Beruflich Dokumente
Kultur Dokumente
NOTE This manual must be considered NOTE When asking your Dealer for In this manual the various versions are in-
as an integral part of the vehicle and must spare parts, specify the spare parts code dicated by the following symbols:
always accompany it, even in case of re-
sale.
indicated on the SPARE PARTS IDENTIFI-
CATION LABEL. 125 cm model 3
aprilia has carried out this manual with the Write down the identification code in the + 150 cm model 3
maximum attention, in order to supply the space here below, in order to remember it Ì 250 cm model 3
user with correct and updated information.
However, since aprilia constantly im-
also in case of loss or deterioration of the
label. _ automatic light switching version
(Automatic Switch-on Device)
proves the design of its products, there
may be slight discrepancies between the
The label is stuck to the left tube of the & optional
frame and to read it it is necessary to re-
characteristics of your vehicle and those VERSION:
I Italy V Poland
move the left inspection cover, see p. 50
described in this manual. For any clarifica-
(REMOVING THE RIGHT AND LEFT IN-
U United Kingdom % Israel
tion concerning the information contained
SPECTION COVERS).
in this manual, do not hesitate to contact
your aprilia Official Dealer. A Austria K South Korea
For control and repair operations not ex-
P Portugal M Malaysia
" Finland R Chile
pressly described in this publication, for the
purchase of aprilia genuine spare parts,
accessories and other products, as well as
B Belgium Q Bermuda
D Germany - United
for specific advice, contact exclusively
aprilia Official Dealers and Service Cent- States
of America
ers, which guarantee prompt and accurate
assistance. F France ^ Australia
Thank you for choosing aprilia. We wish E Spain ] Brazil
you a nice ride. G Greece ° South Africa
All rights as to electronic storage, repro-
duction and total or partial adaptation, with O Holland Î New Zealand
any means, are reserved for all Countries. C Switzerland [ Canada
Denmark ` Croatia
J Japan Ñ Slovenia
S Singapore
safe drive
8102978.book Page 6 Friday, December 10, 1999 12:19 PM
"!3)# 3!&%49 25,%3 The use of medicins, alcohol and drugs or Most road accidents are caused by the
psychotropic substances notably increases driver’s lack of experience.
To drive the vehicle it is necessary to be in
the risk of accidents. NEVER lend the vehicle to beginners and,
possession of all the requirements pre-
scribed by law (driving licence, minimum Be sure that you are in good psychophysi- in any case, make sure that the driver has
age, psychophysical ability, insurance, cal conditions and fit for driving and pay all the requirements for driving.
state taxes, vehicle registration, number particular attention to physical weariness
plate, etc.). and drowsiness.
Gradually get to know the vehicle by driv-
ing it first in areas with low traffic and/or pri-
vate areas.
Rigorously observe all road signs and na- Avoid obstacles that could damage the ve- Always keep both hands on the handlebars
tional and local road regulations. hicle or make you lose control. and both feet on the footboard (or on the
Avoid abrupt movements that can be dan- Avoid riding in the slipstream created by footrests), in the correct driving posture.
gerous for yourself and other people (for preceding vehicles in order to increase Avoid standing up or stretching your limbs
example: rearing up on the back wheel, your speed. while driving.
speeding, etc.), and give due consideration
to the road surface, visibility and other driv-
ing conditions.
COOLER
OIL
The driver should pay attention and avoid Use only the vehicle’s specific fuels and lu- If the vehicle has been involved in an acci-
distractions caused by people, things and bricants indicated in the "LUBRICANT dent, make sure that no damage has oc-
movements (never smoke, eat, drink, read, CHART"; check all oil, fuel and coolant lev- curred to the control levers, pipes, wires,
etc.) while driving. els regularly. braking system and vital parts.
If necessary, have the vehicle inspected by
an aprilia Official Dealer, who should care-
fully check the frame, handlebars, suspen-
sions, safety parts and all the devices that
you cannot check by yourself.
Always remember to report any malfunc-
tion to the technicians to help them in their
work.
Never use the vehicle when the amount of
damage it has suffered endangers your
safety.
ONLY ORIGINALS
A12
345
Never change the position, inclination or Any modification of the vehicle and/or the #,/4().'
colour of: number plate, direction indica- removal of original components can com-
Before starting, always wear a correctly
tors, lights and horns. promise vehicle performance levels and
fastened crash helmet. Make sure that it is
Any modification of the vehicle will result in safety or even make it illegal.
homologated, in good shape, of the right
the invalidity of the guarantee. We recommend respecting all regulations size and that the visor is clean.
and national and local provisions regarding
Wear protective clothing, preferably in light
the equipment of the vehicle.
and/or reflecting colours.
In particular, avoid all modifications that in- In this way you will make yourself more vis-
crease the vehicle’s performance levels or ible to the other drivers, thus notably re-
alter its original characteristics. ducing the risk of being knocked down, and
Never race with other vehicles. you will be more protected in case of fall.
Avoid off-road driving. This clothing should be very tight-fitting
and fastened at the wrists and ankles.
Strings, belts and ties should not be hang-
ing loose; prevent these and other objects
from interfering with driving by getting en-
tangled with moving parts or driving mech-
anisms.
Do not keep objects that can be dangerous !##%33/2)%3 Make sure that the equipment is well fas-
in case of fall, for example pointed objects tened to the vehicle and not dangerous
The owner of the vehicle is responsible for
like keys, pens, glass vials etc. in your during driving. Do not install electrical de-
the choice, installation and use of any ac-
pockets (the same recommendations also vices and do not modify those already ex-
cessory.
apply to passengers). isting to avoid electrical overloads, be-
Avoid installing accessories that cover cause the vehicle could suddenly stop or
horns or lights or that could impair their there could be a dangerous current short-
functions, limit the suspension stroke and age in the horn and in the lights.
the steering angle, hamper the operation of aprilia recommends the use of "aprilia
the controls and reduce the distance from genuine accessories".
the ground and the angle of inclination in
turns.
