
7.2.3 Lubrication of sleeve bearings
Sleeve bearings require a stable liquid film. Checking of wear must be done:
 after dry run or cavitation.

 when vibrations, noises and power consumption are increasing.
PRM E2.11.11 36 of 66
7.3 Drainage and Disposal
WARNING Pumped liquids dangerous to life
Endangering for individuals and environment !

 Collect flushing liquid and possible residual liquid and dispose it.
 Wear protective clothing and face masks.
 Consider legal requirements concerning disposal of liquids.
Drainage of pumped liquids through the drain plugs at the casing, through a connected shut-off valve or
through a flange.
Mode of drainage and position can be taken from the dimensional drawing !
7.4 Disassembly of pump unit

7.4.1 General instructions
 Pay attention to safety instructions of chapter 7.1.

 Working on the motor requires observance of the documentation provided by the motor manufacturer.
 Consider the sectional drawings when disassembling.
 In case of damage, our service department can be contacted.
DANGER Working on the pump unit without sufficient preparation
Risk of injury !
 Switch off the pump unit properly.
 Close shut-off valves on suction and discharge side.
 Drain and depressurize the pump.
 Flush connections must be closed.
 Let the pump unit cool down to ambient temperature.
7.4.2 Removal of driver
1. Disconnect the motor.

2. Remove coupling guard.
3. Remove the hold down bolts of the motor from the baseplate.
4. Decouple pump and motor by displacing the motor.
Tilting the motor

WARNING
Squeezing of hands and feet !
 Secure the motor by lifting or bracing.
PRM E2.11.11 37 of 66
NOTE
If pump units are equipped with spacer type couplings, the motor can remain
bolted to the baseplate while dismantling the interchangeable unit.
7.4.3 Tools
ATTENTION Wrong disassembly and assembly tools
Damage of components !
 Use special tools.
In order to facilitate disassembly and assembly as well as to improve protection of sensitive components,
the following special tools shall be used:
Fig. 11: Fig. 12: Fig. 13:

special tools frame 0 / I special tools frame II special tools frame III / IV
Dimensions / size / dwg.No. for

Designation part No.
frame 0 / I frame II frame III / IV
1. Socket wrench / adapter unit 60.807 60.808 60.867 (frame III) 921.2
2. Disassembling sleeve 60.1903 60.1903 60.1904 524
60.863 (frame 0) 60.671 (frame III)
3. Socket wrench 60.670 921.1
60.670 (frame I) 60.866 (frame IV)
4. Assembly tool 60.1885 60.1886 60.1887 321.2/213
61.1888 / 61.1888 / 60.1902 /
5. Puller incl. jack plate 322
60.1883 60.1883 60.1884
6. Knipex-plier wrench 46 mm / 1 3/4" 46 mm / 1 3/4" 60 mm / 2 3/8" 940
7. Inner hexagon cap screw M4 x 35 940.3
8. Inner hexagon cap screw 3x M5 x 35 3x M5 x 35 2x M6 x 45 310
9. Hex-wrench size 3, 4, 5, 6 size 4, 5, 6 size 4, 5, 6
10. Flexible socket wrench 80 / 6 (frame IV) 921.2
11. Inner hexagon cap screw 3x M5 x 35 940
PRM E2.11.11 38 of 66
7.4.4 Disassembly of rotating unit
If spacer type couplings are used, the motor can remain bolted to the baseplate. Remove the spacer piece
according to the operating instructions of the coupling manufacturer.
Fig. 14: Disassembly of rotating unit
1. Loosen hexagon nut 920.2.

2. Loosen hexagon head bolt (1) from support foot 183.
3. Press the complete rotating unit (2) out off the volute casing 102.
4. Pull the rotating unit out off the casing and place it beside.
5. Pull off the coupling hub (3) from shaft end.
Tilting the rotating unit

WARNING
Squeezing of hands and feet!
 Secure the rotating unit by lifting or bracing.
PRM E2.11.11 39 of 66
7.4.5 Disassembly of bearing bracket
Fig. 15: Disassembly of bearing bracket
1. Remove the motor, consider chapter 7.4.2.

2. Remove the pump from the piping.
3. Place the pump in vertical position on a clean and even bench.
4. Remove hexagon nut 920.7 from bearing housing 350.
5. Pull off the complete drive unit (1) by crane. Use of a ring screw (2) is recommended.
6. Place the drive unit in vertical position on a clean and even bench.
Tilting the pump

WARNING
 Secure the pump by lifting or bracing.
Outer magnet is touching the containment shell

ATTENTION
Damage of containment shell or outer magnet !
 Use guide rods (3).
PRM E2.11.11 40 of 66
7.4.6 Disassembly of interchangeable unit
The works according to chapter 7.4.5 are completed.
1. Loosen hexagon nuts 920.2

2. Press the complete interchangeable unit (= from impeller to containment shell) out off the volute
casing 102 by using jack screws.
3. Pull the unit out off the casing and place it beside.
7.4.7 Disassembly of antifriction bearing
1. Clamp the socket wrench / adapter unit – see chapter 7.4.3 – in a jaw chuck.
2. Insert the bearing bracket unit with the drive shaft 213 into the adapter.
3. Attach the socket wrench – see chapter 7.4.3 – to the shaft nut 921.3.
4. Remove the shaft nut 921.3 (right hand thread).
5. Pull the drive rotor out off the bearing bracket unit and place it on a clean and even bench.
Tilting the drive rotor and bearing bracket unit

WARNING
 Secure the rotor- or bearing bracket unit by lifting or bracing.
Fig. 16: Disassembly – inner ring, roller bearing
6. Attach the puller (1) – see chapter 7.4.3 – to the inner ring of the cylinder roller bearing and screw
it tightly. Consider figure 17.
7. Fit the jack plate (2) – see chapter 7.4.3.
8. Fit the puller (3) and pull off the inner ring of cylinder roller bearing.
PRM E2.11.11 41 of 66
9. Fix the drive unit to the bench and secure it against twisting.
10. Remove key 940.2.
11. Loosen inner hexagon cap screws 914.5 respectively hexagon head bolts 901.2 (frame IV) and
remove them together with bearing cover 360.1 and labyrinth seal 423.
12. Press the drive shaft 213 with a press- or drilling spindle out off the bearing bracket 330.
Frame size 0-III:
Fig. 17: Disassembly shaft nut (frame. 0-III)
13. Reinsert key 940.2 and press it in by a Knipex-plier wrench.

14. Clamp the drive shaft 213 in a jaw chuck.
15. Fit the socket wrench / adapter unit (1) to the shaft nut 921.2 and loosen it by a ring spanner (2) –
(left hand thread).
16. Remove key 940.2.
17. Pull off the antifriction bearing 321 from drive shaft 213 using a puller.
18. Loosen inner hexagon cap screw 914.6 and remove it together with bearing cover 360.2.
19. Press the outer ring of cylinder roller bearing 322 out off the bearing bracket seat.
Frame IV:
14. Loosen the inner hexagon cap screw 914.4 in the shaft nut 921.2.
15. Remove the shaft nut 921.2 using a ring spanner (left hand thread).
16. Pull off the antifriction bearing 321 from drive shaft using a puller.
17. Loosen the inner hexagon cap screw 914.6 and remove it together with bearing cover 360.2
18. Remove bearing bracket lantern 344.
19. Press the outer ring of cylinder roller bearing 322 out off the bearing bracket seat.
PRM E2.11.11 42 of 66
7.4.8 Replacing antifriction bearings
Bearing bracket 321 322

0/I 6306 NU 308 C3
II 6307 NU 308 C3
III 6311 NU 2214 C3
IV 6311 NU 2214
7.4.9 Disassembly of impeller
1. Clamp the impeller.

2. Loosen impeller nut 922 respectively inner hexagon cap screw 914.12 (frame size 0) – (right hand
thread)
3. Pull off the impeller from pump shaft.
7.4.10 Disassembly of rotor and sleeve bearing

WARNING Possibly available residues of pumped liquid

 Wear protective clothing.
1. Loosen and remove inner hexagon cap screws 914.7.

2. Loosen containment shell by jack screws.
3. Loosen hexagon nut 920.2.
4. Detach volute casing 102 from bearing housing 350 by using jack screws.
5. Disassemble impeller 233 according to chapter 7.4.8.
Fig. 18: Bearing frame 0 Fig. 19: Bearing frame I-III
PRM E2.11.11 43 of 66
6. Remove key 940.1 and pull off the start-up ring 500.5
7. Pull the pump shaft unit out off the bearing housing unit.
8. Reinsert the key 940.1 and press it in by using a Knipex-plier wrench.
9. Clamp the pump shaft unit in a jaw chuck.
10. Loosen the shaft nut 921.1 by hook spanner (frame 0) respectively socket wrench (1) – see chapter
7.4.3. (left hand thread)
11. Pull off the rotor 818.2
Axial magnetic forces

WARNING
Danger of squeezing fingers and hands !
 Use non-magnetic tools only.
 Never place the rotor 818.2 near magnetic components.
Fig. 20: Bearing housing unit
12. Loosen inner hexagon cap srews 914.1 and remove casing cover 161.
13. Loosen inner hexagon cap screws 914.10.
14. Remove stationary sleeve bearings 310.1.
PRM E2.11.11 44 of 66
7.4.11 Disassembly of shaft sleeve
Possibly available residues of pumped liquid

WARNING
 Wear protective clothing
Fig. 21: Pump shaft unit Fig. 22: Disassembling sleeve
1. Clamp the pump shaft unit at the key 940.1 in a jaw chuck.
2. Remove key 940.3 with inner hexagon cap screw by a hex-wrench – see chapter 7.4.3.
3. Pull off the start-up ring 500.1.
4. Fit the disassembling sleeve (1) – see chapter 7.4.3 – to the shaft sleeve 524 and fasten it.
5. Fit the puller and remove the shaft sleeve.
6. Remove tolerance ring 500.4 and intermediate ring 509.1.
7.5 Inspection
7.5.1 Impeller / Wear ring
The surfaces in the wear ring area may not have any visible grooves. Diameters of surfaces have to be
measured. The total clearance in new condition is 0,6 mm. If the clearance exceeds 0,8 mm, the wear
rings must be replaced.
PRM E2.11.11 45 of 66
7.5.2 Magnet assembly
Driven rotor 818.2

Surface must be free of cracks and bulges. Check parallelism by a bevelled steel edge.
Drive rotor 818.1

Replace outer magnets if mechanical or chemical damage is visible.
Ball bearing seats must be measured, the rotor must be replaced if values fall below the following.
frame 0/I → 40,002 mm

frame II → 40,002 mm
frame III → 70,002 mm
frame IV → 70,002 mm
Torque capacity
Torques of new magnets are stated in the table below. Magnet length according to pump data sheet or
name tag. For magnets that have been in operation a reduction of 10% is allowed. Larger reduction
requires exchange of magnet coupling.
Frame size Magnet length Torque

[mm] [Nm]
18 19
0
36 38
20 41
30 63
I / II 40 90
50 115
60 138
70 165
80 190
90 210
II
100 235
110 260
120 280
31 92
62 184
III
93 276
124 368
32 115
63 260
94 410
125 560
IV
156 700
187 820
218 950
249 1060
80 310
SW
160 730
PRM E2.11.11 46 of 66
7.5.3 SiC-Sleeve bearings / Shaft sleeves
Measure the diameters of the sliding surfaces. The total clearance in new condition is as follows:
Frame size 0 = 0,184 mm

Frame size I / II = 0,194 mm
Frame size III = 0,176 mm
Frame size IV = 0,176 mm
Replace sleeve bearings if the mentioned clearances are exceeded.

The axial clearance between the start-up rings is 1,0 – 1,6 mm.
7.5.4 Bearing bracket
Measure the inner diameters of the ball bearing seats. Replace the bearing bracket if the following values
are exceeded:
frame 0/I → 72,018 mm + 90,022 mm

frame II → 80,018 mm + 90,022 mm
frame III → 120,022 mm + 125,026 mm
frame IV → 120,010 mm + 125,000 mm
7.6 Assembly of pump unit

7.6.1 General instructions
 Consider the safety instructions of chapter 7.1.

 Consider the sectional drawings for assembly.
 Use new gaskets only.
 Mount gaskets without lubricants.
 Do not use assembling aid when mounting the gaskets. If necessary, use customary contact adhesive.
Never use superglue.
 Lubricate fittings and screw joints with graphite or similar lubricant. Lubricants must be compatible
with the pumped liquid.
 Tighten all screws properly. Consider chapter 7.7.
 When mounting the shaft sleeve, use new tolerance rings only.
Hitting of rotor against containment shell or of containment shell against

WARNING coupling half through magnetic forces
Damage of magnets and bearing ! Risk of injury !
 Strictly follow the assembling instructions.
PRM E2.11.11 47 of 66
Unprofessional assembly
ATTENTION
Damage of the pump!
 Assemble pumps / pump units under consideration of the general rules of
engineering.
 Only use original spare parts.
Improper mounting
ATTENTION
Damage of outer magnet coupling !
 Use guide rods.
The following must be checked prior to assembly:
 All dismantled parts shall be cleaned and checked for wear.

 Damaged or worn out parts must be replaced by original spare parts.
 All sealing surfaces shall be cleaned.
7.6.2 Assembly of shaft sleeve
1. Slide the intermediate ring 509.1 and a new distance ring 504 up to the shaft collar.
2. Insert new tolerance rings 500.4 into the keyways.
3. Fit the disassembling sleeve – see chapter 7.4.3 – to the shaft sleeve and fasten it.
4. Spray the pump shaft in the area of the tolerance rings with graphite.
5. Press the pump shaft with a press- or drilling spindle into the shaft sleeve
6. Slide on the start-up ring 500.1 and a new distance ring 504.
7. Insert key 940.3 and press it in by using Knipex-plier wrench.
7.6.3 Assembly of rotor and sleeve bearing
1. Fasten the stationary sleeve bearings 310.1 with inner hexagon cap screws 914.10 to the bearing
housing 350.
2. Fasten the casing cover 161 with inner hexagon cap screws 914.1 to the bearing housing 350.
3. Insert the key 940.1 into the pump shaft and press it in by using a Knipex-plier wrench.
4. Clamp the pump shaft unit in a jaw chuck.
5. Slide on the rotor 818.2
6. Tighten the shaft nut 921.1 by a hook spanner (frame 0) respectively socket wrench – see chapter
7.4.3 – (left hand thread).
7. Unclamp the pump shaft unit and remove again the key 940.1.
8. Push the pump shaft unit into the bearing housing unit.
PRM E2.11.11 48 of 66
Axial magnetic forces

WARNING
Danger of squeezing fingers and hands!
 Use non-magnetic tools.
 Never place the rotor 818.2 near magnetic components.
9. Slide on start-up ring 500.5 and new distance ring 504.

10. Reinsert and press the key 940.1 into the pump shaft.
11. Mount the impeller according to chapter 7.6.4.
12. Insert the bearing housing unit into the volute casing 102. Use a new gasket 400.5.
13. Tighten the hexagon nut 920.2 by a torque wrench.
14. Fit the containment shell, use a new gasket 400.13.
15. Tighten the inner hexagon cap screws 914.7 at the containment shell by a torque wrench.
7.6.4 Assembly of impeller
1. Slide the impeller onto the pump shaft.

2. Tighten the impeller nut 922 respectively the inner hexagon cap screw 914.12
(frame 0) by a torque wrench (right hand thread).
ATTENTION Missing Heli-Coil insert
Impeller nut loose !

 Make sure that impeller nut respectively pump shaft (frame 0) are provided
with Heli-Coil insert.
7.6.5 Assembly of antifriction bearings
1. Heat up the inner ring of the cylinder roller bearing 322 to 80-100°C.
2. Slide the inner ring onto the drive rotor unit until limit.
3. Press the outer ring of the cylinder roller bearing 322 into the bearing bracket 330 until limit.
4. Frame size IV → Fit the bearing bracket lantern 344 with O-rings 412.1.
5. Fit the bearing cover 360.2 and fasten it with inner hexagon cap screws 914.6.
7. Heat up the antifriction bearing 321 to 80-100°C and slide it onto the drive shaft 213 until it rests
on the shaft collar.
PRM E2.11.11 49 of 66
Fig. 23: Assembling antifriction bearing
8. Fit the drive shaft 213 to the bearing bracket seat of antifriction bearing 321 and press it in with an
assembly tool (1) (without spindle). Use a press or drilling spindle.
9. Screw on the shaft nut 921.2 and tighten it by a socket wrench / adapter unit (frame 0-III) (see Fig.
17) or a ring spanner (frame IV) (left hand thread).
10. Frame IV → Tighten the inner hexagon cap screw 914.4 in the shaft nut 921.2.
11. Fit the bearing cover 360.1 and tighten it with inner hexagon cap screws 914.5 (frame 0-III)
respectively with hexagon head bolts 901.2 (frame IV).
12. Slide on the labyrinth seal 423.
13. Insert the drive rotor unit into the bearing bracket unit.
14. Fit the shaft nut 921.3 and tighten it with socket wrench / adapter unit.
7.6.6 Assembly of interchangeable unit
Perform the working steps according to chapter 7.6.7 and 7.6.8.
7.6.7 Assembly of bearing bracket
Tilting the pump

WARNING
 Secure the pump by lifting or bracing.
ATTENTION Outer magnet is touching the containment shell
Damage of containment shell or outer magnets !

 Use guide rods.
PRM E2.11.11 50 of 66
NOTE
Consider chapter 7.4.5
1. Screw the ring screw into the thread of the drive shaft 213.
2. Lift the bearing bracket by crane.
3. Insert new gasket 400.15.
4. Lower the bearing bracket via the guide rods to the bearing housing 350.
5. Tighten the hexagon nut 920.7 by torque wrench.
7.6.8 Assembly of rotating unit
WARNING Tilting the rotating unit

 Secure the rotating unit by lifting or bracing..
NOTE
Consider chapter 7.4.4!
1. Slide the rotating unit into the volute casing.

2. Use a new profile seal ring 410.1.
3. Tighten hexagon nuts 920.2 by a torque wrench.
4. Mount the support foot 183 with hexagon head bolt 901.1 and washer 554.8.
5. Fix the support foot with hexagon head bolt to the baseplate.
6. Slide the coupling hub onto the shaft end.
7.6.9 Motor assembly
1. Fit the motor to the baseplate and couple it.

2. Align pump and motor. Consider chapter 5.7.
3. Align coupling. Consider chapter 5.6.
4. Fix the motor to the baseplate.
PRM E2.11.11 51 of 66
7.7 Bolt torques

Bolt torque [Nm]
8.8 A4-70
standard bolts expansion bolts standard bolts expansion bolts
M5 5 - 4 -
M6 9 - 6 -
M8 22 - 16 -
M10 45 - 30 -
M12 80 55 55 40
M16 195 145 135 100
M20 370 280 260 195
Calculation basis:
 80% Yield strength utilisation of screw material.

 Friction coefficient μ = 0,14 ; use screw lubricant for threads and head / nut contact surface.
Recommended: Klüber-paste HEL 46-450.
 Torque controlled tightening by torque wrench.
NOTE
Deviating bolt torques are indicated in the pump data sheet.
Bolt torque for screwed plugs (independent of material):
 G 1/4 = 25 Nm
 G 3/8 = 45 Nm
 G 1/2 = 75 Nm
Bolt torque for containment shell screws 914.7 = 40 Nm
Bolt torque for impeller nut 922 respectively inner hexagon cap screw 914.2 and shaft nut 921
(independent of material).
922 resp. 914.12 921 – Bolt torque [Nm]

Frame size Bolt torque [Nm] Wrench size M20 x 1,5 M27 x 1,5 M35 x 1,5 M45 x 1,5 M50 x 1,5
M12 ; bolt torque-
0 --- 80 90 --- --- ---
see above
I 100 32 --- 90 --- --- ---
II 120 41 --- 90 120 --- ---
III 140 50 --- --- 120 --- 150
IV 140 65 --- --- --- 140 150
PRM E2.11.11 52 of 66
8. Troubleshooting
8. Troubleshooting
Failure Number
Pump delivers no or not enough liquid 1
Motor is overloaded 2
Bearing temperature too high 3
Pump is leaking 4
Increased noises and vibrations 5
Inadmissible temperature increase 6
Sleeve bearing damage 7
Failure number
Problem Elimination
1 2 3 4 5 6 7
Pump or piping not
X X X Venting respectively filling
completely vented or filled
Shut-off valve in suction line
X Open shut-off valve
not completely opened
Correct piping layout
X Air pockets in piping system
Install vent valve
X Wrong rotating direction Exchange 2 phases of power supply
Readjust the duty point by discharge
Counter pressure of the pump valve
X X
is higher than specified Increase speed
Install a larger impeller
Viscosity of pumped liquid is

X X X Consult the factory
higher than specified
Trim the impeller
Counter pressure of the pump
X X Readjust the duty point by discharge
is lower than specfied
valve
Check liquid level in suction line

Improve NPSHR with inducer
X X X X NPSHA too low Reduce resistances in suction line
Open shut-off valve in suction line
completely
X Wrong speed Check speed
Pump unit is not aligned Check coupling alignment and correct
X X
correctly if necessary
Check piping connections and pump
X X Pump stressed by piping
mounting
X X Ball bearing damage Renew antifriction bearings
PRM E2.11.11 53 of 66
8. Troubleshooting
Failure number Problem Elimination

1 2 3 4 5 6 7
Unbalance of rotating parts,
X X Balance the parts
e.g. impeller
Casing screws and screwed Tighten the screws and plugs
X
plugs loose Renew gaskets
X Coupling gap not correct Correct coupling gap
No cooling flow available
Check the installation
X from motor to antifriction
Install a cooling fan
bearing
Motor is bigger than nominal Install smaller motor
X
capacity of magnet coupling Consult the factory
X Star delta starting Consult the factory
Torque of magnet coupling
X X X Check torque
devalued
X X X Rated flow too low Increase rated flow
Shut down the motor and restart
X X X Magnet coupling decoupled Check start-up safety
Consult the factory
Check wear ring clearance
X X Increased thrust load
Consult the factory
Temperature monitor on
containment shell
Boiling point exceedance in
X X Increase pressure in containment
containment shell area
shell
Increase minimum capacity
PRM E2.11.11 54 of 66
9. Interchangeability
9.1 Frame size 0
9.2 Frame size I
PRM E2.11.11 55 of 66
9.3 Frame size II
PRM E2.11.11 56 of 66
9.4 Frame size III
PRM E2.11.11 57 of 66
9.5 Frame size IV
PRM E2.11.11 58 of 66
10. Sectional drawings

10.1 Frame size 0
Sectional drawing PRM Frame size 0

Top magnet coupling = 18 mm magnet length
Bottom magnet coupling = 36 mm magnet length
PRM E2.11.11 59 of 66
10.2 Frame size I
Sectional drawing PRM Frame size I

Further possible magnet arrangements:
PRM E2.11.11 60 of 66
10.3 Frame size II
Sectional drawing PRM Frame size II

PRM E2.11.11 61 of 66
10.4 Frame size III
Sectional drawing PRM Frame size III

PRM E2.11.11 62 of 66
10.5 Frame size IV
Sectional drawing PRM Frame size IV

Top mangnet coupling = 156 mm magnet length
PRM E2.11.11 63 of 66
10.6 Special designs

10.6.1 Design with heating jacket
10.6.2 Inducer
PRM E2.11.11 64 of 66
11. Certificates
11. CERTIFICATES
11.1 EC-Declaration of Conformity
EC-Declaration of Conformity
according to EC-Machinery Directive 2006/42/EG, Annex II, No. 1A
DICKOW PUMPEN KG
Siemensstraße 22
D-84478 Waldkraiburg
Herewith we declare that the pump unit described in the data sheet
Designation: Centrifugal pump

Type: PRM
Size:
Design:
Serial No.:
is in compliance with all relevant provisions of the EC-Machinery Directive 2006/42/EG.
Applied harmonized standards:
EN 809:1998+A1:2009+AC:2010 EN ISO 12732-1:2008

EN ISO 12100:2010 EN ISO 12732-3:2008
EN 12162:2001+A1:2009 EN ISO 20361:2009
Additionally applied standards and technical specifications:
EN ISO 5199:2002 VDMA 24276:2001

EN ISO 9906:1999 API 685
EN 12723:2000
Waldkraiburg,
(Jürgen Konrad, Head of Technical Dept. at D’ICKOW)
Jürgen Konrad is authorized to compile the technical documentation
PRM E2.11.11 65 of 66
11. Certificates
11.2 Document of Compliance
Document of Compliance
Please fill in this statement for health innocuousness completely and attach it to the pump to
be returned to the factory.
Pump data
Type: Serial No.: PB
Reason for shipment
Contamination of the pump

