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European Journal of Mechanics / A Solids 70 (2018) 203–212

Contents lists available at ScienceDirect

European Journal of Mechanics / A Solids


journal homepage: www.elsevier.com/locate/ejmsol

A new MEMS three-axial frequency-modulated (FM) gyroscope: a T


mechanical perspective
Valentina Zegaa, Claudia Comia, Paolo Minottib, Giacomo Langfelderb, Luca Falornic,
Alberto Coriglianoa,∗
a
Department of Civil and Environmental Engineering, Politecnico di Milano, Italy
b
Department of Electronics, Information and Bioengineering, Politecnico di Milano, Italy
c
STMicroelectronics, AMG R&D, Italy

A R T I C L E I N F O A B S T R A C T

Keywords: Micro-Electro-Mechanical Systems (MEMS) gyroscopes are inertial sensors for the measurement of angular rates.
MEMS They have a variety of applications from consumer electronics to drones and the need of stability against en-
Gyroscope vironmental fluctuations, such as temperature, is a key factor in order to avoid expensive calibration procedures.
Frequency-modulated (FM) Frequency Modulation (FM) has been recently proposed as an innovative working principle for MEMS gy-
Mechanical design
roscopes and as the desired solution in terms of stability against environmental fluctuations.
In this paper, the FM working principle is formalized for the three-axial case for the first time and the gov-
erning equations are derived both in the idealized case of a point-mass gyroscope and in the real case of a
distributed-mass gyroscope. Moreover, the mechanical structure of the first three-axial MEMS FM gyroscope is
proposed and studied. Preliminary experimental measurements prove the validity of both the model and the
simulations results employed during the design process. The proposed structure overcomes lots of the constraints
of the surface micromachining fabrication processes and represents an important step towards the development
of a new class of MEMS gyroscopes.

1. Introduction the working principle of a Coriolis based yaw gyroscope is shown: the
mass is kept in oscillation in the x-direction and a Coriolis force acts in
MEMS gyroscopes are micro-devices able to measure the external the y-direction as a consequence of the external angular rate Ωz .
angular rate through the exploitation of different physical phenomena Depending on the actuation/detection schemes employed, it is
among which the Coriolis force is the most common one (see Corigliano possible to distinguish between different kinds of MEMS gyroscopes.
et al. (2018)). Depending on the component of the external angular Amplitude Modulated (AM) MEMS gyroscopes (see e.g. Acar and Shkel
velocity that is measured, it is possible to distinguish between yaw, (2009) and Vigna (2011)) rely on controlling the driving motion of the
pitch and roll gyroscopes, see Fig. 1a. A three-axial gyroscope is able to mass through a close-loop circuit and measuring the displacement in-
measure all the three components of the external angular velocity si- duced by the Coriolis force. Almost all the MEMS gyroscopes available
multaneously. so far are based on this working principle and, despite a lot of work has
A generic three-axes Coriolis based gyroscope can be modeled as a been done in order to optimize the design of such devices in terms of
three degrees of freedom mass spring damper system that is observed in sensitivity (see e.g. Esmaeili et al. (2014), linearity (see e.g. Wu et al.
a rotating reference frame as shown in Fig. 1b for the case of a yaw (2017) and Taheri-Tehrani et al. (2016), bandwidth (see e.g.
gyroscope. The gyroscope proof mass is, in fact, contained inside a box Sonmezoglu et al. (2014)), quadrature reduction (see e.g. Tatar et al.
(the MEMS box) and is required to be free to oscillate in all the three (2012) and Sonmezoglu et al. (2015)) and stability (see e.g. Tatar et al.
orthogonal directions. The Coriolis force, that arises because of the (2017) and Kline et al. (2013a)), there is still the need to calibrate each
external angular velocity, couples the degrees of freedom allowing the device with consequent high costs for the MEMS industry.
motion in a direction which is orthogonal to both the driving one and Recently, Frequency Modulated (FM) gyroscopes have been pro-
the one of the angular velocity. By measuring the effect of the Coriolis posed (see e.g. Eminoglu et al. (2016)) as a possible solution toward the
force on the system, the external angular velocity is detected. In Fig. 1c, measurements stability against environmental fluctuations as


Corresponding author.
E-mail address: alberto.corigliano@polimi.it (A. Corigliano).

https://doi.org/10.1016/j.euromechsol.2018.02.005
Received 1 December 2017; Received in revised form 3 February 2018; Accepted 5 February 2018
Available online 14 February 2018
0997-7538/ © 2018 Elsevier Masson SAS. All rights reserved.
V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

Fig. 2. Reference system and notation for a) a point mass representing an idealized gy-
roscope and b) a 3D distributed-mass representing a real gyroscope.

Finally, closing remarks are reported in Section 7.

