Beruflich Dokumente
Kultur Dokumente
SPE/iADC 16101
This pQm was ~ lot gres=xgtum al Ihe *W7 SPEllMC Ordhg Cedamna Imld m New OrWims. IA. March lE-18. 19s7
b) #or tbe 6 5/8” hole, the data ware collected Brief ly, the theory ●tatee that, tba zmorgy
in Ecett, Leuioiaaa. required totiehl~iet.he sieoof*n
mijmt is prOpOrt ionel to the ●iae - -1
Data recorded include: peoatret im rate, -ight inversely prcportiooal to the object size raiaed to
rnpeuarm. .
co bit, rotary speed, - xaigbt, pmp flat rate,
eod bit paremtera ware uzed in the caputetioa of
bit paier, In l@37, Rittioger” pcatulated the aoergy
required for ●izerodwticexeuld be prepertieoel to
The collected drilled Cuttieg mlea mm
the ozm aurfoce area created duriog tba ●iea
Sqlcd fr= the floxlioe end sieve sized. Tba
radwtiee. la tba ●iw &ieo of perticlaa of
-lativo Xaiat porcaot rotaioed (~k.) =
size Xi to puticla of awtlmr S1 lar aiaa X2, hie
plotted agaioat their rzspactiva aeah mica
ralatiea becaza tbe iotegreticat of aquatim (I)j
(DiCrCOO). Diffareot ~ era gaaamtedtorOeGb
Ood -igeiog tlu! Velw of 2 to tk Oxponeot m,
of the drilld Cuttiog aloe. The everage drilled
cutting size will be detemined ●t xbra ttm fifty
percentliuo intercepts the wrve.
p=-~~a . . . . . . . . . . . . . . . ..(2)
A new bit power ioput aodal will be -loped
1
xhicA iworperatee both the bit B sciumicel petmr md
the bit puiar $aa te jet @pact force. 3Ma=awn bit Br = 1[+--+- . . . . . . . . . . . . . . ...(3)
x input Mdel will % ● fum2tion of Xoigbtco”
thebit, rotary speed, vertical ~t of the
xhara Rr ia aoergy ioput par unit vol~ * X9
velocity of the tooth fnlliiu cc the rock, the force
dw to torque ioput, tlm bit jet input force, the a coeataot.
jet velocity, nod the bit radiua. A @mar output
aodal Uaa davelepod that - a fuwtiee of work done ID l-, KiCkc PrOpCWd thO thOOry tbt
to brook the rock grniaa, the tbarnl ~iee aquivaleot ~t of aoorgy alumld result in
force of the rock, the crmo-f 1- velocity, the equivahet ~tricel chaogea in ths ●izee of tlm
distance f ra the ceoter of the bit to the center of piacea of a rntarial. Ttn Kick’s ccnoapt my be
jet -t, end the average drilled cutting sixe. mrpreewd 02 follow:
?iAure (2) h * log-lq plot of the *t dame ~ ie •~ific uusqjy, W, wei#bt on bit
eeergy egeioet the ●iae aoduliu in eccordeece with (N8), N, RfW, d, bit ditier (=), PR, ~tretica
eqwtioe (8) for glw, both for hi~ velocity rate Whr).
~ aad 1* velocity ~. lin •trat~ 1*
reeulti~ III Fi@re (2) are -t should be expected Iieeeercbere ●t the Bureau of Mime, U.:l. A.,
M tlm amrgy-aiee reduction ralatieeebip = gives detemined the 8pacific _giee of ● leiw mmber
by equation (8), - thio w be cewi&red ee of rock typee ee:
widence tkt ~ the validity of this
relatiomhip. It m ●lee eean, a expected, that sEv=m#&#@2m . . . . . . . ..(lo)
the vehm of the eniit n are diff~t for
diffemet ●iee reduction coditiem. Tor high
velocity *t, n M a vela of 2.28, while for where Tr ia 0.7 eod it ia traefer ratio
1* Velocity @act n ie 2.07. h, for - ~ betnaae ~tratlefermd toreckmd energy
oomt of 4act energy, larger particle ●ieee are evail*le.
produced for 10U velocity -t thee for high
velocity ~. In bott m, particle ●iae
Warren’. ie hin paper, exp=ed the energy
~-wtmi~.