Hazardous liquids were not handled
Hazardous liquids were handled
Pumped liquid:
The pump has been

cleaned flushed breamed
The following safety measures must be taken before opening/repairing the pump:
Customer data
Company: Phone:
Fax:
Address: E-Mail:
Name: Position:
(Block Letters)
This is to certify that the above mentioned pump has been proper cleaned/flushed/breamed
and repair can be performed without risk.
Date: Signature:
PRM E2.11.11 66 of 66
AT Uygunluk Beyanı
Ek II, No. 1A, 2006/42/AT AT Makina Emniyeti Yönetmeliğine göre
DICKOW PUMPEN KG
Siemensstraße 22
Pompa bilgi formunda tarif edilen pompa ünitesi
Tanım: Santrifüj pompa

Tip: PRM hx
Boyut: 50/210
Tasarım: Dexd 2/1,0/20/1/2
Seri No..: PB12197679
2006/42/AT AT Makina Emniyeti Yönetmeliğinin tüm ilgili maddeleriyle örtüştüğünü beyan ederiz
Aşağıdaki uyumlu hale getirilmiş normlar uygulanmıştır
EN 809:1998+A1:2009+AC:2010 EN ISO 12732-1:2008

EN ISO 12100:2010 EN ISO 12732-3:2008
EN 12162:2001+A1:2009 EN ISO 20361:2009
Buna ilaveten şu normlar ve teknik spesifikasyonlar uygulanmıştır
EN ISO 5199:2002 VDMA 24276:2001

EN ISO 9906:1999
EN 12723:2000
EN 22858:1993
Waldkraiburg, 17.08.2012
(Jürgen Konrad, Teknik Müdür DICKOW)
Bay Konrad teknik dokümanları düzenlemekle yetkilidir

AT Uygunluk Beyanı
Ek II, No. 1A, 2006/42/AT AT Makina Emniyeti Yönetmeliğine göre
DICKOW PUMPEN KG
Siemensstraße 22
Pompa bilgi formunda tarif edilen pompa ünitesi
Tanım: Santrifüj pompa

Tip: PRM hx
Boyut: 50/210
Tasarım: Dexd 2/1,0/20/1/2
Seri No..: PB12197680
2006/42/AT AT Makina Emniyeti Yönetmeliğinin tüm ilgili maddeleriyle örtüştüğünü beyan ederiz
Aşağıdaki uyumlu hale getirilmiş normlar uygulanmıştır
EN 809:1998+A1:2009+AC:2010 EN ISO 12732-1:2008

EN ISO 12100:2010 EN ISO 12732-3:2008
EN 12162:2001+A1:2009 EN ISO 20361:2009
Buna ilaveten şu normlar ve teknik spesifikasyonlar uygulanmıştır
EN ISO 5199:2002 VDMA 24276:2001

EN ISO 9906:1999
EN 12723:2000
EN 22858:1993
(Jürgen Konrad, Teknik Müdür DICKOW)
Bay Konrad teknik dokümanları düzenlemekle yetkilidir

Aufstellungsplan / Foundation plan
Best. Nr.:
Nozzle loadings 4300004033
P.O. No.:
Pos. Nr.:
P-2492 A/B
100 487 515 Item No.:
Kunde: METRANS MAKINA / TÜPRAS,
24
DNd 2" 343
140 Z Customer: Türkei
Y
Pumpen Nr.:
PB12197679/80
200
Serial No.:
DNs 3"
Pumpentype:
PRM hx 50/210
Pump type:
132
132
X
227
Ausführung:
275 Dexd 2/1.0/20/1/2
95
Design:
Saugflansch Druckflansch
Suction flange 3" discharge flange 2" Motor: 132S2/7.5kW/B3/ExdIICT4
200
Fx[N] 1330 Fx[N] 710 Rahmen:
API 1,5
Fy[N] 1070 Fy[N] 580 Base plate:
7B Fz[N] 890 Fz[N] 890 Kupplung:
6x leveling bolts
M16x30
CRANE TSKS 0013/140
Fr[N] 1930 Fr[N] 1280 Coupling:
130 Mx[Nm] 950 Mx[Nm] 460
6xAnchor bolts
225 M20x200 Erdungsanschluss M10 My[Nm] 470 My[Nm] 230
(not in scope of supply) Earth connection M10
Mz[Nm] 720 Mz[Nm] 350 Flansche / flanges
Mr[Nm] 1280 Mr[Nm] 620 DN D K d1 L
Drain ASME B16.5 Class150
Class150 0,5" RF Gewichte / Weights
with valve and blindflange 2" 152 121 92,1 4xP19
Pumpe / pump ~107kg
1841 Kupplung / coupling ~6kg 3" 190 152 127 4xP19

Motor / motor ~86kg
153 768 768 0.5" 88.9 60.3 34.9 4xP15,9
Rahmen / frame ~307kg
Ø25 Anschlüsse/
M12 Bezeichnung/designation
M8 connections
TOTAL ~506kg 5B G1/4 Ablass Ölraum / drain oilroom; plugged
7B NPT 2" Ablaß Rahmen/ drain frame

Flansche/flanges
9T NPT 1/8" PT 100 Spalttopf/containment shell; plugged (available)
D
K 11T NPT 1/4" Mag Safe, plugged ( available)
d1
DN
762
686
400
110
216
9T
11T L
60 M10
195 420
766 140 8x motor jacking bolts
5B
4x lifting lugs
Wellenenden / shaft ends

Erdungsanschluss
Pumpe / pump Motor / motor Earth connection
2x DIN 934-M10-A4

10
2x DIN 125-10,5-1.4571
P24h6
Ø38k6
DIN 939-M10-A4-70
27 41 19.04.12 Hesse Konrad

Rev. Description Date Signature Checked
Siemensstr. 22, D-84478 Waldkraiburg
Postbox 1254, D-84465 Waldkraiburg
Partslist
Pump type: PRMhx 50/210 Customer: METRANS
Design: DEXD 2/1,0/20/1/2 P.O.No.: 4300004033
Sectional drawing: 54.PRM.5 Item-No.: P-2492 A
Part-N Pcs Ident-No. Parts name Drawing/Stand. Dimension/Size Material

4 01008457 Hexagon head bolt DIN 931 M12*55 8.8
1 12197679-M Motor
1 01905495 Gate valve bolted bonnet API 602/ASME B1/2" CLASS 150 RFA182 F316
1 12197679-KS Coupling guard 04.50.3068 MS
1 12197679-GR-APBase frame ST
1 01915907 Couplings TSKS 13/140
102 1 00096457 Volute casing w. claws 3"/2" Class150RF 01.15.1420 15.282 1.4517
160 1 00578751 Cover 04.35.539 S235JRH
161 1 00581821 Casing cover 03.35.896 35.476 1.4408
183 1 00691790 Support foot 04.60.796 60.229 GG 25
211 1 00252113 Pump shaft 03.26.879 1.4571
213 1 00254962 Drive shaft 03.26.1054 1.4021+QT 800
233 1 00011934 Impeller 02.12.344 12.87 1.4408
310.01 2 00366183 Sleeve bearing, shrink-fitted 03.27.968 1.4462/SIC-BESCH.
321.02 1 01003321 Ball bearing DIN 625 6306 ST
322 1 01016717 Cylindrical roller bearing DIN 5412 NU308E.TVP2.C3 ST
330 1 00685267 Bearing bracket 00.18.890 18.312 GS-C25
350 1 00685347 Bearing housing 01.18.901 1.4571
360.01 1 00585732 Bearing cover 03.35.1078 35.659 GG 25
360.02 1 00580309 Bearing cover 03.35.730 GG 25
400.15 1 00599369 Gasket 04.39.398 211*259*0,5 GRAFIT/TITAN TGG
400.16 1 00599442 Gasket 04.39.410 91*139*0,3 NOVATEC PREMIUM
400.17 1 00599448 Gasket 04.39.411 28,5*46*0,3 NOVATEC PREMIUM
410.01 1 01909208 Profile gasket 212*225*3,5 GRAFIT
412.05 1 01903719 O-ring 90*3 NBR 70
423.01 1 01993801 Bearing seal LABTECTA 25/45 BRONZE
500.01 1 00482519 Start-up ring, shrink-fitted 03.32.952 1.4462/SIC
500.04 4 00489973 Tolerance ring 04.32.1808 2.4610
502.01 1 00610996 Casing wear ring 04.40.143 1.4571
502.02 1 00614265 Casing wear ring 04.40.493 1.4571
503.01 1 00611047 Impeller ring 04.40.150 1.4418
503.02 1 00614257 Impeller ring 04.40.492 1.4418
504 4 00599113 Spacer ring 04.39.355 30*41,1*1,15 GRAFIT
509.01 2 00482486 Intermediate ring 04.32.949 1.4571
509.02 1 00482421 Intermediate ring 04.32.943 ST
524 2 00366161 Shaft sleeve 04.27.967 EKASIC C-BESCH.
Rev. Date Signature partslist No. Side
2 handled by 17.08.12 SIEGHART PB12197679 1

approved 17.08.12 KONRAD
Partslist
554.02 8 01000740 Disc DIN 125 A13 1.4571
554.07 8 01000740 Disc DIN 125 A13 1.4571
554.08 2 01000736 Disc DIN 125 A10,5 ST
563 4 00690458 Guide rods 04.60.296 1.4571
638 1 01900534 Constant level oiler with protection cage ACL 7596 NPT 1/4 ST-VERZINKT/GLAS
642 1 01900595 Sight glas G1 1.4305/FPM
817 1 00793427-N Containment shell 1,0mm 20mm 03.60.1520 1.4571/2.4610
818.01 1 00643173 Drive rotor 02.43.159 S355J2+N
818.02 1 00790001 Driven rotor 20mm 03.60.1300 1.4571
858.02 1 00489582 Permanent magnet 20mm 03.32.1734 ST/SM2CO17
901.01 2 01010035 Hexagon head bolt DIN 933 M10*20 8.8
902.02 8 01011330 Stud DIN 939 M12*30 A4-70
902.07 8 01011330 Stud DIN 939 M12*30 A4-70
903.08 1 01028271 Screwed plug DIN 906 NPTF1/2" ST
903.11 1 01028201 Screwed plug DIN 906 NPT1/8" ST
904.02 4 01006646 Grub screw DIN 915 M5*6 A4
904.03 4 01006646 Grub screw DIN 915 M5*6 A4
913 1 00456519 Vent plug 04.29.399 C45+C
914.01 3 01003808 Inner hexagon cap screw DIN 912 M6*16 A4-70
914.05 4 01003801 Inner hexagon cap screw DIN 912 M6*12 8.8
914.07 12 01906442 INBUS-Ripp-screw M8*16 100
919 1 01020711 Ring screw DIN 580 M12 C15E
920.02 8 01010981 Hexagon nut DIN 934 M12 A4
921.01 1 01907084 Shaft nut GT M27*1,5 LKS 1.4571
921.02 1 01906848 Shaft nut GUA M27*1,5 LKS ST
921.03 1 01907080 Shaft nut GT M27*1,5 RE ST
922 1 00442510 Impeller nut 04.28.57 1.4571
940.01 1 01022483 Key DIN 6885 A6*6*40 1.4571
940.02 1 01022549 Key DIN 6885 A8*7*36 1.4571
940.03 1 01022543 Key DIN 6885 A8*7*32 1.4571
940.04 1 01022549 Key DIN 6885 A8*7*36 1.4571
950.01 1 00691608 Spring 04.60.736 ST

Partslist
Pump type: PRMhx 50/210 Customer: METRANS
Design: DEXD 2/1,0/20/1/2 P.O.No.: 4300004033
Sectional drawing: 54.PRM.5 Item-No.: P-2492 B

4 01008457 Hexagon head bolt DIN 931 M12*55 8.8
1 01905495 Gate valve bolted bonnet API 602/ASME B1/2" CLASS 150 RFA182 F316
1 12197679-KS Coupling guard 04.50.3068 MS
1 12197679-M Motor
1 12197679-GR-APBase frame ST
1 01915907 Couplings TSKS 13/140
102 1 00096457 Volute casing w. claws 3"/2" Class150RF 01.15.1420 15.282 1.4517
160 1 00578751 Cover 04.35.539 S235JRH
161 1 00581821 Casing cover 03.35.896 35.476 1.4408
183 1 00691790 Support foot 04.60.796 60.229 GG 25
211 1 00252113 Pump shaft 03.26.879 1.4571
213 1 00254962 Drive shaft 03.26.1054 1.4021+QT 800
233 1 00011934 Impeller 02.12.344 12.87 1.4408
310.01 2 00366183 Sleeve bearing, shrink-fitted 03.27.968 1.4462/SIC-BESCH.
321.02 1 01003321 Ball bearing DIN 625 6306 ST
322 1 01016717 Cylindrical roller bearing DIN 5412 NU308E.TVP2.C3 ST
330 1 00685267 Bearing bracket 00.18.890 18.312 GS-C25
350 1 00685347 Bearing housing 01.18.901 1.4571
360.01 1 00585732 Bearing cover 03.35.1078 35.659 GG 25
360.02 1 00580309 Bearing cover 03.35.730 GG 25
400.15 1 00599369 Gasket 04.39.398 211*259*0,5 GRAFIT/TITAN TGG
400.16 1 00599442 Gasket 04.39.410 91*139*0,3 NOVATEC PREMIUM
400.17 1 00599448 Gasket 04.39.411 28,5*46*0,3 NOVATEC PREMIUM
412.05 1 01903719 O-ring 90*3 NBR 70
423.01 1 01993801 Bearing seal LABTECTA 25/45 BRONZE
500.04 4 00489973 Tolerance ring 04.32.1808 2.4610
502.01 1 00610996 Casing wear ring 04.40.143 1.4571
502.02 1 00614265 Casing wear ring 04.40.493 1.4571
503.01 1 00611047 Impeller ring 04.40.150 1.4418
503.02 1 00614257 Impeller ring 04.40.492 1.4418
504 4 00599113 Spacer ring 04.39.355 30*41,1*1,15 GRAFIT
509.01 2 00482486 Intermediate ring 04.32.949 1.4571
509.02 1 00482421 Intermediate ring 04.32.943 ST
524 2 00366161 Shaft sleeve 04.27.967 EKASIC C-BESCH.

Partslist
554.02 8 01000740 Disc DIN 125 A13 1.4571
554.07 8 01000740 Disc DIN 125 A13 1.4571
554.08 2 01000736 Disc DIN 125 A10,5 ST
563 4 00690458 Guide rods 04.60.296 1.4571
638 1 01900534 Constant level oiler with protection cage ACL 7596 NPT 1/4 ST-VERZINKT/GLAS
642 1 01900595 Sight glas G1 1.4305/FPM
817 1 00793427-N Containment shell 1,0mm 20mm 03.60.1520 1.4571/2.4610
818.01 1 00643173 Drive rotor 02.43.159 S355J2+N
818.02 1 00790001 Driven rotor 20mm 03.60.1300 1.4571
858.02 1 00489582 Permanent magnet 20mm 03.32.1734 ST/SM2CO17
901.01 2 01010035 Hexagon head bolt DIN 933 M10*20 8.8
902.02 8 01011330 Stud DIN 939 M12*30 A4-70
902.07 8 01011330 Stud DIN 939 M12*30 A4-70
903.08 1 01028271 Screwed plug DIN 906 NPTF1/2" ST
904.02 4 01006646 Grub screw DIN 915 M5*6 A4
904.03 4 01006646 Grub screw DIN 915 M5*6 A4
913 1 00456519 Vent plug 04.29.399 C45+C
914.07 12 01906442 INBUS-Ripp-screw M8*16 100
919 1 01020711 Ring screw DIN 580 M12 C15E
921.01 1 01907084 Shaft nut GT M27*1,5 LKS 1.4571
921.02 1 01906848 Shaft nut GUA M27*1,5 LKS ST
921.03 1 01907080 Shaft nut GT M27*1,5 RE ST
922 1 00442510 Impeller nut 04.28.57 1.4571
940.01 1 01022483 Key DIN 6885 A6*6*40 1.4571
940.02 1 01022549 Key DIN 6885 A8*7*36 1.4571
940.03 1 01022543 Key DIN 6885 A8*7*32 1.4571
940.04 1 01022549 Key DIN 6885 A8*7*36 1.4571
950.01 1 00691608 Spring 04.60.736 ST

Spriralgehäusepumpe einflutig / Volute casing pump end suction
Baugröße / Size 50/210

Drehzahl / Speed n = 2900 1/min
[m] Förderhöhe / Head

63
62 Ø 210 35% 40%
61 50% 55%
60 60%
59 65%
68%
58
70%
57
56 Ø 200
55 Eff.
71,5%
54
53
52
51
50
49
48
47
46 Ø 180
45
44
43
42
41
40
39
Ø 160
38
37
36
35
34
33
32 Ø 140
31
30
29
28
27
26
25
24
23
22
[kW]
16 Wellenleistung /Shaft power P2 ø210
15
14
13 ø200
12
11
10 ø180
9
8 ø160
7
6 ø140
5
4
3
2
[m] NPSH-Werte/values
.
3,6
3,2
2,8
2,4
2
1,6
1,2
0,8
0,4
0
[m] NPSH-Inducer
2,8
2,4 Ø 210
1,6
1,2 Ø 140
0,8
0,4
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 [m³/h]
Dichte / density = 1 kg/dm³ kin. Zähigkeit / kin. v iscosity = 1 mm²/s

Bei Magnetpumpen Kupplungsv erlustleistung addieren / f or magnetic pumps add. magnetic losses 64.NC.109
Stand / Issue: 25.05.2012
Wuchtprotokoll / Balance Report
Herstellerzertifikat / Manufacture test certificate
Besteller: METRANS MAKINA/ TÜPRAS, Türkei Fabrikations-Nr.: PB 12197679

Purchaser: Pump No.:
Auswuchtmaschine: KV60
Balancing machine:
Rotordaten / Rotor data:
Wuchtkörpertyp: Impeller Zeichnungs-Nr.: 12.0344

Balance body: Drawing No.:
Teile Nr.: 211 Gewicht des Wuchtkörpers: 2,5 kg

Part No.: Weight of balance body:
Auswuchtdrehzahl: 800 1/min Betriebsdrehzahl: 2900 1/min

Balance speed: Operating speed:
Durchmesser: 150,0 mm
Diameter:
Ausgleichsebenen: Gütestufe nach DIN ISO 1940 T1: 1

Balancing levels: Quality grade acc. to DIN ISO 1940 T1:
Zulässige Restunwucht / Permissible rest unbalance:
Toleranz: 0,11 g
Tolerance:
Auswuchtdaten / Balancing data:
Unwucht vor dem Auswuchten:

Unbalance before balancing:
8,13 g
Unwucht nach dem Auswuchten:

Unbalance after balancing:
0,09 g
Prüfergebnis: Die gestellten Anforderungen sind erfüllt

Test result: According to requirements
Messung durchgeführt: (Datum/Unterschrift) Geprüft und freigegeben: (Datum/Unter.)

Measurement performed: (Date/Signature) Inspected and released: (Date/Signature)
09.07.12 Herr Wastlhuber 09.07.12 Herr Schimm
DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Driven rotor Zeichnungs-Nr.: 60.1300

Teile Nr.: 818.02 Gewicht des Wuchtkörpers: 3,75 kg


Durchmesser D1: 100,0 mm Durchmesser D2: 110,0 mm

Diameter D1: Diameter D2:

Zulässige Restunwucht je Ebene / Permissible rest unbalance per level:
Toleranz unten: 0,12 g Toleranz oben: 0,11 g

Tolerance below: Tolerance top:
Unwucht vor dem Auswuchten unten: Unwucht vor dem Auswuchten oben:
Unbalance before balancing below: Unbalance before balancing top:
4,54 g 7,64 g
Unwucht nach dem Auswuchten unten: Unwucht nach dem Auswuchten oben:
Unbalance after balancing below: Unbalance after balancing top:
0,08 g 0,07 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Drive rotor Zeichnungs-Nr.: 43.0159






5,02 g 3,91 g
0,13 g 0,12 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Coupling (pump side) Zeichnungs-Nr.: P 24

Teile Nr.: Gewicht des Wuchtkörpers: 1,6 kg


Diameter:

Toleranz: 0,16 g
Tolerance:

4,21 g

0,09 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Coupling (motor side) Zeichnungs-Nr.: M 38



Diameter:

Toleranz: 0,14 g
Tolerance:

2,41 g

0,13 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Impeller Zeichnungs-Nr.: 12.0344

Teile Nr.: 211 Gewicht des Wuchtkörpers: 2,5 kg


Diameter:

Toleranz: 0,11 g
Tolerance:

4,26 g

0,04 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Driven rotor Zeichnungs-Nr.: 60.1300






6,20 g 3,97 g
0,02 g 0,09 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Drive rotor Zeichnungs-Nr.: 43.0159






4,70 g 1,64 g
0,15 g 0,09 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Coupling (pump side) Zeichnungs-Nr.: P 24



Diameter:

Toleranz: 0,16 g
Tolerance:

6,11 g

0,13 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008

Balancing machine:
Wuchtkörpertyp: Coupling (motor side) Zeichnungs-Nr.: M 38



Diameter:

Toleranz: 0,14 g
Tolerance:

1,14 g

0,13 g


DICKOW PUMPEN KG
VA 7.10 / 04.2008
Vibrations- und Temperaturmessungen
Vibration and temperature measurement
Kunde: Fabrikations Nr.:

Metrans Makina / Türpas PB12197679
Customer: Pump type:
Pumpentype: Ausführung:
PRMhx 50/210 Dexd 2/1,0/20/1/2
Pump type: Design
Drehzahl:
2900 [min-1]
Speed:
DICKOW
Vibration: V1
V2
H1
H2
A H1 H2 V1 V2
Q [m3/h]
[mm/s] [mm/s] [mm/s] [mm/s] [mm/s]
36 0,4 0,6 0,9 0,5 0,9
56 0,5 0,7 0,9 0,5 1,0
8 0,6 0,7 1,0 0,5 1,0
20 0,6 0,7 0,9 0,5 1,0
Temperatur / temperature:
Umgebungstemperatur / Ambient temperature: 28 °C

Öltemperatur / Oil sump temperature: 58 °C
Messung durchgeführt (Datum/Unterschrift): Geprüft und freigegeben (Datum/Unterschrift):

Measurement performed (Date/Signature): Inspected and released (Date/Signature):
08.07.12 Hr. Obermaier

P 004/02.2008
DICKOW PUMPEN KG
Vibrations- und Temperaturmessungen
Vibration and temperature measurement
Kunde: Fabrikations Nr.:

Metrans Makina / Türpas PB12197680
Customer: Pump type:
Pumpentype: Ausführung:
PRMhx 50/210 Dexd 2/1,0/20/1/2
Pump type: Design
Drehzahl:
2900 [min-1]
Speed:
DICKOW
Vibration: V1
V2
H1
H2
A H1 H2 V1 V2
Q [m3/h]
[mm/s] [mm/s] [mm/s] [mm/s] [mm/s]
36 0,5 0,6 0,9 0,6 1,0
56 0,6 0,8 0,9 0,5 1,1
8 0,7 0,8 0,9 0,5 1,1
20 0,5 0,8 0,8 0,5 1,0
Temperatur / temperature:
Umgebungstemperatur / Ambient temperature: 26 °C

Öltemperatur / Oil sump temperature: 51 °C
Messung durchgeführt (Datum/Unterschrift): Geprüft und freigegeben (Datum/Unterschrift):

Measurement performed (Date/Signature): Inspected and released (Date/Signature):
08.07.12 Hr. Obermaier

P 004/02.2008
DICKOW PUMPEN KG
Geräuschmessbericht nach
Noise testing report acc. to ISO 20361
Herstellerprüfzertifikat / Manufacture test certificate
Einstellwerte / Setting values:
Pumpentype:
PRMhx 50/210 x = 0,8m y = 0,6m z = 0,5m
Pump type:
Serien Nr.:
PB12197679 T = 27°C Pamb = 963 mbar
Serial No.:
Drehzahl: -1 2
2900min A = 2xz + 2yz + xy = 2,0m
Speed:
Meßdaten / Measuring data:
Q [m3/h] LWA [dB(A)] S [m2] Q2 [dB] LPA [dB(A)]

36 74,3
LWA = Schallleistungspegel / Sound power level Q2 = 10 x lgS/1 acc. to EN ISO 11203

S = Meßflächeninhalt mit / Area of meas. surface with d=1m LPA = Emissions-Schalldruckpegel / Emission sound pressure level = LWA - Q2
Schalldruckspektrum im Oktavband / Sound pressure spectrum in the octave band

