WorlD class technology

DrillINg catalogue
2014/2015
COntent 2.

3. About Dof tools

4. Policy
5. High productivity
7. Profitability
12. Product overview
13. Geometry selection
14. Standard tools
15. DOF K+
23. DOF p+
30. DOF A+
37. DOF BRBS
39. DOF CB
41. Material groups ISO
42. Cutting parametres
44. Cross reference list+
About dof tools 3.

K&dŽŽůƐĚĞǀĞůŽƉƐ͕ŵĂŶƵĨĂĐƚƵƌĞƐĂŶĚƐĞůůĐƵƫŶŐƚŽŽůƐŵĂĚĞĨƌŽŵƐŽůŝĚĐĂƌďŝĚĞ͘The company and

ŽƵƌŝŶŶŽǀĂƟŽŶƐĂƌĞƐƉƌƵŶŐĨƌŽŵƐĞǀĞƌĂůLJĞĂƌƐŽĨƌĞƐĞĂƌĐŚĂŶĚƉƌĂĐƟĐĂůĞdžƉĞƌŝĞŶĐĞƐŝŶŵĂĐŚŝŶŝŶŐ
ĂŶĚŚĞĂƚŐĞŶĞƌĂƟŽŶ͘

tĞǁĂŶƚƚŽďĞĂŶĂĐƟǀĞƉĂƌƚŽĨƚŚĞĞŶǀŝƌŽŶŵĞŶƚǁĞůŝǀĞŝŶ͕ƚŚĂƚŝƐǁŚLJǁĞŚĂǀĞŝŶƚƌŽĚƵĐĞĚ
ŵĂŶĂŐĞŵĞŶƚĨŽƌƋƵĂůŝƚLJĂŶĚĞŶǀŝƌŽŶŵĞŶƚ͘^ŝŶĐĞKĐƚŽďĞƌϭϮƚŚϮϬϭϮǁĞĂƌĞĐĞƌƟĮĞĚĂĐĐŽƌĚŝŶŐƚŽ
/^KϵϬϬϭĂŶĚ/^KϭϰϬϬϭ͘
policy 4..

Quality
&ŽƌƵƐŝƚŝƐĂƌĞƋƵŝƌĞŵĞŶƚƚŚĂƚǁĞŝŶĂůůƐŝƚƵĂƟŽŶƐƐƵƉƉůLJŚŝŐŚƋƵĂůŝƚLJƐŽůƵƟŽŶƐ͘dŚŝƐŝƐƐŽŵĞƚŚŝŶŐ
ǁĞĂƌĞǁĞůůŬŶŽǁŶĨŽƌ͘ƐĂƐƚĞƉŝŶŽƵƌĞdžƉĂŶƐŝŽŶƚŚĞƌĞĂƌĞĂůǁĂLJƐŚŝŐŚĞƌƌĞƋƵŝƌĞŵĞŶƚƐĨŽƌ
ŵŽŶŝƚŽƌŝŶŐ͕ĂǀĂŝůĂďŝůŝƚLJĂŶĚƐǁŝŌƐĞƌǀŝĐĞ͘/ŶƚŚĞĚŝĂůŽŐƵĞǁŝƚŚŽƵƌĐƵƐƚŽŵĞƌƐǁĞĮŶĚǁĂLJƐƚŽ
ĐŽŶƐƚĂŶƚůLJŝŵƉƌŽǀĞƵƐĂŶĚŽƵƌƐƵďĐŽŶƚƌĂĐƚŽƌƐ͘

Environment
/ŶƚŚĞŝŶĚƵƐƚƌŝĂůƐĞĐƚŽƌǁĞĂƌĞǁŽƌŬŝŶŐŝŶ͕ĞŶǀŝƌŽŶŵĞŶƚŝƐĂŐĞŶĞƌĂůŵĂƩĞƌ͘dŚĞĞŶǀŝƌŽŶŵĞŶƚŝƐŝŶ
ĨŽĐƵƐŝŶĂŶĂƚƵƌĂůǁĂLJŝŶĞǀĞƌLJďƵƐƐŝŶĞƐƐǁĞĚŽ͘dŽƐƚĂLJĐŽŵƉĞƚĞƟǀĞŝŶĂŶŝŶĚƵƐƚƌLJǁŚĞƌĞ
ĞŶǀŝƌŽŶŵĞŶƚŝƐĂŶŝŵƉŽƌƚĂŶƚĂƐƉĞĐƚ͕ǁĞŶĞĞĚƚŽĐŽŶƟŶƵŽƵƐůLJĮŶĚƐŽůƵƟŽŶƐĨŽƌŝŶĞīĞĐƟǀĞ
ƉƌŽĐĞƐƐĞƐ͘/ŶŽƵƌďƵƐŝŶĞƐƐŝƚŝƐĂĚŝƌĞĐƚůŝŶŬďĞƚǁĞĞŶĞīĞĐƟǀŝƚLJĂŶĚůĞƐƐĞŶǀŝƌŽŶŵĞŶƚĂůŝŵƉĂĐƚ͘dŚĞ
ĚƵƌĂďŝůŝƚLJŽĨŽƵƌƉƌŽĚƵĐƚƐŝƐǁŽƌůĚĐůĂƐƐ͕ǁŚŝĐŚƌĞƐƵůƚƐŝŶůĞƐƐƵƐĞŽĨƌĂǁŵĂƚĞƌŝĂůƐ͘

