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Symbol Descriptions
© 2012 Philips and Neusoft Medical Systems All Rights Reserved Refer to Front Cover 1
NeuViz 16 Service Trouble Shooting
© 2012 Philips and Neusoft Medical Systems All Rights Reserved Refer to Front Cover 2
NeuViz 16 Service Trouble Shooting
© 2012 Philips and Neusoft Medical Systems All Rights Reserved Refer to Front Cover 3
LED and Error Code Description
NeuViz 16 Service Troubleshooting Preliminary 21 December 2012
Overview
This section includes the LED descriptions and Error Codes or Error Messages for troubleshooting:
Rotor Control Board LED Indicators on page 2
Stator Control Board Error Codes on page 5
V319
V320
V321
V601
V101
V602
V502
V323,V324----V330
V250,V249---V246 V239,V238,V237
V501
V237 Optical RX ready: when on, indicates the data of DMS optical fiber is ready
V238 NL test on: when on, indicates the No Load Test mode is enabled
V246 HV on. When on, indicates the high voltage is present on the output of the generator
V248 NL test on, When on, indicates the No Load Test mode is enable
V250 Contactor on: When on, Indicates the main contactor of HV generator is on
RX_CRC_ERROR.Slipring receiving data CRC check status, when CRC check error one time, it will be on 200ms
V320
then off.
Get command frame indicator.It will be on 200ms the off when Rotor Control Board receiving a command frame from
V321
Stator Control Board
V325 Make Bias indicator, When on, DMS make Bias successfully.
V327 Slice width error. When on, indicates Slice width of A-Plane is error
V330 Focus Follow error.When on, Indicates Focus Follow of APLANE is error
V601 Slip ring Link fault Indicator.When on, indicates Slip ring Link fault.
V602 Code Rule Violation Detected. When on, indicates code runs at Slip ring Link is error.
8.8.8.8. LED display inspect, the last dot is PPS (pulse per second) signal --
Hxxx Binary value of the Tilt measure potentiometer voltage on Stator control board --
The tolerance of the torque voltage between measurement value and output
Er0d 0x5506
value greater than set value
Er0f The cable between Ghost and Gantry interface board abnormal 0x5602
Er10 The connection test 1 between UCOM and Stator Control board abnormal 0x5603
Er11 The connection test 2 between UCOM and Stator Control board abnormal 0x5604
Er20 Slip ring Communication send and receive signal short circuit 0x5711
Er21 Stator control board send Slip ring combination command failed 0x5712
Er22 Stator control board send Slip ring ComOK command failed 0x5713
Er23 Stator control board Send 800us status frame failed 0x5714
Er26 Stator control board and Data receiving board communication failed 0x5717
The tolerance of the couch code measure value on Stator control board and
Er28 0x5719
patient table greater than set value
0x5002,0x5003,0x5006,
0x5007,0x5009,0x5011,
Er29 Patient table error
0x5012,0x5014,0x5015,
0x5901,0x5903,0x5905
Er34 DMS error 0x5908,0x5909,0x5910
0x5911,0x5913
0x6101 - 0x6125
Er35 HV generator error
0x6128 - 0x6131
0x6001 - 0x6015
Er36 Collimator error
0x6019 - 0x6026
0x5001,0x5013,0x5004
n0b Patient Table Warning 0x5005,0x5008,0x5010
0x5019
0x5904,0x5906,0x5907
n15 DMS Warning
0x5912,0x5914,0x5915
0x6126,0x6127
n16 HV Warning
0x6132 - 0x6137
V48 GPC handles PCI port of the Stator control board normal
V602 Code runs at Slip ring Link is error. (The microlight is the same with light off )
The Control Panel CAN plug mistake insert into the Patient table CAN port, which located at the Gantry Interface
PErr
Board
Err5 The Communication between Panel and Stator Control Board time-out
Err6 The Communication between Panel and Patient Table Motion control Board time-out
V7 On means the network connection state between the Left Panel UCOM and the Stator Control Board UCOM is OK
On means the network connection state between the Patient Table Control Board UCOM and the Stator Control Board
V9
UCOM is OK
V19 On means the network connection state between the Console and Stator Control Board UCOM is OK
V21 On means the network connection state between the GPC and the Stator Control Board UCOM is OK
V15 If LED on means that is normal firmware, otherwise it means backup firmware
V7 On means the network connection state between the Left Panel UCOM and the Stator Control Board UCOM is OK
V9 On means the network connection state between the Left Panel UCOM and the Right Panel UCOM is OK
V19 OFF
V21 OFF
V15 If LED on means that is normal firmware, otherwise it means backup firmware
V7 OFF
V19 OFF
V21 OFF
V15 If LED on means that is normal firmware, otherwise it means backup firmware
On means the network connection state between the Patient Table Motion Control Board UCOM and the Stator Control
V7
Board UCOM is OK
V9 OFF
V19 OFF
V21 OFF
V15 If LED on means that is normal firmware, otherwise it means backup firmware
V15 If LED down means that is backup firmware, otherwise it means normal firmware
Left Panel 0 0 0 0
Right Panel 1 0 0 1
!