Meßpunkt / Measuring point:
3
Q= m /h
Mittenfrequenz
63 125 250 500 1000 2000 4000 8000
Centre frequency
Schalldruckpegel mit Filter
Sound pressure level with filter
Ohne Filter
Without filter
Bemerkung / Notes:
- Meßgeräte / Test instruments (Bruel & Kjaer): DICKOW
Schallintensitätsanalysator / Sound intensity analyzer 4433/WH2666; Serial-No. 1311604, Fernsteuereinheit / Remote control facility 3520
Mikrofonpaar / Microphone set 4183; Serial-No. 1311558, 2 Mikrofonverstärker / Microphone amplifier 2633; Serial-No. 1259300/1333766
- Schallintensitätsmessung nach / Sound intensity meas. acc. to EN ISO 9614-2
- Installation: Herstellerprüffeld / Factory test bench
- Genauigkeitsklasse / Accuracy class: 3
- Messunsicherheit / Measurement uncertainty KWA = KPA = 4dB
- Die gestellten Anforderungen sind erfüllt. / According to requirements

P 039/11.2010
Hr. Obermaier
Geräuschmessbericht nach
Noise testing report acc. to ISO 20361
Herstellerprüfzertifikat / Manufacture test certificate
Einstellwerte / Setting values:
Pumpentype:
PRMhx 50/210 x = 0,8m y = 0,6m z = 0,5m
Pump type:
Serien Nr.:
PB12197680 T = 26°C Pamb = 967 mbar
Serial No.:
Drehzahl: -1 2
2900min A = 2xz + 2yz + xy = 2,0m
Speed:
Meßdaten / Measuring data:
Q [m3/h] LWA [dB(A)] S [m2] Q2 [dB] LPA [dB(A)]

36 74,8
LWA = Schallleistungspegel / Sound power level Q2 = 10 x lgS/1 acc. to EN ISO 11203

S = Meßflächeninhalt mit / Area of meas. surface with d=1m LPA = Emissions-Schalldruckpegel / Emission sound pressure level = LWA - Q2
Schalldruckspektrum im Oktavband / Sound pressure spectrum in the octave band

Meßpunkt / Measuring point:
3
Q= m /h
Mittenfrequenz
63 125 250 500 1000 2000 4000 8000
Centre frequency
Schalldruckpegel mit Filter
Sound pressure level with filter
Ohne Filter
Without filter
Bemerkung / Notes:
- Meßgeräte / Test instruments (Bruel & Kjaer): DICKOW
Schallintensitätsanalysator / Sound intensity analyzer 4433/WH2666; Serial-No. 1311604, Fernsteuereinheit / Remote control facility 3520
Mikrofonpaar / Microphone set 4183; Serial-No. 1311558, 2 Mikrofonverstärker / Microphone amplifier 2633; Serial-No. 1259300/1333766
- Schallintensitätsmessung nach / Sound intensity meas. acc. to EN ISO 9614-2
- Installation: Herstellerprüffeld / Factory test bench
- Genauigkeitsklasse / Accuracy class: 3
- Messunsicherheit / Measurement uncertainty KWA = KPA = 4dB
- Die gestellten Anforderungen sind erfüllt. / According to requirements

P 039/11.2010
Hr. Obermaier
Metastream™ TSKS coupling
I-TSKS ENG 0405
Fitting, & Maintenance Instructions. Page 1 of 6
1
2B
2 2A
6 8 7 5
3
A A
REFERENCE DESCRIPTION REFERENCE DESCRIPTION

1 Transmission Unit 5 Guard Ring
2 Standard Hub -external 7 Membrane Pack
location
2A Standard Hub -internal 8 Drive Bolt Assembly
location
2B Large-bore Hub 6 Spacer
3 Hub Bolt
Foreword
These instructions are provided to familiarise the user with the coupling and its designated use. These
instructions must be read and applied whenever work is carried out on the coupling and must be kept
available for future reference.
ATTENTION These instructions are for the fitting, operation and maintenance of the coupling as used in
rotating equipment and will help to avoid danger and increase reliability. The information
required may change with other types of equipment or installation arrangements. These
instructions must be read in conjunction with the instruction manuals for both the driver and
driven machinery.
If the coupling is to be used for an application other than that originally intended or outside the
recommended performance limits, John Crane must be contacted before its installation and use.
Any warranty may be affected by improper handling, installation, or use of this coupling. Contact the
company for information as to exclusive product warranty and limitations of liability
If questions or problems arise, contact your local John Crane sales/service engineer or the original
equipment manufacturer as appropriate.
ATTENTION John Crane couplings are precision products and must be handled appropriately. Take
particular care to avoid damage to spigots, mating faces, hub bores, keyways and
membranes. Do not excessively compress the coupling membranes during assembly. Refer
to Table 1 for compression limits. (X)
These instructions are written for standard catalogue products, generally designed in accordance with the
drawing shown.
Metastream is a registered trademark of John Crane

I-TSKS ENG 0405
Safety Instructions
The following designations are used in the installation instructions to highlight instructions of particular
importance.
IMPORTANT is used for items of particular concern when using the coupling.
ATTENTION where there is an obligation or prohibition concerning the avoidance of risk.
where there is an obligation or prohibition concerning harm to people or damage to the

! equipment.
The usual extent of supply comprises
A factory assembled transmission unit, comprising 2-off guard rings (5), 1 –off spacer (6), 2-off membrane
packs (7) plus fasteners and fixings(8)
Driver hub
Driven hub
2 sets of bolts (3) to assemble the transmission unit to the two hub flanges
IMPORTANT If a general arrangement drawing is supplied with the coupling then all data indicated
on that drawing takes precedence over information included in these instructions.
Storage
If the coupling is not to be used immediately, it should be stored away from direct heat in its original
packing.
All documentation supplied with the coupling should be retained for future reference.
Spares
When requesting spares always quote the full designation of the coupling
The following spares can be purchased from John Crane.
Set of hub bolts (4) (please specify standard or/and large hubs)
Hubs, bored to your requirement or unbored (2, 3)
Complete transmission unit, balanced or unbalanced(l)
Membrane pack including drive bolts and guard ring assemblies (5, 7, 8)

I-TSKS ENG 0405
INSTALLATION
Remove coupling from packaging and carefully inspect for signs of damage. Pay particular attention to the
hub bores and the spigot/recess location features, which should be free from burrs and other damage.
INSTALLATION OF HUBS
! Prior to installing the coupling, ensure that the machinery is made safe. Hubs must be
adequately supported during installation to avoid accidental damage should they slip.
Ensure the hub bore and mating shaft are clean.
Parallel Bore with Keyed Drive

The hub is usually installed with the hub face and shaft end flush.
Measure the shaft diameter and hub bore to confirm the correct fit.
For clearance fits, install the key(s) into the shaft keyway and with a little lubrication on the shaft, slide the
hub onto the shaft. The key should be a tight sliding fit in the keyway with a small clearance at the top of the
key. Secure the hub to the shaft in the correct axial position with one or more grub screws.
John Crane recommend a light interference fit for most applications and it may be necessary to apply heat
to assist fitting of such hubs. A warm oil bath will usually be adequate. DO NOT use spot heat or exceed
175 degrees centigrade as this may cause distortion. A thermal heat stick can be used to estimate the
temperature before quickly sliding the hub onto the shaft. A suitable stop will ensure the correct axial
position is located.
Ensure the hub bore and mating shaft are clean.
Taper Bore with Keyed Drive

1. Fit the hub onto the shaft without the key(s). Lightly hammer FIGURE 2
the hub with a soft faced mallet to ensure metal to metal
contact takes place.
2. Measure the distance from the end of the shaft to the face of
the hub using a depth micrometer.
3. Securely mount a dial gauge onto the inboard hub flange
and set to zero.
4. If necessary remove the hub and fit the key(s) which should
be a tight sliding fit in the keyway with a small clearance at
the top of the key.
5. Refit the hub and draw up the shaft to the correct axial
position indicated by the dial gauge. The hub may have to
be heated to achieve the required interference. See Figure
2. Note that the hub face may not be flush with the shaft end
when taper bores are used.
Taper Hubs Mounted by Oil Injection

1. Ensure that fillets and corner radii of mating surfaces, oil distribution and drainage grooves are well
rounded and free from burrs.
2. Thoroughly clean all contact surfaces and smear the tapered surfaces with oil.
3. Fit the hub onto the shaft.
4. Fit the oil injection equipment, axial stop and mounting tools. Consult the arrangement drawing and
the oil injection system suppliers' instructions.
Fit and secure the axial ram or hydraulic nut BEFORE injecting oil between the
components.
5. Inject oil between the components until the required mounting pressure is reached, or it leaks out at the
ends of the mating surfaces.
6. By means of the mounting tools, position the hub in the correct axial position, injecting oil during this
operation.

I-TSKS ENG 0405
7. Release the oil pressure.

8. Remove the mounting tool and oil injection equipment.
9. Assemble the locking washer and lock-nut to shaft end if applicable.
Unbored Hubs
John Crane recommend a light interference fit for keyed
hubs and shafts [e.g. a K7/m6 fit]. The finished bore size
can be calculated from the measured shaft diameter.
FIGURE 3
When setting up the hub to machine the bore use the
hub location recess and face as datum surfaces, as RECESS
shown in Figure 3. TIR
The hub face should be set such that the maximum

run-out does not exceed 0.00008mm per mm of hub FACE
flange diameter or 0.025 mm TIR, whichever is greater. TIR
The hub location recess should be set so the maximum run-out does not exceed 0.00008mm per mm of
recess diameter or 0.012 mm TIR, whichever is greater.
Adapters
For machines having an integral flanged shaft, the flange may be machined to suit the bolting configuration
of the coupling transmission unit. Alternatively, the coupling may be supplied with a customised flange
adapter. Refer to the specific general arrangement drawing for location and mounting details.
Shaft Alignment
Figure 4
Align the centre lines of the DRIVING and DRIVEN machine shafts as
follows:
1. Move the equipment into position
2. Check for any soft foot and correct before commencing alignment.
3. With one machine firmly bolted down, set the distance between
shaft ends (DBSE) according to the drawing or catalogue
dimension.
IMPORTANT DBSE should be measured between the inner face of the hubs and should not be
taken as the length of the transmission unit at its outer periphery. DBSE may not be equal to
the precise distance between shaft ends. In particularly, the faces of taper bored hubs may
not be flush with the shaft end. Refer to Figure 4.
4. Align the shaft centre lines both horizontally and vertically by aligning the hub flanges. JOHN CRANE
recommend the reverse periphery method for accurate alignment. This can be done using dial gauges or
with the John Crane "Lase-A-Lign" shaft alignment kit. Further details are available from John Crane on
request.
5. Recheck the DBSE after the shafts have been aligned.
6. Axial shims (together with a shim carrier in some cases) may be supplied on applications where it is
difficult to accurately set a predetermined shaft end separation [DBSE]. This is often the case where
one or both of the hubs are taper bored. Where this feature is supplied, the thickness of shims [plus
carrier if applicable] are added to the free length of the transmission unit so that the combined length is
equal to the measured distance between the hub flange faces, making any allowance for known shaft
movements. Note - it is best to measure the transmission unit when it is in a gagged condition.
IMPORTANT The misalignment tolerances quoted in literature and on drawings, allow for
dynamic conditions and variations. For the best service from the coupling, John Crane
recommend that installed misalignment is no more than 10% of the maximum allowable
misalignment, allowance being made for any anticipated movements which will occur
during operation (eg. Thermal movements on hot pumps).

I-TSKS ENG 0405
INSTALLATION OF THE TRANSMISSION UNIT

1. Check spigot and recess locations on the hubs and transmission unit for damage
The transmission unit must be adequately supported during installation to avoid

accidental damage should it slip.
5
2. It may be necessary to compress the transmission unit whilst sliding it
between the hubs. Lever slots are provided in the hub flanges to
make this easier. Also the spacer flanges are drilled to allow hub bolts
(ref. 3) to be threaded into the guard ring. Tightening evenly will 6
compress the transmission unit until clearance between the hub
spigots and length of the transmission unit is achieved, allowing
installation. (see Figure 5). Minimum gap of X should not be less than
the values shown in Table 1, unless indicated otherwise on the
general arrangement drawing. FIG.5 X 3
IMPORTANT Always remove the compression bolts as soon as the transmission unit is in position,
before fully tightening the hub bolts.
3. Align the hub/transmission unit flanges if they have been match marked
4. Fit the hub bolts and tighten these evenly to locate the transmission unit, ensuring the spigots enter
their recesses squarely. Bolt-threads should be lubricated with oil and tightened in a "diametrically
opposite" sequence to the torque values shown in Table 1.
5. Measure dimension 'A (see Figure 1) on the transmission unit. Check against the minimum and
maximum value in Table 1.
6. Rotate the machinery two or three times slowly to ensure it moves freely.
Hub tightening torque values apply to oil lubricated threads
TABLE 1
Coupling Hub bolt Hub bolt Min gap Coupling Dim’n Dim’n
Size Size Tightening X Max Axial 'A' (Min) 'A' (Max)
Torque mm Deflection mm mm
Nm +/- mm
13 M6 13 7.1 1.0 7.7 7.8
33 M8 25 7.2 1.25 8.2 8.4
75 M8 25 7.6 1.5 8.8 9.0
135 M8 25 8.1 2.0 9.6 9.9
230 M10 50 8.3 2.5 10.2 10.4
350 M8 25 11.6 2.75 13.6 13.9
500 M10 50 11.8 3.25 14.4 14.7
740 M10 50 12.3 3.75 15.2 15.5
930 M12 86 12.5 4.25 15.9 16.2
1400 M12 86 13.4 5.0 17.4 17.8
Maximum angular misalignment = 0.5 degrees up to 3600rpm; 0.33 degrees up
to 7500rpm; 0.25 degrees above 7500rpm.

I-TSKS ENG 0405
OPERATION, INSPECTION AND MAINTENANCE

Before starting the machinery, ensure that all necessary safety procedures are being
observed and coupling guards are fitted.
Routine examination should include a periodic check on the tightness of fasteners and visual inspection of
transmission components for signs of fatigue or wear.
If the coupled machinery is disturbed at any time, shaft alignment should be re checked. Alignment
checking is recommended if a deterioration of installation alignment during service is suspected.
Maintenance work must only be carried out by suitably qualified personnel when the
equipment is stationary and has been made safe.
Failures are rare and can generally be attributed to excessive misalignment or / and severe torsional
overload. In all cases of coupling failure, the cause should be identified and corrected before replacing the
coupling.
It is possible to repair the coupling by fitting replacement Membrane unit assemblies or replacing the
entire transmission unit.
To replace the transmission unit, remove the hub bolts and then withdraw the transmission unit using the
compression bolts feature in the spacer as appropriate.
Transmission unit must be adequately supported during removal to avoid accidental damage
should it slip.
ATTENTION When repairing John Crane MetastreamTM flexible membrane couplings, only John
Crane approved parts should be used.

John Crane UK Ltd.
Queens St,
Ballymena
BT42 2BE
Declaration of Conformity
In line with the EEC Directive 94/9/EG of 23 03. 1994 and resultant legislation and
standards
We, the manufacturers – John Crane UK Ltd., – confirm that the explosion-
prevention requirements have been implemented for
Metastreamâ metal-membrane couplings
Equipment is in accordance with article 1 (3) b) of directive 94/9/EG and

fundamental Safety and health requirements are fulfilled in accordance with
Appendix 11 of directive 94/9/EG.
The current Type-Examination certificates for the couplings are:-
‘T’ & ‘L’ series - Sira 02ATEX9403

‘M’ series - Sira 02ATEX9404
The technical Documentation is deposited with the designated Notified body in

accordance with article 8 (1) b) ii) the Directive 94/9/EG:
SIRA Test & Certification Ltd

Hazardous Area Centre, Rake Lane
Eccleston, Chester, CH4 9JN
England
Signed
Production manager
declaration of conformity Ballymena.doc

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1LA5/6/7/9, 1LE1, 1LG4/6, 1LP7/9, Introduction 1
___________________
1MA6/7, 1MF6/7, 1MJ6/7, 1PC1/3, ___________________
Safety information 2
1PP6/7/9
___________________
Description 3
___________________
Preparing for use 4
Low-Voltage Motors
1LA5/6/7/9, 1LE1, 1LG4/6, 1LP7/9, ___________________
Assembly 5
1MA6/7, 1MF6/7, 1MJ6/7, 1PC1/3,
1PP6/7/9 ___________________
Electrical connection 6
Operating Instructions
___________________
Commissioning 7
___________________
Operation 8
___________________
Maintenance 9
___________________
Spare parts 10
___________________
Disposal 11
___________________
Appendix A
___________________
Technical data and drawings B
___________________
Notes 12
06/2011
5 610 00000 02 000
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Order number: 5 610 00000 02 000 Copyright © Siemens AG 2011.

Industry Sector Ⓟ 08/2011 Technical data subject to change
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction................................................................................................................................................ 9
1.1 About these instructions.................................................................................................................9
1.2 Information for the reader ..............................................................................................................9
2 Safety information.................................................................................................................................... 11
2.1 Information for those responsible for the plant or system............................................................11
2.2 The five safety rules:....................................................................................................................11
2.3 Qualified personnel ......................................................................................................................12
2.4 The safe use of electrical machines ............................................................................................12
2.5 Safety instructions: Explosion-proof machines ............................................................................13
2.6 Special designs and construction versions..................................................................................13
2.7 Special conditions for explosion-proof machines.........................................................................14
3 Description............................................................................................................................................... 15
3.1 Area of application .......................................................................................................................15
3.1.1 CE marking ..................................................................................................................................15
3.2 Delivery ........................................................................................................................................16
3.3 Rating plates ................................................................................................................................16
3.4 Installation ....................................................................................................................................18
3.4.1 Machine design ............................................................................................................................18
3.4.2 Regulations ..................................................................................................................................18
3.4.3 Cooling and ventilation.................................................................................................................19
3.4.3.1 General ........................................................................................................................................19
3.4.3.2 Machines with a fan .....................................................................................................................20
3.4.3.3 Machines without a fan (optional) ................................................................................................21
3.4.4 Bearings .......................................................................................................................................22
3.4.5 Balancing .....................................................................................................................................22
3.4.6 Types of construction/method of installation................................................................................22
3.4.7 Degree of protection ....................................................................................................................25
3.4.8 Optional built-on and built-in accessories ....................................................................................26
4 Preparing for use ..................................................................................................................................... 27
4.1 Transport......................................................................................................................................27
4.2 Storage.........................................................................................................................................28
4.3 Electromagnetic compatibility ......................................................................................................29
5 Assembly ................................................................................................................................................. 31
5.1 Installation ....................................................................................................................................31
5.1.1 Safety instructions........................................................................................................................31
5.1.2 Safety instructions: Explosion-proof machines ............................................................................31
5.1.3 Machine installation .....................................................................................................................32
1LA5/6/7/9, 1LE1, 1LG4/6, 1LP7/9, 1MA6/7, 1MF6/7, 1MJ6/7, 1PC1/3, 1PP6/7/9

Operating Instructions, 06/2011, 5 610 00000 02 000 3
Table of contents
5.1.4 Cooling ........................................................................................................................................ 33

5.1.4.1 Ventilation.................................................................................................................................... 33
5.1.5 Machines with type of construction IM B15, IM B9, IM V8 and IM V9 ........................................ 34
5.1.6 Balancing..................................................................................................................................... 35
5.1.6.1 Mounting and withdrawing output elements................................................................................ 36
5.1.7 Noise emission............................................................................................................................ 37
5.2 Alignment and fastening.............................................................................................................. 37
5.2.1 Flatness of supporting surfaces .................................................................................................. 39
5.2.2 Machine frame mounting feet (special design) ........................................................................... 39
6 Electrical connection................................................................................................................................ 41
6.1 Connection of the machine ......................................................................................................... 41
6.1.1 General........................................................................................................................................ 41
6.1.2 Terminal designations ................................................................................................................. 43
6.1.3 Direction of rotation ..................................................................................................................... 43
6.1.4 Connection with/without cable lugs............................................................................................. 43
6.1.5 Connection with cable lug for explosion-protected machines..................................................... 44
6.1.6 Connecting protruding cables ..................................................................................................... 44
6.1.7 Cable glands ............................................................................................................................... 45
6.1.7.1 Mounting position of sheet metal nuts in screw-type connections.............................................. 45
6.1.8 Terminal box ............................................................................................................................... 46
6.1.8.1 General........................................................................................................................................ 46
6.1.8.2 Versions ...................................................................................................................................... 47
6.1.8.3 Protruding connection cables...................................................................................................... 49
6.1.8.4 Connecting the temperature sensor/anti-condensation heater................................................... 50
6.1.8.5 Cable entry .................................................................................................................................. 52
6.1.8.6 Thread sizes in terminal box ....................................................................................................... 53
6.2 Tightening torques ...................................................................................................................... 56
6.2.1 Electrical connections - Termincal board connections................................................................ 56
6.2.2 Cable glands ............................................................................................................................... 56
6.2.3 Terminal boxes, end shields, grounding conductors, sheet metal fan covers ............................ 57
6.3 Conductor connection ................................................................................................................. 58
6.3.1 General information on conductor connection ............................................................................ 58
6.3.2 Type of conductor connection..................................................................................................... 59
6.4 Connecting the ground conductor............................................................................................... 62
6.4.1 General information on connecting the grounding conductor ..................................................... 62
6.4.2 Grounding connection type ......................................................................................................... 62
6.4.3 Minimum surface area of grounding conductor........................................................................... 63
6.4.4 Size of grounding conductor screw............................................................................................. 64
6.5 Final measures............................................................................................................................ 64
6.6 Connection of optional add-on units ........................................................................................... 65
6.6.1 External fan, incremental encoder, brake ................................................................................... 65
6.6.1.1 Mounting a brake ........................................................................................................................ 65
6.6.1.2 Mounted external fan .................................................................................................................. 65
6.7 Connection to the converter ........................................................................................................ 66
7 Commissioning ........................................................................................................................................ 69
7.1 Insulation resistance ................................................................................................................... 69
7.1.1 Checking the insulation resistance ............................................................................................. 69

4 Operating Instructions, 06/2011, 5 610 00000 02 000
Table of contents
7.2 Measures before start-up.............................................................................................................71

7.3 Switching on.................................................................................................................................73
8 Operation................................................................................................................................................. 75
8.1 Safety instructions........................................................................................................................75
8.1.1 Safety instructions during operation ............................................................................................75
8.1.2 Safety instructions for cleaning ....................................................................................................77
8.1.3 Safety information for explosion-protected machines in operation..............................................77
8.1.4 Machines with textile fan covers ..................................................................................................78
8.2 Stoppages ....................................................................................................................................78
8.3 Fault tables...................................................................................................................................79
8.4 Deactivating .................................................................................................................................80
8.5 Class ............................................................................................................................................81
8.5.1 Zone 1 with type of protection Ex de II (Flameproof Enclosure "d" for the machine and
Increased Safety "e" for the terminal box) ...................................................................................81
8.5.2 Zone 1 with Ex e II type of protection (Increased Safety "e") ......................................................81
8.5.3 Zone 2 with type of protection Ex nA II (non-sparking)................................................................82
8.5.4 Zone 21 ........................................................................................................................................82
8.5.5 Zone 22 ........................................................................................................................................83
9 Maintenance ............................................................................................................................................ 85
9.1 Preparation and notes..................................................................................................................85
9.1.1 North American market ................................................................................................................86
9.1.2 Touch up any damaged paintwork...............................................................................................86
9.1.3 Repainting ....................................................................................................................................86
9.2 Inspection.....................................................................................................................................87
9.2.1 General inspection specifications ................................................................................................87
9.2.2 Optional built-on accessories.......................................................................................................87
9.2.3 Initial inspection............................................................................................................................87
9.2.4 Main inspection ............................................................................................................................88
9.3 Maintenance.................................................................................................................................89
9.3.1 Maintenance intervals ..................................................................................................................89
9.3.2 Regreasing (optional)...................................................................................................................90
9.3.3 Cleaning .......................................................................................................................................90
9.3.4 Drain condensate.........................................................................................................................91
9.4 Corrective maintenance ...............................................................................................................92
9.4.1 Instructions for repair ...................................................................................................................92
9.4.2 Storage.........................................................................................................................................92
9.4.2.1 Changing bearings.......................................................................................................................94
9.4.2.2 Replacing bearings in explosion-proof machines ........................................................................94
9.4.3 Dismantling ..................................................................................................................................94
9.4.3.1 Bearing bushes ............................................................................................................................95
9.4.3.2 Links.............................................................................................................................................95
9.4.4 Assembly......................................................................................................................................95
9.4.4.1 Assemly........................................................................................................................................96
9.4.4.2 Assemly........................................................................................................................................96
9.4.4.3 Installing bearing bushes .............................................................................................................96
9.4.4.4 Reassembling bearings ...............................................................................................................96