2. Dynamics of a MEMS Coriolis based gyroscope: theoretical


model
Fig. 1. a) Notation, b) mass-spring-damper model: only the effects of a z-axis angular rate
are reported for the sake of clarity, c) working principle of a yaw Coriolis based gyro- The equations of motion for the mass of a MEMS gyroscope can be
scope. derived through the use of relative dynamics, Corigliano et al. (2018).
Note that, while the ideal gyroscope is a point mass structure suspended
temperature. Thanks to their stability, they promise to overcome the through three springs and three dampers, real gyroscopes are con-
need of the calibration, thus reducing the costs and representing an stituted by a non-point mass suspended through a complex system of
innovative step toward a new class of MEMS gyroscopes. Instead of springs and dampers, as it will be made clear in Section 5, when dis-
controlling the motion of one mode (the drive) and measuring the cussing the proposed innovative design for a three-axial FM gyroscope.
Coriolis-induced displacement amplitude variations along the three
sense axes as done in AM solutions, FM gyroscopes rely on controlling 2.1. Equations of motion for an ideal gyroscope
the velocities of the three main orthogonal modes of the proof mass and
in measuring the resonance frequency variations induced by the ex- Let us consider a pointwise mass m initially located in the origin O
ternal angular rate on the considered axes. of a non-inertial frame. The mass is constrained by springs (see Fig. 1b)
Yaw FM gyroscopes were firstly proposed and experimentally tested and its displacement vector s coincides with its current position x (see
by the Berkeley Sensors and Actuators Center (see e.g. Kline et al. Fig. 2a). The local non-inertial frame translates with velocity v0 and
(2013b) and Izyumin et al. (2015)), while pitch and roll FM gyroscopes rotates with angular velocity Ω with respect to an inertial frame.
were presented for the first time by the authors in Zega et al. (2017a) The kinetic energy T and the potential energy V of the system are
and Minotti et al. (2018). respectively:
Here, the FM working principle presented in Izyumin et al. (2014) is 1
T = 2 mv⋅v with v = v0 + x˙ + Ω ∧ x,
extended to the three-axial case and the mechanical design of the first
1
three-axial FM gyroscope is proposed. Preliminary experimental tests V = 2 x⋅kx + Vext , (1)
on the fabricated prototype confirm the simulated properties of the
device. The mechanical structure here proposed represents an in- where k is the diagonal stiffness matrix of coefficients k x , k y and k z , Vext
novative solution in the MEMS field in terms of out-of-plane driving and is the potential of external conservative forces F and a superposed dot
sensing (see Tocchio et al. (2016)). denotes time derivative.
The paper is organized as follow: in Section 2, the theoretical model Denoting by  = T − V the Lagrangian functional, the equations
describing the dynamics of a three-axial MEMS gyroscope in the ideal of motion read:
point mass case and in the case of distributed-mass with the presence of d ∂ ∂
fabrication imperfections and non-idealities is shown; in Section 3 the − = Q,
dt ∂x˙ ∂x (2)
governing dynamic equations are solved through the phasor analysis.
Section 4 describes the FM working principle and the main properties of where Q is the vector of the generalized forces not arising from a po-
a FM gyroscope. In Section 5 the mechanical design of the first three- tential (i.e. the damping forces -bẋ with b diagonal matrix of coeffi-
axial FM gyroscope is proposed while in Section 6, the first experi- cients bx , by and bz ).
mental characterization confirms the predictions presented in Section 5. By substituting equation (1) in (2), the three-dimensional motion of
a point mass gyroscope can be described through:

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V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

m x¨ + mΩ˙ ∧ x + 2mΩ ∧ x˙ + mΩ ∧ v0+ actuated by on board actuators in a real gyroscope (see Section 5) and
+ ma 0 + mΩ ∧ Ω ∧ x + kx = F − bx˙ (3) uT (t ) = [u x (t ), u y (t ), uz (t )] is the time evolution of the system's re-
sponse with u x , u y and uz the amplitudes of the three modes. Note that,
where a 0 = v̇0 is the external acceleration. rotational degrees of freedom will not be included in the present for-
In the following, we will consider the external velocity v0 and ac- mulation. This simplification is justified by the assumption that a
celeration a 0 small enough to make the terms mΩ ∧ v0 and ma 0 neg- proper mechanical design would allow to obtain rotational modes at
ligible in equation (3). For later use, one can also re-write the equations very high frequencies with respect to those of the translational modes.
of motion (3) in the form: Denoting by ρ the density of the distributed mass with volume V, the
m x¨ + bx˙ + kx + m (α x Ω̇x + α yΩ̇ y + α z Ω̇z ) x+ kinetic and potential energy of the real gyroscope read:

+ 2m (α x Ωx + α yΩ y + α z Ωz ) x˙ + m (β xx Ω2x + β yyΩ2y+ 1
T= 2
∫ ρ v⋅vdV with v = v0 + s˙ + Ω ∧ (s + x 0),
+ β zz Ω2z + (β xy + β yx )Ωx Ω y + (β xz + β zx )Ωx Ωz + V
1
+ (β yz + β zy )Ω y Ωz ) x = F, (4) V = 2 s (x)⋅k eqs (x) + Vext , (10)
where the matrices αi and β ij have components: where k eq is the non-diagonal equivalent stiffness matrix. The vector of
i
αhk = −εihk , (5) the generalized forces Q is constituted by the damping forces − beq s˙ (x)
with beq equivalent damping matrix that takes into account the fabri-
and cation imperfections through extra-diagonal terms.
ij Neglecting again contributions coming from the external velocity
βhk = δih δjk − δij δhk , (6)
and acceleration, by substituting equation (10) into (2), the equations
with δhk the Kronecker delta and εihk the Levi-Civita symbol defined as: of motion of a real three-axial gyroscope are derived. They read:

⎧ 1 if (i, h, k ) = (x , y, z ), (y, z , x ), (z , x , y ) mu¨ + bu˙ + ku + (Ω̇x αˆ x + Ω̇ y αˆ y + Ω̇z αˆ z ) u + 2(Ωx αˆ x+


