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Introduction
The Baker Model A(O)V-40 Sur-Set Single Trip
Check Valve is a positive blank off device de-
signed to seal off pressure from above and allow
flow from below. This Check Valve consists of an
A(O)R lock, an A(O)-4 selective locating device
and a Model V Check Valve bottom.
During run in hole, the ball lifts off seat, giving a
large fluid by-pass area and allowing faster run-in
times. Due to the large fluid by-pass area, the
Check Valve can be pre-installed in the completion
string at surface.
To retrieve the A(O)V-40, an Equalising Prong
is run in conjunction with a standard running tool to
jar the Inner Mandrel off seat, providing fluid by-
pass and allowing the A(O)V-40 to be retrieved to
surface in one trip.
This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document
is the property of Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to
know consistent with the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone or in
conjunction with equipment or product. 7/21/04 Baker Hughes Incorporated.
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 2 of 16
WARNING
Use of Baker equipment contrary to
manufacturer’s specification may result in
property damage, serious injury or fatality.
Specification Guide
Size (in)
Description
2.81
Tubing Diameter (in.) 3-1/2
Tubing Weight (lbs/ft) 9.2
Tubing ID (in.) 2.992
Tubing Drift (in.) 2.867
Seal Bore Minimum (in.) 2.813
Maximum Running OD (in.) X 2.940
Effective Running OD O 2.802
No-Go OD (in.) 3.13
Above 10,000
Rated Working Pressure (psi)
Below -
Max Operating Temperature (°F) 275
Nipple Gauge H02-83239-00
X At rest and unrestricted, the maximum OD of the A(O)V-40 will be as indicated. During
running, any restriction in the wellbore will cause the spring-loaded Lower Dogs to be
compressed down as far as necessary.
O The effective OD of the A(O)V-40 is the dimension that determines the minimum restriction
that the check valve can pass through (excludes seal unit OD).
Availability Chart
A(O)V-40 A(O)V-40
Size Size
H839-23 H839-23
1.875 3.750
2.250 3.812
2.312 3.875
2.562 4.000
2.750 4.125
2.812 Q 4.312
3.125 4.562
3.250 4.750
3.312 5.812
3.437 5.875
3.688 5.953
Model A(O)V-40 Sur-Set Check Valve Unit No. 10349 06-10-04
Rev. New Page 3 of 16
2.81
Specifications 2810 2811 2812 2813
4140, 18-22 HRc Q
13% Cr, 22 HRc Max Q
Base Material
9% Cr, 1% Mo Q Q
17-4 PH
KV-65 Q Q Q
Packing Unit
PT-3 Q
Standard Q
Service•
(limited) H2S & CO2 Q Q Q
• Type of service provided as a guide only. Base metallic materials and Packing Unit materials may
have restricted use limits in the specified service class. Contact BOT for compatibility when specific
well environments are known
Preparation On The Rig Floor 4. Utilizing a large Jubilee clip, compress the Re-
taining Dogs (4) until the Cover Sleeve (6) can
Arming the Model A(O)-4 Selective be moved over the Retaining Dogs (4). The
Locating Device: Check Valve is now in the run-in position.
Refer to Drawing No. A16-028-01 NOTE: When fully armed, the Retaining Dogs (4)
should be completely below the OD of the Cover
1. Move the Lower Dog Retainer Sleeve (8) down Sleeve (6). Additionally, the Cover Sleeve should
the tool and hold in this position (on the larger completely shroud the Retaining Dogs and be within
models utilize a screwdriver to overcome the 1/16-1/8 of contact with the Upper Retaining Ring
force of the Power Spring (9)). (2). If this is not the case, then it is possible that the
2. Insert two rods into the holes in the Lower Dogs Cover Sleeve and one or more of the Retaining
Dogs have jammed. In this instance, it is
(12), and prise up to release Lower Dogs from
permissable to insert a screwdriver (or similar) at the
the lower groove on the Retaining Sleeve Sub
top end of the Retaining Dog and prise it upwards
(14). and forwards to release it and allow the Cover
3. Release Lower Dog Retainer Sleeve (8). The Sleeve to fully close.
Cover Sleeve (6) will shoulder against the Re-
taining Dogs (4).