Table of contents
9.4.4.5 Reassembling fans...................................................................................................................... 97

9.4.4.6 Refitting the fan cover ................................................................................................................. 97
9.4.4.7 Refitting the canopy; incremental encoder under canopy........................................................... 97
9.4.4.8 Reassembly: Miscellaneous information..................................................................................... 98
9.4.5 Screw-type connections .............................................................................................................. 98
9.4.6 Electrical connections - Termincal board connections................................................................ 98
9.4.7 Cable glands ............................................................................................................................... 98
9.4.8 Terminal boxes, end shields, grounding conductors, sheet metal fan covers ............................ 99
9.4.9 Optional add-on units ................................................................................................................ 100
10 Spare parts ............................................................................................................................................ 101
10.1 Spare parts ordering ................................................................................................................. 101
10.2 Spare parts................................................................................................................................ 102
10.2.1 Spare parts frame size 100 ... 315 cast iron ............................................................................. 104
10.2.2 Spare parts 1LG........................................................................................................................ 105
10.3 Standardized parts .................................................................................................................... 106
11 Disposal................................................................................................................................................. 109
11.1 Introduction ............................................................................................................................... 109
11.2 Preparing for disassembly......................................................................................................... 109
11.3 Dismantling the machine........................................................................................................... 109
11.4 Disposal of components............................................................................................................ 110
A Appendix................................................................................................................................................ 111
A.1 SIEMENS Service Center ......................................................................................................... 111
A.2 Language versions on the Internet ........................................................................................... 111
A.3 Further documents .................................................................................................................... 112
B Technical data and drawings ................................................................................................................. 113
B.1 Exploded drawings.................................................................................................................... 113
B.1.1 1LA,1LP,1MA,1MF,1PP6/7/9 FS 56 ... 90L .............................................................................. 113
B.1.2 1LA,1LP,1MA,1MF,1PP6/7/9 FS 100 ... 160 ............................................................................ 114
B.1.3 1LA5180 ... 225......................................................................................................................... 115
B.1.4 1MA6180 ... 200........................................................................................................................ 116
B.1.5 Terminal boxes 1MA6180 ... 200 .............................................................................................. 117
B.1.6 1MJ6070 ... 200 ........................................................................................................................ 118
B.1.7 Terminal boxes 1MJ6070 ... 160............................................................................................... 119
B.1.8 Terminal boxes 1MJ6180 ... 200 (Ex e) .................................................................................... 120
B.1.9 Terminal boxes 1MJ6180 ... 200 (Ex d) .................................................................................... 121
B.1.10 1LE1 FS 80 ... 160 aluminum ................................................................................................... 122
B.1.11 1LE1 FS 100 ... 200 cast iron.................................................................................................... 123
B.1.12 1LE1 FS 225 ... 315 cast iron.................................................................................................... 124
B.1.13 1LG4/6 FS 180 ... 315............................................................................................................... 125
B.1.14 1LG4/6 gk330, gt320, gk430, gt420.......................................................................................... 126
B.1.15 1LG4/6 gk431, gt421, gt520, gt540 .......................................................................................... 127
B.1.16 1LG4/6 gt620, gt640, gt791 ...................................................................................................... 128
12 Notes ..................................................................................................................................................... 129
Glossary ................................................................................................................................................ 130

Table of contents

Introduction 1
1.1 About these instructions
These instructions describe the machine and explain best practices in machine handling,
from initial delivery to final disposal of the equipment.
Read these operating instructions before you handle the machine to become familiar with its
design and operating principles and thus ensure safe, problem-free machine operation and
long service life.
If you find any mistakes or have suggestions for improvements, please contact our
Service Center.
Text format features

The warning notice system is explained on the rear of the inside front. Always follow the
safety instructions and notices in these instructions.
In addition to the safety-related warning notices which you must read, you will find the text in
these instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
1.2 Information for the reader
Explanation of the icons
Information for 1LE1, 1PC1, and 1PC3 machines
Information about explosion-protected machines

Introduction
1.2 Information for the reader

Safety information 2
2.1 Information for those responsible for the plant or system
This electric machine has been designed and built in accordance with the specifications
contained in Directive 2006/95/EC ("Low-Voltage Directive") and is intended for use in
industrial plants. Please observe the country-specific regulations when using the electric
machine outside the European Community.
Follow the local and industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine is only
to be done by qualified personnel.
● The operating instructions must always be available for all work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient and operating conditions are taken into account at all times.
● The specific setup and safety regulations as well as regulations on the use of personal
protective equipment are observed.
Note
Use the services and support provided by the appropriate Service Center for planning,
installation, commissioning, and servicing work.
In the individual chapters of this document, you will find safety instructions that must be
obeyed absolutely, for your own safety, to protect other people and to avoid damage to
property.
Observe the following safety instructions for all activities on and with the machine.
2.2 The five safety rules:

For your personal safety and to prevent material damage when working on the machine,
always observe the safety instructions and the following five safety rules, according to
EN 50110-1 ("Working in a voltage-free state). Apply the five safety rules in the order stated
before starting work at the machine.
Five safety rules

1. Disconnect the system.
Disconnect the auxiliary circuits, for example anti-condensation heating
2. Prevent reconnection.
3. Make sure that the equipment is at zero voltage

Safety information
2.3 Qualified personnel
4. Ground and short-circuit

5. Cover or isolate nearby components that are still live.
To energize the system, apply the measures in reverse order.
2.3 Qualified personnel

All work at the machine must be carried out by qualified personnel only. For the purpose of
this documentation, qualified personnel is taken to mean people who fulfill the following
requirements:
● Through appropriate training and experience, they are able to recognize and avoid risks
and potential dangers in their particular field of activity.
● They have been instructed to carry out work on the machine by the appropriate person
responsible.
2.4 The safe use of electrical machines
WARNING
Live parts
Electrical machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the required covers
are removed or if the machines are not handled, operated, or maintained properly.
• Only remove covers in compliance with the applicable regulations.
• Operate the machines properly.
• Perform regular maintenance on the machine.
WARNING
Rotating parts
Electrical machines contain dangerous rotating parts.
• Perform regular maintenance on the machine.
• Secure free-standing shaft extensions.

Safety information
2.5 Safety instructions: Explosion-proof machines
WARNING
Hot surfaces
Electrical machines have hot surfaces.
• Allow the machine to cool down before starting any work on it.
2.5 Safety instructions: Explosion-proof machines
CAUTION
The increased level of danger in hazardous areas demands that you pay particular
attention to the notes marked with .
2.6 Special designs and construction versions
NOTICE
If any problems or uncertainties arise, we urgently recommend that you contact the
manufacturer specifying the type designation and serial number (No. ...., see rating plate)
or have the equipment repaired by a Siemens Service Center.

Safety information
2.7 Special conditions for explosion-proof machines
2.7 Special conditions for explosion-proof machines

Special conditions for the safe application of explosion-protected machines marked with X
(excerpt from the EC type-examination certificate, point 17)
Flameproof enclosure "d"
Flameproof joints may only be repaired strictly in accordance with the manufacturer's design
specifications. Repair in accordance with the values in Tables 1 and 2 of EN 60079-1 is not
permitted.
Zone 21
● Do not operate the motors with excessively thick deposits of dust.
● When the motors are mounted with the free shaft end pointing upwards, prevent foreign
bodies from dropping into the ventilation openings using an appropriate mechanical
design.
● For motors with a fixed connecting cable: The free end of the cable must be connected
according to valid regulations for electrical installations.

Description 3
3.1 Area of application
Overview
The three-phase machines of this series are used as industrial drives. They are designed for
a wide range of drive applications both for line operation as well as in conjunction with
frequency converters.
They are characterized by their high power density, extreme robustness, long service life
and outstanding reliability.
Intended use of the machines

These machines are intended for industrial installations. They comply with the harmonized
standards of the series IEC/EN 60034 (VDE 0530). Their use in hazardous areas is
forbidden unless the marking on the rating plate expressly permits this operation. If
other/more wide-ranging demands (e.g. protection so that they cannot be touched by
children) are made in special cases – i.e. use in non-industrial installations – these conditions
must have been complied with in the plant or system itself when the motors are installed.
Note
Machine directive
Low-voltage motors are components designed for installation in machines in accordance
with the current Machinery Directive. They must not be commissioned until it has been
verified that the end product complies with this directive (refer to EN 60204-1).
3.1.1 CE marking
Note
Use of machines without CE identification
Machines without marking are intended for operation outside the European Economic
Area (EEA). Do not use any machines without CE mark within of the EEA!

Description
3.2 Delivery
3.2 Delivery
Checking the delivery for completeness

The drive systems are put together on an individual basis. When you take receipt of the
delivery, please check immediately whether the items delivered are in accordance with the
accompanying documents. Siemens will not accept any claims relating to items missing from
the delivery and which are submitted at a later date.
Register a complaint about
● any apparent transport damage with the delivery agent immediately.
● any apparent defects/missing components with the appropriate SIEMENS office
immediately.
Keep the safety and commissioning notes, which are part of the scope of delivery, in an
accessible place; this also applies to the optionally available operating instructions.
The rating plate optionally enclosed as a loose item with the delivery is provided to enable
the machine data to be shown on or near the machine or installation.
3.3 Rating plates
Rating plate
The rating plate shows the identification data and the most important technical data. The
data on the rating plate and the contractual agreements define the limits of proper usage.

Description
3.3 Rating plates
Data on the rating plate
Table 3- 1 Machine rating plate
Item Description Item Description

General data Electrical data
1 Type of machine 31 50 Hz data
2 Machine type 32 60 Hz data
3 Serial number (incl. date of manufacture YY.MM ) 33 Rated voltage [V]
4 Standards 34 Winding connections
5 Additional details (optional) 35 Frequency [Hz]
6 Customer data (optional) 36 Rated power [kW]
7 Country of origin 37 Rated current [A]
8 Production location 38 Power factor [cosφ]
9 Identification number of testing agency (optional) 39 Rated speed [rpm]
10 Regulations (optional) 40 Efficiency class
Mechanical data 41 Efficiency
11 Frame size 42 Torque [Nm] (optional)
12 Type of construction 43 Rated power [hp] (optional)
13 Degree of protection 44 Service factor (optional)
14 Machine weight [kg] 45 Starting current ratio (optional)
15 Temperature class 46 Operating mode (optional)
16 Coolant temperature range (optional) 47 NEMA data (optional)
17 Installation altitude (only if higher than 1000 m) 48 Anti-condensation heating (optional)
18 Vibration severity grade
19 Bearing sizes
20 Relubrication data (optional)
21 Brake data (optional)
(1) (2)
(4/40)
(3) (3) (4/10)
(7/8) (14) (12) (11) (13) (15) (16)

(31/43) (10) (32/43)
(17/18/19/41/46) (44/45/48) (6/41/47)
(10) (7)
(15)
(1) (2) (3)
(11) (12) (13) (14) (4) (11) (12) (13) (14)
(15) (16) (17) (18) (33) (34) (35) (36) (37) (38) (39)
(19) (20) (21) (31)
(9) (32)
(33) (36) (37) (38) (39) (40) (41) (42)
(31)
(32)
(47) (48)
(5) (6) (7)
Figure 3-1 Rating plates

Description
3.4 Installation
3.4 Installation
3.4.1 Machine design

Machines of this series are self-ventilated low-voltage three-phase asynchronous drives with
a cylindrical shaft end and featherkey way. They can be supplied as single-speed machines
with different efficiency classes or as pole changing machines for several speeds.
In the case of machines with feet (IM B3 type of construction), the feet are cast or bolted on.
It is possible to change the feet bolted on the housing of the machine, e.g. to change the
position of the terminal box; however, only have this performed by an authorized retrofit
partner.
With the appropriate post working, ensure that the foot mounting surfaces are again on one
plane and parallel to the machine shaft, and shim when required. Professionally touch up
damaged painted surfaces.
3.4.2 Regulations
Machine design
The regulations and standards used as basis to design and test this machine are stamped
on the rating plate. The machine design basically complies with the following standards:
Table 3- 2 Applicable general regulations
Feature Standard
Dimensions and operating performance IEC / EN 60034-1
Degree of protection IEC / EN 60034-5
Cooling IEC / EN 60034-6
Type of construction IEC / EN 60034-7
Terminal designations and direction of rotation IEC / EN 60034-8
Noise emission IEC / EN 60034-9
Restart characteristics for rotating electrical IEC / EN 60034-12
machines
Vibration severity grades IEC / EN 60034-14
Efficiency classification of three-phase squirrel- IEC / EN 60034-30
cage induction motors
IEC standard voltages IEC 60038

Description
3.4 Installation
Supplementary regulations for explosion-proof machines
Table 3- 3 Regulations applied for explosion-proof machines
Feature Standard
Electrical equipment for hazardous gas atmospheres, Part 0: IEC / EN 60079-0
General requirements
Increased safety "e"
Electrical equipment for hazardous gas atmospheres, Part IEC / EN 60079-14
14: Electric installations for endangered atmospheres (except
underground excavation)
15: Type of protection "n"
19: Repairs and overhauls
Electrical equipment for use in the presence of combustible IEC / EN 61241-0
dust - Part 0: General requirements
dust - Part 1: Protection by enclosure "tD"
dust - Part 17: Inspection and maintenance of electrical IEC / EN 60079-17
systems in hazardous areas (except underground excavation)
Directive on the approximation of the laws of the Member RL94/9/EC
States concerning equipment and protective systems
intended for use in hazardous areas.
3.4.3 Cooling and ventilation
3.4.3.1 General
The machines of this series are three-phase asynchronous machines with a closed primary
(internal) cooling circuit and an open secondary cooling circuit (surface cooling). The surface
cooling varies depending on the version.

Description
3.4 Installation
3.4.3.2 Machines with a fan
Self-ventilation (standard): Type of cooling IC 411 in accordance with IEC / EN 60034-6

Located at the ND end of the stator housing is an air intake cowl that guides the external air
on its way to the motor. The external air is drawn in through openings in the air intake cowl
and flows axially across the outer cooling ribs of the motor frame. The fan wheel responsible
for the external flow of cooling air is attached to the machine shaft.
The fan wheels are independent of the direction of rotation.
Check the cooling effect below rated speed in the case of frequent switching or braking or if
the speed is controlled continually below the rated speed.
Machines for use in Zone 21 and Zone 22 have a metal fan.

Description
3.4 Installation
Forced ventilation (optional): Cooling method IC 416 in accordance with IEC/EN 60034-6
WARNING
Hot surfaces
Operating the machine without external fan results in overheating. This may result in
personal injury and material damage.
Never commission the machine without an external fan.
Cooling that does not depend on the speed is achieved by means of a separately driven fan
wheel (forced ventilation). Forced ventilation does not depend on the operating state of the
machine.
The fan wheel for the external flow of cooling air is powered by an independent module and
is enclosed by the fan cover.
3.4.3.3 Machines without a fan (optional)
Surface cooling by free convection: Type of cooling IC 410 in accordance with IEC / EN 60034-6
,&,&$$
Figure 3-2 IC410

Description
3.4 Installation
Surface cooling by relative movement of cooling air: Type of cooling IC 418 in accordance with IEC /
EN 60034-6
,&,&$$
Figure 3-3 IC418
3.4.4 Bearings
In order to support the machine shaft and maintain its position in the non-moving part of the
machine, only 2 rolling-contact bearings are used. One roller bearing performs the function
of a location bearing that transfers axial and radial forces from the rotating machine shaft to
the non-moving part of the machine. The second roller bearing is implemented as floating
and support bearing in order to allow thermal expansion inside the machine and transfer
radial forces.
The nominal (calculated) useful life of the bearings according to ISO 281 is at least 20,000
hours with utilization of the permissible radial/axial forces. However, the achievable useful
life of the bearings can be significantly longer in the case of lower forces (e.g. operation with
self-aligning couplings).
Avoid rigid couplings.
Roller bearings with permanent lubrication are maintenance-free. For bearings that can be
relubricated, observe the data on the rating plate or lubricant plate.
3.4.5 Balancing
The machines are balanced dynamically with a half featherkey (code "H") in accordance with
ISO 8821.
The balancing quality corresponds to vibration severity grade "A" for the complete machine;
vibration severity grade "B" is possible as an option.
3.4.6 Types of construction/method of installation
Further possible fields of application

The type of construction of the machine is stated on the rating plate.
CAUTION
When lifting the machines for transport, only lift them in a position that corresponds to their
basic construction type.

Description
3.4 Installation
Table 3- 4 Type of construction
Basic type of Graphics-Based Other methods of Graphics-Based

construction code Representation installation Representation
IM B3 (IM 1001) IM V5 (IM 1011)
IM V6 (IM 1031)
IM B6 (IM 1051)
IM B7 (IM 1061)
IM B8 (IM 1071)

IM B5 (IM 3001) IM V1 (IM 3011)
IM V3 (IM 3031)

IM B14 (IM 3601) IM V18 (IM 3611)
IM V19 (IM 3631)
Basic type of Graphics-Based

construction code Representation
IM B35 (IM 2001)
IM B34 (IM 2101)

Description
3.4 Installation
Types of construction/Installation conditions for explosion-proof machines

The type of construction of the machine is stated on the rating plate.
DANGER
In the case of explosion-proof machines where the shaft extensions point downwards
(types of construction IM V5, IM V1 or IM V18 ) a protective top cover is mandatory.
Explosion-proof machines with IM V5, IM V1 and IM V18 types of construction are fitted
with a canopy at the factory.
• For types of construction with a shaft extension facing upwards, a suitable cover must
be fitted to prevent small parts from falling into the fan cover (see also standard IEC/EN
60079-0).
• Prevent the cooling airflow from being reduced as a result of covers that might be in
place.
Table 3- 5 Construction type with protective top cover
Conditions of installation Graphics-Based Representation

IM V5 (IM 1011)
IM V1 (IM 3011)
IM V18 (IM 3611)

Description
3.4 Installation
3.4.7 Degree of protection

The degree of protection the machines feature is stated on the rating plate. They can be
installed in dusty or humid environments.
WARNING
Dangerous voltage
Condensation drain holes (optional)
Inserting objects into the condensation drain holes can damage the winding and can result
in death, serious injury and damage to property!
Note the following to maintain the degree of protection:
• Switch off the machine so that it is in a no-voltage condition, before you open the
condensation drain holes.
• Close the condensation drain holes (e.g. using T-plugs) before commissioning the
machine.
NOTICE
Storage
If the machines are used or stored outdoors, we recommend keeping them under a shelter
or an additional cover.
• Avoid exposing them to direct, intense solar radiation, rain, snow, ice, or dust for
extended periods.
• If necessary, please consult us or seek advice regarding technical issues.
Environmental requirements
The machines are suitable for operation in tropical climates.
Guide value for the standard version 60 % relative humidity at a coolant temperature (CT) of
40 °C.
Ambient temperature: -20 °C to +40 °C
Installation altitude: ≤ 1000 m
Air with normal oxygen content, usually 21 % (V/V)
If the environmental requirements are different from the details listed here, then the values
on the rating plate will apply.
Machines intended for use in Zone 1 (type of protection Flameproof Enclosure "d" or
Increased Safety "e") or in Zone 2 (type of protection "n") are designed with IP 55 degree of
protection.
Machines intended for use in Zone 21 have IP 65 degree of protection. Machines intended
for use in Zone 22 have IP 55 degree of protection and can be used in dusty environments
such as grinders, silos, animal feed plants, and malthouses, as well as in certain areas of the
chemical industry.

Description
3.4 Installation
3.4.8 Optional built-on and built-in accessories

In addition to the current-dependent overload protective device located in the connecting
leads, we recommend that you use temperature sensors embedded in the stator winding in
order to monitor the temperature and protect the stator winding from overheating.
Machines whose winding is exposed to the danger of condensation due to the climate, e.g.
machines at a standstill in a damp environment or machines which are exposed to large
temperature fluctuations, can be equipped with an anti-condensation heater.
As an option, the machines can be fitted with additional built-on accessories on the
ventilation side (e.g. brake, rotary pulse encoder).
Optional built-on and built-in accessories for explosion-proof machines

If the temperatures are within the specified limits at the mounting location, in the case of
external sources of heat or cold, no additional measures are necessary. Using the type tests,
for special applications with external sources of heat or cold, check the effect on the max.
surface and operating temperatures, and if necessary, apply suitable measures.
Select mounted equipment such as brakes, forced ventilation or incremental encoders
according to the requirements of the Directive 94/9/EC.

Preparing for use 4
4.1 Transport
WARNING
Use lifting eyes
The machine must only be transported and lifted using the lifting eyes, in a position that is
appropriate for its type of construction. Otherwise, it could fall over or slip in the lifting
tackle.
This can result in death, serious injury, or material damage.
• Use all the lifting eyes on the machine.
• Any eyes that are screwed in must be tightly fastened.
• Eyebolts must be screwed in right up to their supporting surface.
• If necessary, use suitable, sufficiently-sized transport equipment such as lifting straps
(EN1492-1) and lashing straps (EN12195-2).
WARNING
Suspended transport
If several items of transport material are used for fastening, two straps must be able to
carry the whole load.
• Use additional, suitable means of support for transport and during installation.
• Secure the support equipment to prevent it from slipping.
Remove any transport locks before start-up and either keep them in a safe place or unlock
them. You can then use them again for transporting further items or you can apply them
again.
The machines are packed in different ways depending on how they are transported and their
size. If not otherwise contractually agreed, the packaging corresponds to the packing
guidelines according to ISPM (International Standards for Phytosanitary Measures).
Comply with the images shown on the packaging. Their meaning is as follows:
Up Fragile Protect Protect Center of Hand hooks Attach

goods against against gravity forbidden here
moisture heat

Preparing for use
4.2 Storage
4.2 Storage
Storing outdoors
Choose a dry storage location which is safe from flooding and free from vibration. Repair any
damage to the packaging before putting the equipment into storage if this is necessary to
ensure proper storage conditions. In order to ensure protection against ground moisture,
locate machines, equipment and crates on pallets, wooden beams or foundations. Prevent
equipment from sinking into the ground. Do not impede air circulation under the stored items.
Covers or tarpaulins used to protect the equipment against the weather must not come into
contact with the surfaces of the equipment. Use wooden spacer elements to ensure that air
can circulate freely around the equipment.
CAUTION
Take all appropriate precautions under extreme climatic conditions, e.g. salt-laden and/or
dusty, moist/humid atmospheres.
Storing indoors
The storage rooms must provide protection against extreme weather conditions. They must
be dry, free from dust, frost and vibration and well ventilated.
Bare metal surfaces

For transport, the bare fitting surfaces (shaft ends, flange surfaces, centering edges) should
be coated with an anti-corrosion agent which will last for a limited amount of time (<6
months). Apply suitable anti-corrosion measures for longer storage times.
Condensation drain hole

Open any condensation drain holes to drain the condensation (<6 months).
Storage time
Turn the shafts 1x every year to avoid bearing brinelling. Prolonged storage periods reduce
the useful life of the bearing grease (aging).
Open bearings
● For open bearings e.g. 1Z, check the state of the bearing grease over 12 months.
● Replace the grease if it can be identified that the grease has lost oil content or has
become dirty (ingress of condensation leads to consistency changes of the grease).
Closed bearings
● For closed bearings, replace the DE and NDE bearings after a storage time of 48 months

Preparing for use
4.3 Electromagnetic compatibility
NOTICE
If the torque levels are very unequal (e.g. when a reciprocating compressor is being driven),
a non-sinusoidal machine current will be induced whose harmonics can have an
impermissible effect on the supply system and cause impermissible interference emissions
as a result.
NOTICE
Converter
• If operated with a frequency converter, the emitted interference varies in strength,
depending on the design of the converter (type, interference suppression measures,
manufacturer).
• Prevent the limit values stipulated by EN 61000-6-3 for the drive system (consisting of
the machine and converter) from being exceeded.
• You must observe the EMC information from the manufacturer of the converter.
• The most effective method of shielding is to conductively connect a shielded machine
supply cable to the metal terminal box of the machine (with a metal screw connection)
over a large surface area.
• On machines with integrated sensors (e.g. PTC thermistors), disturbance voltages
caused by the converter may occur on the sensor cable.
When used in accordance with their intended purpose and operated on an electrical supply
system with characteristics in accordance with EN 50160, the enclosed motors (IP 55 and
higher) comply with the requirements of the current guidelines for electromagnetic
compatibility.
Immunity to interference
The machines fulfill the requirements relating to interference immunity in conformance with
EN 61000-6-2. If machines with integrated sensors (e.g. PTC thermistors) are used, the
operating company must ensure sufficient interference immunity by selecting a suitable
sensor signal lead (possibly with shielding, connected in the same way as the machine
feeder cable) and a suitable evaluation unit.
When operating the machines from a converter at speeds higher than the rated speed, then
the mechanical speed limits must be carefully observed (safe operating speed IEC / EN
60034-1).