εijk = − 1 if (i, h, k ) = (z , y, x ), (x , z , y ), (y, x , z ) xx yy zz xy
⎨ + Ω y αˆ y + Ωz αˆ z ) u˙ + (Ω2 βˆ + Ω2 βˆ + Ω2 βˆ + Ωx Ω y (βˆ +
x y z
⎩ 0 otherwise. (7) yx xz zx yz zy
+ βˆ ) + Ωx Ωz (βˆ + βˆ ) + Ω y Ωz (βˆ + βˆ )) u = F (11)
Note that the matrices α i contain the so-called angular gains that
quantify the coupling in terms of modal masses between the two modes where, m is the diagonal mass matrix whose non-zero elements are the
coupled by the Coriolis force. For a pointwise mass structure like the modal masses of the three modes of interest, k is the stiffness matrix
one considered in this Section, they are equal to one in modulus, but in that contains extra-diagonal terms coming from the fabrication im-
case of real gyroscopes with distributed mass, like the ones studied in ij
perfections, α̂ i and β̂ , with i, j = x , y, z , are the coupling matrices that
the following, they will be smaller than one and will play a crucial role. arise because of the presence of the external angular velocities.
By assuming resonant frequencies ωoi2 = ki/ m much larger than the The matrices m, b and k have components mhk , bhk and khk re-
applied rate signals Ωi and supposing only slow changes of Ωi , it is spectively with h and k taking values x, y and z. The terms of the ma-
possible to neglect all the terms coming from the drag acceleration in trices m, b, k, α̂ and β̂ are defined as:
equation (4) and consider only the Coriolis force that couples the three
components of motion of the gyroscope proof mass. Equation (4), then, mhk = ∫ ρφhφk δhk dV h, k = x , y, z
reads: V
bhk = φh (x)(beq)hk φk (x) h, k = x , y, z
m x¨ + bx˙ + kx + 2m (α x Ωx + α yΩ y + α z Ωz ) x˙ = F. (8)
khk = φh (x)(k eq ) hk φk (x) h, k = x , y, z
i
αˆ hk = − ∫ ρεihk φhφk dV i, h, k = x , y, z
2.2. Equations of motion for a real gyroscope V
ij
βˆhk = ∫ ρ (φhφk δih δjk − δij δhk (φh)2)dV i, j, h, k = x , y, z
Real fabricated gyroscopes cannot be approximated as point mass V (12)
structures because of their complex mechanical designs made by rigid
masses and deformable structural elements, endowed with non-negli- where the summation over repeated indices is not considered.
i
gible mass, properly combined. The effect of all deformable elements The angular gain αhk with i, h, k = x , y, z of the distributed-mass
i
(or springs) can be lumped in equivalent springs acting at the centroid x gyroscope is defined as the ratio between α̂hk and the modal mass mhh
of the device. Similarly, the non-conservative forces can be described by as:
an equivalent damping matrix.
i
Moreover, real gyroscopes are affected by fabrication imperfections i αˆ hk
αhk = (distributed − mass) i, h, k = x , y, z.
(i.e. small asymmetries in the deformable elements), as a consequence, mhh (13)
it is no more possible to consider the three translational motions of the
mass as decoupled. Extra-diagonal terms in the equivalent stiffness and Note that in the limit of pointwise mass φh → 1, mhh → m and
damping matrices are added to take into account such fabrication im- equation (13) coincides with equation (5). In general, since φh vary in
perfections and consequent motion coupling. space, the entries of the angular gain matrices α i differ from unit.
The first three real modes of the structure, which are designed to be Finally, note that the external velocities and accelerations can be
three ideal pure translational modes in the directions x, y and z, are neglected even when the external acceleration is not negligible; it is
actually characterized by non-uniform displacement fields, s (see possible in fact to null their contributions through the design of a dif-
Fig. 2b), that are here represented as: ferential mechanical structure as shown in Zega et al. (2017b).

x
⎡ φ (x , y, z ) u x (t ) ⎤
s (x , y, z , t ) = φ y (x , y, z ) u y (t ) ⎥ = φ (x) u (t ),
⎢ 3. Phasor analysis
⎢ z ⎥
⎣ φ (x , y, z ) uz (t ) ⎦ (9)
The equations of motion presented in the previous section are, here,
where φ (x) is the diagonal matrix containing the three nondimensional solved through the phasor method (see Kline et al. (2013b)) both for the
modal shape functions φ x , φ y , φ z describing the three main modes case of an ideal point-mass gyroscope and for a real gyroscope.

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3.1. Ideal gyroscope complex equations are obtained. By nulling both the real and the
imaginary parts, it is possible to obtain an expression for Ȧx , Ȧy , Ȧz , ωx2 ,
Accounting for relations (5)–(6), the vectorial equation (4) can be ωy2 and ωz2 .
written in the scalar form: The expressions for Ȧx , Ȧy and Ȧz are reported in Appendix A since
they will not be used in the following, while the expressions for ωx2 , ωy2
mx¨ + bx x˙ − 2mΩz y˙ + 2mΩ y z˙ + k x x − m (Ω2z + Ω2y ) x +
and ωz2 under the assumption A˙ i ≪ Ai ωi for i = x , y, z read:
+ m (Ωx Ω y − Ω̇z ) y + m (Ω̇ y + Ωx Ωz ) z = Fx ,
ωx2 = ωox
2
+ βxz Ω2z + βxy Ω2y +
my¨ + by y˙ − 2mΩx z˙ + 2mΩz x˙ + k y y − m (Ω2z + Ω2x ) y+
Ay A
+ m (Ωx Ω y + Ω̇z ) x + m (Ωz Ω y − Ω̇x ) z = Fy , + βxyxy Ωx Ω y A cos(Δϕxy ) + βxzxz Ωx Ωz Az cos(Δϕxz )+
x x
Ay
mz¨ + bz z˙ − 2mΩ y x˙ + 2mΩx y˙ + k z z − m (Ω2x + Ω2y ) z+ z
+ 2α xy Ωz ωy A sin(Δϕxy ) + 2α xzy Ω y ωz Az sin(Δϕxz ),
A
x x (17)
+ m (Ωx Ωz − Ω̇ y ) x + m (Ω̇x + Ω y Ωz ) y = Fz . (14)
ωy2 = ωoy
2
+ βyx Ω2x + βyz Ω2z +
In order to make clearer the link between the results for the ideal A A
i
gyroscope and those for a real one, we keep here the notation with αhk + βyxyx Ωx Ω y Ax cos(Δϕxy ) + βyzyz Ω y Ωz Az cos(Δϕyz )+
y y
ij
and βhk , without substituting their values given in (5)–(6). Equation z A A
− 2α yx Ωz ωx Ax sin(Δϕxy ) + 2α yzx Ωx ωz Az sin(Δϕyz ),
(14) will hence be written in the form: y y (18)
z
mx¨ + bx x˙ + 2mα xy Ωz y˙ + 2mα xzy Ω y z˙ + k x x + m (βxz Ω2z + βxy Ω2y ) x + ωz2 = ωoz
2
+ βzx Ω2x + βzy Ω2y +
Ay A
+ m ⎜⎛βxyxy Ωx Ω y + α xy
z
Ω̇z ⎟⎞ y + m (βxzxz Ωx Ωz + α xzy Ω̇ y ) z = Fx , + βzyzy Ω y Ωz A cos(Δϕyz ) + βzxzx Ωx Ωz Ax cos(Δϕxz )+
z z
⎝ ⎠ A Ay
− 2αzxy Ω y ωx Ax sin(Δϕxz ) − 2αzyx Ωx ω y A sin(Δϕyz ).
z z (19)
my¨ + by y˙ + 2mα yzx Ωx z˙ + z
2mα yx Ωz x˙ + k y y + m ⎜⎛βyz Ω2z + βyx Ω2x ⎟⎞ y+
⎝ ⎠ By defining the velocity amplitudes as vi = Ai ωi for i = x , y, z and
solving the second order equation (17) with respect to ωx , the following
+ m ⎜⎛βyxyx Ωx Ω y + α yx
z
Ω̇z ⎟⎞ x + m ⎜⎛βyzyz Ωz Ω y + α yzx Ω̇x ⎟⎞ z = Fy , expression is found:
⎝ ⎠ ⎝ ⎠
xy
mz¨ + bz z˙ + 2mαzxy Ω y x˙ + 2mαzyx Ωx y˙ + k z z + m (βzx Ω2x + βzy Ω2y ) z+ ωx =
βxy vy
Ωx Ω y v cos(Δϕxy )+
2ωoy x