,/!$
Avoid using accessories that hamper ac-
cess to the controls, since this can prolong Be careful and moderate when loading
reaction times during an emergency. your luggage. Keep any luggage loaded as
Big fairings and windshields installed on close as possible to the center of gravity of
the vehicle may produce aerodynamic forc- the vehicle and distribute the load uniform-
es that affect the stability of the vehicle, es- ly on both sides, in order to reduce umbal-
pecially when riding at high speed. ance to the minimum. Furthermore, make
sure that the load is firmly secured to the
vehicle, especially during long trips.
KG!
Avoid hanging bulky, heavy and/or danger- Do not carry any bag if it is not tightly se- Do not exceed the maximum load allowed
ous objects on the handlebars, mudguards cured to the vehicle. for each side-bag.
and forks: the vehicle might respond more Do not carry bags which protrude too much When the vehicle is overloaded, its stability
slowly in turns and its manoeuvrability from the luggage-rack or which cover the and its manoeuvrability can be compro-
could be unavoidably impaired. lights, horn or indicators. mised.
Do not place bags that are too bulky on the Do not carry animals or children on the
vehicle sides, because they could hit peo- glove compartment or on the luggage-
ple or obstacles, making you lose control of rack.
the vehicle.
+%9
1) Expansion tank 6) Passenger left footrest 11) Anti-theft hook (for the aprilia “Body-
2) Coolant expansion tank plug 7) Crash helmet compartment Guard” armored cable &)
3) Rear brake reservoir 8) Saddle lock 12) Centre stand
4) Bag hook 9) Air cleaner 13) Side stand
5) Left inspection cover 10) Speed variator air cleaner cover 14) Spark plug
+%9
1) Passenger grab rail 6) Filler cap 11) Right inspection cover
2) Engine oil filling/level cap 7) Front brake reservoir 12) Passenger right footrest
3) Fuse carrier 8) Horn
4) Battery 9) Fuel tank
5) Ignition switch/steering lock 10) Fuel tank flap
+%9
1) Expansion tank 6) Passenger left footrest 11) Speed variator air cleaner cover
2) Coolant expansion tank plug 7) Crash helmet compartment 12) Centre stand
3) Rear brake reservoir 8) Saddle lock 13) Side stand
4) Bag hook 9) Passenger grab rail
5) Left inspection cover 10) Air cleaner
+%9
1) Anti-theft hook (for the aprilia “Body- 6) Filler cap 12) Spark plug
Guard” armored cable &) 7) Front brake reservoir 13) Passenger right footrest
2) Engine oil filling/level cap 8) Horn
3) Fuse carrier 9) Fuel tank
4) Battery 10) Fuel tank flap
5) Ignition switch/steering lock 11) Right inspection cover
+%9 +%9
1) Electrical controls on the left side of the handlebar 1) + Red engine oil pressure warning light ( j )
2) Rear brake lever 1) Ì Red engine oil change warning light ( j )
3) Left rear-view mirror 2) Green left direction indicator warning light ( k )
4) Instruments and indicators 3) Total kilometres odometer
5) Right rear-view mirror 4) Speedometer
6) Front brake lever 4) Speedometer – km/h scale only ^
7) Throttle grip 5) Green right direction indicator warning light ( l )
8) Electrical controls on the right side of the handlebar 6) Blue high beam warning light ( a )
9) Ignition switch/steering lock ( n - m - s ) 7) Amber low fuel warning light ( g )
8) Fuel level indicator ( g )
9) Digital clock function and setting push buttons
10) Digital clock
11) Coolant temperature indicator ( h )
High beam warning light a It comes on when the headlight is in “high beam” position or when the high beam signaller is operated (PASSING
Ì
k
).
Low fuel warning light g It comes on when the quantity of fuel left in the tank is about 1,8 L + (1,5 L Ì).
It indicates the approximate fuel level in the tank.
Fuel level indicator g When the pointer reaches the red area, the quantity of fuel left in the tank is about 1,8 L + (1,5 L Ì).
In this case, top up as soon as possible, see p. 24 (FUEL).
Digital clock Hour, date and seconds can be shown on the display, see p. 21 (DIGITAL CLOCK).
It indicates the approximate temperature of the coolant in the engine.
When the pointer starts moving beyond level "Min", the temperature is sufficient for driving the vehicle.
Coolant temperature The normal running temperature range is indicated by the central area of the scale.
indicator h If the pointer reaches the red area, stop the engine and check the coolant level, see p. 28 (COOLANT).
a CAUTION If the maximum allowed temperature is exceeded (red area "Max" of the
scale), the engine may be seriously damaged.
NOTE The electrical parts work only when the ignition switch is
in position “n”.
3) + DIMMER SWITCH ( b - a )
(_ not provided, _ provided for those countries where
the engine stop switch “m - n ” is required)
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.
k
(_ not provided, _ provided for those countries where
the engine stop switch “m - n ” is required)
When the light switch is in position “ o ”: if the dimmer switch
is in position “a”, the high beam comes on, while if it is in po-
sition “b”, the low beam comes on.
The high beam signaller is operated by pressing the dimmer
switch to position (PASSING ), independently of the posi-
k
tion of the light switch ( o - p - • ).
NOTE When the dimmer switch is released, the high beam
signaller is disconnected.
NOTE The electrical parts work only when the ignition switch is
in position "n".
1) LIGHT SWITCH ( o - p - • ) (_ not provided)
a CAUTION
Before operating the light switch, make sure that the dim-
mer switch ( b - a ) is in position “ b”.
When the light switch is in position “•”, the lights are off; when
the switch is in position “p”, the parking lights and the dash-
board light are on; when the switch is in position “o”, the
parking lights, the dashboard light and the low beam are on.
The high beam can be operated by means of the dimmer
switch (a - b).
1a) DIMMER SWITCH ( b - a ) _
(_ not provided for those countries where the engine a CAUTION
stop switch “m - n ” is required) With stopped engine and ignition switch in position “n”,
When it is in position “ b ” the parking lights, the dashboard the battery may run down.
light and the low beam are always on. When the vehicle has come to a halt, stop the engine, and
When it is in position “ a ”, the high beam comes on. move the ignition switch to position “m”.