~ired to * the Vol- of reck drilled in a
of tiDeee:
unit iOclxmant
Itmtleyio, in hi. Laboratory DrilliX
per?o~ Study, calculated bit rotary -r uaiog
*r=$d%,It.......................(ll)
the rotary SW aed the torque reactien meaeured
betueee tbecmea eodthereck. lle ●boued thetedded
bit weight ceuew drilling rate end bit rotary power where Be is ●pecific eaergy, d, bit dimoter
to increeee at en increaaiog rate end that added cod R, penetration rate.
rotary speed caueee dri 11 ins rate ad bit rotary
power to imrme at a decreeing rote. Thus, figure The total ~rk done by the bit in the m mit
a) iodicet- that the drilling rate ia net in 911 time interval can be given by:
caeee, direct lY proport ionel to the bit rotary
-r. .NR+211m . . . . . . . . . . . . . . . . . . ..(12)
%
In his Laboratory Study of rock breakage by where Wt is total work, W, force applied to the
rotaty drillieg, 2onertoni* showed that the sioe bit, N, rotary speed, M, torqw, cod R, penetmtien
aodulue for concrete decmeeea M the drill ios rate.
energy iecreeeee. A leg-log plot of drilling energy
ageioet oize mdulue yielded a straight line with ❑ Figure (5) ●- Nerren’a work for evaluating
value equal to 2.42 ee .bouo in figure (4). the ceeeteots in tb force balance torqM *1 for
two differeat bit sieee.
~—MLAlE2 ~
It h baee ooted that not all eoergy applied
The 1 itereture
hM eeverel references that to a bit ia effective in drillieg. The ~t of
diecuee the~~bys roller ceee bitin enerymeedtoc
mehaftnedveh=e ofrockte
~illiu ~sarls,ia. - W* relate the
●troegly related to tIn ●iee of chipe generetedas.
mchaaicd work done by tbe bit to the VW
~ emrgy ia dieeipatad into ttn mbrokee rock
rammed to cnmh a gtvee vohme of rock. The
around the borehole while the rock streee ia being
epecitic ~ofaredie the mini-- anru
i~adftotantly tefem ohApe.B#sergYmbe
mrd te ~alamvel-ef reckend is
Oftba rod!. iwedtefurther recbmd=ipaieeamd s9eve tb
4
4 PREDICTIONOF AVZRACECUTT SIZE WHILEtStILLINC WALES , SP?!/lADG 16101 . .“
t -oken rock fra under tbe bit. Soargy ia raqumad If eQargy baleece equatiea belde, tba m of
not 001 y to form and ~ve chips, but ,1S0 to fom ~inputcan baaquetadto tbaamofpmmreut.
a particular bole gaaatry~*. Tbua:
.—
—
:>,
.-
PE/IADC16101 A. WMA !VOUDI 5
Q1OY 9 Siaplo, linear ragraeeino tackeiclue to -
datamiae tbe relat ieeebip betucm power end overate
~= -2.0676+ 0.~9/d . . . . . . ..(28)
drilled cuttiog ●iza. Cerralatiee ~tioee were
developed to ●but tbe ralatinnebip batueeo bit power
input, bit pwer output, work per wait vol-, power
h ~ ❑ 8.6732 - 623.8d . . . . . . . ..(28)
input par unit voltma, nod paer out~t par ueit
volm awl average drill cutting size for a 6 5/8”
aod 8 1/2” drill Mte in a firm ahele. tee Valum of if were .871, .667, aod .670,
reepact ively.