KƵƌĐƵƐƚŽŵĞƌƐĚŽĞƐŶŽƚĂĐĐĞƉƚĂŶLJƚŚŝŶŐĞůƐĞƚŚĂŶĞŶǀŝƌŽŶŵĞŶƚĂůůLJĂƉƉƌŽǀĞĚƚĞĐŚŶŽůŽŐLJǁŚŝĐŚ
ĨŽůůŽǁƐƚŚĞĚŝƌĞĐƟǀĞƐƐĞƚƵƉƚŽĨŽůůŽǁ͘tĞĐŽŶƟŶƵŽƵƐůLJŵŽŶŝƚŽƌĂŶĚŝŵƉƌŽǀĞŽƵƌĞŶǀŝƌŽŶŵĞŶƚĂů
ǁŽƌŬďLJƐĞƫŶŐƵƉŐŽĂůƐǁŚŝĐŚĂƌĞĂůůͲĞŵďƌĂĐŝŶŐďĂƐĞĚŽŶŽƵƌĐƵƐƚŽŵĞƌƐƌĞƋƵŝƌĞŵĞŶƚƐĂŶĚƚŚĞ
ĞŶǀŝƌŽŶŵĞŶƚĂůĂƐƉĞĐƚƐ͘dŚĞĐŽŵŵŝƚŵĞŶƚƚŽĐŽŵƉůLJǁŝƚŚůĂǁƐĂŶĚŽƚŚĞƌƌĞƋƵŝƌĞŵĞŶƚƐŝƐĂŶĂƚƵƌĂů
ƉĂƌƚŽĨŽƵƌĞǀĞƌLJĚĂLJǁŽƌŬ͘

DOF Tools AB
DĂƫĂƐ^ǀĞŶƐƐŽŶ
^ĞƉƚĞŵďĞƌϭϮƚŚϮϬϭϮ
High productivity 5.

ĞŵŽŶƐƚƌĂƚĞĚŝŶƚŚĞŐƌĂƉŚďĞůŽǁĂƌĞƚŚĞĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚ͕ĂŶĚƚŽŽůĐŽƐƚƉĞƌƉĂƌƚ͕ĂƐĨƵŶĐƟŽŶ͘
dŚĞĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚĚĞĐƌĞĂƐĞƐĂŶĚƚŚĞƚŽŽůĐŽƐƚƉĞƌƉĂƌƚŝŶĐƌĞĂƐĞƐĂƐƉƌŽĚƵĐƟǀŝƚLJŝŶĐƌĞĂƐĞƐ͘
ŝīĞƌĞŶƚƚŽŽůƐǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶǀĂƌŝŽƵƐĚĞŐƌĞĞ͘^ĞĞƚŚĞŐƌĂƉŚďĞůŽǁ͗

Lower manufacturing costs, higher productivity

^ŝŶĐĞŽƵƌƚŽŽůƐĐĂŶǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJƚŽĂŐƌĞĂƚĞƌĚĞŐƌĞĞ͕ƚŚĞƌĞƐƵůƚŝƐŵŽƌĞƉĂƌƚƐ
ƉƌŽĚƵĐĞĚĂƚĂůŽǁĞƌĐŽƐƚ͘^ĞĞƚŚĞŐƌĂƉŚďĞůŽǁ͗
High productivity 6.

Greater profit per part and more parts

tŚĞŶƚŚĞƉƌŽĮƚŝƐĐĂůĐƵůĂƚĞĚƚŚĞĞīĞĐƚŝƐĚŽƵďůĞ͕ůŽǁĞƌĐŽƐƚƉĞƌƉĂƌƚĂŶĚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
^ĞĞƚŚĞĐŚĂƌƚďĞůŽǁ͗

Implementation
KŶƚŚĞĨŽůůŽǁŝŶŐƉĂŐĞƐƚŚĞƌĞĂƌĞŵĞƚŚŽĚŽůŽŐLJ͕ƌƵůĞŽĨƚŚƵŵď͕ĨŽƌŵƵůĂƐĂŶĚĂƌŝƚŚŵĞƟĐĂů
ĞdžĂŵƉůĞƐĨŽƌĂĚĂƉƟŽŶƚŽƐƉĞĐŝĮĐĐĂƐĞƐ͘KŶƉĂŐĞϯϵƚŚĞƌĞŝƐĂƚĂďůĞǁŝƚŚĐƵƫŶŐƉĂƌĂŵĞƚĞƌƐ͘
Profitability 7.

