Siemens Guideline Maintenance Installation PDF

Installation & Maintenance Guideline
for SIEMENS MS-DAC

Digital Axle Counter – Installation & Maintenance
Outdoor Equipment – Trackside Arrangement
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Drilling dimensions for installing the Detection Point
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Double Wheel Detector - Components
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Permissible Distances between Double Wheel detectors and other Components
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Permissible Distances Contd.
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Permissible Distances Contd
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Terminal Assignment in the Trackside Connection Box
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Installation of Double Wheel detector – Badlapur Station in Mumbai Division
Transmitter coil
(Outer side of the Rail)
Receiver Coil
(Inner Side of the Rail) Deflector Plates
Proper way of clamping & (250mm away from
Laying of sensor cable. Centre of the Sensor)
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External Housing of Trackside Connection Box of DP
Foundation for
External Housing
External Housing for

outdoor EJB
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Trackside Connection Box inside External Housing
Internal Housing of
EJB
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Potentiometer for adjusting Frequencies
Backplane
Pot for adjusting

F2(6.37KHz)
Pot for adjusting

Fs(43KHz)
Band pass filter Generator Card

card
Pot for adjusting

F1(3.50KHz)
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Lightning Arrester Module connected Rare side of Backplane
X2 wire connected to Terminal 12 &

X4 wire connected to Terminal 13 of Backplane
X4
X3
X2
X1
Earthing Terminal X1 & X3 wires came

Earthing wire
From Earthing Stud From Relay Room K-Rack
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S.M.Room Reset Module as per RDSO Spec.
Preparatory Reset Indication

(3mm Green LED) Reset Counter
Section ’CLEAR’ Indication

(10mm Green LED)
Reset Push Button
Line Verification Indication Section ’OCCUPIED’ Indication

(3mm Yellow LED) (10mm Red LED)
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Indoor Installation : Central Evaluator
K50 Relay
MSDAC mounting Rack

Evaluation Computers
Axle Counter Room Reset card mounting frame
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Rare side wiring View of Evaluation Computer
Connector20
(Used to feed Power supply and
Receive Information from Detection Point
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Axle Counter Room Reset Card Mounted in Relay Room
Axle Counter Room Reset Card
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Reset Box Panel in station Master’s room
Station Master Room Reset Panel

(Mounted in S.M.Room)
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Activity for Commissioning of Axle Counter
Adjustments to be done at the Outdoor junction Box
Tighten the Counting Head nut with a torque wrench applying a torque of 75 Nm
 Switch on the Evaluation Computer in the relay room
Adjust the Frequency Fs as close as possible to 43 KHz
 Adjust Frequency F1 to 3.50 KHz
Adjust Frequency F2 to 6,37 KHz
With these settings done, the adjustments at the outdoor junction box is over.
Check if the remaining values are in the range as given in the table below.
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Readings taken at the outdoor junction Box
Observed Values
Acceptable Range
Sr.No. Parameter DP1 DP2 DP3 DP4 DP5 DP6
Measured at the Junction Box

at the Trackside
1 U60 30 V TO 72 V DC
2 U24 21.3 V TO 22.4V DC

3 Fs (43 Khz) 42.8 to 43.2 KHz
4 F1 (3.50 Khz) 3.47 to 3.53 KHz
5 F2 (6.37 Khz) 6.31 to 6.43 KHz
6 UR1 3.25 V to 3.65 V DC

7 UR2 3.05 V to 3.45 V DC
8 UE1 60 to 150 mv (AC)
9 UE2 60 to 150 mv (AC)
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Central Evaluator Adjustments
After the Outdoor adjustments, the VESBA voltage(U1 & U2) in the Evaluator has to be adjusted to 3 V
Counting head fuse (0.2 A)

Counting head (systems 1 and 2 of double wheel detector)
System 1
Si 1
LED (yellow) lights up when system 1 of double wheel detector is passed or occupied
0,2A (or V1< 1.3 V DC)
.. Potentiometer for voltage adjustment V1 = 3.0 V DC  0.10 V
U Measuring socket for signal frequency F1 = 3.50 kHz  0.05 kHz (freq. adjusted at counting head)
F/U Measuring socket for voltage V1 = 3.0 V DC  0.10 V
0V 0 V measuring sockets for both systems
F/U
.. System 2
U Measuring socket for signal frequency F 2 = 6.37 kHz  0.10 kHz (freq. adjusted at counting head)
Measuring socket for voltage V2 = 3.0 V DC  0.10 V
(or V2< 1.3 V DC)
Potentiometer for voltage adjustment V2 = 3.0 V DC  0.10 V
These are the only adjustments required for Commissioning Digital Axle Counter
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Tools required for installation, Testing, Commissioning & Maintenance