Preparing for use

Assembly 5
5.1 Installation
5.1.1 Safety instructions
WARNING
Hot surfaces
Electrical machines have hot surfaces.
• Allow the machine to cool down before starting any work on it.
It must be ensured that parts (cables etc.) do not come into contact with the machine
enclosure.
CAUTION
Before start-up, please check that
• the customer has set the correct direction of rotation of the machine - e.g. by decoupling
from the driven machine - by taking appropriate measures!
• there are no temperature-sensitive parts (cables etc.), which are in contact with the
machine enclosure.
• condensation drain holes are always located at the lowest point of the motor!
NOTICE
Please note the technical data on the rating plates on the machine enclosure.
5.1.2 Safety instructions: Explosion-proof machines
CAUTION
The increased level of danger in hazardous areas demands that you pay particular
attention to the notes marked with .

Assembly
5.1 Installation
5.1.3 Machine installation
General
NOTICE
After installing, tighten the eyebolts or remove them!
Note
Do not use mounted components (e.g. rotary pulse encoder) to help lift the motor!
● For vertical installation, use all of the eyebolts provided and when necessary, hoisting
straps (DIN EN 1492-1) and/or lashing straps (DIN EN 12195-2) to stabilize the position
of the motor.
● Prevent foreign bodies from falling into the fan cover! For vertical machine installation
with the shaft end facing downwards, attach a protective canopy.
● If the shaft extension is facing upwards, users must prevent liquid from flowing along the
shaft and entering the motor!
● Clean bare metal surfaces with anti-corrosion agent using white spirit to ensure proper
installation and / or machine mounting!
● Do not obstruct the ventilation! Do not draw off the discharged air directly – also from
adjacent equipment!
● Avoid exposing them to direct, intense solar radiation, rain, snow, ice, or also dust for
extended periods. Attach a covering structure or an additional cover when using or
storing outdoors.
● Do not exceed the permissible axial and radial forces!
● Only use explosion-protected machines in appropriate areas in accordance with directive
1999/92/EG .
If the certificate is supplemented by an X, observe the special conditions listed in the EC
type examination certificate. Auto-Hotspot
● When installing electrical systems in hazardous zones, carefully observe EN 60079-14
and the corresponding country regulations.
● The machine temperature class specified on the rating plate must be equal to or greater
than the temperature class of any combustible gases that may develop.
See also
Special conditions for explosion-proof machines (Page 14)

Assembly
5.1 Installation
5.1.4 Cooling
5.1.4.1 Ventilation
CAUTION
Ventilation
• Do not obstruct ventilation.
• Prevent the air expelled by neighboring equipment from being immediately sucked in
again.
• On the vertical type of machine construction with air intake from above, protect the air
inlets from the ingress of foreign bodies and water.
• If the shaft extension is facing upwards, liquid must be prevented from entering by
moving along the shaft.
Table 5- 1 Air guidance
Incorrect Correct
[

Assembly
5.1 Installation
Incorrect Correct
The minimum dimension "x" for the distance between neighboring modules
Table 5- 2 Minimum dimension "X" for the distance between neighboring modules
Frame size X
(BG) mm
63 ... 71 15
80 ... 100 20
112 25
132 30
160 40
180 ... 225 45
180 ... 200 (1LG) 90
225 ... 250 (1LG, 1MA6, 1MJ7) 100
280 ... 315 110
5.1.5 Machines with type of construction IM B15, IM B9, IM V8 and IM V9
Special types of construction
CAUTION
Follow these instructions:
• The IM B3 bearing shield with built-in distance ring mounted at the DE is only used as
transport lock. A warning label is attached to this bearing shield!
• The spacer ring is not a roller bearing!
• Remove the bearing shield and the spacer ring!
• Remove the transport lock before commissioning!

Assembly
5.1 Installation
These machines do not have their own bearing system for the machine shaft at the drive end
(DE). The machine shaft is accepted by the (hollow) shaft or coupling of the plant or driven
machine.
Using the centering flange, the machine is aligned with respect to enclosures, flanges or
driven machines.
Note that the temperature of the machine and machine shaft increases during operation. The
thermal expansion of the machine shaft must be compensated by the customer in the form of
suitable measures.
Use the spring washers provided to locate the NDE bearing without any play.
5.1.6 Balancing
CAUTION
Safety precautions
• The general touch protection measures for drive output elements must be observed.
• Output elements may only be attached or withdrawn using the correct equipment.
• The feather keys are only secured against falling out during shipping. If you commission
a machine without an output element, the feather keys must be secured to prevent them
from being thrown out.
The rotors are balanced dynamically. The balancing quality corresponds to vibration severity
grade "A" for the complete machine as standard. The optional vibration severity grade "B" is
indicated on the rating plate.
The declaration regarding the type of featherkey for balancing is generally marked on the
rating plate and optionally on the face of the shaft end.
Designation:
● As a standard measure, balancing is carried out dynamically with a half featherkey (code
"H") in accordance with ISO 8821.
● "F" means balancing with a whole featherkey (optional version).
● "N" means balancing without a featherkey (optional version).

Assembly
5.1 Installation
The featherkey declaration on the shaft and transmission element must indicate the correct
type of balancing in each case and must be correctly mounted.
The balancing quality corresponds to vibration severity grade "A" for the complete machine;
vibration severity grade "B" is possible as an option, i.e. in order to ensure the desired
balancing quality, it must be ensured that the featherkey declarations on the hub and
machine shaft complement each other in the case of a shorter or longer transmission
element.
Note
Measures conforming to ISO 10816 must be taken in order to compensate any offset
between electrical machines and driven machines.
The foundation must be designed according to DIN 4024.
5.1.6.1 Mounting and withdrawing output elements
Withdrawing output elements

Assembly
5.2 Alignment and fastening
Mounting output elements
Note
• When mounting output elements (coupling, gear wheel, belt pulley etc. ) use the thread at
the shaft end and - if possible - heat up the output elements as required.
• Use a suitable device when withdrawing output elements.
• Do not apply any blows when mounting and withdrawing the output element (e.g. with
hammer or similar).
• Transfer no more than the radial or axial forces specified in the catalog to the machine
bearings via the shaft extension.
5.1.7 Noise emission
NOTICE
When the noise that is emitted at workplaces of the personnel responsible for operating the
equipment is assessed, it must be borne in mind that the A-weighted sound pressure level,
measured in accordance with ISO 1680, namely 70 dB(A), is not exceeded if the three-
phase machines are operated with the rated output.
General
When aligning and fastening the machine, please bear the following in mind:
● The machine must be level.
● Feet and flanges must be fastened securely.
● Alignment must be precise in the case of direct coupling.
● Fastening surfaces must be clean
● Look out for any damage to paint; this must be rectified immediately and correctly.

Assembly
● Look out for traces of anti-corrosion protection agents; these must be removed using
mineral turpentine.
● Look out for installation-related resonances with the rotating frequency and double line
frequency; these must be prevented.
● Listen for unusual noises when turning the rotor manually.
● Check the direction of rotation with the machine decoupled.
● Avoid using rigid coupling measures.
Measures
The following measures are required in order to compensate any radial offset at the coupling
and to horizontally adjust the electrical machine with respect to the driven load:
● Vertical positioning.
When vertically positioning the machine, place thin metal shins under the mounting feet in
order to avoid tensioning and deforming the machine. The number of shims should be
kept as low as possible i.e. only stack a few shims.
● Horizontal positioning
To position the machine horizontally, push it sideways on the foundation and ensure that
the axial position is maintained (angularity error).
● When positioning the motor, ensure that a uniform axial gap is maintained around the
coupling.
● Smooth running
Stable, vibration-free design of the foundations in accordance with DIN 4024 and precise
alignment of the coupling, as well as a well-balanced output element (coupling, belt
pulleys, fans, etc.), are prerequisites for smooth running with low vibration levels.
● Complete balancing of the machine with the output element may be necessary.
For details and evaluation criteria, refer to ISO 10816.
● Foot/flange mounting
Use thread sizes specified in EN 50347 for mounting the machine to foundations or to
machine flanges. Attach the machine at four foot or flange holes in a rectangular
configuration with respect to one another. The customer is responsible for selecting the
strength of the fixing elements.
For the fixing elements up to and including frame size 160, property class 5.6 or higher is
recommended, from frame size 180, property class 8.8 or higher.
For IM B14 flanges, select the correct screw length.
Note
Only use authorized retrofit partners to change over the mounting feet bolted to the
machine frame, e.g. in order to change the position of the terminal box.
In order to prevent the machine from being deformed, ensure that the mounting feet
surfaces are located in one plane and parallel to the machine shaft by post working or by
using shims.

Assembly
5.2.1 Flatness of supporting surfaces
Flatness of the supporting surfaces for conventional motors
Frame size Flatness

(FS) mm
≤ 132 0.10
160 0.15
≥ 180 0.20
5.2.2 Machine frame mounting feet (special design)
Frame size Type of feet

(FS)
1LA / 1MA FS 90S/L Cast-on feet with double hole
1LE16/5 frame size 132S/M, 160M/L Cast-on feet with double hole
1MA6/1MJ6 FS 180M/L Screwed-on feet with double hole
1LG/LE frame size 180 ... 280 S/L Cast or bolted-on feet with double hole
1LG/LE frame size 315 S/M/L Screwed-on feet with double hole
1LG/LE frame size 315 S Screwed-on feet with double hole
1LG/LE frame size 315 M/L Screwed-on feet with double hole
1MA6 frame size 180 / 225 Cast or bolted-on feet with double hole
1MA6 frame size 280 ... 315
1MJ7 frame size 180 / 225 Screwed-on feet with double hole
1MJ7 frame size 280 ... 315
NOTICE
Maintain the standardized foot dimensions with type of construction IM B3 according to EN

50347!

Assembly

Electrical connection 6
6.1 Connection of the machine
6.1.1 General
WARNING
Note the following safety information before connecting-up the machine:

• Only qualified and trained personnel should carry out work on the machine while it is
stationary.
• Disconnect the machine from the power supply and take measures to prevent it being
reconnected. This also applies to auxiliary circuits, e.g. anti-condensation heating.
• Check that the machine really is in a no-voltage condition.
• Establish a safe protective conductor connection before starting any work.
• If the incoming power supply system displays any deviations from the rated values in
terms of voltage, frequency, curve form or symmetry, such deviations will increase the
temperature and influence electromagnetic compatibility.
WARNING
Line supply with non-grounded neutral point
Operating the machine on a line supply system with a non-grounded neutral point is only
permitted over short time intervals that occur rarely, e.g. the time leading to a fault being
eliminated (ground fault of a cable, EN 60034-1).
Observe the information in IEC / EN 60034-1 (VDE 0530-1) regarding operation at the limits
of the A zones (±5 % voltage difference or ±2 % frequency difference) and the B zones,
especially in respect of temperature increase and deviation of the operating data from the
rated data on the rating plate. Never exceed the specified limits!
Connect up so that a permanently safe electrical connection is guaranteed (no protruding
wire ends); use the assigned cable-end fittings (e.g. cable lugs, end sleeves).
Connect up the line supply voltage and arranged the disconnecting link in accordance with
the circuit diagram provided in the terminal box.
Select the connecting cables in accordance with DIN VDE 0100 and in accordance with the
rated current and the installation-specific conditions (e.g. ambient temperature, routing
method etc. according to DIN VDE 0298 and/or IEC/EN 60204-1).
The technical specifications stipulate the following that have to be taken into account with
respect to the motor connection:

Electrical connection
● Direction of rotation.
● The number and arrangement of the terminal boxes.
● The circuit and connection of the machine winding.
The following features make this type of electrical connection different from that for standard
machines:
● Maintain the area A in IEC/EN 60034-1 (VDE 0530-1) (±5 % voltage or ±2 % frequency
deviation, waveform, line supply symmetry) so that the temperature rise remains within
the permissible limits.
● Larger deviations from the rated data may result in electrical machines heating up to
impermissible levels. This information must be specified on the rating plate. Under no
circumstances exceed the limits!
● Protect every machine with type of protection increased safety "e" in accordance with EN
60079-14 against an inadmissible temperature rise using a current-dependent, delayed
circuit breaker with phase failure protection and asymmetry detection corresponding to
EN 60947 or using an equivalent device in all phases.
● For machines with type of protection increased safety "e", select the overcurrent device
with current-dependent delayed trip so that the tripping time, which should be taken from
the characteristic of the switch for the ratio IA / IN of the machine to be protected, is no
longer than the safe-locked rotor time tE. Take the ratio IA / IN as well as the safe-locked
rotor time tE from the rating plate. Set the protective device to the rated current. Use a
certified tripping unit in accordance with RL 94/9/EC.
● For machines with increased safety "e" type of protection, in the event of a locked rotor
the protective device must disconnect within the tE time specified for the relevant
temperature class. Protect electrical machines for heavy duty starting (acceleration time >
1.7 x tE time) according to the specifications of the EC-type examination certificate using
a starting monitoring function.
Direct monitoring of the winding temperature is permissible as a means of thermal
machine protection, provided that this is certified and specified on the rating plate.
● With pole-changing machines, separate, interlocked protective devices are required for
each speed step. Devices with an EC-type examination certificate are recommended.

6.1.2 Terminal designations

The following definitions apply in principle to the terminal designations of three-phase
machines in accordance with DIN VDE 0530 Part 8 or IEC 60034-8:
Table 6- 1 Terminal designations (with the 1U1-1 as an example)
1 U 1 - 1 Designation
x Index showing the pole assignment for pole-changing machines (where
applicable, a lower number indicates a lower speed) or, in special cases, for a
subdivided winding.
x Phase designation (U, V, W)
x Index showing the start (1) / end (2) or tapping point of the winding (if there is
more than one connection per winding)
x Additional index for cases in which it is obligatory to connect parallel power
feed cables to several terminals with otherwise identical designations
6.1.3 Direction of rotation

The standard motors are suitable for clockwise and counter-clockwise rotation.
Connection of the power cables in the phase sequence L1, L2, L3 to U, V, W results in
clockwise rotation (looking at the DE shaft end on the drive side). If two of the connections
are interchanged then the resulting direction of rotation is counter-clockwise (e.g. L1, L2, L3
at V, U, W).
In the case of machines intended for only one direction of rotation, the defined direction of
rotation e.g. for machines with an axial fan, is marked by a direction arrow on the machine.
6.1.4 Connection with/without cable lugs

In the case of terminals with terminal clamps, distribute the conductors in such a way that the
clamping heights on both sides of the fillet are about the same. This method of connection
requires that you must bend a single conductor in a U shape or use a cable lug. The same
applies to the inner and outer terminals of the ground conductor
When connecting up using cable lugs, select their size corresponding to the required cable
cross-section and the stud size. A inclined arrangement is only permitted provided the
required air clearances and creepage distances are carefully maintained.
Remove the insulation from the conductor ends so that the remaining insulation is almost
long enough to reach the cable lug.
Note
The direct contact between the cable lug surfaces and the contact nuts or contact screws
ensure that the connection can conduct current.

6.1.5 Connection with cable lug for explosion-protected machines
CAUTION
Connection using cable lugs
You must bend single-core line conductors into a U shape in order to prevent the contact
force being transferred at just one side.
In order to prevent the cable lug from rotating, for a line connection using a cable lug, angle
single- or multi-core cables through approx. 40° downwards!
6.1.6 Connecting protruding cables

In the case of connection cables brought out of the machine, no terminal board is installed
on the terminal base of the machine housing. The connection cables are directly connected
to stator winding terminals at the factory.
The connection cables are color coded or labeled and are provided with end sleeves by the
customer. The customer directly connects individual cables in the control cabinet for their
system in accordance with the labeling.

6.1.7 Cable glands

Cable glands with (sheet metal) nuts (EN 50262)

① Nut
② O ring
Cable glands with reductions and (sheet metal) nuts (EN 50262)

① Nut
② O ring
6.1.7.1 Mounting position of sheet metal nuts in screw-type connections

O ring

②
Mounting position of metal-sheet
③ nuts
Cable glands with connecting thread in the terminal box (EN 50262)

② O ring

6.1.8 Terminal box
6.1.8.1 General
DANGER
Dangerous voltage
Electric machines contain hazardous voltages.
If the machine is not de-energized and brought into a no-voltage condition, death or serious
injury will occur.
When work is carried out on the machine with the terminal box open, it must not be
electrically connected!
CAUTION
Damage to property
Note the following information to avoid damage to the terminal box.
• Make sure that the components inside the terminal box e.g. terminal board and cable
connections) are not damaged!
• It must be ensured that there are no foreign bodies, dirt or moisture in the terminal box.
Cable entries into the terminal box according to DIN 42925.
• Close any additional open cable entries with O-rings or suitable flat gaskets, the terminal
box itself must be sealed so that it is dust and water tight using the original seal.
• Please observe the tightening torques for cable glands and other screws.
• When performing a test run, secure the feather keys without output elements.
NOTICE
The terminal box must be sealed so that dust and water cannot enter.
Frame sizes 80 to 90
WARNING
Dangerous voltage
Loosening the safety torx screw can result in death, serious injury or material damage!
Do not loosen the safety torx screw with respect to the center terminal, as this ensures a
conductive connection between the grounding conductor and frame!
CAUTION
Serious damage to the machine
Failure to observe these measures will result in serious damage to the machine!
• Do not rotate the terminal box unless the connection cables have not yet been laid.
• If you release the safety torx screw to both sides of the outer connecting terminals, this
can destroy the machine!
• Remove the three large snap hooks on the terminal board before rotating the the
terminal box. Keep the snap hooks pressed while rotating the terminal box and use a
screwdriver to re-engage when finished.

6.1.8.2 Versions
Standard design
It is possible to turn the top side of a machine terminal box 4 x 90 degrees (if screwed on).
The terminal box can be turned 4x90 degrees on the terminal base of the machine's housing
in the case of a terminal board with 6 terminal studs (standard design).
For machines with frame sizes 80 to 90, it is possible to rotate the terminal box continuously
through 360 degrees.
Installation instructions
1. Press the three large snap hooks ③ over the flange ① of the terminal box towards the
inside.
2. Hold the snap hooks ③ pressed inwards, detach the terminal box, raise it slightly and
rotate it to the required POSITION. Observe the arrow for the position of the terminal box
②.
3. Press the terminal box lightly towards the machine housing. Use a screwdriver to allow
the large snap hooks ③ to engage over the flange ① of the terminal box.

① Flange
② Terminal box positioner
③ Snap hooks
④ Safety Torx screws

Terminal box 1LE 80...90 optional terminal board

CAUTION
Arcing at the optional terminal board can destroy the machine
Failure to observe this information can result in destruction of the machine as a result of
arcing.
To change the operating mode, always press the jumper fully into the base of the slot and
use the red locking lever to ensure that it is engaged.
Connection methods for two-pole and four-pole machines

Machines of sizes 80 to 90 can be delivered with standard terminal board or with optional
terminal board.
All electrical connections and locking elements on the terminal board are operable using flat-
head/cross-tip screwdrivers.
Optional terminal board (star or delta circuit)

You can use the jumpers to set the operating mode for machines that have an optional
terminal board.
Installation instructions
1. Open the red locking lever ① and remove the jumper ② from the slot.
2. Release the snap hook on the compartment and remove the jumper ③.
3. Press the jumper ③ fully into the base of the slot and engage the locking lever at its end
position.
4. Press the jumper ② into the compartment and allow the snap hooks to re-engage at the
compartment.


Explosion-protected machines (with the exception of machines for Zone 22) are equipped
with terminal boxes with type of protection increased safety "e".
For 1MJ machines, terminal boxes with type of protection flameproof enclosure "d" with
explosion group IIC are available as an option.
Please note in this regard design, connection options and spare parts.
Note the explosion protection information designated with in the operating instructions!
Have authorized Siemens workshops perform any repairs.
6.1.8.3 Protruding connection cables
WARNING
Short-circuit hazard
During disassembly and particularly when installing the cover plate, make sure that the
connection cables are not clamped between enclosure parts and the cover plate.
CAUTION
It must be ensured that there are no foreign bodies, dirt, or moisture in the terminal base of
the machine enclosure.
• Use O-rings or suitable flat gaskets to seal entries in cover plates (DIN 42925) and other
open entries.
• Seal the terminal base of the machine enclosure using the original seal of the cover
plate to prevent dust and water from entering.
• Please observe the tightening torques for cable glands and other screws.
• When performing a test run, secure the feather keys without output elements.

6.1.8.4 Connecting the temperature sensor/anti-condensation heater

The temperature sensor / anti-condensation heater is connected in the terminal box.
Figure 6-1 Connection to terminal strip
Figure 6-2 Connection to terminal board

The temperature sensor / anti-condensation heater is connected in the terminal box.
Table 6- 2 Connection to terminal strip
Aluminum Cast iron
Connection at the temperature sensor using a spring-loaded connection system


① Flat-head screwdriver
② Sensor cable
③ Tension spring

6.1.8.5 Cable entry
Knockout openings
NOTICE
Knockout openings
• Knockout openings in the terminal box must be knocked out using appropriate methods.
• Take care not to damage the terminal box or its interior components (the terminal board,
cable connections, and so on).
Assembly and laying of cables

Screw the screw-type connection into the housing or fasten with a nut.
Note
The screw-type connections must have been matched to the connecting cables used
(armoring, braid, shield).
CAUTION
Damage to terminal board
Observe the following measures to prevent damage to the terminal board:
• Remove the screw-type connections (EN 50262) only when the terminal box is closed.
• Tighten the screw-type connections to rated torque value only when the terminal box is
closed.
• Tighten the screw-type connections only finger tight when the terminal box is open.
• Make sure that the three large snap hooks are engaged when tightening the screw-type
connections!

Cable entries for explosion-proof machines

The cable glands must have an EC-type examination certificate and be certified for the
respective hazardous zone.
● Any openings that are not being used must be sealed using the corresponding certified
plugs.
● Please observe the manufacturer's specifications when fitting cable entries.
● Before installing the cable, remove the dust protection element or plug from the cable
gland.
6.1.8.6 Thread sizes in terminal box

Table 6- 3 Thread sizes in the cast iron terminal box
Frame size Type Type of protection/Zone Standard thread Additional threads with
(BG) mounting parts
Size Number Size Number
Increased safety "e" M 25x1.5 2
71 ... 90 1MJ6
Zone 21 M 16x1.5 1
71 ... 90 1MJ6 M 25x1.5 1 M 20x1.5 1
Zone 21
1LA6
100 ... 132 Non sparking "n" M 32x1.5 2 M 16x1.5 1
1MA6
Zone 22
Increased safety "e" M 32x1.5 2
100 ... 132 1MJ6
Zone 21 M 16x1.5 1
100 ... 132 1MJ6 M 32x1.5 M 20x1.5 1
Zone 21 1
1LA6
160 Increased safety "e" M 40x1.5 2 M 16x1.5 1
1MA6
160M/L 1MJ6 M 40x1.5 2 M 16x1.5 2
Zone 21
160 1MJ6 M 40x1.5 1 M 20x1.5 1
Zone 21
1MA6 Increased safety "e"
180 M 40x1.5 2 M 16x1.5 2
1MJ6 Zone 21
180 1MJ6 M 40x1.5 1 M 20x1.5 1
Zone 21
Non sparking "n"
1LG4
180 Zone 21 M 40x1.5 2 M 20x1.5 2
1LG6
Zone 22
200 M 50x1.5 2 M 16x1.5 2
1MJ6 Zone 21
200 1MJ6 M 50x1.5 1 M 20x1.5 1
Zone 21

Frame size Type Type of protection/Zone Standard thread Additional threads with
(BG) mounting parts
Non sparking "n"
1LG4
200 Zone 21 M 50x1.5 2 M 20x1.5 2
1LG6
Zone 22
1LG4
1LG6 Non sparking "n"
225 M 50x1.5 2 M 20x1.5 2
1MA6 Zone 21
1MJ7
Zone 22
1LG4
250 ... 315 M63 x 1.5 2 M 20x1.5 2
1MA6 Zone 21
1MJ7
Zone 22

Table 6- 4 Thread sizes in the aluminum terminal box
Frame size Type Type of protection/Zone Standard thread Additional threads

(BG) with mounting
parts
Size Number Size Number
1LA7 Non sparking "n" M 16 x 1.5 1
63 ... 90 1LA9
Zone 21 M 25 x 1.5 1
1MA7
Zone 22
71 ... 90 1MJ6 M 25x1.5 2 M 16x1.5 1
Zone 21
1LA7 Non sparking "n"
100 ... 132 1LA9 M 32x1.5 4
1MA7 Zone 21
Zone 22
100 ... 132 1MJ6 M 32x1.5 2 M 16x1.5 1
Zone 21
1LA7 Increased safety "e"
160 1LA9 Zone 21 M 40x1.5 4
1MA7 Zone 22
160M 1MJ6 M 40x1.5 2 M 16x1.5 1
Zone 21
Zone 21
180 1LA5 M 40x1.5 2 M 16x1.5 1
Zone 22
Non sparking "n"
1LG4
180 Zone 21 M 40x1.5 2 M 20x1.5 2
1LG6
Zone 22
180 M 40x1.5 2 M 16x1.5 2
1MJ6 Zone 21
Zone 21
200 ... 225 1LA5 M 50x1.5 2 M 16x1.5 1
Zone 22
200 M 50x1.5 2 M 16x1.5 2
1MJ6 Zone 21
Non sparking "n"
1LG4
200 Zone 21 M 50x1.5 2 M 20x1.5 2
1LG6
Zone 22
225 1LG6 M 50x1.5 2 M 20x1.5 2
1MA6 Zone 21
Zone 22

6.2 Tightening torques
6.2.1 Electrical connections - Termincal board connections
Table 6- 5 Tightening torques for electrical connections on the terminal board
Thread ∅ M 3,5 M4 M5 M6 M8 M 10 M 12 M 16
min 0,8 0,8 1,8 2,7 5,5 9 14 27

Nm
Max. 1,2 1,2 2,5 4 8 13 20 40
6.2.2 Cable glands
NOTICE
Take care not to damage the cable jacket.