Profitability calculations
/ŶƚŚŝƐĐĂƐĞ͕ƉƌŽĮƚĂďŝůŝƚLJĐĂůĐƵůĂƟŽŶƐĚĞƐĐƌŝďĞƐŚŽǁƚŽŽůĐŽƐƚĐĂŶďĞĞǀĂůƵĂƚĞĚǁŝƚŚƌĞŐĂƌĚƐƚŽ
ƉƌŽĚƵĐƟǀŝƚLJĂŶĚŽǀĞƌĂůůƉƌŽĚƵĐƟŽŶĞĐŽŶŽŵLJ͘

tŚĞŶƉƌŽĮƚĂďŝůŝƚLJŝƐĐĂůĐƵůĂƚĞĚ͕ƚǁŽďĂƐĞƐĨŽƌĞǀĂůƵĂƟŽŶŝƐƉŽƐƐŝďůĞ͘

&ŝƌƐƚ͗DŝŶŝŵŝnjĞƚŚĞŵĂŶƵĨĂĐƚƵƌŝŶŐĐŽƐƚƉĞƌƉĂƌƚ͘
^ĞĐŽŶĚ͗DĂdžŝŵŝnjĞƉƌŽĮƚƉĞƌƵŶŝƚŽĨƟŵĞ͘

First basis
dŚŝƐĂƉƉƌŽĂĐŚŝƐĞĂƐŝĞƌƚŽĐĂůĐƵůĂƚĞĂŶĚŝƐǁĞůůͲĚĞĮŶĞĚŝŶůŝƚĞƌĂƚƵƌĞ͘

dŚĞŐĞŶĞƌĂůŝĚĞĂŝƐƚŽĮŶĚĂŵĂdžŝŵƵŵŽĨƚŚĞƐƵŵŽĨĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚĂŶĚƚŽŽůĐŽƐƚƉĞƌƉĂƌƚ͘
/ŶĐůƵĚĞĚŝŶƚŚĞĮdžĞĚĐŽƐƚƐĂƌĞĂůůƚŚĞĐŽƐƚƐǁŚŝĐŚĂƌĞŝŶŇƵĂƚĞĚďLJƚŚĞŶƵŵďĞƌŽĨƉĂƌƚƐƉƌŽĚƵĐĞĚ
ƉĞƌƵŶŝƚŽĨƟŵĞ͕;ŵĂŶƟŵĞĐŽƐƚ͕ŵĂĐŚŝŶĞĐŽƐƚ͕ŽǀĞƌŚĞĂĚĞƚĐͿďƵƚŶŽĐŽƐƚƐƐƉĞĐŝĮĐůLJƟĞĚƚŽĂ
ƐƉĞĐŝĮĐƉĂƌƚ;ƌĂǁŵĂƚĞƌŝĂůĞƚĐͿ͘

dŚĞĮdžĞĚĐŽƐƚƉĞƌƉĂƌƚĚĞĐƌĞĂƐĞĂŶĚƚŽŽůĐŽƐƚŝŶĐƌĞĂƐĞǁŝƚŚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘dŚŝƐĐĂŶďĞ
ƌĞƉƌĞƐĞŶƚĞĚďLJŽŶĞĐƵƌǀĞǁŚŝĐŚŝŶĐƌĞĂƐĞƐ͕ĂŶĚĂŶŽƚŚĞƌǁŚŝĐŚĚĞĐƌĞĂƐĞƐǁŝƚŚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
/ƚŝƐƉŽƐƐŝďůĞƚŽŵĂƚŚĞŵĂƟĐĂůůLJĚĞƚĞƌŵŝŶĞĂŵŝŶŝŵƵŵŽĨƚŚĞƐƵŵŽĨƚŚĞƚǁŽĐƵƌǀĞƐ͘&ŽƌĂŶĞdžĂĐƚ
ĚĞƚĞƌŵŝŶĂƟŽŶ͕ƵƐĞƚŚĞĨŽƌŵƵůĂƐŽŶƉĂŐĞϵĂŶĚĨŽƌǁĂƌĚ͘dŚĞƌƵůĞƐŽĨƚŚƵŵďĐĂŶĂůƐŽďĞƵƐĞĚ͘
Profitability 8.

Rules of thumb
ͩ/ƚŝƐƚŚĞĐŽƐƚƉĞƌƉƌŽĚƵĐĞĚŚŽůĞǁŚŝĐŚŝƐĚĞƚĞƌŵŝŶŝŶŐ͕ŶŽƚƚŚĞĮdžĞĚĐŽƐƚŽƌƚŚĞƚŽŽůƐĐŽƐƚĂůŽŶĞ͘

ͩ,ŝŐŚŵĂĐŚŝŶĞĐŽƐƚƌĞƋƵŝƌĞƐŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJĂŶĚǀŝĐĞǀĞƌƐĂ͘

ͩ,ŝŐŚŽǀĞƌŚĞĂĚ;ƌĞŶƚ͕ĐŽƐƚĨŽƌĚĞǀĞůŽƉŵĞŶƚ͕ƋƵĂůŝƚLJĐŽŶƚƌŽů͕ƉƌŽŐƌĂŵŵŝŶŐĞƚĐͿƌĞƋƵŝƌĞƐŚŝŐŚ
ƉƌŽĚƵĐƟǀŝƚLJĂŶĚǀŝĐĞǀĞƌƐĂ͘

ͩ'ƌĞĂƚĞƌƚŽŽůĂďŝůŝƚLJƚŽǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJĞŶĂďůĞƐŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘

ͩ'ƌĞĂƚĞƌĂĚĚĞĚǀĂůƵĞĞŶĂďůĞƐŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
Profitability 9.

