Beruflich Dokumente
Kultur Dokumente
Internship Report
Submitted To:
Suhail Ather
Plant Manager (Maggi Noodle)
Submitted By:
Zoraiz Arshad
BSc. Chemical Engineering
NFC Institute of Engineering and
Technology Multan
INTERNSHIP REPORT NESTLE
Table of contents
Sr. Page
No. Contents No.
1 Preface 2
2 Abstract 3
3 Acknowledgment 4
5 Nestle History 6
11 Tasks 21
12 Conclusion 46
PREFACE
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ABSTRACT
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Acknowledgements
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Firstly, all thanks and praises to Allah that I have completed my internship
successfully.
I am heartily Thankful to Sir Suhail Ather, Mam Nimra, Sir Kashif and Sir
Muhammad Usman their counselling, encouragement and support from the
beginning to the end helped me how to tackle every obstacle and complete my
internship project. They are very cooperative and they were always there
whenever I need help. Though they pushed me so hard but it was all their effort
that I learned so much in a short period.
Lastly, I want to thank each and every person who helped me in any respect
during my stay in Nestle.
Nestle
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Nestle serving consumers since 1866 with Henry Nestle founder of nestle
company in Vevey, Switzerland. Nestle has 149 years’ experience in developing
quality products that satisfy the need for the good, healthy food.
History Of Nestle
1866
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Our history begins back in 1866, when the first European condensed milk
factory was opened in Cham, Switzerland, by the Anglo-Swiss Condensed Milk
Company.
1867
1905
1914
The onset of World War I brought severe disruption to us along with the rest of
the world. Acquiring raw materials and distributing products became
increasingly difficult. Shortages of fresh milk throughout Europe forced
factories to sell almost all their supplies to meet the needs of local towns.
1918
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Nevertheless, the war created new demand for dairy products, largely in the
form of government contracts. To keep up, Nestlé purchased several existing
factories in the United States and, by war's end, we had 40 factories worldwide.
1925
The 1920s were a time of deep economic hardship, and Nestlé suffered severe
difficulties along with much of the world. Operations were partially
streamlined, but the company was able to continue, and with the acquisition of
Peter, Cailler, Kohler Swiss Chocolate Company, chocolate became an integral
part of our business. This sparked further variety in the products we offered –
including malted milk and a powdered drink called Milo.
1938
Nescafé coffee was launched.
1940
In the early 1940s Nestea was launched.
1945
The close of World War II marked the beginning of a particularly dynamic
phase of our history. Dozens of new products were added as our growth
accelerated and we acquired outside companies.
1947
The Maggi products, from seasoning to soups, become part of the Nestlé family
following the merger with Alimentana S.A.
1974
For the first time we diversified outside the food industry when we became a
major shareholder in L’Oreal, one of the world's leading makers of cosmetics.
2006
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With the help of Harvard’s Michael Porter and Mark Kramer, we articulated for
the first time the concept of Creating Shared Value. Creating Shared Value
expresses our conviction that we can only be successful over the long term if we
create value, not just for our shareholders, but also for society.
2009
We held the first Creating Shared Value Forum in New York, with leading
experts in the areas of nutrition, water and rural development coming together
to discuss serious global challenges facing us in these three areas and the role of
business in helping to solve them. The Creating Shared Value Forum has been
held on an annual basis since then.
We launched the Nestlé Cocoa Plan which supplies high quality, disease-
resistant plantlets to farmers helping them rejuvenate their farms and increase
productivity. The Nescafé Plan was also launched – to address responsible
farming, sourcing and consumption across our coffee supply chain.
2011
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We became the first food company to partner with the Fair Labor Association.
This partnership will help us investigate if children are working in cocoa farms
that supply our factories and, where we find problems, to solve them.
2012
We acquired Wyeth Nutrition (Pfizer Nutrition) in a strategic move to enhance
our position in global infant nutrition.
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The product commenced operation as a part of Milk Ltd in 1981. At that time it
produced only UHT milk. But by 1988 has expanded to produce butter, cream
and ghee as well as fruit juices.
2. Kabirwala Factory
In 1990 Nestle milk pack acquired the Kabirwala factory. Located in the district
of Punjab as a subsidiary. By 1997 it was fully owned unit of Nestle Pakistan.
3. Islamabad Factory
Ava water factory was acquired by Nestle Pakistan in 2001 and aws
subsequently merged with it becoming a fully owned unit of nestle Pakistan in
2003. The production capacity of the factory is 8000 bottles per day.
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DEPARTMENTS IN KBF:
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Nido
Nido bunyad
Nestle Everyday
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Milk Pak
Everyday liquid
Maggi Noddle:
Maggi Chatpata
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Maggi Chicken
Aging Conveyer
Maggi
Transfer Process Flow
CoolingDiagram Pocketing
Fryer Conveyer
Conveyer Conveyer
Receiving of
Wheat Tipping Silo (Storage)
Wheat Flour
Dough Mixer
Continuous Compound
Metal Detector
== Rollers Roller
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Stacking at NDC
Scale Taping Machine
Pallet Warehouse
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TASKS
What is 5S system?