 Hole Drilling Machine
 13 mm Drill Bit
 Spanners 19 & 13
 Torque Wrench with 19 “ Socket
 Screw Driver3/32” * 2”
 Multimeter for measurement of the values
 Extension card for measurement
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Fault Finding & Trouble Shooting
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Fault Finding Contd…

Counting head fuse (0.2 A)
Counting head (systems 1 and 2 of double wheel detector)

System 1
Si 1
0,2A (or V1< 1.3 V DC)
.. Potentiometer for voltage adjustment V1 = 3.0 V DC  0.10 V
F/U Measuring socket for voltage V1 = 3.0 V DC  0.10 V
0V 0 V measuring sockets for both systems
F/U
.. System 2
Measuring socket for voltage V2 = 3.0 V DC  0.10 V
(or V2< 1.3 V DC)
Potentiometer for voltage adjustment V2 = 3.0 V DC  0.10 V
If the yellow LED on the VESBA card is continuously lit (ie no wheel on the detection point) it means
:
 There is a fault at the Counting Head
Remedy : Check the Counting Head for Loose Nut. Check if the Frequencies F1 & F2 are in the given range. Check
the Fuse on the Junction Box OR The VESBA voltage in not adjusted to 3V Remedy : Adjust the VESBA voltage to 3V.Check the
fuse on the VESBA module.
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Fault Finding – Diagnostic Module
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DO’s and DON’Ts
DO’s
 Check that the voltage U60 at the counting head is more than 30V DC. If not,
check the quad cable from the central evaluator to the counting head.
Check that all electrical parameters are within the specified range
If not, adjust only the 3 frequency values, 43 kHz, 3.50 kHz & 6.37 kHz
 Check that the bolts of the wheel detector are tighten using a torque spanner.
(tightening torque of 40Nm to 50Nm).

 Check the above only if no fault is found at the Central Evaluator, and,
otherwise, only once in 3 – 6 months. Adjust the frequency values only

if they are outside the permissible range specified.
Don'ts
Do not use any tools other than those provided, specifically for tightening
the bolts on the wheel detector
 Do not tighten the bolts after the frequency values have been adjusted within
the specified range; these values can change after tightening the bolts.
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Siemens Guideline Maintenance Installation PDF

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Installation & Maintenance Guideline

for SIEMENS MS-DAC

Outdoor Equipment – Trackside Arrangement

Drilling dimensions for installing the Detection Point

Double Wheel Detector - Components

Permissible Distances between Double Wheel detectors and other Components

Permissible Distances Contd.

Permissible Distances Contd

Terminal Assignment in the Trackside Connection Box

Installation of Double Wheel detector – Badlapur Station in Mumbai Division

External Housing of Trackside Connection Box of DP

External Housing for

Trackside Connection Box inside External Housing

Potentiometer for adjusting Frequencies

Pot for adjusting

Pot for adjusting

Band pass filter Generator Card

Pot for adjusting

Lightning Arrester Module connected Rare side of Backplane

X2 wire connected to Terminal 12 &

Earthing Terminal X1 & X3 wires came

S.M.Room Reset Module as per RDSO Spec.

Preparatory Reset Indication

Section ’CLEAR’ Indication

Line Verification Indication Section ’OCCUPIED’ Indication

Indoor Installation : Central Evaluator

MSDAC mounting Rack

Axle Counter Room Reset card mounting frame

Rare side wiring View of Evaluation Computer

Axle Counter Room Reset Card Mounted in Relay Room

Axle Counter Room Reset Card

Reset Box Panel in station Master’s room

Station Master Room Reset Panel

Activity for Commissioning of Axle Counter

Adjustments to be done at the Outdoor junction Box

 Switch on the Evaluation Computer in the relay room

Adjust the Frequency Fs as close as possible to 43 KHz

 Adjust Frequency F1 to 3.50 KHz

Adjust Frequency F2 to 6,37 KHz

Readings taken at the outdoor junction Box

Measured at the Junction Box

2 U24 21.3 V TO 22.4V DC

6 UR1 3.25 V to 3.65 V DC

Central Evaluator Adjustments

Counting head fuse (0.2 A)

Tools required for installation, Testing, Commissioning & Maintenance

 Torque Wrench with 19 “ Socket

 Multimeter for measurement of the values

 Extension card for measurement

Fault Finding & Trouble Shooting

Fault Finding Contd…

Counting head (systems 1 and 2 of double wheel detector)

 There is a fault at the Counting Head

Fault Finding – Diagnostic Module

DO’s and DON’Ts

(tightening torque of 40Nm to 50Nm).

otherwise, only once in 3 – 6 months. Adjust the frequency values only

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