Second basis
dŚĞŐĞŶĞƌĂůŝĚĞĂǁŝƚŚƚŚŝƐĂƉƉƌŽĂĐŚŝƐƚŚĂƚŝŶĐƌĞĂƐĞĚƉƌŽĚƵĐƟǀŝƚLJĞŶĂďůĞƐůĞƐƐŵĂƌŐŝŶ͘dŚŝƐŵĞĂŶƐ
ĨŽĐƵƐŽŶƉƌŽĮƚŝŶĞƵƌŽŝŶƐƚĞĂĚŽĨƉƌŽĮƚŝŶƉĞƌĐĞŶƚ͘KƚŚĞƌǁŝƐĞŝƚŝƐƚŚĞƐĂŵĞďĂƐŝƐĨŽƌĐĂůĐƵůĂƟŽŶ
ĂŶĚƚŚĞƐĂŵĞƌƵůĞƐŽĨƚŚƵŵď͘

&ŝƌƐƚĞdžĂŵƉůĞ͗ϭϬƉĂƌƚƐƉĞƌŚŽƵƌĂƌĞƉƌŽĚƵĐĞĚǁŝƚŚĂŵĂƌŐŝŶŽĨϭϬĞƵƌŽ;ϭϬϬĞƵƌŽƉƌŽĮƚͬŚŽƵƌͿ͘

^ĞĐŽŶĚĞdžĂŵƉůĞ͗ϭϱŽĨƚŚĞƐĂŵĞƉĂƌƚƐƉĞƌŚŽƵƌĂƌĞƉƌŽĚƵĐĞĚ͕ďƵƚǁŝƚŚĂŵĂƌŐŝŶŽĨϴĞƵƌŽ;ϭϮϬ
ĞƵƌŽƉƌŽĮƚͬŚŽƵƌͿ͘

/ĨƚŚĞƌĞĚƵĐƟŽŶŝŶŵĂƌŐŝŶƉĞƌƉĂƌƚ;ͿĂŶĚŝŶĐƌĞĂƐĞĚƉƌŽĚƵĐƟǀŝƚLJ;ͿĐĂŶĐĞůĞĂĐŚŽƚŚĞƌŽƵƚ
;нсϭͿ͕ŝƚŐŝǀĞƐƚŚĞƐĂŵĞƉƌŽĮƚͬŚŽƵƌ͘

/ƚŝƐŚĂƌĚĞƌƚŽŵĂŬĞĐĂůĐƵůĂƟŽŶƐǁŝƚŚƚŚŝƐĂƉƉƌŽĂĐŚĂŶĚŝƚƌĞƋƵŝƌĞƐŵŽƌĞƚĞƐƟŶŐ͕ďƵƚŐŝǀĞƐĂŵŽƌĞ
ĂĐĐƵƌĂƚĞƌĞƐƵůƚŝĨƚŚĞŐŽĂůŝƐƚŽŵĂdžŝŵŝnjĞƚŚĞƉƌŽĮƚƉĞƌƵŶŝƚŽĨƟŵĞ͘

Formulas and methodology

KŶƚŚĞŶĞdžƚƉĂŐĞ;Ɖ͘ϭϬͿƚŚĞƌĞĂƌĞĨŽƌŵƵůĂƐĂŶĚŵĞƚŚŽĚŽůŽŐLJĨŽƌĐŽŵƉĂƌŝŶŐƚǁŽŬŶŽǁŶƐĞƚƵƉƐ
ĂŶĚƐĞĞǁŚŝĐŚŐŝǀĞƐƚŚĞůŽǁĞƐƚƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĂŶĚŐƌĞĂƚĞƐƚƉƌŽĮƚƉĞƌŚŽƵƌ͘^ĞƚƵƉŝŶ
ƚŚŝƐĐĂƐĞĐŽƵůĚďĞĞŝƚŚĞƌƚǁŽĚŝīĞƌĞŶƚƚŽŽůƐŽƌƚŚĞƐĂŵĞƚŽŽůďƌĂŶĚďƵƚǁŝƚŚĚŝīĞƌĞŶƚƉƌŽĚƵĐƟǀŝƚLJ
ĂŶĚƚŽŽůůŝĨĞ͘
Profitability 10..

dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚƌĞƐŵƵƐƚďĞŬŶŽǁŶĨŽƌďŽƚŚƐĞƚƵƉƐ͗

K mc DĂĐŚŝŶĞĐŽƐƚƉĞƌŚŽƵƌ
;ΦͿ
K mt Man cost per hour ;ΦͿ
K oh Overhead cost per hour ;ΦͿ
Ld Total hole depth per part ;ŵŵͿ
X% ƌŝůůŝŶŐŽƉĞƌĂƟŽŶƐ ;йͿ