Tightening torques must be adapted to suit the type of cable jacket material in use.
You should refer to the table in order to find the correct tightening torque for any metal and
plastic cable glands that are to be mounted directly on the machine, as well as for any other
screw-type connections (such as adapters).
Table 6- 6 Tightening torques for cable glands
Metal Plastic Clamping range in mm O ring

± 10% ± 10% Standard Cord ∅
Nm Nm mm
-30 °C ... 100 °C
Ex Ex
-30 °C ... 90 °C -60 °C ... 105 °C
M 12 x 1,5 8 1,5 3,0 ... 7,0 -
M 16 x 1,5 10 2 4,5 ... 10,0 6,0 ... 10,0
M 20 x 1,5 12 4 7,0 ... 13,0 6,0 ... 12,0
M 25 x 1,5 9,0 ... 17,0 10,0 ... 16,0
M 32 x 1,5 18 11,0 ... 21,0 13,0 ... 20,0 2
M 40 x 1,5 6 19,0 ... 28,0 20,0 ... 26,0
M 50 x 1,5 20 26,0 ... 35,0 25,0 ... 31,0
M 63 x 1,5 34,0 ... 45,0 -

● Any openings that are not being used must be sealed using using the appropriate
certified plugs.
● Please observe the manufacturer's specifications when fitting cable glands.
6.2.3 Terminal boxes, end shields, grounding conductors, sheet metal fan covers
Note
The specified tightening torques are applicable unless other values are indicated.
Table 6- 7 Tightening torques for screws on the terminal box, end shields, screw-type grounding conductor connections
Thread ∅ M4 M5 M6 M8 M 10 M 12 M 16 M20
min 2 3.5 6 16 28 46 110 225

Nm
max 3 5 9 24 42 70 165 340
Table 6- 8 Tightening torques for self-tapping screws on the terminal box, end shields, screw-type grounding
conductor connections, sheet metal fan covers
Thread ∅ M4 M5 M6
min 4 7,5 12,5

Nm
Max. 5 9,5 15,5

6.3 Conductor connection
6.3.1 General information on conductor connection

Cross-sections that can be connected depending on the size of the terminal (possibly
reduced due to size of cable entries)
WARNING
Short-circuit hazard
Electric machines contain hazardous voltages.
If the appropriate precautions are not taken, death or serious physical injury can occur.
• Do not lay connection cables over the central dome of the terminal board.
• Observe the opening direction and the mounting position of the cover washers on the
terminal board.
Table 6- 9 Max. conductor connection for standard machines and Zone 22
Frame size Max. connectable conductor cross-section

(BG) mm2
56 ... 90 1,5
2.5 with cable lug
100 ... 112 4,0
132 6,0
160 ... 180 16,0
200 25,0
225 35.0 with cable lug
250 ... 280 120,0
315 240,0
Table 6- 10 Max. conductor connection for explosion-proof machines (with the exception of Zone 22
and 1MJ) and VIK standard version

(BG) mm2
56 ... 112 4,0
132 6,0
160 16,0
180 10,0
180 (1LG4, 1LG6) 16,0
200 ... 225 50,0
250 ... 280 120,0
315 240,0

Table 6- 11 Max. conductor connection for standard 1MJ machines

(BG) mm2
71 ... 80 4,0
90 ... 160 M 6,0
160 L 16,0
180 25,0
200 ... 225 50,0
250 ... 280 120,0
315 240,0
6.3.2 Type of conductor connection
Table 6- 12 Type of connection

If a connection is made with a DIN cable lug, then this must be angled downwards. DIN 46 234
… 25 mm 2
Connection of an individual conductor with terminal clamp.

… 10 mm 2

Connection of two conductors of approximately the same thickness with terminal clamp.
… 25 mm 2
① Link rail
② Power supply cord
③ Motor connection cable
④ Cover washer

If a connection is made with a DIN cable lug, the latter must be angled downwards.
… 10 mm 2 1MA618.
… 35 mm 2 1MA620.
Connection of an individual conductor with terminal clamp
… 25 mm 2 1MA618. ... 20.
Connection of two conductors of the same thickness with terminal clamp
… 25 mm 2 1MA618. ... 20.
Connecting terminal for cross-sections ≥ 16 mm2

2,5 … 25 mm 2 1MA618. ... 22.
10 … 95 mm 2 1MA625. ... 28.
25 … 135 mm 2 1MA631.
50 … 300 mm 2 1MA631. + L00
… 16 mm 2 1MA618. ... 22.
… 35 mm 2 1MA625. ... 28.
… 70 mm 2 1MA631.
… 120 mm 2 1MA631. + L00
16 … 50 mm 2 1MA618. ... 22.
50 … 120 mm 2 1MA625. ... 28.
95 … 240 mm 2 1MA631.
120 … 400 mm 2 1MA631. + L00

Connecting terminal
0
1P
2,5 ... 25 mm 2 1MJ618.

0
1P
0
1P
Connecting terminal 1MJ62.. / 1MJ722. ... 31.

1MJ62. /
01P 2,5 ... 25 mm 2
01P 1MJ722.
10 ... 95 mm 2 1MJ725. ... 28.
25 ... 135 mm 2 1MJ731.
1MJ62. /
16 mm 2
1MJ722.
35 mm 2 1MJ725. ... 28.
01P 70 mm 2 1MJ731.
01P
1MJ62. /
01P 16 ... 50 mm 2
01P 1MJ722.
01P
01P
50 ... 120 mm 2 1MJ725. ... 28.
95 ... 240 mm 2 1MJ731.
Recommended connection variants


① Cable lugs DIN 46237 with insulating sleeve (round and open)
② Rigid cable (insulation removed at ends ≤ 8 mm)
③ End sleeves DIN 46228 ≤ 8 mm
If air gaps ≥ 5.5 mm (up to 690 V) are observed between non-insulated components, you can also use
alternative connection elements without insulating sleeve, for example cable lugs acc. to DIN 46234 .

6.4 Connecting the ground conductor
6.4.1 General information on connecting the grounding conductor
Note
The machine's grounding conductor cross-section must comply with DIN EN 60034-1 .
Please also observe installation regulations such as those specified in IEC 60204-1..
Basically, there are two ways of connecting a grounding conductor to the machine.
● Internal grounding with connection in terminal box at the location intended for this
purpose and marked accordingly.
● External grounding with connection at the stator housing at one of the two locations
intended for this purpose and marked accordingly.
6.4.2 Grounding connection type
Table 6- 13 Type of connection
Connection of an individual conductor under the external grounding bracket.
… 10 mm 2
Where a connection is made using a DIN cable lug under the external grounding bracket. DIN 46 234
… 25 mm 2
External grounding
... 25 mm 2 1MJ6071 ... 132
... 35 mm 2 1MJ6160 L
',1

01P
01P
... 35 mm 2 1MJ618.
01P
01P
',1
... 50 mm 2 1MJ620.
6.4.3 Minimum surface area of grounding conductor
Table 6- 14 Minimum cross-sectional area of grounding conductor
Minimum cross-sectional area of phase Minimum surface area of associated grounding

conductor for installation connection
S
mm2 mm2
S ≤ 16 S
16 < S ≤ 35 16
S > 35 0.5 S
Internal ground terminal

Please note when connecting, that
● the connecting surface is bare and is protected against corrosion using a suitable
substance, e.g. acid-free Vaseline
● The cable lug must be inserted between the terminal clamps.
● The spring washer must be under the head of the screw.
External ground terminal

Please note when connecting, that
● the connecting surface is bare and is protected against corrosion using a suitable
substance, e.g. acid-free Vaseline
● The cable lug must be inserted between the contact bracket and the grounding bracket; it
is not permissible to remove the contact bracket pressed into the enclosure.
● The spring washer must be under the head of the screw.
● The tightening torque of the terminal screw must be as specified in the table.

6.5 Final measures
6.4.4 Size of grounding conductor screw
Table 6- 15 Size of grounding conductor screw (except for 1MJ machines)
Frame size Thread size for the grounding conductor

(BG)
63 ... 90 M3.5 / M4
100 ... 112 M5
132 ... 180 M6
200 ... 225 M8
200 1LG4/6, 1LE1 2x M6
200 ... 315 1LG, 1LE, 1MA 2x M8
Table 6- 16 Size of grounding conductor screw for 1MJ machines
Frame size Thread size for the grounding conductor

(BG)
71 ... 180 2x M6
200 ... 315 2x M8
6.5 Final measures

Before closing the terminal box/terminal base of the machine enclosure, check the following:
● Establish the electrical connections in the terminal box in accordance with the details in
the sections above and tighten with the correct torque.
● The clearances between non-insulated parts have been maintained:
≥ 5.5 mm to 690 V, ≥ 8 mm to 1000 V.
● Avoid protruding wire ends!
● In order not to damage the cable insulation, freely arrange the connecting cables.
● Connect the machine corresponding to the specified direction of rotation.
● Keep the inside of the terminal box clean and free from trimmed-off ends of wire.
● Ensure that all seals and sealing surfaces are undamaged and clean.
● Correctly and professionally close unused openings in the terminal boxes.
● The pressure relief device is undamaged (depending on the type of terminal box, this
involves either cast-in slots or an overpressure diaphragm). Only repair damage after
prior consultation with the person responsible for the safety of the equipment and use
only original parts.

6.6 Connection of optional add-on units
Before closing the terminal box, check that

● the air clearances for explosion-protected machines (with the exception of machines for
Zone 22) between non-insulated parts are maintained: ≥ 10 mm to 690 V.
● the minimum creepage distance for explosion-protected machines (with the exception of
machines for Zone 22) between non-insulated parts is maintained: ≥ 12 mm to 690 V.
6.6 Connection of optional add-on units
6.6.1 External fan, incremental encoder, brake

See the list of additional operating instructions: Further documents (Page 112)
Select mounted components such as external fans, incremental encoders or brakes
according to the requirements of the directive 94/9/EG .
6.6.1.1 Mounting a brake
Table 6- 17 Assigning standard brakes for 1LE1 machines
Frame size Brake type Size assignment of the Tightening torque of manual
(BG) company INTORQ lifting lever
for PINTSCH BUBENZER Nm
100 2LM8 040–5NA10 12 4,8
112 2LM8 060–6NA10 14 12
132 2LM8 100–7NA10 16 12
160 2LM8 260–8NA10 20 23
180 2LM8 315–0NA10 20 23
200 2LM8 400–0NA10 25 23
225 2LM8 400–0NA10 25 23
250 KFB 63 63 40
280 KFB 100 100 40
315 KFB 160 160 40
6.6.1.2 Mounted external fan

Tightening torque applied to the fastening screws used for attaching external fans to the
housing, see Terminal boxes, end shields, grounding conductors, sheet metal fan covers
(Page 57)

6.7 Connection to the converter
CAUTION
The standard insulating system is suitable for converter voltages up to 460 V. For higher
voltages, a special insulating system must be used or special measures must be taken,
e.g. an output filter.
CAUTION
Machines must always be connected to frequency converters using shielded machine

supply cables. The most effective method of shielding is to conductively connect the cable
to the metal terminal box of the machine (with a metal screw connections) over a large
surface area.
Note
EMC
Please observe the section containing instructions on ensuring electromagnetic compatibility.
See the list of additional operating instructions: Further documents (Page 112)
WARNING
Operating explosion-protected machines on a converter
Always with PTC thermistor monitoring. For this purpose, tripping units according to
directive 94/9/EC are necessary.
Machines with increased safety "e" type of protection

Converter operation for these machines must be expressly certified. It is essential that you
observe the separate manufacturer's information and instructions. Converter and protective
devices must be marked as belonging together and the permitted operating data must be
defined in the common EC-type examination certificate.
Machines operated from a converter for Zone 21 and Zone 22
These machines are generally equipped with 3 PTC thermistors in accordance withDIN
44082 with a rated response temperature that depends on the max. possible surface
temperature. Select the PTC thermistors in accordance with this standard. The maximum
temperature at the cable entries is 120 °C. Use suitable cables for this temperature. Do not
exceed the maximum frequency dependent on the number of poles, which is stamped on the
rating plate.
System, converter-cable-electrical machine
For line supplies with operating voltages up to 690 V, the maximum value of the voltage
peaks at the end of the cable must not exceed twice the value of DC link voltage of the
converter (approx. 2 KV). Also observe the information provided in EN 60034-17 and EN
60034-25.

Machines with type of protection flameproof enclosure "d" or "de"

Temperature sensors for tripping
These machines are equipped with three temperature sensors in the winding and one
temperature sensor in the gland plate in order that the temperature class is maintained.
Connect the temperature sensors in series according to circuit diagram.
Temperature sensors for alarm and trip
These machines have three temperature sensors in the winding and one temperature sensor
in the gland plate. Connect the temperature sensors in series according to circuit diagram.
Mechanical limit speeds for converter operation
Table 6- 18 Explosion-protected motors in Zone 1 with type of protection "de" (motor series 1MJ)
Motor- Motor type 2-pole 1) 4-pole 6-pole 8-pole

frame size nmax fmax nmax fmax nmax fmax nmax fmax
rpm Hz rpm Hz rpm Hz rpm Hz
1MJ6
71 M 1MJ6 07. 6000 100 3000 100 2000 100 1500 100
80 M 1MJ6 08 . 6000 100 3000 100 2000 100 1500 100
90 L 1MJ6 09 . 6000 100 3000 100 2000 100 1500 100
100 L 1MJ6 10 . 5400 90 3000 100 2000 100 1500 100
112 M 1MJ6 11 . 5400 90 3000 100 2000 100 1500 100
132 S/M 1MJ6 13 . 4800 80 3000 100 2000 100 1500 100
160 M/L 1MJ6 16 . 4500 75 3000 100 2000 100 1500 100
180 M/L 1MJ6 18 . 5100 85 3000 100 2000 100 1500 100
200 L 1MJ6 20 . 5100 85 3000 100 2000 100 1500 100
1MJ7
225 S/M 1MJ7 22 . 4500 75 3000 100 2000 100 1500 100
250 M 1MJ7 25 . 3900 65 3700 100 2000 100 1500 100
280 S 1MJ7 28 . 3600 60 3000 100 2000 100 1500 100
315 S/M 1MJ7 31 . 3600 2) 60 2) 2600 87 2000 100 1500 100

Table 6- 19 Explosion-proof motors in Zones 2, 21 and 22 with type of protection "n" or protection against dust explosions
(motor series 1LA, 1LG)
Motor- Motor type 2-pole 1) 4- 6-pole 8-pole

frame size nmax fmax pole fmax nmax fmax nmax fmax
rpm Hz nmax Hz rpm Hz rpm Hz
rpm
1LA5, 1LA6, 1LA7, 1LA9
56 M 1LA7/1LA9 05. 6000 100 3000 100 2000 100 1500 100
63 M 1LA7/1LA9 06. 6000 100 3000 100 2000 100 1500 100
71 M 1LA7/1LA9 07. 6000 100 3000 100 2000 100 1500 100
80 M 1LA7/1LA9 08. 6000 100 3000 100 2000 100 1500 100
90 L 1LA7/1LA9 09. 6000 100 3000 100 2000 100 1500 100
100 L 1LA6/1LA7/1LA9 10. 5400 90 3000 100 2000 100 1500 100
112 M 1LA6/1LA7/1LA9 11. 5400 90 3000 100 2000 100 1500 100
132 S/M 1LA6/1LA7/1LA9 13. 4800 80 3000 100 2000 100 1500 100
160 M/L 1LA6/1LA7/1LA9 16. 4500 75 3000 100 2000 100 1500 100
180 M/L 1LA5/1LA9 18. 5100 3) 4) 85 3) 4) 3000 100 2000 100 1500 100
200 L 1LA5/1LA9 20. 5100 3) 4) 85 3) 4) 3000 100 2000 100 1500 100
225 S/M 1LA5 22. 5100 4) 85 4) 3000 100 2000 100 1500 100
1LG4, 1LG6
180 M/L 1LG4/1LG6 18. 4500 75 3000 100 2000 100 1500 100
200 L 1LG4/1LG6 20. 4500 75 3000 100 2000 100 1500 100
225 S/M 1LG4/1LG6 22. 4500 75 3000 100 2000 100 1500 100
250 M 1LG4/1LG6 25. 3900 65 3000 100 2000 100 1500 100
280 S/M 1LG4/1LG6 28. 3600 60 3000 100 2000 100 1500 100
315 S/M/L 1LG4/1LG6 31. 3600 1) 60 1) 2600 87 2000 87 1500 100
1) For continuous operation in the range fmax(nmax), an inquiry is required.
2) For vertical mounting nmax= 3000 rpm, fmax= 50 Hz.
3) For 1LA9 motors, frame sizes 180 M/L and 200 L, nmax= 4500 min-1and fmax= 75 Hz.
4) For explosion-protected motors with option D19
Frame size Nmax fmax

rpm Hz
180 M/L 3300 55
200 L 3100 51
225 S/M 3000 50

Commissioning 7
7.1 Insulation resistance
7.1.1 Checking the insulation resistance
WARNING
Working on electrical power installations
Only appropriately trained personnel may carry out this work.
Before starting commissioning, install all covers that are designed to prevent active or
rotating parts from being touched, or which are necessary to ensure correct air guidance
and thus effective cooling.
WARNING
Hazardous voltage at the terminals
Dangerous voltages are sometimes present on the terminals during and immediately after
measurement of the winding insulation resistance. Contact with these can result in death,
serious injury or material damage.
If any power cables are connected, check to make sure line supply voltage cannot be
connected. Once you have measured the insulation resistance, discharge the winding by
connecting to the ground potential.
Checking the insulation resistance
CAUTION
The insulation resistance needs to be checked prior to start-up and again after any
extended periods of storage or periods during which the equipment is not in operation.
Before you begin measuring the insulation resistance, please read the operating manual for
the insulation resistance meter you are going to use. Disconnect any main-circuit cables
that are connected to the terminals before measuring the insulation resistance.

Commissioning
7.1 Insulation resistance
NOTICE
If the critical insulation resistance is less than or equal to this value, the windings must be
dried or, if the fan is removed, cleaned thoroughly and dried.
Please note that the insulation resistance of dried, clean windings is lower than that of
warm windings. The insulation resistance can only be properly assessed after conversion to
the reference temperature of 25 °C.
NOTICE
If the measured value is close to the critical value, you must check the insulation resistance
at suitably frequent intervals.
Measuring the insulation resistance

1. Before you begin measuring the insulation resistance, please read the operating manual
for the insulation resistance meter you are going to use.
2. Disconnect any main circuit cables from the terminals before measuring the insulation
resistance.
3. Where possible, measure the insulation resistance of the winding with respect to the
motor enclosure when the winding temperature is between 20 ... 30 °C. Different
insulation resistance values apply for other temperatures.
4. When measuring, wait until the final resistance value is reached. This is reached after
approximately one minute. Then read off the insulation resistance.
Limit values of the stator winding insulation resistance

The following table indicates the measuring circuit voltage and the limit values for the
minimum insulation resistance and the critical insulation resistance of the stator winding.
Table 7- 1 Insulation resistance of the stator unwinding at 25 °C
Rated voltage Urated< 2 kV

Measuring circuit voltage 500 V
Minimum insulation resistance for new, cleaned or 10 MΩ
repaired windings
Critical specific insulation resistance after a long operating 0,5 MΩ / kV
time

Commissioning
7.2 Measures before start-up
Note the following:

● If the measurements are performed at winding temperatures ≠ 25 °C, convert the
measured value to the reference temperature of 25 °C in order to be able to compare the
values with the table above.
– The insulation resistance halves every time the temperature rises by 10 K.
– The resistance doubles every time the temperature falls by 10 K.
● Dry, new windings have a typical insulation resistance of more than 100 ... 2000 MΩ
depending on the winding size, design and rated voltage. An insulation resistance value
close to the minimum value could be due to moisture and/or dirt accumulation.
● During operation, the insulation resistance of the windings can fall to the critical insulation
resistance due to ambient and operational influences. The critical insulation resistance
value for a winding temperature of 25 °C can be calculated by multiplying the rated
voltage (kV) by the specific critical resistance value (0,5 MΩ / kV).
Example:
Critical resistance for rated voltage UN = 690 V:
690 V x 0,5 MΩ / kV = 0,345 MΩ
NOTICE
Critical insulation resistance reached or fallen below
If the critical insulation resistance is reached or fallen below, this can result in damage to
the insulation or voltage flashovers.
• Contact your Siemens Service Center.
• If the measured value is close to the critical value, you must check the insulation
resistance at suitably frequent intervals.
See also
SIEMENS Service Center (Page 111)
Measures before commissioning

Once the system has been correctly installed, you should check the following prior to
commissioning:
● The machine has been assembled and aligned correctly.
● The machine has been connected so that it rotates in the direction specified.
● The operating conditions match the data specified on the rating plate.

Commissioning
● The bearings have been lubricated as appropriate for the version used. Rolling-contact
bearing machines which have been in storage for more than 24 months have been
relubricated.
● Any supplementary machine monitoring equipment has been connected correctly and is
functioning as it should.
● For versions with bearing thermometers, the bearing temperatures must be checked
during the machine's first period of operation. The warning and shutdown values are set
on the monitoring device.
● Appropriately configured control and speed monitoring functions ensure that the machine
cannot exceed the permissible speeds specified on the rating plate.
● The output elements have the correct settings for their type (e.g. alignment and balancing
of couplings, belt forces in the case of a belt drive, tooth forces and tooth face clearance
in the case of toothed-wheel power output, radial and axial clearance in the case of
coupled shafts).
● The minimum insulation resistance and minimum clearance values have been adhered
to.
● The grounding and equipotential bonding connections have been established correctly.
● All fixing screws, connection elements, and electrical connections have been tightened to
the specified torques.
● Lifting eyes that were screwed in have been removed following installation or secured to
prevent them becoming loose.
● The rotor can turn without coming into contact with the stator.
● All touch protection measures for both moving and live parts have been implemented.
● In cases where the shaft extension is not being used and is, therefore, exposed, it has
been covered and the feather key has been secured to prevent it from being thrown out.
● If being used, the external fan is ready for operation and connected so that it rotates in
the direction specified.
● The flow of cooling air is not obstructed.
● If a brake is being used, it is functioning correctly.
● The specified mechanical limit speed n max is adhered to.
If the design of the machine requires the converter to be assigned in a particular way, the
relevant information will be provided on the rating plate or an additional label.
Note
It may be necessary to perform additional checks and tests in accordance with the specific
situation on site.