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 4 of 16
Installation of Running Tools: 14.Before pulling the tool string up into the lubrica-
tor, clean, inspect, and grease the Packing Unit
Refer to Drawing Nos. 295-006-00, 270-062-12
on the Check Valve.
and A24-707-00
NOTE: In instances where the Check Valve is to be
1. Inspect running tools to ensure the correct size set in highly deviated wells, or where it is envisaged
of shear pin is being used. that heavy jarring may be required to set the lock, it
is advisable to run the Check Valve with the MH
2. Using a pair of callipers, check the basic dimen-
Positioning Tool installed. In the event that the Inner
sions of the tool. Compare the values with the Mandrel (3) moves down and opens the Equalizing
well prognosis for any incompatibility. Ports under the jarring action, the MH Positioning
3. Ensure that the Fishing Neck on the lock is in its Tool will pull it back into position during retrieval of
fully extended position and that the Locking the running string. Refer to Tech Unit 4908 for
Dogs are collapsed. If not, insert a Model GS or instructions for installing the MH Positioning Tool.
Model M pulling tool into the Fishing Neck and
shift to it’s fully extended position. Remove the Operation Instructions
pulling tool.
Running Procedure
4. Install Model D probe onto Model A running
tool, and install Set Screws (8) Refer to Setting Sequence Drawing
5. Remove Set Screws (4) from Fishing Neck (1) 1. The Check Valve is run in the hole to a depth
of Model A running tool and remove fishing just below the desired profile to be set in. (See
neck from Dog Retainer (5). Figure 1).
6. Move Retrieving Ring (3) to a position above 2. The Check Valve is then picked up, where the
the groove on Inner Mandrel (7). Lower Dogs will be pushed into the lower
groove of the Retaining Sleeve Sub. The Re-
7. Pull Inner Mandrel (7) up until Dogs (6) col-
taining Sleeve Sub and Cover Sleeve will be
lapse.
held in place as the Check Valve continues up-
8. Slide this assembly into the lock until the Dog ward, allowing the Retaining Dogs to become
Retainer (5) shoulders against the fishing neck exposed. (See Figure 2).
of the lock. Push the Inner Mandrel (7) until it
3. Stop picking up once the bottom of the Check
bottoms out. Check to ensure that the Dogs (6) Valve is above the top of the locking profile. The
have engaged the Fishing Neck. Check Valve is then lowered back through the
9. Align the hole in the Model D probe with the locking profile until the Retaining Dogs locate in
hole in the lock mandrel. Pin with the correct the no-go profile. Adequate weight is then set to
size of brass shear stock and secure with set- ensure proper location of the flow control de-
screws. vice. (See Figure 3).
10.Install Fishing Neck (1) onto Dog Retainer (5), 4. Apply downward jarring action to shear out the
tighten, and install Set Screw (4). Model A running tool. This motion will drive the
11.Install Shear Screws (2) through Fishing Neck Fishing Neck downward causing the Locking
(1) and into groove on Inner Mandrel (7). Screw Dogs to expand. The Dogs can only fully ex-
in until they bottom out, then back-off one-quar- pand in the locking profile. Once the Dogs have
ter turn. Two brass shear screws should, under fully expanded, the Retaining Dogs will be lifted
normal conditions, be sufficient. The number of off the no-go shoulder. (See Figure 4).
screws required may vary depending on well 5. Apply upward jarring to shear out the Model D
conditions. probe.
12.Connect the Model A running tool with the at- 6. The A(O)V-40 Check Valve will now withstand
tached Check Valve to the wireline or coiled pressure from above and allow flow from be-
tubing tool string. low.
13.Verify that the ports in the Equalizing Sub (5) of 7. If the Check Valve did not set properly in the
the V Bottom are covered. i.e. the Inner Man- locking profile, the running assembly will not re-
drel (3) assembly is in the closed position. lease and the Check Valve will be retrieved
Model A(O)V-40 Sur-Set Check Valve Unit No. 10349 06-10-04
Rev. New Page 5 of 16
from the hole. Should this occur, redress the be required. Once the Inner Mandrel has shift-
Check Valve and run back into the hole. ed into the open position, fluid by-pass is pro-
NOTE: As the A(O)V-40 allows fluid flow from below vided above the Ball (8).
it can be pre-installed in the completion following the 4. As the Inner Mandrel (3) moves into the open
preceding procedure at surface. position, the Pulling Tool will engage the Fish-
ing Neck of the Lock. Pull up to ensure engage-
Retrieval Procedure ment. If the Pulling Tool has not engaged, a
minimal downwards jarring action may be re-
Refer to Drawing Nos. 561-879-00 & A24-707-00
quired.