&ŝdžĞĚĐŽƐƚƉĞƌŚŽƵƌ͕ŝƐƉĞƌĞīĞĐƟǀĞƉƌŽĚƵĐƟŽŶŚŽƵƌ͘ŝƐƚƵƌďĂŶĐĞ͕ƋƵĂůŝƚLJƉƌŽďůĞŵƐĞƚĐŝŶƚŚĞ
ƉƌŽĚƵĐƟŽŶŝŶĐƌĞĂƐĞƚŚĞĮdžĞĚĐŽƐƚƉĞƌŚŽƵƌ͘

dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚƌĞƐŵƵƐƚďĞŬŶŽǁŶďƵƚĂƌĞĚŝīĞƌĞŶƚĨŽƌďŽƚŚƐĞƚƵƉƐ͗

K v1 , K v2 dŽŽůĐŽƐƚƉĞƌƚŽŽůůŝĨĞ ;ΦͿ
Vf1 , Vf2 Feed ;ŵŵͬŵŝŶƵƚĞͿ
V11 , V12 dŽŽůůŝĨĞ ;ŵͿ

v1 ƌĞƐƉ͘E
&ŝƌƐƚ͕ƚŚĞŶƵŵďĞƌŽĨƚŽŽůůŝĨĞƉĞƌŚŽƵƌŝƐĐĂůĐƵůĂƚĞĚĨŽƌďŽƚŚƐĞƚƵƉƐ;E v2Ϳ͗

Eс
v1 sdžϲϬE
f1 v2 сsdžϲϬ
f2
sdžϭϬϬϬ
11 s
12 džϭϬϬϬ

dŚĞŶ͕ƚŚĞŶƵŵďĞƌŽĨƉĂƌƚƐƉƌŽĚƵĐĞĚƉĞƌŚŽƵƌŝƐĐĂůĐƵůĂƚĞĚĨŽƌďŽƚŚƐĞƚƵƉƐ;EƌĞƐƉ͘EͿ͗
a1 a2

a1 сs
E f1 džϲϬdžyйEсs
a2 f2 džϲϬdžyй

>džϭϬϬ
d >džϭϬϬ
d
Profitability 11.

/ƚŝƐŶŽǁƉŽƐƐŝďĞƚŽĐĂůĐƵůĂƚĞƚŚĞƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĨŽƌďŽƚŚƐĞƚƵƉƐ;K tot1 ƌĞƐƉ͘ K tot2Ϳ͘

K tot1 = Kmc + K mt + K oh + K v1 x Nv2

Na1 Na1

K tot2 = Kmc + K mt + K oh + K v1 x Nv2

Na2 Na2

dŚĞƐĞƚƵƉǁŚŝĐŚŐŝǀĞƐƚŚĞůŽǁĞƐƚKtot ŝƐƚŚĞďĞƐƚƐĞƚƵƉŝĨƚŚĞŐŽĂůŝƐƚŽŵŝŶŝŵŝnjĞƚŚĞƚŽƚĂů
ƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚ͘

Profit calculations
tŚĞŶƚŚĞƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĨŽƌďŽƚŚƐĞƚƵƉƐŝƐŬŶŽǁŶ͕ƚŚĞƌĞŝƐĂƉŽƐƐŝďŝůŝƚLJƚŽ
ƉƌŽĐĞĞĚĂŶĚĐĂůĐƵůĂƚĞƉƌŽĮƚƉĞƌŚŽƵƌ;Ph1 and Ph2 ͿĂŶĚƉƌŽĮƚƉĞƌƚŽŽů;Pv1 ƌĞƐƉ͘Pv2Ϳ͘

dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚĞƌŵƵƐƚďĞŬŶŽǁŶ͗

PǀĂůƵĞĂĚĚĞĚƉĞƌƉĂƌƚƉƌŽĚƵĐĞĚϭ;ΦͿ
a1

Pa2 = Pa1 + K tot1 - K tot2 ǀĂůƵĞĂĚĚĞĚƉĞƌƉĂƌƚƉƌŽĚƵĐĞĚϮ;ΦͿ

WƌŽĮƚƉĞƌŚŽƵƌ;P and P Ϳ;ΦͿ͗

Ph1 = Pa1 x N a1
Ph2 = Pa2 x Na2

WƌŽĮƚƉĞƌƚŽŽů;PĂŶĚWͿ;ΦͿ͗
v1 v2

Pv1 = Ph2
Nv2
Pv2 = Ph2
Nv2

͘
Product overview 12..

Drilling
DOF k+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ
DOF p+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ
DOF a+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ

ůůŐĞŽŵĞƚƌŝĞƐĂƌĞĚĞƐŝŐŶĞĚĨŽƌŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶƚŚĞĨƌŽŵŽĨŝŶĐƌĞĂƐĞĚĨĞĞĚ͘

