Cost of operation labor

NOL =(6.29+31.7P^2+0.23Nnp)^0.5
P is the number of processing steps involving the handling of particulate solids
P=0
Nnp =∑ Equipment (Compressors, towers,reactors,heaters,exchangers)

Equipements Number of operators Nnp

Compressors 0 0
Towers 3 3
Reactors 3 3
Heaters 1 1
Pump 0 -
Exchangers 10 10
Vessels 6 -
Total 17
 The number of operators required per shift 3.1937439
Operating Labor 14.371847
After rounding up to the nearest interger yields 15
Total Labor Cost per year 1528800
Waste-treatment cost (Cwt)
Waste streams
Stream 26:
kg/hr kmol/hr
METHANOL 0 0
TOLUENE 0 0
ETHYLBEN 0 0
STYRENE 0 0
WATER 7369.8481024 409.088734806063
HYDROGEN 0 0
Total 7369.848
Cost/hr 0.1797523927
Cost/year 1509.920099
Waste Treatment Cost
Stream 26 is water so it's go under wastewater Treatemt
Cost $41/1000 m^3

total cost $/year

19466180.3540008
 Waste streams
Stream 34 Stream 36 Stream 23
kg/hr kmol/hr kg/hr kmol/hr
405.571140852337 12.657421998 104.294199 3.254905
148.337919660776 1.6099097298 3804.109918 41.28596
0.329536788107783 0.0031039357 143.6430321 1.352986
1.46E-07 1.41E-09 28.15959433 0.270371
0 0 0 0
0 0 0 0
554.238597447719 4080.206744
277.119298723859 2040.103372
2327802.10928042 17136868.32
ment Cost
Waste Diposal (Solid and liquid)
nonhazardous 36/tonne
Hazardous 200-2000/tonne

Wasterwater Treatment
Pirmay (filtration ) $41/1000m^3
Secondary (filtration+activated sludge) $43/1000 m^3
Tertiary (filtration, activated sludge, and chemical processing) $56/1000m^3
COST OF UTILITIES
Unit:  E-104  E-105  E-106  E-107 
Utility:  CW  MPS  CW  MPS 
Flow Rate:  760984.00 12763.00 184119.00 12778.00
Cost: $/hr $ 15.22 $ 122.65 $ 3.68 $ 122.80

Unit:  E-108  E-109  E-110  H-101  V-103

Utility:  CW  MPS  CW  Natural Gas  H2 Credit
Flow Rate:  632298 55837 2418321 2698300 350.591
Cost: $/hr $ 12.65 $ 536.59 $ 48.37 $ 64.51 $ (205.37)

Unit:  P-101 P-102 P-103 P-104 P-105

Utility:  Electricity Electricity Electricity Electricity Electricity
Flow Rate:  5.87 13.73 0.136 2.05 0.76
Cost: $/hr $ 0.38 $ 0.89 $ 0.01 $ 0.13 $ 0.05

$/hr $/year
Total Cost: $ 722.56 $ 6,011,728.40
Raw Materials Flow Rate kg/hr cost $/hr cost $/year
Methanol 13,617.90 5,447.16 45,320,371.20
Toluene 41,647.50 27,070.88 225,229,680.00

Total Cost $/hr 32,518.04

Total Cost $/year 270,550,051.20

Product Flow Rate kg/hr revenue $/hr revenue $/year

Styrene 36,443.50 43,732.20 363,851,904.00
Ethylbenzene 6,110.80 5,805.26 48,299,763.20

Total Revenue $/hr 49,537.46

Total Revenue $/year 412,151,667.20
R&D Cost $/hr R&D Cost $/year
3,935.90 32,746,671.36

expense yearly cost

R&D Cost $/year $ 32,746,671.36
Labor Cost $ 1,528,800.00
Supervision Cost $ 764,400.00
Payroll Cost $ 687,960.00
Other costs $ 2,031,750.00
Utilities Cost $ 6,011,728.40
Waste Treatment $ 19,466,180.35
total $ 63,237,490.11
total with material $ 333,787,541.31
Payroll Cost Other costs total manufacting expense total manufacturing expense
- 2,031,750.00 34,778,421.36
g expense