1b) ENGINE STOP SWITCH (n - m) 2) START PUSH BUTTON ( r )
(in the countries where required) When the start push button “r” is pressed, the starter makes
the engine run. For the starting, see p. 33 (STARTING).
a WARNING
Do not operate the engine stop switch “n - m” in running
conditions.
This is a safety or emergency switch. With the switch in po-
sition “n”, it is possible to start the engine; the engine can
be stopped by moving the switch to position “m”.
Key
Position Function
removal
The steer- It is possible
ing is to remove the
s locked.
It is neither
possible to
key.
m
engine, nor to remove the
)'.)4)/. 37)4#( 34%%2).' ,/#+ the lights key.
can be
The ignition switch (1) is positioned on the
right side, near the steering column.
a WARNING switched on.
Never turn the key to position "s" in run-
n
The engine It is not possi-
NOTE The key (2) operates the ignition ning conditions, in order to avoid losing and the ble to remove
switch/steering lock, the saddle lock and control of the vehicle. lights can be the key.
the fuel tank flap. switched on.
OPERATION
Two keys are supplied together with the
To lock the steering:
vehicle (one spare key).
◆ Turn the handlebar completely leftwards.
NOTE Do not keep the spare key on the ◆ Turn the key (2) to position "m" and
vehicle. press it.
◆ Release the key and turn it to position
"s".
◆ Extract the key.
!58),)!29 %15)0-%.4
aWARNING aWARNING
Before leaving, make sure that the sad- Do not load the crash helmet/glove
dle is properly locked. compartment too much.
Maximum allowed weight:
– + 4 kg
– Ì 5 kg
22 use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
8102978.book Page 23 Friday, December 10, 1999 12:19 PM
4//, +)4 2%!2 -5$'5!2$ %84%.3)/. ◆ Unscrew and remove the nuts (3).
◆ Remove the reflector (4).
The tool kit (1) is fixed under the saddle, in- The rear mudguard extension (2) is provid- ◆ Unscrew and remove the nut (5).
side the crash helmet/glove compartment. ed as standard equipment and can be in- ◆ Withdraw the screw (6).
stalled if the vehicle is used on wet roads, ◆
To reach it: Position the rear mudguard extension (2)
since it reduces the reach of the water
◆ Raise the saddle, see p. 22 (UNLOCK- inside the number plate holder support
spray caused by the rear wheel.
ING / LOCKING THE SADDLE). (7).
NOTE The vehicle is supplied with the ◆ Position the reflector (4) and tighten the
The tool kit includes: rear mudguard extension (2) already in- relevant nuts (3).
– 4 mm hexagon spanner; stalled in the countries where this is re- ◆ Insert the screw (6) and tighten the rele-
– + 16 mm spark plug socket span- quired for the homologation. vant nut (5).
◆ Make sure that the rear mudguard exten-
ner;
– Ì 18 mm spark plug socket spanner; For the installation of the rear mud- sion (2) is positioned correctly.
guard extension, proceed as follows:
– socket spanner rod;
– 8/10 mm socket spanner; ◆ Raise the saddle, see p. 22 (UNLOCK-
– double-ended, cross-/cut-headed ING / LOCKING THE SADDLE).
screwdriver; ◆ Take the rear mudguard extension (2)
– square pin spanner; out of the crash helmet/glove compart-
– tool case. ment together with the screws and rele-
vant nuts provided for the fastening.
-!). #/-0/.%.43
&5%,
aWARNING
The fuel used for internal combustion
engines is extremely inflammable and
in particular conditions it can become
explosive. It is important to carry out
the refuelling and the maintenance op-
erations in a well-ventilated area, with
the engine off. Do not smoke while refu-
elling or near fuel vapours, in any case
avoid any contact with naked flames,
sparks and any other heat source to
prevent the fuel from catching fire or
from exploding. Further, prevent fuel DO NOT DISPOSE OF FUEL IN THE EN- To reach the filler cap, proceed as follows:
from flowing out of the fuel filler, as it VIRONMENT. ◆ Insert the key (1) in the fuel flap lock (2),
could catch fire when getting in contact positioned between the footrest plat-
with the red-hot surfaces of the engine. KEEP AWAY FROM CHILDREN.
forms.
In case some fuel has accidentally been
spilt, make sure that the area is com- + Use only leaded (4 Stars U) or ◆ Turn the key clockwise, pull it and open
unleaded premium grade petrol, min. O.N. the fuel flap.
pletely dry before starting the vehicle. ◆ Unscrew the filler cap (3).
Since petrol expands under the heat of 95 (N.O.R.M.) and 85 (N.O.M.M.).
the sun and due to the effects of sun ra- Ì Use only premium grade unleaded pet-
diation, never fill the tank to the brim. rol, min. O.N. 91 (N.O.R.M.) and 81
Screw the cap carefully after refuelling. (N.O.M.M.).
Avoid any contact of the fuel with the
skin and the inhalation of vapours; do FUEL TANK CAPACITY
not swallow fuel or pour it from a recep- (reserve included):
tacle into another by means of a tube. – + 9,5 L
– Ì 9,6 L
TANK RESERVE:
– + 1,8 L
– Ì 1,5 L
a CAUTION
When the disc pads wear out, the level
of the fluid decreases progressively to
compensate for their wear.
◆ Check the brake pad wear, see p. 46
(CHECKING THE BRAKE PAD WEAR)
and the disc wear.
If the pads and/or the disc do not need re-
placing:
◆ Contact an aprilia Official Dealer, who
NOTE This vehicle is provided with front CHECKING will provide for topping up.
and rear disc brakes, with separate hy- To check the brake fluid level, proceed as
draulic circuits. follows: a CAUTION
The following information refers to a single Check the braking efficiency.
braking system, but is valid for both.
NOTE Position the vehicle on firm and
flat ground. In case of excessive stroke of the brake
When the disc pads wear out, the brake lever or reduced efficiency of the brak-
◆ Position the vehicle on the centre stand.
fluid level in the reservoir decreases to au-
tomatically compensate for their wear. ◆ + Remove the rear-view mirrors, ing system, contact an APRILIA Official
Dealer, since it may be necessary to
see p. 51 (REMOVING THE REAR-
The brake reservoirs are positioned under VIEW MIRRORS). bleed the system.
the handlebar cover, near the brake lever ◆ Ì Move the rubber heat protection
couplings. screen (1) downwards.