Commissioning
7.3 Switching on
7.3 Switching on
Measures for start-up

After installation or inspections, the following measures are recommended for normal start-
up of the machines:
● Start the machine without a load; to do this, close the motor starter protector and do not
switch the machine off prematurely. You should limit how often you switch the machine
off while it is starting up and still running at a slow speed, for checking the direction of
rotation or the required dimensions, for example. Allow the machine to run to a standstill
before switching it back on again.
● Check the mechanical operation for noises or vibrations at the bearings and bearing end
shields.
● If the motor does not run smoothly and/or there are any abnormal noises, switch it off and
determine the cause as it slows down.
● If mechanical operation improves immediately after the machine is switched off, then the
cause is magnetic or electrical. If mechanical operation does not improve immediately
after switching the machine off, then the cause is mechanical, such as an imbalance in
the electrical machines or in the driven machine, inadequate alignment of the machine
set, operation of the machine with the system resonating (system = machine + base
frame + foundation, etc.).
● If there are no problems with the machine's mechanical operation, switch on any cooling
devices that are being used and continue to monitor the machine for a while during no-
load operation.
● If it runs perfectly, connect a load. Check that it runs smoothly, and read off and
document the values for voltage, current and power. As far as possible, read off and
document the corresponding values for the driven machine as well.
WARNING
The vibration values encountered during operation comply with ISO 10816 (otherwise
the machine could be damaged or destroyed).
● Monitor and document the temperatures of the bearings, windings, etc. until the system
reaches a steady state, in as much as this is possible with the available measuring
instruments.

Commissioning
7.3 Switching on
Measures to take when commissioning explosion-proof machines

After installation or inspections, the following measures are recommended for normal start-
up of the machines:
● Start the machine without a load; to do this, close the motor starter protector and do not
switch the machine off prematurely.
● You should limit how often you switch the machine off while it is starting up and still
running at a slow speed, for checking the direction of rotation or the required dimensions,
for example.
● Allow machines to reach a standstill before switching them back on.

Operation 8
8.1 Safety instructions
8.1.1 Safety instructions during operation
Switching on the machine with anti-condensation heating (optional)
CAUTION
Before switching on, always make sure that the (optional) anti-condensation heating is
switched off.
Machine operation
WARNING
Line supply with non-grounded neutral point
Operating the machine on a line supply system with a non-grounded neutral point is only
permitted over short time intervals that occur rarely, e.g. the time leading to a fault being
eliminated (ground fault of a cable, EN 60034-1).
WARNING
Do not remove covers when the motor is running
Rotating or live parts are dangerous. Death, serious injury, or material damage can result if
the required covers are removed.
• De-energize the machine and bring it into a no voltage condition before removing any
covers.
• Ensure that any covers, which are designed to prevent active or rotating parts from
being touched, which are necessary to ensure correct air guidance and thus effective
cooling, or which guarantee the degree of protection of the machine, remain closed
during operation.
CAUTION
The surfaces of the machines can reach high temperatures, which can lead to burns if
touched.

Operation
CAUTION
Minimum load for cylindrical roller bearings
Be sure to comply with the minimum radial load of 30% of the cylindrical roller bearings in
accordance with catalog data.
WARNING
Faults during operation
Deviations from conditions during normal operation, such as an increase in power
consumption, temperatures or vibrations, unusual noises or odors, tripping of monitoring
devices, etc., indicate that the machine is not functioning properly. This can cause faults
which can result in eventual or immediate death, severe injury or material damage.
• Immediately inform the maintenance personnel.
• If you are in doubt, immediately switch off the machine, being sure to observe the
system-specific safety conditions.
CAUTION
Risk of corrosion due to condensation
When changing machines and/or ambient temperatures, air humidity can condense within
the machines.
• If available, remove the screw plugs to drain the water depending on the ambient and
operating conditions.
• Reinsert them afterwards.
If the machine is equipped with drainage plugs, the water can drain away automatically.
WARNING
Machines with textile fan covers
The machine fan is not completely protected against contact.
The customer must put suitable measures in place, e.g. housings or protective grating, to
prevent manual intervention.

Operation
8.1.2 Safety instructions for cleaning
Cleaning
To ensure problem-free machine cooling, the air ducts (ventilation grilles, channels, cooling
fins, tubes) must be free of pollution.
DANGER
Explosion hazard
This electrical equipment is not suitable for operation in a hybrid explosive environment.
This may result in death, serious injury and material damage.
Usage in atmospheres where there is a risk of explosion caused by both gas and dust is
prohibited.
DANGER
Explosion hazard
It is forbidden to clean the machine in an explosive atmosphere!
This can result in death, serious injury or material damage.
Surfaces can become statically charged and discharge to ignite potentially explosive
atmospheres.
8.1.3 Safety information for explosion-protected machines in operation

Only install machines with type of protection flameproof enclosure "d", increased safety "e",
and machines for Zone 2 in hazardous areas, according to the regulations laid down by the
responsible supervisory authority. They are responsible for determining the hazard level of
each area (division into zones). Layers of dust on machines for Zone 21 and Zone 22 must –
under no circumstances – be higher than 5 mm.
● If there are no other specifications in the EC-type examination certificate or on the rating
plate regarding operating mode and tolerance, electrical machines are designed for
continuous duty and normal startup procedures that are performed infrequently and do
not result in excessive temperature rise. Only use these machines for the operating mode
specified on the rating plate.
● Measures for maintaining the temperature class:
For S1 line supply operation, a function-tested, current-dependent protective device that
monitors all three phase conductors provides sufficient protection for the machine. This
protective device is set to the rated current and must switch off machines with 1.2x the
rated current within 2 hours or less. Do not switch off the machines within 2 hours for 1.05
times the rated current. Pole-changing machines require a separate switch for each
number of poles. If an anti-condensation heating system is available, it may only be
switched on when the machines are not in operation.
For S2 to S9 line supply operation, equip machines with type of protection flameproof
enclosure "d" with at least 3 temperature sensors (one per phase) and a suitable
electronic tripping device with a temperature sensor in the gland plate.

Operation
8.2 Stoppages
8.1.4 Machines with textile fan covers

In order to guarantee an essentially unobstructed flow of cooling air containing fluff, remains
of materials or similar dirt, machines with a fan cover for textile applications have a larger air
discharge cross-section between the edge of the cover and the cooling ribs of the machine
frame.
These machines have a warning sticker on the fan cover.
8.2 Stoppages
Overview
If the machine remains out of service for an extended period of time (> 1 month), it should be
commissioned regularly (around once a month) or, at the very least, the rotor should be
turned. Please refer to the instructions in the section titled "Switching on" before
recommissioning the machine. If a rotor locking device has been fitted to the machine, you
must remove it before the rotor starts to turn.
CAUTION
If the machine is to be out of service for a period in excess of 12 months, you must take
suitable anti-corrosion, mothballing, packaging, and drying measures.
Switching on the anti-condensation heater

If an anti-condensation heater is provided, switch it on during the machine stoppages.
Taking the machine out of service

For details of measures that need to be implemented, please refer to Section Preparing for
use (Page 27).
Lubricating before recommissioning
CAUTION
The machine must be relubricated during commissioning if it has been out of service for
more than 1 year, in order to ensure that the grease is distributed throughout the bearings.
The shaft must rotate for the grease to be distributed.
Please observe the information on the lubricant plate if carrying out relubrication using
relubrication equipment.
See also the section titled "Application planning - Bearing lifetime".

Operation
8.3 Fault tables
8.3 Fault tables
Overview
NOTICE
Before rectifying any faults, please read the information in the section titled Safety
information (Page 11).
Note
In the event that electrical faults occur while the machine is being operated with a converter,
please also refer to the operating instructions for the frequency converter.
The tables below list general faults caused by mechanical and electrical influences.
Table 8- 1 Fault table, electrical causes
Electrical fault characteristics

↓ Machine will not start up
↓ Machine starts up reluctantly
↓ Rumbling noise during startup
↓ Rumbling noise during operation
↓ Overheating during no-load operation
↓ Overheating when under load
↓ Overheating of individual winding sections
Possible causes of faults Remedial measures1)

X X X X Overload Reduce load
X Interruption of a phase in the supply line Check switches and supply lines
X X X X X Interruption of a phase in the supply line Check switches and supply lines
after switching on
X X Supply voltage too low, frequency too Check power supply conditions
high
X Supply voltage too high, frequency too Check power supply conditions
low
X X X X X Stator winding incorrectly connected Check winding connections
X X X X Winding short circuit or phase short Measure the winding resistances and insulation
circuit in stator winding resistances, repair after consultation with
manufacturer
X Incorrect direction of rotation of axial fan Check connections
(1) As well as eliminating the cause of the fault (as described under "Remedial measures"),
you must also rectify any damage the machine may have suffered.

Operation
8.4 Deactivating
Table 8- 2 Fault table, mechanical causes
Mechanical fault characteristics

↓ Grinding noise
↓ Overheating
↓ Radial vibrations
↓ Axial vibrations
Possible causes of faults Remedial measures1)

X Rotating parts are grinding Determine cause and adjust parts concerned
X Reduced air supply, fan possibly rotating in the wrong Check airways, clean machine
direction
X Rotor not balanced. Check feather key declaration (H, F, N)
X Rotor out of true, shaft bent Please consult the manufacturer.
X X Poor alignment Align machine set,
check coupling 2)
X Coupled machine not balanced Re-balance coupled machine
X Surges from coupled machine Inspect coupled machine
X X Imbalance originating from gearing Adjust/repair gearing
X X Resonance in the overall system (comprising machine Reinforce foundation following consultation
and foundation)
X X Changes in foundation Determine cause of changes; eliminate if
necessary; realign machine
(1) As well as eliminating the cause of the fault (as described under "Remedial measures"),
you must also rectify any damage the machine may have suffered.
2) Note any changes that take place while the temperature is rising.
8.4 Deactivating
Note
Switch off the machine and disconnect it from the power supply!
Measures for shutting down the machine

Commission any devices provided for protection against condensation after switching off the
machine, e.g. anti-condensation heating.

Operation
8.5 Class
8.5 Class
8.5.1 Zone 1 with type of protection Ex de II (Flameproof Enclosure "d" for the
machine and Increased Safety "e" for the terminal box)
158 II 2 G Ex d e IIC T4
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪
① CE marking
② Identification number of designated testing agency
③ Code for prevention of explosions
④ Device group: II For hazardous areas, except mines
⑤ Device category: 2 For occasional danger, and for use in Zone 1
⑥ Atmosphere: G For gas
⑦ Explosion protection: International
⑧ Type of protection: "d" Flameproof Enclosure of machine
⑨ Type of protection: "e" Increased Safety of terminal box
⑩ Explosion group: IIC For acetylene
⑪ Temperature class: T4 For maximum surface temperature of 135°C
8.5.2 Zone 1 with Ex e II type of protection (Increased Safety "e")
158 II 2 G Ex e II T3
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
① CE marking
⑤ Device category: 2 for occasional danger
⑧ Type of protection: "e" Increased Safety
⑨ Device group: II For hazardous areas, except mines
⑩ Temperature class: T3 For maximum surface temperature of 200°C

Operation
8.5 Class
8.5.3 Zone 2 with type of protection Ex nA II (non-sparking)
PTB 05 ATEX 3006 II 3 G Ex nA II T3
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
① CE marking
② Declaration of conformity no. for designated testing agency
⑤ Device category: 3 For infrequent, short-term danger
⑧ Type of protection: "nA" For non-sparking
⑨ Device group: II For hazardous areas, except mines
⑩ Temperature class: T3 For maximum surface temperature of 200°C
8.5.4 Zone 21
158 II 2 D Ex tD A 21 IP65 T125°C
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫
① CE marking
⑤ Device category: 2 For occasional danger
⑥ Atmosphere: D For dust
⑧ Type of protection: "tD" For protection by enclosure
⑨ Version: A For process A to EN 61241-1
⑩ Zone in which the equipment can be used: 21 For Zone 21
⑪ Degree of protection of enclosure: IP 65
⑫ Maximum surface temperature: T 125° C or T 135° C

Operation
8.5 Class
8.5.5 Zone 22
II 3 D Ex tD A 22 IP55 T125°C
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪
① CE marking
② Code for prevention of explosions
③ Device group: II For hazardous areas, except mines
④ Device category: 3 For infrequent, short-term danger
⑤ Atmosphere: D For dust
⑥ Explosion protection: International
⑦ Type of protection: "tD" For protection by enclosure
⑧ Version: A For process A to EN 61241-1
⑨ Zone in which the equipment can be used: 22 For Zone 22
⑩ Degree of protection of enclosure: IP 55
⑪ Maximum surface temperature: T 125° C or T 135° C

Operation
8.5 Class

Maintenance 9
9.1 Preparation and notes
WARNING
Safety instructions
• Before starting work on the machines, make sure that the plant or system has been
disconnected in a manner that is compliant with the appropriate specifications and
regulations.
• In addition to the main currents, make sure that supplementary and auxiliary circuits,
particularly in heating devices, are also disconnected.
• Certain parts of the machine may reach temperatures above 50 °C. Physical contact
with the machine could result in burn injuries! Check the temperature of parts before
touching them.
• When carrying out cleaning using compressed air, make sure that appropriate methods
of extracting fumes are in place and that personal protective gear such as gloves,
goggles, face masks, or similar are worn.
• If you are using chemical cleaning agents, observe the instructions and any warnings
provided in the relevant safety data sheet. Chemical agents must be compatible with the
machine's components, especially if these contain plastics.
Note
Operation characteristics can vary widely. For this reason, only general maintenance
intervals can be specified here.
Preparation and notes for explosion-protected machines

● Only have the machines repaired in authorized Siemens workshops!
● For machines intended for use in hazardous areas, only have modifications, repairs and
overhaul work carried out by appropriately qualified personnel.
It is essential that you observe the regulations laid down in IEC 60079-19!
● When making changes or performing repair or overhauling work on machines intended
for use with combustible dust, please observe the regulations laid down by EN 61241-17.

Maintenance
9.1 Preparation and notes
9.1.1 North American market
Machines for the North American market (optional)

When making changes or repairs, maintain the corresponding design standards! These
machines are labeled on the rating plate with the following markings.
Table 9- 1 Markings for the North American market
Underwriters Laboratories
Canadian Standard Association
Canadian Standard Association Energy Efficiency Verification
9.1.2 Touch up any damaged paintwork

If the paint is damaged, it must be repaired in order to protect the unit against corrosion.
CAUTION
Paint system
Contact the Service Center before you repair any paint damage. They will provide you with
more information about the correct paint system and methods of repairing paint damage.
9.1.3 Repainting
WARNING
Repainting explosion-proof motors
The paint coat can become electrostatically charged where there is a thick coat. A
discharge may occur, e.g. by diversion of the charge to ground when a person approaches.
There is a risk of explosion if potentially explosive mixtures are also present at this moment.
This can result in personal injury or damage.
You must comply with one of the following requirements when you repaint painted surfaces:

Maintenance
9.2 Inspection
● Limit the total paint coating thickness according to the explosion protection group:
– IIA, IIB: Total paint coating thickness ≤ 2 mm
– IIC: Overall coating thickness ≤ 0.2 mm for motors of group II (gas)
● Limit the surface resistance of the paint used:
– IIA, IIB, IIC, III: Surface resistance ≤ 1 GΩ for motors of groups II and III (gas and
dust)
● Breakdown voltage ≤ 4 kV for explosion group III (dust only)
9.2 Inspection
9.2.1 General inspection specifications
Instructions relevant to safety
NOTICE
Pay particular attention to the relubrication intervals required for rolling bearings that
deviate from the inspection intervals.
Note
When servicing a three-phase machine, it is generally not necessary to dismantle it. The
machine only has to be dismantled if the bearings are to be replaced.
9.2.2 Optional built-on accessories

See the list of additional operating instructions: Appendix (Page 111)
9.2.3 Initial inspection
Inspection interval
The first inspection after installation or repair of the three-phase machine is, under normal
circumstances, conducted after approx. 500 operating hours, but at the latest after 1/2 year.

Maintenance
9.2 Inspection
Procedure
While the motor is running, check that:
● The electrical parameters are maintained.
● The permissible bearing temperatures are not exceeded.
● The smooth running characteristics and noise of the three-phase machine have not
deteriorated during operation.
With the machine at a standstill, check that:
● The motor foundations have no indentations or cracks.
NOTICE
Further tests are also necessary in line with the additional instructions assigned or in
line with the particular system-specific conditions.
NOTICE
Immediately correct any impermissible deviations that are determined in the inspection.
9.2.4 Main inspection
Inspection interval
1x yearly
Procedure
While the motor is running, check that:
● The electrical parameters are maintained.
● The permissible bearing temperatures are not exceeded.
● The smooth running characteristics and noise of the three-phase machine have not
deteriorated during operation.
With the machine at a standstill, check that:
● The machine foundation has no indentations or cracks.
● The three-phase machine is aligned within the permissible tolerance ranges.
● All of the fixing bolts/screws for the mechanical and electrical connections are tight.

Maintenance
9.3 Maintenance
● The winding insulation resistances are sufficiently high.

● Cables and insulating parts and components are in a good condition and are not
discolored.
NOTICE
Immediately correct any impermissible deviations that are determined in the inspection.
9.3 Maintenance
9.3.1 Maintenance intervals
General
The machines have grease-lubricated, rolling-contact bearings. A regreasing device is
optional.
Carry out careful and regular maintenance, inspections, and revisions to detect faults at an
early stage and eliminate them before they can cause further damage.
Operating situations and characteristics can vary widely. For this reason, only general
maintenance intervals can be specified here. Maintenance intervals should therefore be
scheduled to suit the local conditions (dirt, starting frequency, load, etc.).
NOTICE
In the event of faults or extraordinary conditions that lead to the three-phase machine being
overloaded either electrically or mechanically (e.g. overload, short circuit, etc.), immediately
carry out an inspection.
Measures, intervals
Measures after operating period intervals have elapsed:
Table 9- 2 Operating period intervals
Measures Operating period intervals Intervals

Initial inspection After 500 operating hours After 1/2 year at the latest
Relubrication (optional) (see lubrication instruction plate)
Clean depending on local degree of pollution
Main inspection Approximately every 16000 operating After 2 years at the latest
hours
Drain condensate depending on climatic conditions

Maintenance
9.3 Maintenance
9.3.2 Regreasing (optional)
General
As a standard feature, the machines have rolling-contact bearings which are permanently
lubricated with grease (UNIREX N3, made by ESSO). A regreasing device is possible as an
option. In this case, you can find information about relubrication intervals, quantities and
types of grease, and, if required, additional data on the rating plate or lubricant plate.
Note
Do not mix different types of grease!
Prolonged storage periods reduce the useful life of the bearing grease. Check the condition
of the grease if the equipment has been in storage for more than 12 months. If the grease is
found to have lost oil content or to be contaminated, the machine must be immediately
relubricated before commissioning. For information on permanently-greased bearings,
please refer to the section titled Storage (Page 92).
Note
Regreasing
1. Clean the grease nipples at the drive end and non-drive end.
2. Press in the type and quantity of grease specified (see rating/lubricant plate data).
• Please observe the information on the rating and lubricant plates.
• Regreasing should be carried out when the machine is running (max. 3600 rpm)!
The bearing temperature rises sharply at first, then drops to the normal value again when the
excess grease is displaced out of the bearing.
9.3.3 Cleaning
Cleaning the greasing channels and used grease chambers

The used grease collects outside each bearing in the used grease chamber of the outer
bearing cap. When replacing bearings, remove the used grease.
NOTICE
You have to separate the active parts of the bearings to replace the grease that is in the
greasing channel.

Maintenance
9.3 Maintenance
Cleaning the cooling air passages

Regularly clean the cooling air passages through which the ambient air flows, e.g. using dry
compressed air.
NOTICE
Never direct compressed air in the direction of the shaft outlet or machine openings.
In the case of machines with textile fan covers, regularly remove fluff balls, fabric remnants,
and similar types of contamination (particularly at the air passage opening between the fan
cover and cooling fins of the machine enclosure) to ensure that the cooling air can flow
without obstruction.
NOTICE
The frequency of the cleaning intervals depends on the local degree of contamination.
WARNING
Particularly when carrying out cleaning using compressed air, make sure you use suitable
extraction equipment and wear personal protective gear (safety goggles, respiratory filter,
etc.).
See also
Safety instructions for cleaning (Page 77)
9.3.4 Drain condensate

If there are condensate drain holes present, these must be opened at regular intervals,
depending on climatic conditions.
NOTICE
To maintain the degree of protection, any condensation drain holes need to be closed.

Maintenance
9.4 Corrective maintenance
9.4.1 Instructions for repair
Qualified personnel
Only appropriately qualified persons should be deployed to commission and operate
equipment. Qualified persons, as far as the safety instructions specified in this manual are
concerned, are those who have the necessary authorization to commission, ground and
identify/tag equipment, systems and circuits in accordance with the relevant safety
standards.
Instructions relevant to safety
WARNING
Before you begin working on the three-phase machine, in particular before you open the
covers of active parts, make sure that the three-phase machine or system is properly
isolated from the supply.
NOTICE
If it is necessary to transport the machine, carefully observe the information provided in

Chapter Preparing for use !
See also
Preparing for use (Page 27)
9.4.2 Storage
Take the bearing used up to frame size 90 only for special versions, and generally for frame
size 100 and higher from the rating plate.
Bearing lifetime
Prolonged storage periods reduce the useful life of the bearing grease. In the case of
permanently lubricated bearings, this leads to a shorter bearing lifetime.
Bearing or grease replacement is recommended after a storage time of 12 months, for
longer than 4 years, replace the bearings or grease.

Maintenance
Replacing bearings
Recommended interval after which bearings are to be replaced under normal operating
conditions:
Table 9- 3 Bearing replacement intervals
Coolant temperature Principle of operation Bearing replacement intervals

40° C Horizontal coupling operation 40 000 h
40° C With axial and radial forces 20 000 h
Note
Special operating conditions
Examples of factors that can reduce operating hours are vertical machine installation, high
vibrational and impact loads, frequent reversing, higher coolant temperature, higher speeds,
etc.
NOTICE
Do not reuse bearings that have been removed.

Maintenance
9.4.2.1 Changing bearings
Replacing bearings
9.4.2.2 Replacing bearings in explosion-proof machines

● When changing the bearings, renew the sealing rings and only use original Siemens
spare parts.
● When installing the sealing rings, the space in the middle of the sealing ring and in the
end shield hub should be completely filled with a suitable type of grease.
9.4.3 Dismantling
NOTICE
Before commencing disassembly, you should mark how each of the fastening elements has
been assigned, as well as how internal connections are arranged, for re-assembly
purposes.
Fan
Take care not to damage the snapping mechanisms on fans that are equipped with these.
To ensure this, the fans should be heated to a temperature of approximately 50 °C around
the area of the hub. If any damage is caused, request new parts.

Maintenance
Fan cover
● Carefully lever the snap openings on the cover out of the snap-in lugs one after the other;
do not apply the lever directly under the web (risk of breakage).
● Do not damage the snap mechanisms. If any damage is caused, request new parts.
Canopy; incremental encoder under the canopy

Loosen the fixing screws on the external surface of the protective cover.
Under no circumstances should the spacing bolts be disassembled or forcibly separated
from each other or the cover. Forcibly removing or separating the spacing bolts or fan cover
can result in damage to them.
9.4.3.1 Bearing bushes
Note
Protect the bearings against the ingress of dirt and moisture!
9.4.3.2 Links
Links
● Replace any corroded screws.
● Take care not to damage the insulation of live parts.
● Document the position of any rating and supplementary plates that have been removed.
● Avoid damaging the centering edges.
9.4.4 Assembly
Notes on assembly
If possible, assemble the machine on and alignment plate. This ensures that the mounting
feet surfaces are all on the same plane.