Refer to ‘Running, Pulling and Equalising Tools’ CAUTION
chart. Pulling Tools are emergency released by
1. Make up the pulling assembly including the ap- downwards jarring. Do not jar excessively
propriate size and type of Pulling Tool. Attach when engaging.
the appropriate size Equalising Prong to the 5. Once engaged, an upwards jarring action will
bottom thread of the Pulling Tool. put the Lock Fishing Neck upwards, allowing
2. Run in hole and locate the Check Valve. The the Locking Dogs to collapse.
Equalising Prong will shoulder out against the 6. Retrieve the pulling assembly, with the Check
V-Bottom Inner Mandrel (3). Valve attached, from the hole.
3. Allow the weight of the pulling string assembly NOTE: to emercency release the Pulling String
to push the Inner Mandrel (3) down. If the assembly from the Check Valve, perform continued
weight above is inadequate, a jarring action will heavy downwards jamming.
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 6 of 16
1 2 3 4 5 6 7 8 9
Dimensional Data
Refer to Drawing No. 561-879-00
Size (in.) And Material No.
Dimension 2.81
H811-88-2811
A 5/8-11 N
B 39.750
C 1.325
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 8 of 16
6. Remove Inner Mandrel (3) and C-ring (4) from 1. Assemble tool using a light oil on all threads
ID of Equalizing Sub (4). and Baker Downhole grease on all O-rings and
7. Using spreader pliers remove C-ring (4) from seal bores. All threaded connections should be
Inner Mandrel (3). tightened with a strap wrench no longer than 18
inches.
CAUTION
DO NOT over expand C-Ring 2. Install O-ring (5) in groove on Locator Sub (1).
8. Remove O-rings (2) from Inner Mandrel (7). If supplied, also install Back-up Rings (16).
3. Assemble Lower Spring (11), Split Ring (13)
Assembly Instructions and Lower Dogs (12) in windows of Lower Dog
Retainer Sleeve (8).
Prior to assembling the AM-40 and its sub-assem- 4. Slide sub-assembly over OD of Retainer
blies, follow the checklist below to ensure proper Sleeve Sub (14).
assembly:
NOTE: Care should be taken not to twist/bunch the
• All parts inspected and found undamaged. Spring (11) during installation. The Lower Dogs (12)
• All threads clean and free of burrs. should move freely within the pockets of the Lower
• Baker Downhole Grease, Product Family No. Dog Retainer Sleeve (8).
H49921, for general part lubrication. 5. Install Stop Ring (10) and Power Spring (9) on
• Use a low viscosity lubricating oil on threads, OD of Retaining Sleeve Sub (14). Use the
such as SAE 30W. spring to push the stop ring under Lower Dog
A(O)R Lock with Packing Unit Retainer Sleeve (8).
Refer to Drawing No. A15-951-01 6. Thread Cover Sleeve (6) onto Lower Dog Re-
tainer Sleeve (8).
1. Install Locking Dogs (7) into milled slots in the NOTE: To install the Cover Sleeve (6) onto the
Lock Mandrel (5). Lower Dog Retainer Sleeve (8), the Power Spring
2. Install Lock Ring (3) on Fishing Neck (1) and (9) must be compressed. Care should be taken
slide it all the way back. when performing this step as the spring force is
considerable in the larger sizes of A-4.
3. Install the C-ring (6) into its groove on Fishing
Neck (1). 7. Partially thread Locator Sub (1) to Retaining
Sleeve Sub (14).
CAUTION
DO NOT over-expand C-ring 8. Install Retaining Dogs (4) and Springs (3) on
4. Generously grease Split Ring Segments (2) OD of Locator Sub (1), and under milled slots in
and install them onto Fishing Neck (1). Cover Sleeve (6).
5. Ensure that C-ring (6) is centred in its groove in 9. Thread Upper Retaining Ring (2) onto Locator
the Fishing Neck (1) and carefully insert the Sub (1). It will be necessary to compress Re-
Fishing Neck into the Lock Mandrel (5). A slight taining Dogs (4) and slide them under Upper
squeeze may be necessary on C-Ring in order Retaining Ring, to be able to fully make up Re-
for Fishing Neck to slide in. taining Ring.
6. NOTE: Do not use undue force during installa- 10.Fully make up Locator Sub (1) to Retaining
tion of Fishing Neck (1). Tap lightly with rubber Sleeve Sub (14).
hammer if necessary. 11.If supplied, Install Hex Socket Set Screws (7).
7. Make up Lock Ring (3) onto Lock Mandrel (5). (Align slot in Cover Sleeve (6) with tapped
Tighten thread with a strap wrench. holes).