Periodically check the brake fluid level in ◆ Rotate the handlebar, so that the fluid
the reservoirs, see beside (CHECKING) contained in the brake reservoir is paral-
and the wear of the pads, see p. 46 lel to the “MIN” mark stamped on the
(CHECKING THE BRAKE PAD WEAR). glass gauge (2).
◆ Make sure that the fluid contained in the
aWARNING reservoir exc eeds the "MIN" mark
Do not use the vehicle if the braking stamped on the glass gauge (2).
system leaks fluid. MIN = minimum level.
#//,!.4
a CAUTION
Do not use the vehicle if the coolant is
below the minimum prescribed level
“MIN”.
Check the coolant level every 2000 km
(1250 mi) and after long trips; have the
coolant changed by an aprilia Official
Dealer every 2 years.
aWARNING
The coolant is noxious: do not swallow
it; if the coolant gets in contact with the The coolant is made up of 50% water and For the cooling solution use distilled water,
skin or the eyes, it can cause serious ir- 50% antifreeze. in order not to damage the engine.
ritations.
This mixture is ideal for most running tem-
If the coolant gets in contact with your peratures and ensures good protection aWARNING
skin or eyes, rinse with plenty of water against corrosion. Do not remove the expansion tank plug
and consult a doctor. If it is swallowed, It is advisable to keep the same mixture (1) when the engine is hot, since the
induce vomit, rinse mouth and throat also in the hot season, since in this way coolant is under pressure and its tem-
with plenty of water and consult a doc- losses due to evaporation are reduced and perature is high.
tor without delay. it is not necessary to top up very frequent- If it gets in contact with the skin or with
ly. clothes it may cause severe burns
DO NOT DISPOSE OF THE FLUID IN
and/or damage.
THE ENVIRONMENT. The mineral salt deposits left in the radiator
KEEP AWAY FROM CHILDREN. by evaporated water are thus reduced and
the efficiency of the cooling system re-
Be careful not to spill the coolant on the mains unchanged.
red-hot parts of the engine: it may catch
If the outdoor temperature is below 0°,
fire and send out invisible flames.
check the cooling circuit frequently and if
In case maintenance operations are to necessary increase the antifreeze concen-
be performed, it is advisable to use la- tration (up to maximum 60%).
tex gloves.
Have the coolant changed by an APRILIA
Official Dealer.
%8(!534 3),%.#%2
aWARNING
Tampering with the noise control sys-
tem is prohibited.
Owners are warned that the law may pro-
hibit:
– the removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of
any device or element of design incorpo-
rated into any new vehicle – for the pur-
pose of noise control – prior to its sale or
Change, repair, maintenance and bal- !54/-!4)# delivery to the ultimate purchaser or
ancing operations are very important ,)'(4 37)4#().' 6%23)/. _ while it is in use; and
and should be carried out by qualified – the use of the vehicle after such device
The vehicles provided with this device can
technicians with appropriate tools. or element of design has been removed
be immediately recognized, since the
or rendered inoperative by any person.
For this reason, it is advisable to have lights come automatically on as soon as
Check the exhaust silencer and the silenc-
the above mentioned operations carried the ignition switch is turned to position
"n".
er pipes, making sure that there are nei-
out by an APRILIA Official Dealer or by a
ther signs of rust, nor holes and that the
qualified tyre repairer. For this reason the light switch “o - p - • ” exhaust system works effectively.
If the tyres are new, they may still be has been replaced with a dimmer switch
“b - a”.
If the noise produced by the exhaust sys-
covered with a slippery film: drive care- tem increases, immediately contact your
fully for the first miles. Do not oil the The lights can be switched off only by
turning the ignition switch to position "m".
aprilia Official Dealer.
tyres with unsuitable fluids.
◆ Before starting the vehicle, make sure
MINIMUM TREAD DEPTH LIMIT (2) that the dimmer switch is in position "b"
front: .............................. 2 mm (- 3 mm) (front low beam).
rear: .............................. 2 mm (- 3 mm)
34!24).' ◆ Rotate the key (4) and move the ignition NOTE After a long period of inactivity,
switch to position “n”. carry out the operations described at p. 35
aWARNING (STARTING AFTER A LONG PERIOD OF
Exhaust gases contain carbon monoxide, a CAUTION INACTIVITY).
which is extremely noxious if inhaled. At this point: NOTE To avoid the excessive wear of
Avoid starting the vehicle in closed or
badly-ventilated rooms. – + the engine oil pressure warn- the battery, do not keep the start push but-
ton “r”“ pressed for more than five sec-
The non-observance of this warning may ing light “ j” (5) positioned on the
cause loss of consciousness or even lead dashboard comes on and remains on onds (ten after a long period of inactivity).
to death by asphyxia. until the engine starts. If the engine does not start within this lapse
Do not get on the vehicle for the starting. – Ì the engine oil change warning of time, wait ten seconds and press the
start push button“r” again.
Do not start the engine with the vehicle light “j” (5) positioned on the dash-
positioned on the side stand. board comes on for approximately
◆ To start the vehicle, position it on the three seconds. a CAUTION
centre stand. If it does not come on or if it does not Avoid pressing the start push button
◆ Make sure that the light switch (1) is in
go out after three seconds, contact an “ r ” (7) when the engine is running,
APRILIA Official Dealer. since you may damage the starter.
position“•”.
◆ Make sure that the dimmer switch (2) is in ◆ Lock at least one wheel, by pulling a
position “b”. brake lever (6).
◆ Move the engine stop switch (3) to posi- If this operation is not carried out, the
tion “ n ”, (in the countries where re- start relay receives no current and there-
quired). fore the engine does not start.
aWARNING
Before beginning to turn, slow down or
brake driving at moderate and constant
speed or accelerating slightly; avoid
braking at the last moment: it would be
very easy to skid.
34/00).'
aWARNING
Always use the direction indicators in aWARNING
time when you intend to change lane or
If possible, avoid stopping abruptly,
direction, avoiding sharp and danger-
slowing down suddenly and braking at
ous movements.
the last moment.