Tools for special applications

Semistandard ĚĂƉƟŽŶĨŽƌƐƉĞĐŝĮĐĚŝĂŵĞƚĞƌ
Dof brbs ƌŝůůǁŝƚŚĨŽƵƌůĂŶĚŵĂƌŐŝŶƐďĂƐĞĚŽŶŽƉƟŽŶĂůďĂƐĞŐĞŽŵĞƚƌLJ
Step tools ĂƐĞĚŽŶŽƉƟŽŶĂůďĂƐĞŐĞŽŵĞƚƌLJ
mills ŶĚŵŝůůƐĂŶĚďĂůůŶŽƐĞŵŝůůƐƚĂŝůŽƌĚĨŽƌƐƉĞĐŝĮĐĐĂƐĞƐ
profile tools ,ŝŐŚĂĐĐƵƌĂĐLJƉƌŽĮůĞƐ͕ĐŽŶĐĂǀĞƌĂĚŝƵƐŽƌƐŝĚĞŵŝůůŝŶŐĐƵƩĞƌƐǁŝƚŚŐĞĂƌƚĞĞƚŚƉƌŽĮůĞ
Geometry selection 13.

dŚŝƐŝƐĂŶŽǀĞƌǀŝĞǁŽĨǁŚŝĐŚŐĞŽŵĞƚƌŝĞƐƚŚĂƚĂƌĞƐƵŝƚĞĚĨŽƌǁŚŝĐŚŵĂƚĞƌŝĂůƐ͘dŚĞĐŚĂƌƚƐŚŽƵůĚďĞ
ŝŶƚĞƌƉƌĞƚĞĚĂƐĨŽůůŽǁŝŶŐ͗

Not recommended

Recommended in certain applications

Recommended
Standard tools 14..

&ŽůůŽǁŝŶŐĐŚĂƌƚƐĚŝƐƉůĂLJƐŽƵƌƐƚŽĐŬŝƚĞŵƐ͘ǁĞďƐŚŽƉǁŝƚŚĐƵƌƌĞŶƚƐƚŽĐŬƐǁŝůůďĞŝŶƚƌŽĚƵĐĞĚŽŶ
ŽƵƌǁĞďƉĂŐĞ;ǁǁǁ͘ĚŽŌŽŽůƐ͘ƐĞͿĚƵƌŝŶŐϮϬϭϯͬϮϬϭϰ͘

Design criterias
dŚĞƐĞŐĞŽŵĞƚƌŝĞƐĂƌĞĚĞƐŝŐŶĞĚƚŽǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJ͘dŽĂĐŚŝĞǀĞƚŚŝƐ͕ŽƵƌǁŚŽůĞ
ŵĂŶƵĨĂĐƚƵƌŝŶŐƉƌŽĐĞƐƐŚĂǀĞďĞĞŶĐƵƐƚŽŵŝnjĞĚ͘

Grinding process
dŚĞŵŽƐƚĂĐĐƵƌĂƚĞŐƌŝŶĚŝŶŐŵĂĐŚŝŶĞƐŽīĞƌĞĚŽŶƚŚĞŵĂƌŬĞƚĂƌĞƵƐĞĚ͘dŚĞŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐŝƐ
dŚĞŵŽƐƚĂĐĐƵƌĂƚĞŐƌŝŶĚŝŶŐŵĂĐŚŝŶĞƐŽīĞƌĞĚŽŶƚŚĞŵĂƌŬĞƚĂƌĞƵƐĞĚ͘dŚĞŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐŝƐ
ĐƵƐƚŽŵŝnjĞĚƚŽŵĂŝŶƚĂŝŶŚŝŐŚƌĞƉĞĂƚĂďŝůŝƚLJĞǀĞŶǁŝƚŚƟŐŚƚƚŽůĞƌĂŶĐĞƐ͘ĂĐŚŐĞŽŵĞƚƌLJŝƐŽƉƟŵŝnjĞĚ
ĐƵƐƚŽŵŝnjĞĚƚŽŵĂŝŶƚĂŝŶŚŝŐŚƌĞƉĞĂƚĂďŝůŝƚLJĞǀĞŶǁŝƚŚƟŐŚƚƚŽůĞƌĂŶĐĞƐ͘ĂĐŚŐĞŽŵĞƚƌLJŝƐŽƉƟŵŝnjĞĚ
ƚŚĞƐƉĞĐŝĮĐŵĂĐŚŝŶŝŶŐĐŽŶĚŝƟŽŶƐŝŶƚŚĞƌĞĐĐŽŵĞŶĚĞĚŵĂƚĞƌŝĂůŐƌŽƵƉƐ͘
ƚŚĞƐƉĞĐŝĮĐŵĂĐŚŝŶŝŶŐĐŽŶĚŝƟŽŶƐŝŶƚŚĞƌĞĐĐŽŵĞŶĚĞĚŵĂƚĞƌŝĂůŐƌŽƵƉƐ͘

Preparation and coating

dŽŝŶĐƌĞĂƐĞƚŚĞĂĚŚĞƐŝŽŶŽĨƚŚĞĐŽĂƟŶŐĂŶĚƚŽƐƚƌĞŶŐƚŚĞŶƚŚĞĐƵƫŶŐĞĚŐĞƐ͕ĂůůƚŽŽůƐĂƌĞ
dŽŝŶĐƌĞĂƐĞƚŚĞĂĚŚĞƐŝŽŶŽĨƚŚĞĐŽĂƟŶŐĂŶĚƚŽƐƚƌĞŶŐƚŚĞŶƚŚĞĐƵƫŶŐĞĚŐĞƐ͕ĂůůƚŽŽůƐĂƌĞ
ƐƵďũĞĐƚĞĚƚŽĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͘
ƐƵďũĞĐƚĞĚƚŽĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͘