+ m (βzxzx Ωx Ωz + αzxy Ω̇ y ) x + m ⎜⎛βzyzy Ω y Ωz + αzyx Ω̇x ⎟⎞ y = Fz ,


xz
βxz v z vy
+ Ω Ω z cos(Δϕxz )
2ωoz x z v x
+ α xy Ωz v sin(Δϕxy )+
⎝ ⎠ x
v
(15) + α xzy Ω y vz sin(Δϕxz ) + 2
ωox + Dx , (20)
x

where the double identical index has been substituted by a single one
where
for the sake of clarity.
In order to compensate for losses and to sustain the oscillation of the βxy vy
xy
Dx = βxz Ω2z + βxy Ω2y + ⎜⎛ 2ω Ωx Ω y v cos ⎜⎛Δϕxy ⎟⎞+
gyroscope proof mass according to the three translational modes of oy x
⎝ ⎝ ⎠
interest, the excitation forces can be written in the form xz
βxz vy
v z
FT = [(iFx ) e iϕx , (iFy ) e iϕy , (iFzs ) e iϕz ] with i imaginary unit, since at re- + 2ωoz
Ωx Ωz vz cos(Δϕxz ) + α xy Ωz v sin(Δϕxy )+
x x
sonance, the force needed to sustain the oscillation is in quadrature 2
+ α xzy Ω y vz sin(Δϕxz) ⎟⎞ .
v
with the displacement. Moreover, in the control circuit, the phase of the
x
forcers are derived directly from the phase of the gyroscope output, so it ⎠ (21)
is possible to say that, supposing a high quality factor Q for all the three By proceeding in the same way for the other two axes and by noting
resonators, the complex solution of (15) can be constituted by three that ωoi2 ≫ Di for i = x , y, z , the instantaneous frequencies of oscillation
sinusoidal oscillations near to the mechanical resonant frequency of along the x-, y- and z-axis are derived:
each axis, of the form:
xy
βxy vy
ωx = ωox + Ωx Ω y v cos(Δϕxy )+
u Ax e iϕx 2ωoy x
⎡ x⎤ ⎡ ⎤ xz
u = ⎢u y ⎥ = ⎢ Ay e iϕy ⎥ , +
βxz v
Ω Ω z cos(Δϕxz )+
⎢ u 2ωoz x z v x
⎣ z⎥ ⎦ iϕ
⎣ Az e z ⎦ (16)
+ z
α xy
vy v
Ωz v sin(Δϕxy ) + α xzy Ω y vz sin(Δϕxz ),
t t t x x (22)
where Ax , Ay , Az , ϕx = ∫0 ωx (τ )dτ , ϕy = ∫0 ωy (τ )dτ and ϕz = ∫0 ωz (τ )dτ
yx
represent the system unknowns. Ax , Ay , Az are the real, time dependent βyx v
ωy = ωoy + Ωx Ω y vx cos(Δϕxy )+
amplitudes of the displacements of the proof mass along the three di- 2ωox y
yz
rections x , y and z, while ωx , ω y and ωz are the actual resonant fre- βyz v
+ Ω Ω z cos(Δϕyz )+
2ωoz y z v y
quencies of the three translational modes along the x − ,y− and z-di-
v v
rections. If no external angular rate is applied, ωi = ωoi with ωoi natural + α yzx Ωx vz sin(Δϕyz ) − α yx
z
Ωz vx sin(Δϕxy ),
y y (23)
frequency of the i−mode and ϕi = ωoi t + ψi . In the following we in-
troduce the notation Δϕij = ϕi − ϕj with i = x , y, z . zx
βzx v
ωz = ωoz + Ωx Ωz vx cos(Δϕxz )+
Note that Ax , Ay , Az , ωx , ω y and ωz are slowly varying relatively to 2ωox z
zy
the mechanical resonant frequencies of the system, as a consequence, in βzy vy
+ 2ωoy
Ω y Ωz v cos(Δϕyz )+
the acceleration expression, the terms containing Äx , Äy , Äz , ω̇x , ω̇ y and z
v vy
ω̇z can be neglected, as they are negligible if compared to ωx Ȧx , ωy Ȧy , − αzxy Ω y vx sin(Δϕxz ) − αzyx Ωx v sin(Δϕyz ).
z z (24)
ωz Ȧz , ωx2 , ωy2 and ωz2 , respectively. Moreover, it is reasonable to assume
that the angular rate and the displacement amplitudes are slowly
varying with respect to the resonance frequency. 3.2. Real gyroscope
Under these hypotheses, by substituting equation (16) into (15) and
dividing the three equations for e iϕx , e iϕy and e iϕz respectively, three By applying the same procedure to the equation of motion (11) of a

