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Grease Fundamentals
Grease Selections
Shell Grease Naming
ADVANTAGES DISADVANTAGES
PROTECTION COOLING
Greases seal out moisture & solid contaminants Greases can’t carry away heat the way oils can
(during operation and when idle)
PERSISTENCE CONTAMINATION
Greases adhere (less likely to “flow away” due Greases can’t flush or carry away dirt, dust,
to things like gravity, centrifugal force). water the way oils can
Immediate lubrication at start-up, so provide
reduced starting friction
CONVENIENCE DESIGN LIMITATIONS
Easy to apply Because of the poor cooling properties, greases
can’t be use in some very high speed bearings
EFFECTIVE & ECONOMICAL
Especially in difficult to reach places or
equipment needing infrequent lubrication
CLEANLINESS
Don’t leak or splash like oils
The thickener acts like a sponge: it ...and under heavy pressure, a lot of
holds the water (in place); under light water is pushed out.
pressure, a little water is forced out...
Grease act the same way; the thickener is the sponge, holding the
lubricant in place. The pressure comes from the equipment in operation–
bearings turning, machines vibrating, metal surfaces sliding against
each other. The pressure pushes the lubricant out, enabling it to start
lubricating
Copyright of Shell Lubricants
Base Oils & Thickeners
Base Oil
•Base Oils used in Greases could be mineral oil or synthetic oil
•95% of base oils used in grease is Mineral oils
•PAO is the commonly used base oil in synthetic Greases
•Thickener
•The amount and type of thickening agent used in a Grease has a significant effect
on its consistency
•Most commonly used thickeners are metallic ones, eg. Lithium, Lithium Calcium,
Lithium comples....
• Polyureas is an example organic thickeners which is needed for specific
applications.
Functional soaps
Polyurea
Calcium complex
Aluminum complex
Lithium soap
Clay
Sodium complex
100
50
85
70
55
40
Stay in place
Adhere to the surfaces
Maintain its consistency over time despite the operating conditions (temperature
changes, vibration, presence of water)
Corrosion Protection
(Water Resistance,
Impacting Fluid ?)
Bearing Load
Bearing Size (OEM Machinery and
(Bearing Manufacturers Bearings)
recommendation) Operating Parameters
(Vibrations, Dirt, Dust, Humidity etc)
(Re-lubrication Intervals and amount)
Most Shell Lubricants brands that are named after sea shells.
Recognizing that Greases are just a bit different than Oils, Shell
Lubricant’s newest brand family, bringing together all brands of grease,
is named after a fish.
Heavy Duty?
(most common)
Bearing Medium Duty? (460cST)
Size/Speed?
(220 cST) Light Duty?
(100 cST)
S3 V up to 150
What is critical Higher Temp?
for this S5 T Up t0 200
Temperatures?
Application?
S2
(up to 120C)
Grease Name:
Brand Family
Shell Gadus is a trademark of Shell Brands International AG. Manufactured under licence of Shell Brands Filling production order number (certain
Copyright of Shell Lubricants International AG. Date 13/05/2013
markets only) 31