Surface preparation
Surface preparation
dŚĞĚƌŝůůƐĂƌĞƉƌĞƉĂƌĞĚŝŶĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͕ĂŌĞƌĐŽĂƟŶŐ͕ƚŽƌĞĚƵĐĞĨƌŝĐƟŽŶĂŶĚƚŽŝŵƉƌŽǀĞĐŚŝƉ
dŚĞĚƌŝůůƐĂƌĞƉƌĞƉĂƌĞĚŝŶĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͕ĂŌĞƌĐŽĂƟŶŐ͕ƚŽƌĞĚƵĐĞĨƌŝĐƟŽŶĂŶĚƚŽŝŵƉƌŽǀĞĐŚŝƉ
ĞǀĂĐƵĂƟŽŶ͘
ĞǀĂĐƵĂƟŽŶ͘
DOF K+ 15.

dŽŝŶĐƌĞĂƐĞŚĞĂƚƚƌĂŶƐĨĞƌĂŶĚƚŚĞƌĞďLJŝŶĐƌĞĂƐĞƚŽŽůůŝĨĞ͕K&ŬнŚĂƐĂƵŶŝƋƵĞĐŽƌŶĞƌŐĞŽŵĞƚƌLJ͘
dŚĞĐĞŶƚƌĞŝƐĚĞƐŝŐŶĞĚƚŽƌĞĚƵĐĞĂdžŝĂůĨŽƌĐĞ͘

dŽƐƵŵŵĂƌŝnjĞ͕ĂŐƌĞĂƚĐŽŵďŝŶĂƟŽŶŽĨƉƌŽĚƵĐƟǀŝƚLJĂŶĚƚŽŽůůŝĨĞ͘
DOF K+ 16.
DOF K+ 17.
DOF K+ 18.
DOF K+ 19.
DOF K+ 20..
DOF K+ 21.
DOF K+ 22.
2.
DOF p+ 23.

K&ƉнŐĞŽŵĞƚƌLJŚĂƐďĞĞŶŽƉƟŵŝnjĞĚĨŽƌĐŚŝƉďƌĞĂŬŝŶŐĂŶĚĐŚŝƉĨŽƌŵĂƟŽŶŝŶĚƵĐƟůĞŵĂƚĞƌŝĂůƐ͘
&ŽƵƌůĂŶĚŵĂƌŐŝŶƐĞŶƐƵƌĞƐŚŝŐŚŚŽůĞƋƵĂůŝƚLJĞǀĞŶŝŶƚŚĞƐĞŵĂƚĞƌŝĂůƐ͘
DOF p+ 24.
DOF P+ 25.
DOF p+ 26.
DOF p+ 27.
DOF P+ 28.
DOF P+ 29.
DOF A+ 30..

K&ĂнŐĞŽŵĞƚƌLJŚĂƐďĞĞŶŽƉƟŵŝnjĞĚĨŽƌĐŚŝƉďƌĞĂŬŝŶŐĂŶĚĐŚŝƉĨŽƌŵĂƟŽŶŝŶĂůƵŵŝŶŝƵŵĂŶĚ
ĞŶĂďůĞƐĞdžĐĞƉƟŽŶĂůĨĞĞĚ͘ĐŽŶĐĂǀĞĐŽƌŶĞƌŐĞŽŵĞƚƌLJƌĞĚƵĐĞƐĞdžŝƚďƵƌƌƐ͘
DOF A+ 31.
DOF A+ 32..
DOF A+ 33.
DOF A+ 34.
DOF A+ 35.
DOF A+ 36.
DOF BRBS 37.

K&ďƌďƐŝƐĂĚƌŝůůƌĞĂŵĞƌǁŝƚŚĂŶĞŐĂƟǀĞŚĞůŝdžƌĞĂŵĐƵƚ͘dŽĞŶƐƵƌĞĂƌŽďƵƐƚƉƌŽĐĞƐƐ͕ĞdžƚƌĂ
ƐƵƉƉŽƌƚƉŽŝŶƚƐĂŶĚŐƌŽƵŶĚĐŚĂŶŶĞůƐƚŽŐƵŝĚĞƚŚĞĐŽŽůĂŶƚŇŽǁĂƌĞĂĚĚĞĚ͘/ŶŵŽƐƚŵĂƚĞƌŝĂůƐ,ϳ
ƚŽůĞƌĂŶĐĞŝƐĂĐŚŝĞǀĞĚ͘
DOF BRBS 38..
DOF CB 39.

K&ĐďŝƐĂĐĞŶƚƌĞĚƌŝůůǁŝƚŚϭϰϱĚĞŐƌĞĞƐƉŽŝŶƚĂŶŐůĞĂŶĚƚŚĞƌĞďLJŐƵŝĚŝŶŐƚŚĞŶĞdžƚĚƌŝůůŝŶŐŽƉĞƌĂƟŽŶ
ďLJƚŚĞƉŽŝŶƚ͘
DOF Cb 40..
Material groups iso 41.