Table 1 ●itnw tbe wulte of regraeeiea
aealyaia for 8 1/2” bit. With the valuee of the T~la 4 ~ tlm raeulta of regraaaioa
coaf f iciants of regreeeieo, A aod B, tb fol lcxring aoalyaiafor tln6.626” bit for svara$e sble
@i- were davalepad: -tti~ aim veram b ~ mit VOIN* ~
input per unit volw OIXI~ output per unit
w= 1.07 $ 10’ + (7.49 * 107)d . . ..(21) volm. %0 follafiag corralatioae ware davalopd:
-—
—- —
—
6 PUEDICTIOll
OF AVSRAGE CVPTISC ;1ZE WHILEDEIlJZt9G SSAMS SPB/IAIK16101
squetioe (23) predict. everege drilled cutting 1. lbepeu8r mdeleppmecb todet.emiw
size for kooun paw ioput, mrk &me to break the everege ebnle cuttieg ●ice AtriEg
rock, the croee-flou velocity eod tlvnml expwica drillieg ie ● better appnm&I thm
force. The coeff icieet of &teminetion am 95. ~, Bnod’* grindiag work * *1.
which can be ueed to judge hw well eqwtiea (93) 2. mopoomrmdel ~-\ elm iecluled
fits our deta. It WRO●1OO poeeible to predict the tbs bydreulic~t of tln total
everege ●bele cutting size for 8.6” hole by w OveilAle et tbe rook-bit
~iag ● dinneionleee pwer vereee a imterf- prevhlely oat ieclded by
dimneiooleee tam. Figure9 ekue this ad the prier illvat~.
reeultieg equation becone: 3. Tbework, peuertIvut,&Pewer output
~J ~ m pmetmtim mte
~.
4. TbeeveregeAxeefehdecuttinge
~ - tin work x tQit vole,
Zbe coefficient of deteminetioe, @, was .W7, d ~ outputpr imit Volme
which iodiceted that the Bodel eceoumted for 60.7 increaa.
Veriatioa in the data. 5. Si&e, lioeer,poweror eDerW mdde
E -pmdiut tb&Tmms9C=ttie8 Simte
Pigums 10 ad 11, for 8.5” bit, ehamd the aid in ehele elmker ~ige, eoli&
reeult* of regreeeioe eaelyeie for pmetretim rate C4mtrol equipmot d d dmige.
vereue -r inpet eod parer output, reepectivel y. 6. A8fermvwieoofdle
The follouiu were the Meultmt 04umt ioee: casmmal, drill bite foil= tin
●ialhtia M&b of Bllle e tn
lnR= -20.1 + .376 Pin . . . . . . . . . ..(35) ~im Cimuite.
7. Cerefd~lioa imtlnkey totbe
eocumcy of able cutting●ieepredicted
lnR= -3.31 + .00013P=t . . . . . . ..(36)
l== by blheawaodele ~iothie —
M.
They show ttmtee each typeof pmmr iocreeBee,
●O doee the penetretioe rote. Since penetmtioe i, ImmmlAnms
geined ee e reeult of rock bnwkege, it folloue that
M uork, pwer input or power output ●t the rock-bit ●,A ~i- or power coeeteats
interface iocreeea, it becaee eeey to ovemae the
streeeee end the ~reeoive streegth of the rock, b,B ~im or power coneteete
hence 00 in creeee in peoetretion rote. Figuree 12
end 13 aleo Sk n similar trend for the 6.62S” bit c A coeeteet
with the fol lowing equatiooe:
d Avereso drilled cutting size (ft) “
lnR =-5.%+ .362 Pin . . . . . . . . . ..(37)
a Infiniteeetml energy ~
luR =-2.60+ .000096Pmt . . . . . ..(36)
dx Infiniteeeinl sise change
r Pat= Coeetaot
?b Tberml enpelleioe
force (lbf )
Seeed 00 tbe reeulte obtained in our ●tudy, the
following conclueiooe may be drmta:
Fj Fomeduetojetw ( ibf)
P
out Bit -r output (bp)
P Ragreaaion cnefficiat of
AT Ave~ t~mture ciamge (. F)
&t*milMtioo
t Drilltltg t- (Bin)
4
Yi=e+bx . . . . . . . . . . . . . . . . . . . . . . . (A-1)
~: 8.6” Bit
xi . ~r**xw**df
* = m.7s
= .01124
12LXAT= ~ . . . . . . . . . . . . . . . . . . ..(B-3)
Therefore, tbe pouer-aiae t. -reeer,tetive til
for our 6 6/8” bit ~:
Ceacelling oat term end reerreoging, equation (B-3)
~:
lP.sAiLdr~JmJauzl
.0w4706 - ( .’227S@/7
APrmDIl B
4. Work done per ton of rock drilled out
c#!-~”MBM
5. Product of pert icle 9iw m microne
Vh=211r*~c 7@*~*~=l.4in/nin
VJ =*=+
vol. = # Oe ● m = W(in”) * ImP(in,min)
—.