8. If supplied, install Set Screw(s) (4) into Lock 12.If supplied, place Set Screws (15) in a plastic
Ring (3) and tighten. bag and tape to OD of tool.
9. Packing Unit (9) should be kept with Lock. V Bottom Check Valve
A(O)-4 Selective Locating Device Refer to Drawing No. A24-707-00
Refer to Drawing No. A16-028-01 1. Insert O-ring (2) and C-ring (4) onto Inner Man-
drel (3).
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 10 of 16
1 2 3
C A B
Model A(O)V-40 Sur-Set Check Valve
D
E
X
Rev. New
Unit No. 10349
Nipple Gauge
0-0-03
Page 11 of 16
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 12 of 16
Parts List
Refer to Drawing No. A24-884-00
Size (in.), Material, Seal Unit Type and Material No.
2.81
Item No
Description 13% Cr 9% Cr 1% Mo 4140 9% Cr 1% Mo
No. Req’d
KV-65 PT-3
H839-23-2810 H839-23-2811 H839-23-2812 H839-23-2813
1 A(O)R Lock 1 H836-04-2812 H836-01-2810 H836-04-2811 H836-01-2811
A(O)-4 Selective
2 1 H835-63-2810 H835-62-2810 H835-63-2811 H835-62-2810
Locating Device
3 V Bottom 1 H995-08-2810 H995-08-2811 H995-08-2812 H995-08-2811
Redress Kit H0A-24884-00 H0A-24884-01
1 2 3 4 5 6 7 10 8 9
A B C D E F
G
H
J
Model A(O)V-40 Sur-Set Check Valve Unit No. 10349 06-10-04
Rev. New Page 13 of 16
Parts List
Refer to Drawing No. A15-951-01
Size (in) and Material Number
2.81
Item No
Description 13% Cr 9% Cr 1% Mo 4140 9% Cr 1% Mo
No. Req’d
KV-65 PT-3
H836-04-2812 H836-01-2810 H836-04-2811 H836-01-2811
1 Fishing Neck 1 H05-61524-04 H02-84225-00 H02-84225-07 H02-84225-00
2 Split Ring Segments 2 H02-74765-05 H02-74765-00 H02-74765-07 H02-74765-00
3 Lock Ring 1 H02-84226-05 H02-84226-00 H02-84226-08 H02-84226-00
4 Set Screw As Req’d -
5 Lock Mandrel 1 H02-84305-02 H02-84305-00 H02-84305-01 H02-84305-00
6 C-Ring 1 H02-84221-00
7 Locking Dogs 4 H02-84307-00
8 Set Screw As Req’d -
9 Packing Unit 1 H05-64226-04 H05-64226-02 H05-64226-06 H02-81451-00
10 Set Screw** As Req’d -
Redress Kit H0A-24703-00 H0A-24704-00
** This Set Screw is to secure the Shear Stock used to pin the Model ‘D’ Probe to the Lock Mandrel
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 14 of 16
VIEW ’A-A’
SHOWING THE POSITION OF THE
LOWER DOG RETAINER RING AND THE
LOWER DOG IN THE LOWER DOG RETAINER SLEEVE
16
G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 H 15
E B A
C (No-Go) D
F
1 E B 2 3 4 5 6 7 8 9 10 11 7 12
C
D
Unit No. 10349 06-10-04 Model A(O)V-40 Sur-Set Check Valve
Rev. New Page 16 of 16
Parts List
Refer to Drawing No. A24-707-00
Size (in), Material And Material No.
Item No 2.75 - 2.81 & 3.68 – 3.87
Description
No. Req’d 13% Cr 9% Cr 1% Mo 4140
H995-08-2810 H995-08-2811 H995-08-2812
1 O-Ring 1 HWW-B130-V45
2 O-Ring 2 HWW-B129-V45
3 Inner Mandrel 1 H05-61603-02 H05-61603-00 H05-61603-03
4 C-Ring 1 H05-61604-00
5 Equalizing Sub H0A-13457-01 H0A-13457-00 H0A-13457-03
6 O-Ring 1 HWW-B132-V45
As 2 x HWW-G518-0B1
7 Hex Soc Set Screw
Req’d 1/4 - 20NC x 5/16
8 Ball 1 H02-81578-00
9 Ball Seat Housing 1 H0A-24692-00 H0A-24692-01 H0A-24692-02
10 O-Ring 1 HWW-B127-V45
11 Ball Seat 1 H02-81580-00
12 Ported End Cap 1 H0A-13455-01 H0A-1345-500 H0A-13455-03
Redress Kit H0A-24707-00