Switch off the direction indicators as
soon as you have changed direction. ◆ Release the throttle grip (pos. A) and
Be extremely careful when you overtake gradually put on the brakes to stop the
other vehicles or are overtaken. vehicle.
◆ In case of a brief stop, keep at least one
In case of rain, the water cloud created
by big vehicles reduces visibility; the brake on.
air shift may make you lose control of
the vehicle.
Keep to the following indications: 0!2+).'
a CAUTION
Never leave the key in the ignition
switch.
35''%34)/.3 -!).4%.!.#%
4/ 02%6%.4 4(%&4
NEVER leave the ignition key inserted and
always use the steering lock.
aWARNING
Risk of fire.
Park the vehicle in a safe place, possibly in Keep fuel and other flammable sub-
a garage or a protected place. stances away from the electrical com-
If possible, use the appropriate aprilia ponents.
“Body-Guard” armored cable &, or an ad-
Before beginning any maintenance op-
ditional anti-theft device.
eration or any inspection of the vehicle,
Make sure that all documents are in order stop the engine, extract the key from
and the road tax has been paid. the ignition block, wait until the engine
Write down your personal data and tele- and the exhaust system have cooled
phone number in the space provided in this down and if possible lift the vehicle by
page, to facilitate the identification of the means of the proper equipment, on firm Normally, the routine maintenance opera-
owner in case of finding after theft. and flat ground. tions can be performed by the user; how-
Before proceeding, make sure that the ever, in some cases the use of specific
SURNAME:................................................ room in which you are working is prop- tools and technical expertise may be re-
erly ventilated. quired.
NAME: ....................................................... If you need assistance or technical advice,
Keep away from the red-hot parts of the consult your aprilia Official Dealer, who
ADDRESS: ................................................ engine and of the exhaust system, in or- can ensure you prompt and accurate serv-
der to avoid burns. icing.
................................................................... The vehicle is made up of not edible
parts. Never bite, suck, chew or swallow Ask your aprilia Official Dealer to test the
TELEPHONE NO.:..................................... any part of the vehicle for any reason. vehicle on the road after a repair or period-
ic maintenance operation.
NOTE Very often stolen vehicles are
identified thanks to the data written on the
a CAUTION In any case, personally carry out the “Pre-
liminary checking operations” after any
use/maintenance manual. If not expressly indicated otherwise, for
maintenance operation, see p. 32 (PRE-
the reassembly of the units repeat the
LIMINARY CHECKING OPERATIONS).
disassembly operations in reverse or-
der.
In case any maintenance operation has
to be carried out, it is advisable to use
latex gloves.
Engine no.
CHECKING
NOTE Position the vehicle on firm and
flat ground.
◆ Position the vehicle on the centre stand.
a WARNING
The engine and the components of the
exhaust system become very hot and ◆ Ì Insert the plug/dipstick in the filling TOPPING UP
remain hot for some time after the en- hole (2) completely, without tightening it. ◆ Pour a small quantity of oil in the filling
◆ Withdraw the plug/dipstick (1) again and
gine has been stopped. Before handling hole (2) and wait about one minute, so
these components, wear insulating read the oil level on the dipstick itself: that the oil flows uniformly into the oil
gloves or wait until the engine and the MAX = maximum level; pan.
exhaust system have cooled down. MIN = minimum level. ◆ Check the oil level and top up if neces-
!)2 #,%!.%2 REMOVAL ◆ Wash the filtering element (4) with clean,
◆ Position the vehicle on the centre stand. non-inflammable solvents or solvents
Carefully read p. 39 (MAINTENANCE).
◆ Unscrew and remove the five screws (1). with high volatility point, then let it dry
The air cleaner should be inspected and thoroughly.
◆ Remove:
cleaned every 6000 km (3750 mi), depend- ◆ Apply a filter oil on the whole surface of
ing on the conditions of use. – filter case cover (2); the filtering element.
– flame trap grid (3);
If the vehicle is used on dusty or wet roads,
the cleaning operations should be carried
– filtering element (4);
– + grid (5).
Ì Periodically check if there are impuri-
out more frequently. ties in the lower part of the discharge pipe
◆ Check: (7):
To clean the filtering element it is neces- – filtering element (4);
sary to remove it from the vehicle. – filter case gasket (6); If necessary:
◆ Withdraw the pipe (7).
and change them if necessary.
◆ Empty its content into a container and
CLEANING deliver it to a salvage centre.
aWARNING
Do not use petrol or inflammable sol-
vents to wash the filtering element, in
order to avoid fires or explosions.
30%%$ 6!2)!4/2 !)2 #,%!.%2 ◆ Remove the filter cover (4) and the filter-
ing element (5).
Carefully read p. 39 (MAINTENANCE). ◆ Check the filtering element (5) and
The air cleaner should be inspected and change it if necessary.
cleaned every 6000 km (3750 mi), depend-
ing on the conditions of use. CLEANING
If the vehicle is used on dusty or wet roads,
the cleaning operations should be carried aWARNING
out more frequently. Do not use petrol or inflammable sol-
To clean the filtering element it is neces- vents to wash the filtering element, in
sary to remove it from the vehicle. order to avoid fires or explosions.
Do not use any additive or liquid to
REMOVAL clean the filtering element, in order to
◆ Position the vehicle on the centre stand. avoid the formation of moisture inside ◆ Clean the filtering element (5) by means
◆ Unscrew and remove the screws (1). the speed variator.
of a pressurized air jet.
◆ + Unscrew and remove the screws Use only compressed air.
(2) and take the bushings (3). a CAUTION
DO NOT OIL THE FILTERING ELEMENT,
since the oil may get into the belt case
and damage the belt or make it slip.
◆ If the thickness of the friction material #(%#+).' 4(% 34!.$ The stand (4) must rotate without hindranc-
(even of one pad only) has reduced to es.
Carefully read p. 39 (MAINTENANCE).
approximately 1 mm, have both pads Carry out the following checks:
changed.
aWARNING ◆ The springs (5) must not be damaged,
– Front pads (2) . FOR THE SIDE STAND ONLY. worn, rusty or weakened.