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real gyroscope, the following expressions are obtained: external angular rate are usually negligible with respect to the other
xy terms:
kxy βˆxy vy
ωx = ωox + ⎛⎜ 2ω m + Ωx Ω y ⎟⎞ v cos(Δϕxy )+ z
oy x 2ωoy mx x ωx = ωox + α xy Ωz sin(Δϕxy ) + α xzy Ω y sin(Δϕxz ),
⎝ ⎠
k
xz
βˆxz v
ωy = ωoy + α yzx Ωx sin(Δϕyz ) − α yx
z
Ωz sin(Δϕxy ),
+ ⎛ 2ω xzm +
⎜ Ω Ω ⎞ z cos(Δϕxz )+
2ωoz mx x z v x

⎝ oz x ⎠ ωz = ωoz − αzxy Ω y sin(Δϕxz ) − αzyx Ωx sin(Δϕyz ). (30)

+ ( bxy
2mx
+ z
α xy Ωz ) vy
vx
sin(Δϕxy ⎞⎟+

Equations (30) state that the components of the external angular
rate Ωx , Ω y and Ωz modulate the frequencies of the three modes of the
i
gyroscope through the factor αhk with i, h, k = x , y, z .
+ ( bxz
2mx
+ α xzy Ω y ) vz
vx
sin(Δϕxz ⎞⎟,
⎠ (25)
The scale factors or sensitivities of a FM gyroscope are defined as the
variation of the resonance frequency induced by the external angular
kyx
yx
βˆyx rate and, for the ideal case, can be computed as:
ωy = ωoy + ⎛⎜ 2ω m + Ωx Ω y ⎞⎟ vx cos(Δϕxy )+
v
ox y 2my ωox y ∂ωΣ
⎝ ⎠
∂Ωx
= +α yzx sin(Δϕyz ) − αzyx sin(Δϕyz ),
yz
kyz βˆyz
+ ⎛⎜ 2ω m + Ω Ω ⎞⎟ z cos(Δϕyz )+
v ∂ωΣ
oz y 2my ωoz y z v y ∂Ω y
= −αzxy sin(Δϕxz ) + α xzy sin(Δϕxz ),
⎝ ⎠
∂ωΣ z z
= +α xy sin(Δϕxy ) − α yx sin(Δϕxy ),
+( b yz
2my
+ α yzx Ωx ) vz
vy
sin(Δϕyz )+ ∂Ωz (31)

where ωΣ = ωx + ω y + ωz .
−( Ω)
bxy z vx
2my
+ α yx z vy
sin(Δϕxy ),
(26) A properly designed electronic circuit (see Minotti et al. (2017) for
zx
more details) manipulates the output signals to obtain a measure of the
k βˆzx v external angular rate. Each of the signals is multiplied by sin(Δϕyz ) ,
ωz = ωoz + ⎛ 2ω zxm + ⎜
2mz ωox
Ωx Ωz ⎞ vx cos(Δϕxz )+

⎝ ox z ⎠ z sin(Δϕxz ) and sin(Δϕxy ) , thus obtaining from equation (31):


zy
kyz βˆzy vy
+ ⎛⎜ 2ω m + Ω y Ωz ⎞⎟ v cos(Δϕyz )+
x −αx
αyz
∂ωΣ zy
oy z 2mz ωoy z ∂Ωx
= 2
(1 + cos(2Δϕyz )),
⎝ ⎠
y y
−αzx + α xz
(
− αzxy Ω y +
bxz
2mz ) vx
vz
sin(Δϕxz )+
∂ωΣ
∂Ω y
= 2
z − αz
(1 + cos(2Δϕxz )),
∂ωΣ α xy
−( Ω)
b yz vy yx
+ αzyx sin(Δϕyz ), = (1 + cos(2Δϕxy )).
2mz x vz (27) ∂Ωz 2 (32)

while the expressions describing the variation of the motion amplitudes From equation (32) it is evident that there is a high frequency
are reported in Appendix A for the sake of completeness. component and a stationary component in the resultant signal, a low-
Equations (25)-(27) and equations (A.4)-(A.6) describe the dy- pass filter is then applied to extract the signal, which is proportional to
namics of a generic Coriolis based three-axial MEMS gyroscope and the angular rate through a certain sensitivity that reads:
depending on the constraints and on the chosen free variables, they can x −αx
αyz
∂ωΣ zy
refer to both the AM and the FM working principle (see Kline et al. ∂Ωx
= 2
,
(2013b) for more details). ∂ωΣ
y
−αzx y
+ α xz
∂Ω y
= 2
,
z − αz
4. FM working principle ∂ωΣ
=
α xy yx
.
∂Ωz 2 (33)
The FM working principle is based on the control of the velocities of If the relation (5) is now substituted into equation (33), the unit
the proof mass along three orthogonal directions through an electronic scale factors of an ideal gyroscope are obtained as expected:
circuit and on the measurement of the frequency variations of the three
∂ωΣ
modes of interest induced by the Coriolis forces. = −1,
∂Ωx
In a three-axial FM gyroscope, there are therefore three driven di- ∂ωΣ
rections and the ’velocity amplitude relationship’ reads: ∂Ω y
= 1,

