GD825A-2 Motor Grader

Engine

Engine & Powertrain GD825A-2

 GD825A-2
Komatsu 6D140-2

Turbo Charged
280 horsepower @
2100rpm

209 kW @ 2100rpm

Engine & Powertrain GD825A-2

 Engine Fuel Control

GD825A-2
Komatsu 6D140-2

Turbo Charged
280 horsepower @
2100rpm

209 kW @ 2100rpm

Engine & Powertrain GD825A-2

 Engine & Power Train

Throttle Control Linkage

Engine throttle is controlled by a cable
from the Fuel Injector Pump to the
operators platform.
The engine speed can be operated by a
Control Lever of Foot Pedal.
A potentiometer is installed into the
throttle control linkage to communicate to
the Transmission Controller.

Potentiometer voltage in relation to Pedal angle

Engine & Powertrain GD825A-2

 Engine & Power Train

Engine & Powertrain GD825A-2

 Engine & Power Train

Power Flow.
1. Transmission is
coupled direct to
engine flywheel
housing for support
and drive.
2. Hydraulic pumps are
driven by the
transmission PTO.
3. Drive to final drive
from transmission is
by a short tail-shaft.
4. Fan drive is from
Transmission PTO.

Engine & Powertrain GD825A-2

 Engine & Power Train

Cooling System
The fan is installed on top of the
transmission, driven by a set of
V belts from a drive pulley.
The drive pulley is driven by a
shaft coupled to the
transmission PTO.

Engine & Powertrain GD825A-2

 Engine & Power Train
Cooling System

Radiator

After-cooler

Engine & Powertrain GD825A-2

Turbocharger

Engine & Powertrain GD825A-2

Cylinder Head

Engine & Powertrain GD825A-2

Piston Section

Engine & Powertrain GD825A-2

Power take off

Engine & Powertrain GD825A-2

 Intake-Exhaust Valves

Engine & Powertrain GD825A-2

Cooler

Engine & Powertrain GD825A-2

Lubrication Diagram

Engine & Powertrain GD825A-2

Lubrication system

Engine & Powertrain GD825A-2

Fuel Circuit

Engine & Powertrain GD825A-2

Injectors

Engine & Powertrain GD825A-2

Cooling System

Engine & Powertrain GD825A-2

 Testing & Adjusting

Engine & Powertrain GD825A-2

 Engine & Power Train
Memorizing idle & full position (part 1)

Engine & Powertrain GD825A-2

 Engine & Power Train
Memorizing idle & full position (part 2)

Engine & Powertrain GD825A-2

Blowby Pressure

Engine & Powertrain GD825A-2

Valve Clearance

Engine & Powertrain GD825A-2

Engine & Powertrain GD825A-2
Air Intake & Oil Pressure

Engine & Powertrain GD825A-2

Fan Belt

Engine & Powertrain GD825A-2

Alternator Belt

Engine & Powertrain GD825A-2

Engine Stop motor cable

Engine & Powertrain GD825A-2

Adjusting Accelerator Control

Engine & Powertrain GD825A-2

Fuel Injection Pressure

Engine & Powertrain GD825A-2

Fuel Injection Timing

Engine & Powertrain GD825A-2

 Timing pins

Engine timing pin

Injection timing pump

Engine & Powertrain GD825A-2

Fuel Injection Pump Calibration data

Engine & Powertrain GD825A-2