– Rear pads (3). Danger of fall or overturning. ◆ The stand must rotate freely, if neces-
When the vehicle is straightened from sary grease the joint, see p. 70 (LUBRI-
aWARNING the parking position to the driving posi- CANT CHART).
Have the pads changed by your APRILIA tion, the stand goes automatically up.
Official Dealer. NOTE The following information refers to #(%#+).' 4(% 37)4#(%3
one stand only, but is valid for both. The vehicle is provided with two switches:
– Stoplight switch on the rear brake control
lever.
– Stoplight switch on the front brake control
lever.
If you need assistance or technical advice,
consult your aprilia Official Dealer, who
can ensure you prompt and accurate serv-
icing.
a CAUTION
To h av e th e fr o nt s us pen si on o il
changed, contact your APRILIA Official
Dealer, who will ensure you prompt and
accurate servicing.
Have the front suspension oil changed
every 30000 km (18750 mi) or every 4
years.
Carry out the following checks after the first
!$*534).' ADJUSTMENT OF THE REAR
1000 km (625 mi) and successively every
4(% 2%!2 3530%.3)/. SUSPENSION SPRING PRELOAD
6000 km (3750 mi):
◆ With pulled front brake lever, push the
The rear suspension is constituted by a
Adjusting Rotation Rotation
pair of double-action shock absorbers
fork repeatedly downwards. ring (arrow A) (arrow B)
(braking with compressed/extended shock
The stroke must be gentle and there absorber) fixed to the engine by means of
must be no trace of oil on the rods. Function Spring Spring
silent-blocks. preload preload
◆ Check the fastening of all the compo-
The shock absorbers are provided with a increase decrease
nents and the functionality of the front metal ring with five positions, for the adjust-
and rear suspension joints. ment of the spring preload. The standard Attitude The vehicle is The vehicle is
adjustment, set by the manufacturer, is more rigid less rigid
a CAUTION suitable for a driver weighing about 70 kg.
If you notice irregularities in the opera- Recom- Smooth or Roads with
If your weight and needs are different, ad-
tion or if the help of a qualified techni- mended normal roads uneven
just the ring nut (1) with the appropriate
kind of road surface
cian is necessary, contact your APRILIA spanner provided in the tool kit, thus set-
Official Dealer. ting the ideal travelling conditions (see ta- Notes Drive with Drive without
ble). passenger passenger
a CAUTION
Set both shock absorbers on the same
position.
– Ì 185 mm serving an incorrect slack. ◆ Shake the wheel transversally with re-
Repeat the previous operation more spect to the riding direction.
The support base must measure 200 x 200 ◆ If any slack should be noticed, contact
mm. than once.
your aprilia Official Dealer, to restore the
◆ Place the support under the vehicle and a ◆ If you find that there is a considerable optimal operating conditions.
spongy cloth between them, so that the slack, contact your aprilia Official Dealer
front wheel can move freely and the vehicle to restore the optimal steering condi-
cannot fall down. tions.
a CAUTION
Upon reassembly, fit the tangs correctly
in the appropriate seats.
a CAUTION
Upon reassembly, fit the tangs correctly
in the appropriate seats.
The engine minimum rpm must be approx- ◆ Act on the throttle grip, accelerating and If this is not the case, proceed as follows:
imately the following: decelerating a few times to make sure ◆ Position the vehicle on the centre stand.
– + 1400 ± 50 rpm; that it functions correctly and to check if ◆ Withdraw the protection element (3).
– Ì 1500 ± 100 rpm.
the idling speed is constant. ◆ Loosen the lock nut (4).
In this case the engine does not make the NOTE Do not act on the air adjusting ◆ Rotate the adjuster (5) in such a way as
rear wheel rotate. screw, to avoid variations of the carbura- to restore the prescribed value.
tion setting. ◆ After the adjustment, tighten the lock nut
If necessary: If necessary, contact your aprilia Official (4) and check the idle stroke again.
◆ + Act on the adjusting screw (1) Dealer. ◆ Put back the protection element (3).
positioned on the carburettor.
◆ Ì Act on the adjusting screw (2) posi- a WARNING
tioned on the carburettor. !$*534).' After the adjustment, make sure that the
4(% !##%,%2!4/2 #/.42/, rotation of the handlebar does not mod-
By SCREWING IT (clockwise), you in- ify the engine idling rpm and that the
crease the engine rpm. Carefully read p. 39 (MAINTENANCE).
throttle grip returns smoothly and auto-
By UNSCREWING IT (anticlockwise), The idle stroke of the throttle grip must be matically to its original position after
you decrease the engine rpm. 2 – 3 mm, measured on the edge of the being released.
grip itself.
The battery gives off explosive gases; er may damage the battery. charge, see p. 57 (RECHARGING THE
keep it away from flames, sparks, ciga- BATTERY).
rettes and any other source of heat. If the battery remains on the vehicle, dis-
connect the cables from the terminals.
2%-/6).' 4(% "!44%29 #/6%2 #(%#+).' !.$ #,%!.).' 2%-/6).' 4(% "!44%29
4(% 4%2-).!,3 ◆
Carefully read p. 55 (BATTERY). Remove the battery cover, see beside
◆ Remove the battery cover, see beside (REMOVING THE BATTERY COVER).
NOTE Position the vehicle on firm and (REMOVING THE BATTERY COVER). ◆ Disconnect first the negative (–) and then
flat ground. ◆ Make sure that the cable terminals (3) the positive cable (+).
and the battery terminals (4) are: ◆ Remove the battery breather pipe (5).
◆ Make sure that the ignition switch is in
position “m”.
– in good conditions (and not corroded ◆ Remove the battery from its compart-
◆ or covered with deposits); ment and put it on a flat surface, in a cool
Raise the saddle, see p. 22 (UNLOCK-
– covered with neutral grease or Vase- and dry place.
ING / LOCKING THE SADDLE).
line.
◆
◆
Unscrew and remove the two screws (1).
Remove the battery cover (2). If necessary:
a WARNING
Once it has been removed, the battery
◆ Disconnect first the negative (–) and then
must be stored in a safe place and kept
the positive cable (+). away from children.