CAUTION There are two types of RCOM assemblies. Refer to to identify your DMS type .
LEDs
LED_1
LED_2
LED_3
When
All three
1-RCOM
blinks
3LEDs
have
athas
blink
two
a LOW
HIGH
MEDIUM
NO
errors
modes
at errors
the
rate
(RCOM_OK
same
of
rate
(RCOM_OK
operation
low rate
bit =bit
0) = 1)
DS13 Make Data_LED is On when this signal is on, indicating scan process
DS12 Make Bias_LED is On when this signal is on, indicating scan process
DS14 Reading Run_ the LEDs are flashing according to readings transmission rate (IP rate)
DS16 Reading Run_ the LEDs are flashing according to readings transmission rate (IP rate)
DS15 Reading Run_ the LEDs are flashing according to readings transmission rate (IP rate)
DS2 2.5V
DS4 3.4V
DS3 5V
V1
V2
V3
V1 Power
V2 E-stop_ok
V3 Voltage_ok
V4 Door_SW
V5 Fans_on
V6 X-ray_on
V7 X-Ray_ready
Power
Signal Yellow LED on means work normal, LED blinking means receiving signal, and LED off if in Error
V23,V21,V22,V20
V27
V28
V16
V36
V38
V0,V1----V7
V69
V54
V56
V34
V57
V44,V17,V19 V18 V15
V15 E-Stop Emergency LED, ON means the 24V power input is available
V16 Firmware Download Done LED, ON means the FPGA firmware download completed
V17 Front Limit Switch LED, OFF means the Front Limit Switch is pressed
V18 Zero Position Switch LED, ON means the Zero Position switch is pressed
V19 OUT Position Switch LED, OFF means the OUT Position Switch is pressed
V21 ZERO Speed LED, ON means the speed of the Horizontal motor lower than 50 RPM
V22 SERVO Alarm LED, OFF means the Servo have Error alarm
V23 TLC (Torque Limit Control) LED, ON means the Servo in torque limit control mode
V24 INH LED, ON means the input pulse of the Servo is available
V26 Servo Deviation Counter reset LED, ON means the inner deviation counter of Servo is reset.
V27 Up patient table LED, ON means the Patient table Up button is pressed
V28 Manual Control LED, ON means the Patient table is in manual control mode
V30 ACLR (Alarm Clear) LED, ON means clear the Servo alarm
V32 Patient Table Float Switch 2 LED, ON means the Float switch 2 is pressed
V34 Patient table float output LED, ON means the Patient table top is locked.
V38 Vertical Up and Down enable LED, ON means the vertical up and down is enabled
V44 Down Position Switch LED, ON means the patient table higher than Down position
V46 Patient Table Float Switch 1 LED, ON means the float switch 1 is pressed
V55 +12V power LED, ON means the +12V power input is normal
V56 -12v power LED, ON means the -12V power input is normal
Error Message
Errors which occur appear as an error number in the LED display on the front panel. All errors result in the BTB/RTO
contact opening and the output stage of the amplifier is switched off (motor loses all torque). If a motor-holding brake is
installed, it will be activated.
