The objective of____________was to produce tools which could used by product

designers.
A) DFM
B) DFS
C) DFMA
D) DFA (CO1)

ANSWER: C

DFC stands for

A) Design for Controls
B) Design for cost
C) Design for casting
D) Design for competitiveness (CO1)

ANSWER: D

GD&T practices are specified in____________

A)ANSI Y14.5M-1994
B)ANSI Y15.5M-1994
C)ANSI Y14.5M-1995
D)ANSI Y15.5M-1995 (CO1)

ANSWER: A

Largest shaft and smallest hole represents

A)MCC
B)LMC
C)MCM
D)MMC (CO1)

ANSWER: D

Difference between the MMC of two mating parts is known as_________

A)Tolerance
B)Allowance
C)Clearance
D)Interfrence (CO1)

ANSWER: B

Difference between MMC and LMC limits of a single dimension is known as_________
A)Tolerance
B)Allowance
C)Clearance
D)Interfrence (CO1)

ANSWER: A

______________datum is selected to provide functional relationships, accessibility,

and repeatability
A) Primary
B) Secondary
C) Tertiary
D) None of the above (CO1)

ANSWER: A

Primary datum restricts_____________ degrees of freedom

A)Eight
B)Twelve
C)Six
D)One (CO1)

ANSWER: C

Secodary datum restricts_____________ degrees of freedom

A)Eight
B)Twelve
C)Six
D)Ten (CO1)

ANSWER: D

Tertiary datum restricts_____________ degrees of freedom

A)Eight
B)Twelve
C)Six
D)Ten (CO1)

ANSWER: B

Angularity tolerance controls______________ of the individual features

A)Orientation
B)Differentiation
C)Continuity
D)Design (CO1)

ANSWER: A

_____________is the Location tolerance

A)Position
B)Concentricity
C)Symmetry
D)All of the above (CO1)

ANSWER: D

A geometric tolerance is prescribed using_______control frame

A)Tolerance
B)symbol
C)Feature
D)All of the above (CO1)

ANSWER: A

_________is fit established when a negative clearance exists between the sizes of
holes and the shaft
A)Tolerance
B)Clearance
C)Interference
D)Transition (CO1)

ANSWER: C

A general tolerance value of_______is considered to be suitably large

A)5 mm
B)6 mm
C)8 mm
D)10 mm (CO1)

ANSWER: B

A general tolerance applies to non-important dimensions only

A)True
B)False

ANSWER: A (CO1)

An assembly contains stud and bush and has tolerance of 0.18 mm. Then tolerance for
each of the components is
A)0.09 mm each
B)0.08 and 0.10
C)Zero tolerance
D)None of the above

ANSWER: A (CO1)

______is method adopted for assessing the surface texture finish

A)CLM
B)CLA
C)CLB
D)CLT

ANSWER: B (CO1)

A functional datum feature is _____

A)Hole
B)Surface
C)Surface finish
D)Tolerance

ANSWER: A (CO1)

The construction of pattern must take account of______________

A)Parting line
B)Machined surfaces
C)Shrinkage and draft
D)All of the above (CO1)

ANSWER: B

Holes produced by the use of special sand cores are known as__________
A)Cast holes
B)Cored holes
C)Vent Holes
D)Machined holes (CO1)

ANSWER: B

Machined holes, upto and including 30 mm diameter to be bored

A)True
B)False

ANSWER: B (CO1)
If casting is obtained without the need of sand cores or minimum number of sand
cores then corresponding parting line is known as
A)Possible
B)Probable
C)Partial
D)Positional

ANSWER: B (CO1)

Cold chamber die casting machines must be used for high melting temperature alloys
A)True
B)False

ANSWER: A (CO1)

The process of removing runners, sprues, overflow wells from the casting is
accomplished by_________
A)Pressing
B)Trimming
C)Finishing
D)Boring

ANSWER: B (CO1)

The hourly rate of die casting machine can be approximated by the following
relationship
A)k+m
B)k + mF
C)kmF
D)m + KF

ANSWER: B (CO2)

Die casting mahines are primarily specified on the basis of machine clamp force
(kN) given by
A)(P*A)/100
B)(P*A)/10
C)(P*100)/A
D)(P*10)/A

ANSWER: B (CO2)

The shot volume and average wall thickness has linear relationship
A)True
B)False

ANSWER: B (CO2)

The required clamp stroke, for a hollow part of depth D, with a clearance of 12 cm
is given by________
A)2D+12
B)3D+12
C)4D+12
D)5D+12

ANSWER: A (CO2)

A 20mm long, 15mm wide and 10mm deep two cavity die has a projected cavity area
of__________
A)300sq.mm
B)600sq.mm
C)400sq.mm
D)150sq.mm

ANSWER: B (CO2)

A 20mm long, 15mm wide and 10mm deep two cavity die has an estimated shot area
of__________
A)1000sqmm
B)1020 sq.mm
C)1050 sq.mm
D)500 sq.mm

ANSWER: C (CO2)

Manual ladling time of molten metal is given by_____________

A)2 + 0.0048V
B)3 + 0.0048V
C)8 + 0.0048V
D)6 + 0.0048

ANSWER: A (CO2)

The beta factor in the cooling time estimate represents

A)Cooling time
B)Enthalpy
C)Entropy
D)Cooling factor

ANSWER: D (CO2)

Zinc die casting alloy has cooling factor of

A)0.4
B)0.47
C)0.52
D)0.9

ANSWER: A (CO2)

The casting extraction time when W + L < 25 cm is given by

A)4s
B)3s
C)5s
D)None of the above

ANSWER: B (CO2)

Die castings should be______ walled structures

A)Thin
B)Thick
C)Bulky
D)light

ANSWER: A (CO2)

Mechanical strength do not increase in proportion to wall thickness

A)True
B)False
ANSWER: A (CO2)