ĞůŽǁƚŚĞƌĞŝƐĂƐŝŵƉůŝĮĞĚĚĞƐĐƌŝƉƟŽŶŽĨŵĂƚĞƌŝĂůŐƌŽƵƉƐĂĐĐŽƌĚŝŶŐƚŽ/^K͘
Cutting parameters 42..

dŚĞƌĞĐŽŵŵĞŶĚĂƟŽŶƐŝŶƚŚĞƚĂďůĞďĞůŽǁŝƐƚŽďĞĐŽŶƐŝĚĞƌĞĚĂƐƐƚĂƌƟŶŐǀĂůƵĞƐŝŶŵĂĐŚŝŶĞƐǁŝƚŚ
ŐŽŽĚƉƌŽĚƵĐƟŽŶƉĂƌĂŵĞƚĞƌƐƐƵĐŚĂƐ͗

Internal coolant
ƵƫŶŐŇƵŝĚŐŽŽĚůƵďƌŝĐĂƟŽŶ;ĐŽŶĐ͘ϱͲϭϬйͿĂƉƉƌŽdžŝŵĂƚĞůLJϮϬͲϰϬďĂƌƉƌĞƐƐƵƌĞ͘/ĨƚŚĞƉƌĞƐƐƵƌĞŝƐ
ŚŝŐŚĞƌ͕ďŽƚŚƐƉĞĞĚĂŶĚĨĞĞĚĐĂŶďĞŝŶĐƌĞĂƐĞĚ͘/ĨƚŚĞƉƌĞƐƐƵƌĞŝƐůŽǁĞƌ͕ďŽƚŚƐƉĞĞĚĂŶĚĨĞĞĚ
ƐŚŽƵůĚďĞĚĞĐƌĞĂƐĞĚ͘/ĨƚŚĞĐŽŶĐĞŶƚƌĂƟŽŶŝƐůŽǁĞƌ͕ĚĞĐƌĞĂƐĞƚŚĞĨĞĞĚĂŶĚŵĂŝŶƚĂŝŶƚŚĞƐƉĞĞĚ͘

External coolant
ƵƫŶŐŇƵŝĚĨŽƌŐŽŽĚůƵďƌŝĐĂƟŽŶ;ĐŽŶĐ͘ϱͲϭϬйͿǁŝƚŚĂĐĐƵƌĂƚĞĂŶĚƌŝĐŚŇŽǁ͘/ĨƚŚĞĐŽŶĐĞŶƚƌĂƟŽŶ
ŝƐůŽǁĞƌ͕ĚĞĐƌĞĂƐĞƚŚĞĨĞĞĚĂŶĚŵĂŝŶƚĂŝŶƚŚĞƐƉĞĞĚ͘

Stability
tŽƌŬƉĂƌƚĮƌŵůLJĐůĂŵƉĞĚ͘dŽŽůŚŽůĚŝŶŐǁŝƚŚƐŚƌŝŶŬĮƚŽƌŚLJĚƌĂƵůŝĐĂƩĂĐŚŵĞŶƚ͘/ĨǀŝďƌĂƟŽŶŽĐĐƵƌƐ͕
ĂƌĂŶŐĞŽĨĐƵƫŶŐǀĂůƵĞƐƐŚŽƵůĚďĞƚĞƐƚĞĚƚŽĮŶĚĂŵŝŶŝŵƵŵ͘/ĨƚŚĞďƌĞĂŬŽƵƚŽĨƚŚĞĚƌŝůůƉŽŝŶƚ
ĐĂƵƐĞƐŶŽŝƐĞ͕ƚŚĞĨĞĞĚƐŚŽƵůĚďĞƌĞĚƵĐĞĚďLJϱϬйĚƵƌŝŶŐďƌĞĂŬŽƵƚ͘KĨƌŽƵŶĚŶĞƐƐŽƌƉŽƐŝƟŽŶŝŶŐ
ŽĨƚŚĞŚŽůĞŝƐďĂĚ͕ƉƌĞͲĚƌŝůůǁŝƚŚϭϰϱͲϭϱϬĚĞŐƌĞĞƐĚƌŝůůƉŽŝŶƚ͘
Cutting parameters 43.

ƐĐůĞĂƌůLJĚĞŵŽŶƐƚƌĂƚĞĚŝŶƚŚĞĐŚĂƌƚďĞůŽǁ͕K&dŽŽůƐĐĂŶǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶĨŽƌŵŽĨ
ŝŶĐƌĞĂƐĞĚĨĞĞĚ͘&ŽƌďƌďƐ;ĚƌŝůůƌĞĂŵŝŶŐͿ͕ƚŚĞĨĞĞĚƐŚŽƵůĚďĞƌĞĚƵĐĞĚǁŝƚŚϯϬͲϲϬйƚŽŵĂŝŶƚĂŝŶ
ŚŝŐŚŚŽůĞƋƵĂůŝƚLJ͘
Cross reference list 44..
Cross reference list 45.
Cross reference list 46..
Cross reference list 47.
CRoss reference list 48..
Cross reference list 49.
Cross reference list 50.
Cross Reference list 51.
doftools.se
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