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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

Contents

General description ..................... 1

1. Safety........................................ 2

2. Technical data.......................... 3

3. Operation.................................. 4
3.1 Operating elements .........................4
3.2 Setting...............................................5
3.2.1 Longitudinal register without
measuring roller............................5
3.2.2 Longitudinal register with
measuring roller............................6
3.3 Malfunctioning..................................7

4. Care and maintenance ....... 8

4.1 Qualification of staff .............. 8

4.2 Maintenance ........................... 9

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

General description

In the case of standard machines, the web To enable the values set to be checked, a
tension is a prescribed, fixed value. measuring roller (09410U50) should be
used. This enables the operator to observe
The attachment described below enables the the web tension conditions. The settings for
operator to adjust the web tension manually repeat orders can thus be reproduced
according to needs. The advantage of this is correctly.
that it allows the tension of extensible or very
firm web materials to be varied in such a way
that the desired register tolerance can be Important:
maintained. The contact pressure of the tension
roller should always be maintained
A visual check on the values set is not
constant at as high a level as possible
possible.
so as to avoid slip between the web
and the rubber roller.
The device is particularly necessary when
additional laminating operations or extensive
die-cutting operations are required on the
machine, which increase the chance of web
breakage.

Longitudinal register adjustment (via a

servomotor) can only be carried out at the
anvil cylinder.

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

1. Safety

The general safety instructions at the

beginning of this manual apply. Please
observe the special safety instructions of
traction/die-cutting station BG 07.

Caution:
Risk of injury to hands or fingers
through their being drawn in.

Secure the machine during

maintenance work!

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

2. Technical data

EM 260 EM 340 EM 410 EM 510

Web width 258 mm 343 mm 413 mm 513 mm
[10,125“] [13,5“] [16,25“] [20,25“]
Web speed max. 150 m/min. [492 ft/min.]
min. 10 m/min [32,8 ft/min]
[Option] max. 200 m/min. [656 ft/min.]
Adjustment range of web tension:
Setting of traction roller Vmax = 150 m/min. ± 5,0 % = 10 000 increments
Setting of traction roller Vmax = 200 m/min. ± 3,7 % = 10 000 increments
Synchronization see adhesive label on operating terminal of BG
07

Caution:
The values given for the web tension are based on the ratio between the standard anvil cylinder
BG 03 (∅ 105,03 mm) and feed roller BG 07 (∅ 105,35 mm).

Web tension synchronization

This value is set during the internal acceptance test of the manufacturer and indicated on an
adhesive label at the operating terminal of BG 07.

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

3. Operation

3.1 Operating elements

1 servomotor
2 phase shifter gearbox
3
4 rear plate
5 drive cover
6 operating panel, "servomotor"

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

3. Operation
3.2 Setting 3.2.1 Without measuring roller

After inserting the web, make sure that all When setting at operating panel 6, please
protective covers have been fitted to the proceed as follows:
machine.
• Select the sign (+/-) of the desired
The web tension can be set to suit the superimposed speed.
particular material to be processed.
• Select the desired superimposed speed
by pressing the appropriate keys.
The BG 07 unit is switched on and off at the
movable operating panel • Confirm your choice by pressing the
Recommended rough setting: ENTER key.
The web tension depending on material
Note:
(longitudinal register) at BG 07 should be
A visual check is not possible!
approx. 10% higher than at feeder station
The optimum parameter values can only
BG 02.
be determined by trial jobs.
Example. :
BG 02 = 30 kg tension
BG 07 = 33 kg at exit side

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

3. Operation

3.2.2 With measuring roller

(094 10 U50-CE)
Visual checking of the parameters is
possible via the the measuring roller
display.

When setting, please proceed as follows:

• Read off the value of the web tension of
feeder station BG 02 in the appropriate
numeric display.
• When synchronised, the web tension
value of BG 07 should be identical to this.
Check the measured value at the numeric
display of the measuring roller.
• At operating panel 6 select the sign (+/-)
of the desired superimposed speed.
• Now select the desired superimposed
speed by pressing the appropriate keys.
• Confirm your choice by pressing the
ENTER key.
• The new set value can be read in the
measuring roller display.

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

3. Operation

3.3 Malfunctioning

Fault Cause Remedy

• No superimposed speed • servomotor defective
• coupling between
servomotor and phase
shifter gearbox defective
• Web breakage • front tension too high
• No web tension • incorrect setting values
(extreme minus range)
• Register jump • web tension too high
• contact pressure of feed
roller too low (slip effect)
• check servomotor.
• check coupling.
• reduce front tension
• correct setting value to
plus range
• increase pressure on the
feed roller
• correct servo setting in
minus direction

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Fitting servomotor to BG 07
EM 260/340/410/510 with double gearbox

4. Care and maintenance

4.1 Qualification of staff 4.2 Maintenance

Cleaning and maintenance work may only be
performed by staff who are familiar with the
machine (see "General safety instructions"
item 1.1.5 "Responsibility of staff" at the
beginning of this manual).
The gearbox oil of the phase shifter gearbox
must be changed at the following intervals:
• 1st oil change after 500 operating hours
• 2nd and subsequent oil changes after
every 2000 operating hours.

Please refer to the accompanying operating

instructions of the Lenze company for
cleaning and maintenance instructions for
the servo motor.

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