Beruflich Dokumente
Kultur Dokumente
© ABB Group
April 7, 2009 | Slide 1
ABB MMACS System Overview
© ABB Group
April 7, 2009 | Slide 2
ABB MMACS System Overview
AS520-OS AS520-OS AS520-OS AS520-OS AS520-OS AS520-OS
MASTERBUS300
AC450 AC450 AC450 AC450
ADVANT FIELDBUS100
© ABB Group
April 7, 2009 | Slide 3
AC450 Controller Maintenance
Visual Inspection
Inspect the Advant Controller and the I/O cabinets at regular intervals determined by
environmental factors such as vibration, high ambient temperatures, and so on.
Safety
Check that all screwed joints and connections within the cabinets are tightened effectively.
Ensure that wiring, circuit boards and other electrical components are undamaged.
Pay particular attention to overheating, damaged insulation or signs of wear.
Cleanliness
Remove dust and any other soil from the cabinet with a vacuum cleaner. Use a lint-free cloth,
dampened with methylated spirits to remove stubborn dirt.
Air Filter
The fan unit located beneath the controller subrack (Advant Controller 450) always includes an
air filter. Wash the air filter included with the equipment in warm water with a mild detergent at
regular intervals determined by environmental conditions. Replace the filter after three such
washings. The new filter must be an approved spare part.
© ABB Group
April 7, 2009 | Slide 4
AC450 Controller Maintenance
Backup Batteries
Replace the rechargeable battery package mounted inside the controller cabinet on the
righthand side after every three years of service.
Also replace it after each complete discharge (the memory contents are lost), which
introduces the risk of battery cell damage.
Forced Cooling
The fan unit incorporates transducers which are activated by failure of the cooling
system. This condition is indicated in the data base (Station Element) and the system
status display in the central operator station.
Hardware Indicators
Most of the replaceable hardware modules are equipped with LED indicators.
• A green LED indicating running.
• A red LED indicating fault.
Some modules provide additional yellow LEDs for increased maintainability, for example
send and receive information on communication modules.
© ABB Group
April 7, 2009 | Slide 5
AC450 Controller Maintenance
© ABB Group
April 7, 2009 | Slide 6
AC450 Controller Maintenance
© ABB Group
April 7, 2009 | Slide 7
AC450 Controller Maintenance
© ABB Group
April 7, 2009 | Slide 8
AC450 Controller Maintenance
SB511 Back-up Power Supply 24 – 48 Vdc
SB511 is a battery charger which works together with one single battery
package, for example, SB522. Use these two modules for current
supply of processor module RAM in the event of mains supply drop out.
The mains supply input provides fusing and other adequate protection.
Recharging takes approximately 10 hours after power-up battery replacement,
or trickle charging.
During recharging, a LED FC on module front lights up.
Diagnostic functions continuously supervise the operation. Error and other statuses are
indicated by module front LEDs. The information is available on the backplane
for further processing by the system status functions.
At installation, insert the module in the subrack first. Then connect the power supply (X9)!
© ABB Group
April 7, 2009 | Slide 9
AC450 Controller Maintenance
SB522 – Battery Unit
• Rechargeable 12 V, 4 Ah NiCd battery
• Charging and discharging via the battery charger
• Fits Battery Charger SB510, SB511
• Used for backup current supply of RAM.
© ABB Group
April 7, 2009 | Slide 10
AC450 Controller Maintenance
Advant Controller 450 – System Status Display
The appearance of the System Status Display in an Advant Station 500 Series operator
station is shown as follow:
© ABB Group
April 7, 2009 | Slide 11
AC450 Controller Maintenance
Advant Controller 450 – System Status Display:
© ABB Group
April 7, 2009 | Slide 12
AC450 Controller Maintenance
Advant Controller 450 – System Status Display:
© ABB Group
April 7, 2009 | Slide 13
AC450 Controller Maintenance
Advant Controller 450 – System Status Display:
© ABB Group
April 7, 2009 | Slide 16
© ABB Group
April 7, 2009 | Slide 17
User Interface
© ABB Group
April 7, 2009 | Slide 18
Advant Station 500 Series Operator Stations
The complete
operator station for
process automation
© ABB Group
April 7, 2009 | Slide 19
Advant Station 500 Series Operator Stations
Single window
capabilities
Process supervision
& control
Engineering
tools
© ABB Group
April 7, 2009 | Slide 20
Advant Station 500 Series Operator Stations
Main Features
• Intuitive user interface
• Process supervision and control
• Single-window capabilities
• Graphical display builder
• On-line configuration of controllers
• Safety backup of all nodes on the control network
© ABB Group
April 7, 2009 | Slide 21
Advant Station 500 Series Operator Stations
• Windowing
capabilities
© ABB Group
April 7, 2009 | Slide 22
Advant Station 500 Series Operator Stations
Windowing
• Basic Display
– gives overview
– covers the whole
display area
• Overlapping Displays
– gives detail
– on top of current
displays
– can be moved,
resized and closed
© ABB Group
April 7, 2009 | Slide 23
Advant Station 500 Series Operator Stations