vx = vy = vz . ∂ωΣ
(28) = −1.
∂Ωz (34)
If the natural frequencies of the three translational modes of the FM
Equation (33) also give the scale factor for a distributed-mass gy-
gyroscope are different one from the others by design (i.e. there is a
roscope if the angular gains defined by equation (13) are used instead of
mismatch between the modes in the MEMS language), when no external
those defined by equation (5). However, if imperfections are taken into
angular rate is applied to the device, the mass oscillates according to:
account through non-diagonal stiffness and damping matrices, the full
u x = Ax cos(ωox t + ψx ), equations (25)-(27) must be considered instead of equation (30). The
u y = Ay cos(ωoy t + ψy ), natural frequencies variations then depend on other terms strictly re-
uz = Az cos(ωoz t + ψz ). lated to fabrication imperfections, in particular the extra-diagonal
(29)
terms of the damping matrix represent an in-phase component called
The trajectory described through equation (29) is known as 3D offset in the MEMS language, while the extra-diagonal terms of the
Lissajous trajectory and for this reason, these devices are referred as stiffness matrix are responsible of the quadrature signal since they are
LFM three-axial gyroscopes. 90° phase shifted with respect to the signal of interest. These latter
In order to make the equations describing the frequency modulation contributions must be avoided or at least reduced by design, since they
working principle easier to read and understand, the expressions are much bigger than the terms proportional to the product of the two
(22)–(24) describing the dynamic behavior of an ideal gyroscope are components of the external angular rate that can be usually neglected in
considered. The ratios between the velocity amplitudes are equal to one both ideal and real gyroscopes. The out-of-diagonal terms of the stiff-
under the hypothesis of FM working principle (see the relation (28)) ness matrix are usually very complex to predict by simulation: they
and the terms proportional to the product of two components of the strongly depend on the fabrication imperfections that can vary device

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V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

by device and run by run. It is in principle possible to estimate how


fabrication imperfections (e.g. over etch non-uniformity, eigenstrain)
affect the out-of-diagonal elements through statistical methods
(Mirzazadeh et al., 2017).
Summarizing, in order to implement a real three-axial FM gyro-
scope, it is necessary to minimize by design the non-ideal terms (e.g.
through the maximization of the decoupling between the three modes)
and to have a proper algorithm for the detection of the output signal
able to distinguish between offset, quadrature and the wanted signal
(see Minotti et al. (2018) for more details on the electronic circuit).
Once the electronic circuit identifies the signal of interest, the expres-
sion of the scale factors of a real three-axial FM gyroscope is the same as
i
(32) where αhk with i, h, k = x , y, z are the angular gains defined
through equation (13). They depend only on geometrical quantities
being strictly related to the mass distribution of the mechanical struc-
ture and on the coupling among the modes. For this reason, the scale
factors of a three-axial FM gyroscope are little dependent on over etch
and other fabrication imperfections and are completely independent
from environmental fluctuations such as temperature. This property
represents the main advantage of the FM gyroscope with respect to the
AM counterpart.

5. Mechanical design

The proof mass of a three-axial FM gyroscope must be able to si-


multaneously translate along the three orthogonal directions. Proper
deformable portions and auxiliary structures must, then, be designed in
order to guarantee the wanted motion of the gyroscope's proof mass and
a good decoupling between the three modes of interest. In order to
reject the effect of inertia forces possibly coming from an external ac-
celeration and for a better functioning of the gyroscope as explained in
Section 5.2, a fully differential two-masses structure is here proposed.
The introduction of a second mass actuated in an antiphase mode in
the mechanical structure of the three-axial gyroscope allows the re-
jection of any unwanted common-mode contribution due e.g. to the
external acceleration (see Zega et al. (2017b) for more details).
In Fig. 3, a schematic and simplified view of the three modes of a FM
three-axial gyroscope compatible with the surface micromachining
fabrication process is shown. Note that surface micromachining pro- Fig. 3. Schematic view of the three-axial FM gyroscope. Differential mode along the (a) x-
cesses do not allow the exploitation of fully three-dimensional me- axis, (b) y-axis and (c) z-axis.
chanical designs: in-plane structures are in fact extruded in the z-di-
rection and consequently a uniform out-of-plane thickness, with a value 5.1. Implementation of the three-axial FM gyroscope
fixed by the technological process, must be considered. The mechanical
structure must then be properly designed to overcome such strict lim- Starting from the schematic view shown in Fig. 3, a real design of a
itation of the fabrication process especially for the out-of-plane modes. three-axial FM gyroscope compatible with the Thelma© surface mi-
In this paper we show an innovative mechanical design that fullfils cromachining process of STMicroelectronics (see Corigliano et al.
all the requirements of the FM working principle and respects the (2004) for more details) has been studied.
fabrication process constraints. In Fig. 3, a schematic view of the pro- In Fig. 4, an in-plane view of the mechanical design of the proposed
posed structure is shown. The two suspended proof masses (colored in three-axial FM gyroscope is represented: it is possible to recognize the
blue in Fig. 3) have three degrees of freedom as whished, while the two proof masses, the external frames and the central cross-shaped
external frames have only one degree of freedom (indicated by the pink auxiliary structure composed by two torsional masses and a central
arrows in Fig. 3) to allow for a good decoupling between the modes. bridge. Fig. 5 shows the shapes of the three anti-phase translational
A central cross-shaped auxiliary structure is added to allow the anti- modes of the gyroscope's structure.
phase motion of the two proof masses along the three orthogonal di- The central bridge that can rotate around the out-of-plane z-axis
rections. The deformation of the springs connecting the central struc- with respect to the torsional masses thanks to the two hinge-like con-
ture to the two proof masses allows the differential x-mode (see Fig. 3a) nections (see Fig. 4), allows the differential motion of the proof masses
while the in-plane rotation of the horizontal central bridge (see Fig. 3b) of the gyroscope along the y-axis direction (see Fig. 5a). Note that
allows the differential y-mode. Finally, the out-of-plane torsional mo- hinge-like connections must be obtained through short thin beams since
tion of the full cross-shaped auxiliary mass allows the differential z- it is not possible to obtain such kind of connections in standard MEMS
mode (see Fig. 3c). The black squares in Fig. 3 represent the anchors to fabrication processes.
the substrate. In surface micromachining processes, in fact, the struc- The springs connecting the central bridge with the proof masses are
tures are suspended through springs and are at a fixed distance from the mainly responsible of the anti-phase motion of the masses along the x-
substrate. As it will be clearer later, this is another constraint that the axis (see Fig. 5b).
MEMS designer must take into account during the design process. The two auxiliary torsional masses are anchored to the substrate