◆ Brush with a wire brush to eliminate any
sign of corrosion. ◆ Put back the battery cover, see beside
◆ Reconnect first the positive (+) and then (REMOVING THE BATTERY COVER).
the negative cable (–).
◆ Cover the terminals of the cables and of
the battery with neutral grease or Vase-
line.
#(!.').' 4(% &53%3 To carry out the checking: ARRANGEMENT OF THE FUSES
Carefully read p. 39 (MAINTENANCE). ◆ Remove the battery cover, see p. 56 – 7,5A (2) fuse
(REMOVING THE BATTERY COVER). From the ignition switch to: ignition.
a CAUTION ◆ Extract the fuses one by one and check if – 15A (3) fuse
Do not repair faulty fuses. the filament (1) is broken. From the ignition switch to: all light loads
◆ Before replacing a fuse, try to find out the and horn.
Never use fuses different from the rec-
ommended ones. cause of the trouble, if possible. – 20A (4) fuse
◆ Then replace the damaged fuse with a From the battery to: ignition switch, volt-
The use of unsuitable fuses may dam-
age the electric system or, in case of new one having the same amperage. age regulator, electric fan.
short circuit, may even cause a fire. NOTE If you use one of the spare fuses,
NOTE If a fuse blows frequently, there put a new fuse in the appropriate seat.
probably is a short circuit or an overload in ◆ Put back the battery cover, see p. 56
the electric system. (REMOVING THE BATTERY COVER).
In this case it is advisable to consult an
aprilia Official Dealer.
If an electric component does not work or
works irregularly, or if the engine fails to
start, it is necessary to check the fuses.
Check the 7,5 A and the 15 A fuses first
and then the 20A fuse.
6%24)#!, !$*534).' /& 4(% To adjust the headlight beam: + (/2):/.4!, !$*534-%.4
(%!$,)'(4 "%!- ◆ Turn the appropriate screw (1) with a /& 4(% (%!$,)'(4 "%!- -
To rapidly check the correct direction of the screwdriver. ◆ Remove the front inner shield, see p. 52
beam, place the vehicle on flat ground, 10 By TURNING IT CLOCKWISE, you set (REMOVING THE FRONT INNER
m away from a wall. the beam upwards. SHIELD).
Turn on the low beam, sit on the vehicle ◆ ★ Unscrew and remove the two screws
By TURNING IT ANTICLOCKWISE, you (2).
and make sure that the beam projected on
set the beam downwards.
the wall is slightly under the horizontal line NOTE Depending on the adjustment to
of the headlight (about 9/10th of the total be carried out, the screws (2) must be re-
height). placed with longer ones (supplied in kit).
◆ Position the appropriate spacers (sup-
plied in kit) between the headlight fasten-
ing points and the front outer shield, ac-
cording to the type of adjustment to be
carried out.
NOTE Use fastening screws suitable for
the selected spacers.
◆ ★ Insert and tighten the two screws (2).
#(!.').' ◆ Remove the protection screen (4). #(!.').' 4(% .5-"%2 0,!4%
4(% 2%!2 ,)'(4 "5," ◆ Slightly press the bulb and rotate it anti- "5,"
clockwise.
Carefully read p. 60 (BULBS). ◆
Carefully read p. 60 (BULBS).
Remove the bulb from its seat.
The rear light contains: To change the bulb:
– A parking light/stoplight bulb (1).
NOTE Insert the bulb in the socket, mak- ◆ Unscrew and remove the screw (6).
– Two rear direction indicator bulbs (2). ing the two bulb pins coincide with the rele- ◆ Remove the light unit (7).
vant guides on the socket.
To change them:
◆ Loosen the screws (3) in such a way as
◆ Correctly install a new bulb of the same a CAUTION
type. Do not pull the electric wires to extract
to facilitate the successive reinsertion of the bulb socket.
the protection screen (4). NOTE Upon reassembly, correctly posi-
◆ Unscrew and remove the screws (5). tion the protection screen in its seat. ◆ Grasp the bulb socket (8), pull it and re-
move it from its seat.
a CAUTION a CAUTION ◆ Withdraw the bulb (9) and replace it with
While removing the protection screen, Tighten the screws (5) carefully, without a new one of the same type.
proceed carefully in order not to break exerting too much pressure, in order to
the cog. avoid damaging the protection screen.
42!.30/24
#,%!.).'
a WARNING a CAUTION
After the vehicle has been washed, its Polish with silicone wax only after hav-
braking functions could be temporarily ing carefully washed the vehicle. Do not
impaired because of the presence of wash the vehicle under the sun, espe-
water on the grip surfaces. Calculate cially during the summer, when the
long braking distances to avoid acci- body is still warm, since if the shampoo
dents. Brake repeatedly to restore nor- dries before being rinsed away, it can
mal conditions. damage the paint.
Carry out the preliminary checking op- Do not use liquids at a temperature ex-
erations, see p. 32 (PRELIMINARY ceeding 40°C to clean the plastic com-
CHECKING OPERATIONS). ponents of the vehicle
Clean the vehicle frequently if it used in To remove dirt and mud from the painted Use neither high pressure water/air jets,
particular areas or conditions, such as: surfaces use a low- pressure water jet, nor vapour jets on the following parts:
◆ Polluted areas (cities and industrial are- carefully wet the dirty parts, remove mud wheel hubs, controls on the right and
as). and filth with a soft car sponge impregnat- on the left side of the handlebar, bear-
◆ Areas characterized by an high percent- ed with a lot of water and shampoo (2 ÷ 4% ings, brake pumps, instruments and in-
age of salinity and humidity (sea areas, parts of shampoo in water). dicators, silencer exhaust, glove/tool kit
hot and humid climates). Then rinse with plenty of water and dry with compartment, ignition switch/steering
◆ Particular conditions (use of salt and chamois leather. lock.
anti-ice chemical products on the roads To clean the outer parts of the engine use Do not use alcohol or solvents to clean
during the winter). a degreaser, brushes and wipers. the rubber and plastic parts and the
◆ Avoid leaving deposits of industrial and
saddle: use water and mild soap.
polluting powders, tar spots, dead in-
sects, bird droppings, etc. on the body.