Maintenance
9.4.4.1 Assemly
NOTICE
Avoid damaging the windings protruding out of the stator enclosure when fitting the end
shield.
9.4.4.2 Assemly
● Apply Fluid-D to the centering edge.
● Check the terminal box seals and if required, replace.
● Repair any damage to the paint (also on screws/bolts).
● Take the necessary measures to ensure compliance with the applicable degree of
protection.
● Do not forget the foam cover in the cable entry (seal all holes completely and prevent
cables from touching any sharp edges).
For flameproof machines, apply just a small amount of acid-free, non-resinous grease to the
centering edges. Do not use any sealing agents.
See also
Terminal boxes, end shields, grounding conductors, sheet metal fan covers (Page 99)
9.4.4.3 Installing bearing bushes

Carefully observe the specified screw tightening torques.
9.4.4.4 Reassembling bearings
Sealing the bearings

● V rings on shaft
● Use the prescribed bearings and check that sealing washers are in the correct position
● Do not forget the elements for keeping the bearings in position (correct side).
● Fixed bearings (retaining ring or bearing cover)

Maintenance
Table 9- 4 Mounting dimension "x" of V rings
Frame size X
(BG) mm
100 ... 112 6 ±0,8
132 ... 225 7 ±1
180 ... 225
(1LG, 1MA622.) 11 ±1
225
(1LG, 1LE; 2-pole)
250 ... 315 13,5 ±1,2
(1LG, 1LE; 4 ... 8-pole)
225 11 ±1
(1LG, 1LE; 2-pole)
250 ... 315 13,5 ±1,2
(1LG, 1LE; 2-pole)
250 ... 315 13,5 ±1,2
(1MJ7; 2 ... 8-pole)
9.4.4.5 Reassembling fans
Fans
Take care not to damage the snapping mechanisms on fans that are equipped with these.
To ensure this, the fans should be heated to a temperature of approximately 50 °C around
the area of the hub.
If any damage is caused, request new parts.
9.4.4.6 Refitting the fan cover
Fan cover
● When fitting the cover, do not overstretch it (risk of breakage).
● First engage two snap openings positioned next to one other, then carefully press the
cover into position with the two openings situated opposite these using the snap-in lugs,
and snap it into place.
● Latch all snap openings cleanly into the snap-in lugs.
9.4.4.7 Refitting the canopy; incremental encoder under canopy
Canopy; incremental encoder under the canopy

Guide the fixing screws through the holes on the external surface of the canopy and tighten
to a torque of 3 Nm ±10%.

Maintenance
9.4.4.8 Reassembly: Miscellaneous information
Miscellaneous
● Number and position of rating plates and additional labels as in original condition
● If necessary, fix cables in place.
● Check the tightening torques of all screws, as well as those of screws which have not
been unscrewed.
The number on the EC-type examination certificate for machines with flameproof enclosure
"d" type of protection is represented by an X, since the flameproof joints deviate from IEC
standard 60079-1, Table 2. Only perform repairs following consultation with the manufacturer
and be sure to use original parts.
9.4.5 Screw-type connections
Screw lock washers

Nuts or bolts that are mounted together with locking, resilient and/or force-distributing
elements (e.g., safety plates, spring-lock washers, etc.) must be refitted together with
identical, fully functional elements.
Always replace locking elements.
9.4.6 Electrical connections - Termincal board connections
Table 9- 5 Tightening torques for electrical connections on the terminal board
Thread ∅ M 3,5 M4 M5 M6 M8 M 10 M 12 M 16
min 0,8 0,8 1,8 2,7 5,5 9 14 27

Nm
Max. 1,2 1,2 2,5 4 8 13 20 40
9.4.7 Cable glands
NOTICE
Take care not to damage the cable jacket.

Tightening torques must be adapted to suit the type of cable jacket material in use.
You should refer to the table in order to find the correct tightening torque for any metal and
plastic cable glands that are to be mounted directly on the machine, as well as for any other
screw-type connections (such as adapters).

Maintenance
Table 9- 6 Tightening torques for cable glands
Metal Plastic Clamping range in mm O ring

± 10% ± 10% Standard Cord ∅
Nm Nm mm
-30 °C ... 100 °C
Ex Ex
-30 °C ... 90 °C -60 °C ... 105 °C
M 12 x 1,5 8 1,5 3,0 ... 7,0 -
M 16 x 1,5 10 2 4,5 ... 10,0 6,0 ... 10,0
M 20 x 1,5 12 4 7,0 ... 13,0 6,0 ... 12,0
M 25 x 1,5 9,0 ... 17,0 10,0 ... 16,0
M 32 x 1,5 18 11,0 ... 21,0 13,0 ... 20,0 2
M 40 x 1,5 6 19,0 ... 28,0 20,0 ... 26,0
M 50 x 1,5 20 26,0 ... 35,0 25,0 ... 31,0
M 63 x 1,5 34,0 ... 45,0 -
● Any openings that are not being used must be sealed using using the appropriate
certified plugs.
● Please observe the manufacturer's specifications when fitting cable glands.
9.4.8 Terminal boxes, end shields, grounding conductors, sheet metal fan covers
Note
The specified tightening torques are applicable unless other values are indicated.
Table 9- 7 Tightening torques for screws on the terminal box, end shields, screw-type grounding conductor connections
Thread ∅ M4 M5 M6 M8 M 10 M 12 M 16 M20
min 2 3.5 6 16 28 46 110 225

Nm
max 3 5 9 24 42 70 165 340

Maintenance
Table 9- 8 Tightening torques for self-tapping screws on the terminal box, end shields, screw-type grounding
conductor connections, sheet metal fan covers
Thread ∅ M4 M5 M6
min 4 7,5 12,5

Nm
Max. 5 9,5 15,5
9.4.9 Optional add-on units

See the list of additional operating instructions: Appendix (Page 111)
Table 9- 9 Assigning standard brakes for 1LE1 machines
Frame size Brake type Size assignment of the Tightening torque of manual
(BG) company INTORQ lifting lever
for PINTSCH BUBENZER Nm
100 2LM8 040–5NA10 12 4,8
112 2LM8 060–6NA10 14 12
132 2LM8 100–7NA10 16 12
160 2LM8 260–8NA10 20 23
180 2LM8 315–0NA10 20 23
200 2LM8 400–0NA10 25 23
225 2LM8 400–0NA10 25 23
250 KFB 63 63 40
280 KFB 100 100 40
315 KFB 160 160 40
Tightening torque applied to the fastening screws used for attaching external fans to the
housing, see Terminal boxes, end shields, grounding conductors, sheet metal fan covers
(Page 57)

Spare parts 10
10.1 Spare parts ordering
General
In addition to the exact part designation, please specify the machine type and the serial
number in all orders for spare parts. The part designation should be identical to the
designation stated in the list of spare parts and specified together with the appropriate part
number.
Table 10- 1 Ordering example
End shield, drive end 1.40 End shield

Machine type * 1LA7163-4AA60
ID no. * E0705/1234567 01 001
* corresponding to the rating plate
Table 10- 2 Ordering example
End shield, drive end 1.40 End shield

Machine type * 1LE1002-1DB43-4AA0
ID no. * E0605/0496382 02 001
* corresponding to the rating plate
Take the type and serial number from the rating plate and the machine documentation.
When replacing rolling-contact bearings, in addition to the bearing identification code, the
replacement code for the bearing version is required. Both of these codes are specified on
the rating plate and in the machine documentation. They are also shown on the installed
bearings.
The graphical representations in this chapter show schematic diagrams of the basic
versions. They are used for spare parts definitions. The supplied version may differ in details
from these representations.

Spare parts
10.2 Spare parts
10.2 Spare parts
Part Description Part Description

1.00 DE bearings Terminal box, complete
1.31 Spring lock washer to SN 60727 5.30 Rubber stopper (1MA618.-20.)
1.40 End shield 5.31 Terminal clamp (1MA618.-20.)
1.43 Shaft sealing ring 5.32 Angle (1MA618.-20.)
1.44 Bearing cover 5.33 Washer (1MA618.-20.)
1.46 Cover ring 5.43 Cable gland
1.47 O ring 5.44 Terminal box top side
1.56 Spacer washer 5.48 Spring lock washer to SN 60727
1.58 Spring washer 5.52 Cable gland
1.60 Roller bearing 5.53 Sealing plug
1.61 Spring band for end shield hub (FS 90 only) 5.54 O ring
1.64 DE bearing cover, inner 5.70 Terminal clamp
5.72 Contact bracket
3.00 Rotor, complete 5.76 Terminal Board
3.88 Featherkey for fan 5.78 Spring lock washer to SN 60727
5.79 Bolt
4.00 Stator, complete 5.82 O ring
4.07 Housing foot 5.83 Seal
4.08 Housing foot, left 5.84 Terminal box cover
4.09 Housing foot, right 5.86 Protection mark
4.10 Spring lock washer to SN 60727 5.88 Spring lock washer to SN 60727
4.12 Nut 5.89 Bolt
4.14 Nut 5.90 The top side of the terminal box can be rotated 4 x 90
degrees, complete
(for subsequent mounting)
4.18 Rating plate 5.92 Terminal box cover
4.19 Self-tapping screw 5.93 Seal
4.20 Cover 5.95 Terminal box top side
4.30 Contact bracket 5.96 Sealing plug
4.31 Grounding bracket 5.97 Nut
4.37 Terminal board 5.98 Metal-sheet nut
4.38 Spring lock washer to SN 60727 5.98 Seal
4.39 Grounding screw (self-tapping screw) 5.99 Adapter plate
5.00 Terminal box, complete 6.00 NDE bearings

5.02 spacer 6.10 Roller bearing
5.03 Seal 6.11 Spring band for end shield hub
5.04 Seal 6.20 End shield
5.08 Spacer sleeve 6.23 Shaft sealing ring
5.10 Complete terminal board 6.24 Bearing cover NDE, outer
5.11 Terminal strip (for 1MJ machines: Bushing) 6.26 Cover
5.12 Ex d terminal box (1MJ6) (star point 6.64 Nut
connection)
5.13 Link rail 6.30 Bearing cover NDE, inner

Spare parts
10.2 Spare parts
5.14 Terminal box underside

5.15 Plug (1MJ6) 7.00 Complete ventilation
(not applicable for 1LP6, 1LP7, 1LP9, 1PP6, 1PP7,
1PP9, 1MF6, 1MF7)
5.16 Spring lock washer to SN 60727 7.04 Fan
5.18 7.40 Fan cover
5.20 Cable entry, complete 7.41 bracket
5.22 Connecting terminal 7.47 Sleeve
5.23 Cable entry, complete 7.48 Spring lock washer to SN 60727
Tools for mounting and withdrawing roller bearings; fans and output elements cannot be supplied!

1.00 DE bearings 5.00 Terminal box, complete
1.40 End shield 5.10 Complete terminal board
1.43 Shaft sealing ring 5.11 Terminal strip
1.49 Self-tapping screw (frame size 100/112) 5.19 Self-tapping screw
1.50 Flanged nut 5.44 Terminal box housing, including seal
1.58 Spring washer 5.49 Self-tapping screw
1.60 Roller bearing 5.70 Terminal clamp
1.61 Spring band for end shield hub (not for 5.79 Self-tapping screw
FS160)
5.84 Terminal box cover, including seal
4.00 Stator, complete 5.89 Self-tapping screw
4.07 Housing foot 5.96 Sealing plug
4.08 Housing foot, left 5.97 Nut
4.09 Housing foot, right 5.98 Metal-sheet nut
4.12 Flanged nut
4.18 Rating plate 6.00 NDE bearings
4.19 Self-tapping screw 6.10 Roller bearing
4.20 Cover 6.11 Spring band for end shield hub (not for
FS160)
4.30 Contact bracket 6.20 End shield
4.31 Grounding bracket 6.23 Shaft sealing ring
4.39 Grounding screw (self-tapping screw) 6.29 Self-tapping screw (frame size 100/112)
7.00 Complete ventilation

7.04 Fan
7.40 Fan cover

Spare parts
10.2 Spare parts
Frame sizes 80 ... 90

5.00 Terminal box 7.00 Complete ventilation
5.25 Combination screws M3.5 7.40 Fan cover
5.26 Set: Jumper plug Y, jumper plug Δ
5.84 Terminal box cover including seal, screw
5.96 Sealing plug
10.2.1 Spare parts frame size 100 ... 315 cast iron
Table 10- 3 Cast iron version frame size 100 ... 315

1.00 DE bearings 5.21 Screw (drilled)
1.40 End shield 5.44 Terminal box housing
1.43 Shaft sealing ring 5.49 Self-tapping screw
1.44 DE bearing cover 5.70 Terminal clamp
1.46 Cover ring 5.79 Self-tapping screw
1.49 Self-tapping screw 5.83 Seal
1.58 Spring washer 5.84 Terminal box cover
1.60 Roller bearing 5.89 Self-tapping screw
1.61 T plugs 5.96 Sealing plug
4.00 Stator, complete 6.00 NDE bearings

4.08 Housing foot, left 6.10 Roller bearing
4.09 Housing foot, right 6.11 Spring band for end shield hub (not for FS160)
4.18 Rating plate 6.20 End shield
4.19 Self-tapping screw 6.23 Shaft sealing ring
4.20 Cover 6.24 Bearing cover NDE
4.31 Grounding bracket 6.25 Lubrication sleeve
4.37 Terminal board 6.29 Self-tapping screw
4.35 Spacer ring 6.65 Grease nipple
4.39 Grounding screw (self-tapping screw)
5.00 Terminal box, complete 7.00 Complete ventilation

5.03 Seal 7.04 Fan
5.10 Complete terminal board 7.40 Fan cover
5.19 Self-tapping screw

Spare parts
10.2 Spare parts
10.2.2 Spare parts 1LG

1.00 DE bearings 6.00 NDE bearings
1.40 End shield 6.10 Roller bearing
1.43 Shaft sealing ring 6.20 End shield
1.58 Spacer washer 6.23 Shaft sealing ring
1.60 Roller bearing 6.24 Bearing cover NDE, outer
1.61 Sealing plug 6.25 Grease tube
1.65 DE bearing cover, inner 6.26 Outer bearing cover
1.67 Outer bearing cover 6.65 Grease nipple
1.68 Grease slinger (optional) 6.67 Rubber bush
1.69 Compression spring 6.72 Grease slinger
3.00 Rotor, complete 7.00 Complete ventilation

7.04 Fan
4.00 Stator, complete 7.40 Fan cover
4.07 Housing foot 7.41 Bracket
4.18 Rating plate 7.49 Bolt
4.35 Disk
4.41 Grounding lug
5.00 Terminal box, complete

5.03 Seal
5.10 Complete terminal board
5.12 Clamp for PE conductor
5.19 High saddle terminal
5.22 Clamp
5.23 Lower saddle terminal
5.44 Terminal box top side
5.45 Housing
5.47 Entry plate
5.51 Nut
5.52 Link
5.70 Terminal clamp
5.83 Seal
5.84 Terminal box cover
5.95 Terminal
5.96 Mounting rail
5.97 Strut, complete
5.99 Contact plate

Spare parts
10.3 Standardized parts
Table 10- 4 Standardized parts are to be obtained from free trade outlets in accordance with their necessary dimensions,
materials and surface finish.
No Standard Picture No Standard Picture
DIN 471 DIN 939

3.02
6.02 DIN 6912
7.12
DIN 472
DIN 7964
1.30
1.32
1.45
DIN 580 1.49 EN ISO 4014
4.11
5.09
5.17
4.04 5.19
5.24
5.42
DIN 582 5.49 EN ISO 4017
5.79
5.87
5.89
5.91
5.94
1.60 6.29
DIN 625 6.45 EN ISO 4762
6.10
7.49
3.38 DIN 6885 EN ISO 7045
EN ISO 7049
1.33
EN ISO 4032
6.30 4.05 EN ISO 7089
7.48 EN ISO 7090
Note
1MJ spare parts
Use screws of property class ≥ 8.8 and in the case of nuts, ≥ 8.

Spare parts
Table 10- 5 Standardized parts are to be obtained from free trade outlets in accordance with their necessary dimensions,
materials and surface finish.
No Standard Picture No Standard Picture

EN ISO 4014
DIN 472 1.49
6.02
(frame size 160) (frame size EN ISO 4017
132/160)
4.11
6.29
4.04 DIN 580 (frame size EN ISO 4762
132/160)
EN ISO 7089
3.38 DIN 6885 4.05
EN ISO 7090

Spare parts

Disposal 11
11.1 Introduction
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its
components are given in the following section. Be sure to comply with local disposal
regulations.
11.2 Preparing for disassembly

Disassembly of the machine must be carried out and/or supervised by qualied personnel
with appropriate expert knowledge.
1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in
terms of the quality of dismantling the machine and provision of the components.
2. Follow the five safety rules (Page 11).
3. Disconnect all electrical connections.
4. Remove all liquids such as oil, cooling liquids, …
5. Remove all cables.
6. Detach the machine fixings.
7. Transport the machine to a suitable location for disassembly.
Refer also to the information in the section headed "Maintenance" (Page 92).
11.3 Dismantling the machine

Dismantle the machine using the general procedures commonly used in mechanical
engineering.
WARNING
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling.
This can result in death, serious injury, or material damage.
Secure the machine parts being dismantled to prevent them falling.

Disposal
11.4 Disposal of components
11.4 Disposal of components
Components
The machines consist for the most part of steel and various proportions of copper and
aluminum. Metals are generally considered to be unlimitedly recyclable.
Sort the components for recycling according to whether they are:
● Iron and steel
● Aluminum
● Non-ferrous metal, e.g. windings
The winding insulation is incinerated during copper recycling.
● Insulating materials
● Cables and wires
● Electronic waste
Process materials and chemicals

Sort the process materials and chemicals for recycling according to whether they are for
example:
● Oil
● Grease
● Cleaning substances and solvents
● Paint residues
● Anti-corrosion agent
Dispose of the separated components according to local regulations or via a specialist
disposal company. The same goes for cloths and cleaning substances which have been
used while working on the machine.
Packaging material
● If necessary, contact a suitable specialist disposal company.
● Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled
thermically. Dirty foil must be disposed of via waste incineration.

Appendix A
A.1 SIEMENS Service Center
Details regarding the design of this electrical machine and the permissible operating
conditions are described in these instructions.
Field service visits and spare parts

If you wish to request a field service call or order spare parts, please contact your local
Siemens sales office. This office will contact the responsible service center on your behalf.
You can find your local contact partner here.
Technical queries or additional information

If you have any technical queries or you require additional information, please contact the
Siemens Service Center.
Please have the following machine data ready:
● Machine type
● Serial number
You can find this data on the rating plate of the machine.
Service numbers
Table A- 1 Siemens Service Center contact details
Time zone Telephone Fax Internet

Europe / Africa +49 911 895 7222 +49 911 895 7223 http://www.siemens.com/automation/support-request
(http://www.siemens.de/automation/support-request)
Americas +1 423 262 2522 +1 423 262 2200 mailto:techsupport.sea@siemens.com
Asia / Pacific +86 1064 757 575 +86 1064 747 474 mailto:support.asia.automation@siemens.com
A.2 Language versions on the Internet
Language versions can be found on the Internet

Internet page: http://www.siemens.com/motors (http://www.siemens.com/motors)
If you require additional language versions, please contact the Siemens Service Center.

Appendix
A.3 Further documents
A.3 Further documents

These operating instructions can also be obtained at the following Internet site:
http://www.siemens.com/motors
General Documentation
1.517.30777.30.000 1XP8001 encoder

5.610.70000.02.015 External fan
5.610.70000.10.020 Spring-loaded brake
5 610 00002 09 000 Incremental encoder 1XP8012-1x
5 610 00002 09 001 Incremental encoder 1XP8012-2x

B.1
B.1.1

[

Operating Instructions, 06/2011, 5 610 00000 02 000

Exploded drawings

Technical data and drawings


,0%
,0%
1LA,1LP,1MA,1MF,1PP6/7/9 FS 56 ... 90L

B
113
114

B.1.2

B.1 Exploded drawings


,0% ,0%

1LA,1LP,1MA,1MF,1PP6/7/9 FS 100 ... 160


B.1.3

1LA5180 ... 225


%*


,0%

,0%
%*

115
B.1.4 1MA6180 ... 200

,0%

,0%

B.1.5 Terminal boxes 1MA6180 ... 200

%*

%*


118
B.1.6
%*6/


1MJ6070 ... 200
%*6/

,0%

,0%

%*0/
%*6/

%*

%*0/



B.1.7
%*0([H %*/([H %*([G


CHANGE FS 71...160 Ex d

Terminal boxes 1MJ6070 ... 160


119
B.1.8 Terminal boxes 1MJ6180 ... 200 (Ex e)

%*0/([H %*0/([H

PP

PP

B.1.9 Terminal boxes 1MJ6180 ... 200 (Ex d)
%*([G

%* %*

PP

PP

122
%*
B.1.10



1LE1 FS 80 ... 160 aluminum

,0%
,0%


B.1.11 1LE1 FS 100 ... 200 cast iron

,0%

,0%

B.1.12 1LE1 FS 225 ... 315 cast iron

%*

%*

,0%
,0%


B.1.13 1LG4/6 FS 180 ... 315
%*
%*
%*
%*

B.1.14 1LG4/6 gk330, gt320, gk430, gt420
gk 330 gt 320
gk 430 gt 420

B.1.15 1LG4/6 gk431, gt421, gt520, gt540
gt 431 gt 421
5.16
gt 520 gt 540

B.1.16 1LG4/6 gt620, gt640, gt791
gt 620 gt 640
gt 791
gt 791

Notes 12

Notes
Glossary
AS DE
Drive end (DE) Drive end (D end of shaft)
BA EC type-examination certificate
Operating instructions Evidence of a machine certified by
an inspection body
BG
EMC
Frame size
Electromagnetic compatibility
CE
Ex
CE marking
Codes for explosion-protected
equipment
Code F
Balanced with whole featherkey
IC
(full)
International Cooling (standard)
Code H
IM
Balanced with half featherkey (half)
International mounting standard
design
CSA
Internet
www.siemens.com/motors
CSA E
IP
Energie Efficiency Verification
Degree of protection
CT
ISPM
Coolant temperature
International Standards for
Phytosanitary Measures

Index
N code Zone 22
Balanced without featherkey (non) Atmosphere: Dust; Danger level:
Infrequent and short-term danger;
Type of protection: Protection by
NDE enclosure "tD"
Non-drive end
NE/NDE
Non-drive end
SH
Shaft height
UL
Underwriters Laboratories
VIK
Verband der industriellen Energie-
und Kraftwirtschaft e.V. (German
Association of Industrial Energy
Users and Self-Generators)
Zone 1
Atmosphere: Gas; Danger level:
Occasional danger; Type of
protection: Increased Safety "e" +
Flameproof Enclosure "d"
Zone 2
Atmosphere: Gas; Danger level:
Infrequent and short-term danger;
Type of protection: Non-sparking
"n"
Zone 21
Atmosphere: Dust; Danger level:
Occasional danger; Type of
protection: Protection by enclosure
"tD"

Index


PM-2492 AB FINAL - Documentation PDF

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PM-2492 AB FINAL - Documentation PDF

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DICKOW PUMP / Pump Data Sheet - Magnetic Coupled Pumps

1 Order No.: PB12197677-680 P.O. No.: 4300004033 Date : Week :

PRM No. 44.PRM.E2.11/11

7.7 Bolt torques............................................................................................................................... 52

All the safety instructions in this manual must be considered.

2.1 Designation of Warning Notices

signifies a possibly dangerous situation.

signifies a possibly dangerous situation.

signifies a possibly harmful situation.

Warning from magnetic field

2.2 Intended use

 Operate pump in technically faultless condition only.

2.3 Avoidance of foreseeable operating errors

2.4 Qualification of personnel

2.5 Additional safety regulations

 Accident prevention regulations

2.6 Safety instructions for the operator / user

2.7 Safety instructions for maintenance, inspection and

2.8 Non-observance of the instruction manual

 Endangering of individuals through electrical, thermal, mechanical and chemical impacts.

2.9 Notices on explosion protection

 Only pumps with “Ex”-identification are allowed to be used in

2.9.1 Surface temperature

Fig. 1: Containment shell temperature as a function of magnet losses Pv based on water

TE = inlet temperature of product at suction flange

= specific heat capacity of water = 4,187 kJ / kgK

= specific heat capacity of handled liquid [kJ / kgK]

= density of water = 1 kg / dm3

= density of handled liquid [kg / dm3]

2.9.2 Monitoring devices

 Plugging of internal circulation channels

 Desynchronisation of the magnet coupling

 Solids between inner magnet and containment shell

 Operation below the minimum flow

 Operation above the maximum flow

The following monitoring devices can be supplied:

 Level switch to avoid dry running.

2.10 Magnet coupling

 A safe distance of 0,3 m minimum must be maintained.

3.2 Design code

3.3 Classification pump size / frame size

Fig. 2: Name tag German and English

3.4.2 Identification acc. to EC-Explosion Proof Directive

Reference number of technical documentation

Fig. 3: ATEX-Name tag

3.5.1 Magnet coupling

3.6 Scope of supply

3.7 Dimensions and Weights

4. Handling / Storage / Disposal

DANGER Slipping of pump / pump unit from its suspension

Danger of life through components falling down!

Fig. 4: lifting the pump

Fig. 5: lifting the complete pump unit

4.2 Storage / Preservation

ATTENTION Damage during storage through moisture or dirt.

Corrosion and / or contamination of the pump !

ATTENTION Wetted, contaminated or damaged openings and joints.

Leakage or damage of the pump !

4.3 Return of pump

NOTE If required, a Document of Compliance can be downloaded under

WARNING Liquids dangerous to health

1. Disassemble pump / pump unit.

 A safe distance of 0,3 m minimum must be maintained.