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V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

Fig. 4. Schematic in-plane view of the three-axial FM gyroscope.

through torsional springs (two elongated beams located in the middle of


the torsional masses and one folded spring sited on top (bottom) of the
mass as shown in Fig. 4e–f) that allow their rotation around the y-axis
thus coupling, in a differential way, the two proof masses of the gyro-
scope during the out-of-plane mode (see Fig. 5c). The out-of-plane
translational motion of the proof masses is then achieved thus over-
coming one of the major constraint of the surface micromachining
process. Thanks to this shrewdness, in fact, we obtain an innovative
mechanical structure able to translate in the z-direction: on the con-
Fig. 5. Modal analysis of the three-axial FM gyroscope performed in
trary, almost all the MEMS devices available so far exploit the torsional
COMSOLMultiphysics©. The contour of the magnitude of the displacement field is shown
modes for the out-of-plane driving/sensing. in color. Only the three differential translational modes of interest are shown: a) y-axis
From Fig. 5 one can observe that the proof masses of the three-axial mode ( f = 44087 Hz), b) x-axis mode ( f = 44150 Hz), c) z-axis mode ( f = 45712 Hz). (For
FM gyroscope are well decoupled from the external frames containing interpretation of the references to color in this figure legend, the reader is referred to the
the in-plane electrodes thanks to the ring-like springs shown in Fig. 4c Web version of this article.)
(see Zega et al. (2017b) for more details on the working principle of
such spring). The displacement of the x-axis (y-axis) external frames Table 1
during the y-mode (x-mode) is less than 1/10 (1/19) of the motion of Main mechanical properties of both the in-plane (IPx and IPy) and out-of-plane (OP)
the proof masses while the displacement of the external frames during modes of the three-axial FM gyroscope shown in Fig. 4.
the z-mode of the device is less than 1/30 of the out-of-plane motion of
IPx mode IPy mode OP mode
the two proof masses. The suspending springs connecting the external
frames to the substrate (see Fig. 4b) allow only one degree of freedom Frequency 44150 Hz 44087 Hz 45712 Hz
and consequently improve the decoupling between the modes. Stiffness 3295 N/m 3127 N/m 2921 N/m
In Table 1 the main mechanical properties computed though Finite Modal Mass 39 nKg 38 nKg 33 nKg
Quality factor 7000 7500 950
Element (FE) analyses for a standard over etch, are summarized. The
quality factor estimation is carried out through the numerical code
based on the Boundary Integral Equation approach presented in Frangi similar mechanical properties for the three modes of interest. This is
et al. (2016) and Fedeli et al. (2017). fundamental in such devices where the scale factor only depends on the
The modes have been designed such as to guarantee comparable modal masses involved in the modes. The expected sensitivity can be
stiffness and modal mass for the three axes. Despite the fabrication calculated from equations (33) and (13) and is equal to 0.92, 0.91 and
process forces a completely different geometry in-plane and out-of- 0.84 for x, y and z respectively.
plane, a proper design of the springs and the masses allows to obtain The difference in terms of quality factor is actually very difficult to

209
V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

reduce through the mechanical design, due to fabrication process


constraints: a proper sizing of the driving electrodes is required to ob-
tain similar displacement amplitudes.

5.2. Electrostatic actuation/detection schemes

In MEMS gyroscopes the modes of interest are usually actuated


(driven in MEMS language) through electrostatic forces thanks to par-
allel plate or comb fingers schemes. Moreover, a differential readout
and a push-pull actuation scheme are usually desirable in all the three
orthogonal directions with the purpose to improve the performance of
the device: these schemes mainly consist on placing electrodes on the
two sides of the movable mass thus doubling the driving signal and
rejecting common mode unwanted sensed signals.
Differently from what happens for common three-axial AM gyro-
scopes where two driven axes are required, in FM gyroscopes three
translational modes must be actuated through electrostatic forces:
proper electrodes must be then designed to allow the motion of the Fig. 7. SEM image of the fabricated three-axial FM gyroscope.
proof mass along the three orthogonal directions.
In the out-of-plane direction, there are several limitations due to the
the mismatch between the different modes from the nominal value
fabrication process such as the above mentioned fixed thickness of the
computed through simulation with a standard over etch of 0.35 μm: the
structure and the possibility to have only bottom electrodes at a fixed
electrostatic softening induced by the presence of tuning electrodes
distance (e.g. 1.8 μm) from the proof mass. Due to these constraints,
kept at a fixed voltage is exploited to compensate such variation. In the
driving motion along the out-of-plane axis must be exclusively provided
proposed realization, tuning electrodes are sized such as to reach a
by a parallel plate scheme. For the sake of similarity among all the axes,
tuning up to 2000 Hz of the out-of-plane mode for a maximum voltage
a parallel plate actuation/detection scheme is also used for the other
of 23 V. Note also that the out-of-plane mode is intentionally designed
two driving axes of the three-axial FM gyroscope. A target displacement
at higher frequency with respect to the two in-plane ones for this reason
of 170 nm is chosen for all the axes of the proposed design as a com-
(see Fig. 5).
promise between the linear electrostatic behavior and the noise per-
Finally, thanks to the two-masses structure, the differential readout
formance (see Minotti et al. (2017)) of the device.
and the push-pull actuation schemes are achieved also in the out-of-
In Fig. 6 the electrodes employed for both driving and sensing along
plane direction where the electrodes can be sited only on the substrate
the three directions are shown. The electrodes for the driving and
and not on both the cap and the substrate. An important fabrication
sensing of the motion along the x(y)-axis are sited inside the two
constraint is then overcame through the proposed innovative mechan-
properly decoupled frames located on the left and right (top and
ical design.
bottom) sides of the proof masses. The electrodes located on the sub-
strate are shown in light blue over the proof masses: they are re-
sponsible of the driving and sensing of the out-of-plane motion. The 6. Experimental characterization
symmetry of these electrodes has the purpose to facilitate the out-of-
plane translation of the gyroscope's proof masses avoiding any torsional A prototype of the FM three-axial gyroscope shown in Fig. 4 has
movements. been fabricated through the ThELMA© surface micromachining process
Moreover, additional tuning electrodes are added in the z-direction developed by STMicroelectronics. In Fig. 7, a Scanning Electron Mi-
in order to compensate the mismatch between the in-plane and the out- croscope (SEM) image of the fabricated device is shown. The overall
of-plane modes that can arise after the fabrication process. The un- footprint (1089 μm × 1595 μm) is comparable with the one of the AM
known over etch of the process in fact usually causes the deviation of three-axial gyroscopes actually on the market (see e.g. Vigna (2011)).
A first preliminary mechanical characterization of the fabricated
device has been carried out and in Fig. 8 the frequency responses of the
three modes of the FM gyroscope are reported. In Table 2, the