◆ Avoid parking the vehicle under trees,
a WARNING
since in some seasons residues, resins, Do not apply protection waxes onto the
fruits or leaves fall down, which contain saddle, in order not to make it too slip-
substances that may damage the paint. pery.
,/.' 0%2)/$3 /& ).!#4)6)49 ◆ Turn the ignition switch to position “n” ◆ Position and tie a plastic bag on the final
and press the engine start push button pipe of the exhaust silencer, in order to
After a long period of inactivity of the vehi-
“r” for a few seconds, to distribute the prevent moisture from getting into it.
cle some precautions are necessary to ◆
oil evenly on the cylinder surfaces. Cover the vehicle avoiding the use of
avoid any problem. ◆ Remove the cloth. plastic or waterproof materials.
Further, it is important to carry out the nec- ◆ Put back the spark plug.
essary repairs and a general check up be- ◆ Remove the battery, see p. 56 (REMOV- AFTER A PERIOD OF INACTIVITY
fore the period of inactivity, since you could ING THE BATTERY) and p. 55 (LONG ◆ Uncover and clean the vehicle, see p. 64
forget to carry them out later. INACTIVITY OF THE BATTERY). (CLEANING).
Proceed as follows: ◆ Wash and dry the vehicle, see p. 64 ◆ Check the charge of the battery, see p.
◆ Empty the fuel tank and the carburettor, (CLEANING). 57 (RECHARGING THE BATTERY) and
◆ Polish the painted surfaces with wax.
s ee p . 6 3 (DR A I N IN G T HE F UE L install it, see p. 57 (INSTALLING THE
◆ Inflate the tyres, see p. 66 (TECHNICAL
TANK). BATTERY).
◆ Remove the spark plug, see p. 54 DATA). ◆ Refuel, see p. 24 (FUEL).
◆ By means of a suitable support, position ◆ Carry out the preliminary checking oper-
(SPARK PLUG).
◆ Pour a teaspoon of engine oil (5-10 cm#) the vehicle so that both tyres are raised at ions, se e p. 32 (PR ELI MI NA RY
into the cylinder. from the ground. CHECKING OPERATIONS).
◆ Place the vehicle in an unheated, not-hu-
NOTE Put a clean cloth on the cylinder,
near the spark plug seat, in order to protect
mid room, away from sunlight, with mini-
mum temperature variations.
a WARNING
it from oil sprays. Have a test ride at moderate speed in a
low-traffic area.
4%#(.)#!, $!4!
Description + Ì
Max. length 1830 mm 1865 mm
Max. length
(rear mudguard extension included ) 1920 mm 1955 mm
Max. width 740 mm 770 mm
DIMENSIONS Max. height (front part of the fairing included) 1230 mm 1180 mm
Seat height 840 mm 830 mm
Distance between centres 1310 mm 1325 mm
Min. ground clearance 170 mm 135 mm
Weight ready for starting 136 kg 153 kg
Description + Ì
Fuel (reserve included) 9L 9,5 L
Fuel reserve 1,8 L 1,5 L
Engine oil
- engine oil change only 1050 cm# 1200 cm#
- engine oil and engine oil filter change 1100 cm# ––
- change for engine overhaul 1150 cm# 1400 cm#
CAPACITIES Transmission oil 100 cm# 250 cm#
Coolant
(50% water + 50% antifreeze with ethylene glycol) 1,2 L 1,3 L
FUEL SUPPLY
Leaded (4 StarsU ) or unleaded premium grade premium grade unlea-
petrol according to the DIN 51600 ded petrol, min. O.N.
Fuel
standard, min. O.N. 95 (N.O.R.M.) 91 (N.O.R.M.) and 81
and 85 (N.O.M.M.) (N.O.M.M.).
Description + Ì
one beam at the front, split in two overlapping cradles at the rear,
Type
in steel tubes with high yield point
FRAME Steering inclination angle 26° 28°
Fore stroke 85 mm 100 mm
Type Tubeless
FRONT 130 / 70 - 12” 56 L
Description + Ì
Type C.D.I. / Inductive
minimum 10°
IGNITION at 1500 rpm
Spark advance 8° ± 2° - before T.D.C. at 1600 rpm
maximum 32°
at 5000 rpm
NGK DR7EA
Standard NGK CR8E VX
SPARK PLUG NGK DR8EA
Spark plug gap 0,6 – 0,7 mm
Battery 12 V - 12 Ah
ELECTRIC Fuses 20 - 15 - 7,5 A
SYSTEM
Generator (with permanent magnet) 12 V - 180 W 12 V - 200 W
Low/high beam 12 V - 35 / 35 W
Low/high beam JU 12 V - 35 / 35 W
Front parking light 12 V - 3 W
BULBS Direction indicators 12 V - 10 W
Rear parking light/stoplight 12 V - 5/21 W
Number plate 12 V - 5 W
Dashboard lighting 12 V - 1,2 W
Direction indicators 12 V - 2 W
+
Engine oil pressure 12 V - 2 W –
Engine oil change Ì – 12 V - 2 W
WARNING LIGHTS
Low beam 12 V - 2 W
High beam 12 V - 2 W
Low fuel 12 V - 2 W
,5"2)#!.4 #(!24
0 0
below:
SAE 10W F.A. 5W 67% of the volume, + F.A. 20W 33% of the volume.
SAE 15W 0 F.A. 5W 33% of the volume, + 0
F.A. 20W 67% of the volume.
Bearings and other lubrication points (recommended): + 0
BIMOL GREASE 481 – Ì 0AUTOGREASE MP.
As an alternative to the recommended product, use high-quality grease for rolling bearings, working temperature range -30°C…+140°C,
dripping point 150°C…230°C, high protection against corrosion, good resistance to water and oxidation.
Protection of the battery poles: neutral grease or Vaseline.
Spray grease for chains (recommended): 0 CHAIN SPRAY.
Brake fluid (recommended): 0 F.F., DOT 5 (compatible with DOT 4).
a WARNING
Use new brake fluid only.
./4%
)MPORTERS
)MPORTERS
aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle.
– Do not dispose of oil, fuel, polluting substances and components in the envi-
ronment.
– Respect nature.