—
us
SPE/IADC 16101 A. HAYA Ivovol 11
CO1. Q: Work dooe per ton of rock rlrilled out = 111 rev/Din
work =
* 27.28 *20QQ
,.
FJ = 0.01623 cm
.
. 74 Kwh/toa
z o.olm3tio@lmJ/’ 15”o*”311*lo-s* 15”o*l~*
2.96Z*.2301=
. m *,4816, e 4.6 m
‘2+Bm?JI
❑
Pin ❑ (uoB*vh+Ft*~itmPhl=+FJ*vj)
. 25W Bu-w-w
=2* Ir*_**#*+m
‘.r = ~ [+kE]”=
= 3,21 ft/uc
w=uoB*80P+211?N
= 3058 lb f
= 301bp7.0ft/hr+211-rev/=inaft-lbf
4
7 PREDICTION OF AVERAGE CUTTINGS1ZE WHILE DRILLINGSHALES SPE/IAZX 16101
Fh = 24 A#t
= 24m$Q**171
= 141235 lbf
to f8et
s
Out=
w+’h+”.
”””””
118ft/sec8450Sk52ft- lbt+14M851b# O023Wfi
. ●ec
41588 hp
TABLE I
COEFFICIENTS WORK VS. AVE. BIT POWER INPUT BIT PCMER OUTPUT
OF DRILL CUTTING Vs. Vs.
REGRESSION SIZE AVERAGE DRILL AVEMCE 9RILL
CUTTING SIZE CUTTING SIZE
,
}
A 107000 77.1 12640
—— 1
IB I 749.!0003 I 2702 I 8s5000 I
t==l=
I
862% 82-2%
TABLE 2
I I I
COEFFICIENTS WORX VS . AVE. I BIT POWER INFU2 BIT PcXWR OUTPUT I
OF DRILL CUTTING Vs. Vs.
REGRESSION SIZE AVEKXE DRILL AVERACE DRILL
CUTTING SIZE CUTTING SIZE
I I
1
I A
I 243040
I 17.7 21281
I
k
B 27369101 248.04 3082132
TABLE 3
J
A 10.8 - 2.0675 8.6732
I B
I - 822.9
I
I .009659
I - 823.8
I
R2
I 87.1% 86.7% B7.6Z
TABLE 4
I I 1 i I
COEFFICIENTS WOSX PER UNIT POWER INPUT PER PWER OU3WT PER
OF VOLUKS VS. UNIT VOLUME VS. UNIT VOLUNE VS.
RE.XZSSION AVERAGE DRILL AVERACE DRILL AVERAGE DRILL
CUTTING SIZE CUTTING S1 ZE CUTTING SIZE
m’
In I -190.83 I
0.06538
0.0012081 I
1
7.262
-156.3S I
Rz 88. 4X
96.8% 92 .0%
4s1
rm.f. 5
,.. .
I)RILL1NG DATA
!Ikll i:!., !,
I?-.,TH PENETRATION
RATE WEIGHT ON BIT ROTATIONAL SPEED DEPTH PENEY’lMTl ON WEIGHT ON ROTATIONAL V.DW RATE
it FT. FT./HR. 1000* LBS. REV/tiIN. RATE BIT SPEED
FT. IT/HR. 1000*lbs REV/MIN. CPM.