Fig. 6. Schematic in-plane view of both the in-plane (IPx and IPy) and out-of-plane (OP) Fig. 8. Experimental frequency response of the fabricated three-axial FM gyroscope
electrodes for the three-axial FM gyroscope shown in Fig. 4. shown in Fig. 7.

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V. Zega et al. European Journal of Mechanics / A Solids 70 (2018) 203–212

Table 2 gyroscope designed to work in FM operating mode (see Tocchio et al.


Experimental measurements of the main mechanical properties of both the in-plane (IPx (2016)). It is a simple structure that, with only two masses, guarantees
and IPy) and out-of-plane (OP) modes of the three-axial FM gyroscope shown in Fig. 4.
the differential actuation and readout of three axes. With a relative
IPx mode IPy mode OP mode small footprint (1090 μm × 1595 μm) it can, in fact, measure three
different angular velocities acting along the three orthogonal directions
Frequency 40528 Hz 40627 Hz 41150 Hz (x-, y- and z-).
Quality factor 6598 5117 1133
A good decoupling between the modes is, moreover, provided by
the presence of the external frames containing the in-plane electrodes
experimental values of the main mechanical properties of the structure and a high sensitivity is expected being the modal masses involved in
are reported. A good agreement with the design values of Table 1 is the three modes very close to each others.
found in terms of both natural frequencies and quality factor, thus Preliminary experimental characterizations proves the validity of
proving the validity of the simulation tools adopted. The slight differ- the mechanical design and of the simulation tools employed.
ence in terms of natural frequency is due to the different over etch The device described in this paper represents also the first MEMS
obtained after the fabrication process while the difference in terms of mechanical design with two masses able to translate along the three
quality factor can be attributed to both the unknown process para- orthogonal directions (also along the z-direction) thanks to a push-pull
meters: the over etch and the actual pressure inside the package. actuation scheme and with a differential readout (also along the z-di-
rection). The present design, therefore, overcame the limitations of the
7. Conclusions fabrication process and presents an out-of-plane mode similar, in
properties, to the other in-plane modes (i.e. push-pull, differential
The working principle of a three-axial FM MEMS gyroscope is de- reading, translation).
scribed in this paper through a theoretical model that takes into account The authors are currently working on the coupling of the fabricated
also non-ideal terms coming from fabrication imperfections. device with the Application Specific Integrated Circuit (ASIC) presented
The proposed design (see Fig. 4) represents the first three-axial in Minotti et al. (2018) in order to perform sensitivity measurements.

Appendix A

The expressions for the variation of the amplitudes of motion for an ideal gyroscope read:
b Ay Az ωy ωz Fx
A˙ x = − x Ax + βxyxy Ωx Ω y sin(Δϕxy ) + βxzxz Ωx Ωz z
sin(Δϕxz ) − α xy Ωz Ay cos(Δϕxy ) − α xzy Ω y Az cos(Δϕxz ) + ,
2m 2ωx 2ωx ωx ωx 2mωx (A.1)

by Ax Az ω ωz Fy
A˙ y = − Ay − βyxyx Ωx Ω y sin(Δϕxy ) + βyzyz Ω y Ωz z
sin(Δϕyz ) − α yx Ωz x Ax cos(Δϕxy ) − α yzx Ωx Az cos(Δϕyz ) + ,
2m 2ω y 2ω y ωy ωy 2mω y (A.2)

bz A Ay ω ωy Fz
A˙ z = − Az − βzxzx Ωx Ωz x sin(Δϕxz ) − βzyzy Ω y Ωz sin(Δϕyz ) − αzxy Ω y x Ax cos(Δϕxz ) − αzyx Ωx Ay cos(Δϕyz ) + ,
2m 2ωz 2ωz ωz ωz 2mωz (A.3)
while for a real gyroscope, they read:
k xy k xz bxy ωy bxz ωz
A˙ x = (A˙ x )ideal + Ay sin(Δϕxy ) + Az sin(Δϕxz ) − Ay cos(Δϕxy ) − Az cos(Δϕxz ),
2ωx m x 2ωx m x 2m x ωx 2m x ωx (A.4)

k yx k yz byx ωx byz ωz
A˙ y = (A˙ y )ideal − Ax sin(Δϕxy ) + Az sin(Δϕyz ) − Ax cos(Δϕxy ) − Az cos(Δϕyz ),
2ω y m y 2ωy m y 2m y ωy 2m y ωy (A.5)

k zy k zx bzx ωx bzy ωy
A˙ z = (A˙ z )ideal − Ay sin(Δϕyz ) − Ax sin(Δϕxz ) − Ax cos(Δϕxz ) − Ay cos(Δϕyz ),
2ωz mz 2ωz mz 2mz ωz 2mz ωz (A.6)
where (A˙ i )ideal are given by equations (A.1)-(A.3) with mi instead of m. Note that the forcing terms Fi are fundamental to guarantee the control on the
velocities amplitudes (28) required by the FM working principle.

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