The 5S concept is one of several lean manufacturing (“Lean”) tools
designed to improve workplace efficiency through facility-wide organization
and cleanliness. Each of the 5S guidelines help managers and workers achieve
greater organization, standardization, and efficiency—all while reducing costs
and boosting productivity. Some core principles of the 5S concept involve
creating and maintaining visual order, organization, cleanliness, and
standardization. With these goals in place, the hope is that workplaces can
become more efficient, organized, and equipped to carry out daily tasks in a
safe manner.
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Sort:
The first step in making things cleaned up and organized. This improves
efficiency, helps increase quality, and makes it simpler to spot problems and
enhances productivity.
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Set:
Organize, identify and arrange everything in a work area.
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Arrange all necessary items so that they can be easily selected for
use
Prevent loss and waste of time by arranging work station in such a way
that all tooling / equipment is in close proximity
Make it easy to find and pick up necessary items
Ensure first-in-first-out FIFO basis
Make workflow smooth and easy
All of the above work should be done on regular basis
Shine:
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Standardize:
Sustain:
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• Improved profitability: Companies can save labor hours, money, and other
resources
• Safer workplace: Employees are at less risk and can feel safer in clean,
organized workspaces
At minimum, most businesses should take time to train employees, clean and
organize their facility, and use necessary equipment (such as proper labeling
tools) to facilitate the transition.
Variety of 5S Applications:
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Benefits of 5S
o Reduces unnecessary clutter
o Reduces Space Used For Storage
o Prevent serious breakdowns and other delays.
o Improves Safety
o Prevents defects and other wasteful occurrences
o Improves Maintenance
o Better Employees Commitment
o Reduces in-process inventory.
o Improves Quality
o Reduce waste and unplanned downtime
1.
Before After
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2.
3.
4.
Useless Material
5.
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Before After
7.
8.
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unnecessary things
9.
After 5S
Task#2:
Moisture Determination in Maggi Noodles by Halogen Analyzer
(HG63)
Moisture
Moisture refers to the presence of a liquid, especially water, often in
trace amounts. Small amounts of water may be found, for example, in the air
(humidity), in foods, and in various commercial products. Moisture also refers
to the amount of water vapors present in the air.
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Moisture Readings:
Dough Moisture Data
Date Time(A.M) Moisture Percentage
27/06/16 10.00 30.20%
10.30 30.45%
11.00 30.80%
11.30 30.94%
12.00 31.09%
12.30 30.99%
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Task#04 Cleaning
Checklist
corners
Tipping station
01 Beetles found at the corners of floor
02 May be found on storage wheat flour bags
03 Spiders and cob webs found at the corners of roof
walls
Grinding station
01 Insects and beetles found on the corners
02 Rotary sieve found the beetle and weevils
Functional Locations
A physical site where work can take place or an area of a system
where a piece of equipment can be installed.
1581 PK PL Kabirwala
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4wk inspection and cleaning of compound & 1. inform the production team leader about
continious rollers maintenance.
2. follow the factory safety and hygine
guidelines during maintenence.
3. use cotton gloves during whole activity.
26wk inspection of cooling conveyor. 1. inform the production team leader about
maintenance.
2.follow the factory safety and hygine
guidelines during maintenence.
3. use cotton gloves during whole activity.
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12wk inspection of overhead conveyor 1. inform the production team leader about
maintenance.
2.follow the factory safety and hygine guidelines
during maintenence.
8.Alignment of track
26wk inspection of pool conveyor 1. inform the production team leader about
maintenance.
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Compound Rollers:
Metal Detector:
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• Electrical wires
Continuous Rollers
Kiriha:
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Conclusion
The period of my internship with such esteem organization like Nestle KBF
Pakistan was a great delight for me who enhanced my knowledge up to latest
trends and bridged the gap between theoretical knowledge and practical
approaches being implemented in the industry. .
The learning environment was superb, just like an ocean where you come, take
what you want but there is no deficiency in that ocean. Everyone is very
cooperative and supportive.
The safety & hygiene practices followed at Nestle KBF are superb. There was
no compromise on product quality.
Moreover, different internal systems that NESTLE has evolved like NCE
(Nestle Continuous Excellence), NIMS (Nestle Integrated Management
System), TPM (Total Performance Management), NQMS (Nestle Quality
Management System), NSMS (Nestle Safety Management System) and
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NGMP(Nestle Good Manufacturing Practices) etc. are unique & assures the
safety of worker & best quality food products.
Lastly, I would definitely say that working at Nestle KBF was a charm
for me. I will always remember those moments which I spend there.
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