1 2 3 4 > b 7 8 9 10 11
1D21H rosa BIT JET JET BIT cn13ss - Uotz( T72E9JuL AVtUCE BIT
FALL1 NC DUL ’70 .074 e 17E’AC7 V2L. WEE F2.Ml ES9A)7SION MILL PWLR
VELOC,2-I TJ2QWS Rsv FVRCE 1)WU2 VEL . PONCE W7715W 0cT9LLT
Slzl!
n ISEC 231 WH w. 771 SEC ( hP (F?-1.a) (w)
hp/in 1 FT-2.BIIKJ L?.v F7 HP/lh J
..—
2.61 3101 1O& 39 2>0 18.77 105 (430436) 135576 .oo&lol (12762)
----- — ———— 78o5 .—t92–
2.6) ‘3001 104 38 250 (la.24) 105 (616986) 13G169 .0 U2231 (3:21:1
.41 937a 831
3.00 2724 lok k? 2L4 (17.02) 112 (3gg78;5) 23a43) .006365 ( 35WL)
75 522
).00 2k53 104 41 Zbb (1>.53) 112 (360612) 139144 .003563 ( 32L08)
.4s 9876 9,,:
).?1 305a 111 61 279 (20.36) 118 (4509$2) 141285 .C02330 {.; I?U)
.42 93U 9,:
.—— -
—----
2 3 4 5 6 7 8 9 10
—-.
Penet Pente. Uefisht - ROtazy Torque Bit Mch. volUme work Particle Part lclc
rate ,*C, bit Sperd h.ar, e site size
v-e. (Bond) (Screen Size)
M HICN VELOCITY
IMPACT
I ~ VE2JJCI
TY
I INPACT
I
2LWE .=l-n
4-
= -1.07
- CRUSHING n - 2.07
1 CRINDINC
;\ SMIPE - l-n
I
= -1.38
I —- n = 2.38 ,
1 -
KICK
5 10 50
PARTICLE SIZE, (W) SIZE MODULUS, K(ilt!)
Fig. 1 -Relatlonshlp between the epeclfic energy and the pertlcls ●ze of comminuted Fig. 2—Energy-eize reduction graph for impect of glees
send (after Peddock, Ref. S). cylkwlere efter R.J. Chertes.
SLOPE ,,1.42
n - 2.62
A =32 ,500
01- i * a a -1 lo~
o 5 10 15 20 25 o.~ 0.’4 0.6 0,8 l.n 2.0 4.0
ROTASY POWF~ (NP) SIZE NOOULUS. X( MN)
Fig. 3—Etfect of rotary power on drNNngrate (after Rowley et el., Fig. 4—Energy-sizemodulus relatlon
forconcrete(otter
$omerton,
Ref. 10). Ref. 11).
SPE 161014
10
r
08.75” lADC 1-2-7
8 ● 8.5” lADC 5-1-7
I I
I
.— t!
d,u ‘1... A%+-’l/
1 .
L 1 # 4
.0 0.1 0.2 0.3 0.6 0.5 !
RIN h d)
m- c—c.*I, imtkin nf imnmtants Irr force balance tomue model for two
7.70
-., ”
t m
. .
1
11 4
Fkt. 6-Pow& output per unit volume aa a tunction of average particle size for M-in, bit.
7.2>
7.00 [ \
; # t n 1 m t
----
.0020 .0030 .0040 .00s0 .0060 .0070
PARTICLE SIZE, (FT) ~
Fis. 7–Power output per wit volume ee ● tunction ot average perttcte efze for 6.62S4n. bit.
4s6
0.090
0.070
0.050
‘IN *X
v~~ ● u
0.030
●
0.010
FHA *d
x
‘CR ● w*t
P,n”x FM of “X”d
Fig. 8-— ●s ● function 01 for 8,628+. bit.
v~”vt V=”w”t
3$55 x 10-3
3.15 x 10-3
2.75 X 10-3
‘1.N ● X
ic.
2.35 X 10-3
1.95 x 10-3 ●
FH”X”d
Fig. %-~ ● ● tuncthl of — for S.S-In. bit.
CI Vm”w”t
w“
$ 2.70
0.90
t. * * , 4
83.0 84.3 85.6 86.9 88.2 89.5
Fig. 10-Penetration rate ees function of power input for M-in. bit.
:
z 1.80 .
0
#
w
z
2 1.50 -
5
1.20.
2.4
T