DESIGN INSTRUCTION SHEET & GENERAL NOTES-MEDICAL COLLEGE DS

Switchboard Details: 33kV, 1250A, 25kA/1S GIS Switchboard

Customer: M/s. L & T Construction
End-user: - M/s. HMRL P.O.:- HQ:IE:HMRL PSS PKG 009 dated 27.03.13
Consultant: --- NIL
7505157017
SCHNEIDER ELECTRIC S.O. No- 7505157016
Document No- MVIVD033SC100587 Rev No. 1

A: System Data
A.1 Rated operational voltage: 33 kV 3Ph
A.2 Frequency: 50 Hz
A.3 System earthing: Resistance

B: Site Condition
B.1 Design ambient temperature: 40 Deg C
B.2 Temperature rise: As per IEC-60694, table-3
B.3 Altitude: upto 1000m

C: Switchboard Data
C.1: Basic ratings
C.1.1 Basic insulation level: 36kV/70kV/170kVp
C.1.2 Rated current of horizontal busbar: 1250A
C.1.3 STC: 25 kA for 1 sec

C.2: Control Voltages

C.2.1 VCB Closing Coil: 110V DC
C.2.2 VCB Trip Coil-1: 110V DC
C.2.3 VCB Trip Coil-2: 110V DC
C.2.4 Spring Charging Motor of VCB: 110V DC
C.2.5 Control & Indication: 110V DC
C.2.6 Panel Space Heaters with thermostat: 230VAC
C.2.7 Panel illumination: 230VAC
C.4: LT Wiring
C.4.1 Wiring for CT/PT: 2.5 sqmm PVC insulated CU wire(Halogen free)
C.4.2 Wiring for Control: 1.5 sqmm PVC insulated CU wire(Halogen free)
C.4.3 Internal Wiring for Breaker: 1 sqmm PVC insulated CU wire(Halogen free)
C.4.4 Panel to panel looping of aux supply: 2.5sqmm PVC insulated CU wire(Halogen free)
C.4.5 Wire colour: DC: Grey, AC: Black; CT/PT: Red/ Yellow/ Blue/ Black; Earth: Green-Yellow

Remarks: 1 Termination: Ring type for CT/PT wires.

2 Main AC & DC interpanel wiring by 4sqmm. Wire.
C.5: Busbar & connector
C.5.1 Material of horizontal busbar: CU
C.5.2 Material of vertical dropper connectors: CU
C.5.3 Cross-section of circuit side connections: As per type tested design
C.5.4 Busbars & connectors at joints will
be plated with: Silver Plated at joints
C.5.5 Insulation on busbar & connector: Unsleeved
C.5.6 Cross-section of earth bus: 1 Run 50X6mm CU
C.5.7 Live part clearences: As per IEC

C.6: Mounting & Construction

C.6.1 Type: Indoor
C.6.2 Mounting: As per foundation plan

C.6.3 Minimum front-side clearence: 1200mm

C.6.4 Minimum rear & side clearence: 800mm, 500mm
C.6.5 Minimum top clearence: 600mm
C.6.6 Front door: Hinged
C.6.7 Enclosure's degree of protection: IP-65 (For Gas compartments) / IP-3X (for drive, cable compartment)/
IP-4X ( For LV cabinet box)
C.6.8 Painting: Epoxy powder-coating
C.6.9 Paint shade of VCB, PT, earthing trolley: RAL 7032
C.6.10 Paint shade of enclosure (external): RAL 7032
C.6.11 Paint shade of enclosure (internal): RAL 7032
C.6.12 Plating & pre-treatment of MS
components/Panel Rating plate As per SEIL's standard practice
/Name plate:
C.6.13 Mechanical IndicationMimic Diagram: On Breaker Operating facia
C.7: Current & Potential Transformer
C.7.1 Type of CT: Ring type foil insulated
C.7.2 STC of CT: 25kA/1s

C.7.3 CT secondary access: From Panel rear side.

C.8: Cable termination

C.8.1 Power cable entry side: Top entry from back side
C.8.2 Control cable entry side: Top entry from panel top side

C.8.3 Glands & lugs for power cable: Cable termination kit for all feeders shall be provided.
33 kv touch proof boots shall be provided.
C.8.4 gland plate thickness 2.0 mm thick

C.9: Earthing equipment:

C.9.1 Refer attached GHA Catalog

D: Safety features provided:

1 Panel features will be as per SEIL's type-tested design.
2 Refer GHA Catalog.
3 For detail mechanical interlocks refer to Operation manual.
E: GENERAL
1 Ferruling for wires, shall have following letter as suffix :-
a) MAIN PROTECTION/BUS-ZONE CT Circuit. - 'A' / 'B'
b) BACK-UP PROTECTION CT Circuit. :- 'C'.
c) METERING CT Circuit. - 'D'
d) PT Circuit. - 'E'
e) PANEL ILLUMINATION Circuit. :- 'H'
f) MOTOR Circuit.:- 'M'.
g) INDICATION Circuit. :- 'L'.
h) CLOSING & TRIPPING Circuit. :- 'K' for closing & Tripping circuit with 'T' ferrule only for tripping circuit
i) REMOTE Circuit. :- 'X'.
2 10% spare terminals shall be provided at each panel for future requirement subject to the max. 200nos. Terminals shall be
Elmex/Phoenix make - Disconnecting type for CT wiring & Stud type for others.
3 Board shall have provision of future extension at both ends.
4 Provision of padlocking of Mechanical ON & OFF pushbutton is provided in breaker operating facia.
5 CT shorting shall be achieved through disconnecting terminals in instrument chamber.
6 LV cabinet is designed to withstand power frequency voltage of 2KV for 1min.
7 Equipment wiring shall be done with ring type lugs wherever possible. Terminal end wiring with fork/pin type lugs.
8 Both HV & LV parts to be coupled & offered for FAT at our Factory in Vadodara