© ABB Group
April 7, 2009 | Slide 24
Process Supervision and Control
• Presentation
• Manual control
• Event and alarm handling
• Self diagnostics
• Status lists
• Process Sectioning
© ABB Group
April 7, 2009 | Slide 25
AdvaCommand User Interface
Screen Layout
Icons for system Date and time Fixed display area
functions
Alarm line
Display name
and description
Display area
Object close-up
area
Dynamic keys
Dialog line
Message line
© ABB Group
April 7, 2009 | Slide 26
AdvaCommand User Interface
Trend curves
• Access to logged
variables throughout
the system
• TTD logs
• AdvaInform History
• Object selection
from trend displays
© ABB Group
April 7, 2009 | Slide 27
AdvaCommand User Interface
Manual Control
Selected object
corresponding dialog
and
object close-up
© ABB Group
April 7, 2009 | Slide 28
AdvaCommand User Interface
Object Display
• Automatically
created
• No extra
configuration
• Available for all
objects in the
system
• Controller objects
• One layout for every
object type
© ABB Group
April 7, 2009 | Slide 29
AdvaCommand User Interface
Object Trend
• Automatically
created
• No extra
configuration
• Available for all
variables logged in
the controllers
© ABB Group
April 7, 2009 | Slide 30
AdvaCommand Event and Alarm
Operation by exception
• Status in process
displays
• Status in object displays
and closeups
• Alarm bar showing latest
alarm
• Alarm and event lists
• Direct object selection
• Operator
acknowledgment
• External alarms
• Alarm grouping
© ABB Group
April 7, 2009 | Slide 31
AdvaCommand System Status
Continuous diagnosis of the control system
© ABB Group
April 7, 2009 | Slide 32
AdvaCommand Status List
Instant status reports of the process
Flexible search keys
List presentation
© ABB Group
April 7, 2009 | Slide 33
AdvaCommand Process Sectioning
• Operator
authority
definition
• Alarm and event
processing
• Storage
• Display
• Printing
• External alarms
© ABB Group
April 7, 2009 | Slide 34
AdvaBuild Display Builder
WYSIWYG (What You See Is What You Get)
Object list
Dynamic
display
elements
Graphics palette
with drawing tools Color
palette
© ABB Group
April 7, 2009 | Slide 35
AdvaBuild On-line Builder
Facilitates commissioning and maintenance
Live process
values
On-line
configuration of
controllers through
a window
© ABB Group
April 7, 2009 | Slide 36
AdvaBuild Central Backup
Safety backups of controller application software
Cyclic backup
using timer
© ABB Group
April 7, 2009 | Slide 37
Hardware Platform & System Software
• HP Workstations
– High performance
processor
– High resolution graphical
user interface
• Real-Time Accelerator
• System software
– UNIX, OSF/Motif, SQL,
X Window System,
TCP/IP
© ABB Group
April 7, 2009 | Slide 38
Real-Time Accelerator
© ABB Group
April 7, 2009 | Slide 39
Function Keyboard
Security
key Alpha numerical (QWERTY)
System
Config 9 10 11 12 4 5 6 ,
+
? 13 14 15 16 D1 D2 D3 D4 D5 Object 1 2 3
17 18 19 20 D6 D7 D8 D9 D10 - 0 .
- Send
© ABB Group
April 7, 2009 | Slide 40
Trackballs
OFF ON
Analog Control
• Two models
Acknowledge Send – Basic version with
Select Select
four buttons
– Enhanced trackball
with six buttons and
analog adjuster
© ABB Group
April 7, 2009 | Slide 41
Operator Station functions
User Interface
Event and Alarm
AdvaCommand System Status
operator interaction Process Sectioning
Status List
AdvaBuild
engineering Display Builder
Central Backup
On-line Builder
© ABB Group
April 7, 2009 | Slide 42
Summary
© ABB Group
April 7, 2009 | Slide 43
Keyboard, Mouse and Trackball
© ABB Group
April 7, 2009 | Slide 44
MOTCON
MIN Dialog
MAX Dialog
© ABB Group
April 7, 2009 | Slide 45
MOTCON
© ABB Group
April 7, 2009 | Slide 46
MOTCON
© ABB Group
April 7, 2009 | Slide 47
PIDCON
© ABB Group
April 7, 2009 | Slide 48
MIN Dialog
PIDCON
MAX Dialog
© ABB Group
April 7, 2009 | Slide 49
PIDCON
© ABB Group
April 7, 2009 | Slide 50
VALVECON
MIN Dialog
© ABB Group
April 7, 2009 | Slide 51
VALVECON
© ABB Group
April 7, 2009 | Slide 52
© ABB Group
April 7, 2009 | Slide 53
Keyboard Operation
© ABB Group
April 7, 2009 | Slide 54
Methods for Display Access
• From a Display Menu using cursor positioning.
• By using user-defined Direct Selection keys.
• By using the Dynamic Function keys.
• By using the Previous Display key.
• By using the paging keys.
• By using the Display Request key and entering the display
name.
• By using the Object to Display key.
• By using Display Links in Process Displays.
• By using System-defined keys.
© ABB Group
April 7, 2009 | Slide 55
Methods for selection of Process Objects
• Position cursor on the object symbol in the display and press the
select key or click with the select mouse button.
• Enter the object name.
• Position cursor on the object name presented on the latest
unacknowledged alarm line and press the select key or click with the
select mouse button.
• Position cursor on the object name in the Alarm List and press the
select key.
• Use the Prev Object key.
© ABB Group
April 7, 2009 | Slide 56
Event and Alarm Handling
© ABB Group
April 7, 2009 | Slide 57
System Status
© ABB Group
April 7, 2009 | Slide 58
Pop-up menu
© ABB Group
April 7, 2009 | Slide 59
© ABB Group
April 7, 2009 | Slide 60