Table 20: Gantry Rotation Servo Error Message
F 01* Heat sink temperature Heat sink temperature too high, limit is set by manufacturer to 80°C (176°F)
F 02* Over-voltage Over-voltage in DC-link, limit depends on the mains supply voltage
F 06 Motor temperature Motor temperature too high, limit is set by manufacturer to145°C (293°F)
F 17 A/D converter Error in the analog-digital conversion, usually caused by excessive EMI
F 19* supply phase A supply phase is missing (can be switched off for 2-phase operation)
F 22 Short circuit to earth (ground) SERVOSTAR 640/670 only: short circuit to earth (ground)
F 28 Reserved Reserved
F 31 Reserved Reserved
* These error messages can be cancelled by the ASCII command CLRFAULT, without executing a reset. If only
these errors are present, and the RESET button or the I/O-function RESET is used, the CLRFAULT command
is all that is carried out.
Only sine encoders with ENDAT or HIPERFACE format. Motor number stored in encoder
n12 Motor default values loaded
memory different from number stored in drive memory, default parameters loaded
n14 SinCos feedback Sine encoder “wake & shake mode”, ends if drive is enabled and wake & shake is done.
F01 message:
—Permissible heat sink temperature exceeded —Improve ventilation
heat sink temperature
F05 message: — Supply voltage not present or too low when — Only enable the servo amplifier when the mains supply
under-voltage servo amplifier is enabled voltage has been switched on delay > 500 ms
— Motor thermostat has been activated — Wait until motor has cooled down, then check why it
F06 message:
— Feedback connector is loose or break in became so hot
motor temperature
feedback cable — Tighten connector or use new feedback cable
F08 message: motor runs — Motor phases swapped — Correct motor phase sequence
away (overspeed) — Feedback set up incorrectly — Set up correct offset angle
F13 message:
— Enable was applied, although the — Only enable the servo amplifier when the mains supply
F16 message:
supply voltage was not present. voltage has been switched on
mains BTB/RTO
— At least 2 supply phases are missing — Check electrical supply
— Check wiring
F25 message: — Wrong cable — Check resolver poles (RESPOLES)
Commutation error — Wrong phasing Check motor poles (MPOLES)
Check offset (MPHASE)
drive reports following — Irms or Ipeak is set to low — Increase Irms or Ipeak(keep within motor data )
error — Setpoint ramp is too long — Shorten setpoint ramp +/-
motor overheating — Irms /Ipeak set too high — Reduce Irms /Ipeak
n12 message: — Motor number stored in sine encoders — If n12 is displayed, default values for the motor are
Motor default values EEPROM different than what drive configured loaded. Motor number will be automatically stored in
loaded for EEPROM with SAVE.
n14 message:
— Wake & shake not executed — Enable the drive
Wake & shake active
FlowChart overview
There are several troubleshooting procedures based on CT Scanner System process starting with Initialization and
ending when the images are displayed on the monitor.
Use the relevant troubleshooting procedure according to the stage when the system fails.
Start
No Yes
Login Screen
1 .Application
No Yes
program was
running Passed?
.2Restart
console host
No Password Yes
Backup restore program on
expired
running Yes No
Verify IST
Passed?
The Userinfo.xml file was Changes
damaged Password
Call Help-Desk
END
Repair:
(1Change Protocol
(2Generate new
Protocol Yes Receive message No
(3Restore protocols þRecon disk full. ÿ
(4Re-install the S/W
Application Check Hard disk Space
(Image data D:>10G)
1. Adjust to auto delete
setting
2. Manually unlock
patients and delete in
Receive message ĀDisk
IRS. Yes No
almost full. It is recommended
to delete some patient images
Repair: before proceeding.ā
Apply new license Check Patient Table
Position
1. Please select
'Yes' to continue, Receive Error
Yes No
or select 'No' to ĀPlanned scan
cancel. exceeds couch position
2. Manually delete limit. Ā
image data.
Patient Table position not
correct
Repair:
Adjust scan
parameters.
Continue 2
END
Continue2-
Check Collision
(Patient Table &
Gantry)
Yes Receive No
messageāMaximum tilt
at current couch height
is Xā Check HV system
Capability
Repair,
Using HTML on
Error Log Viewer Check Dose efficiency
Continue3-
make an estimate of
Tube heat storage
Repair ,
Using HTML on Yes Receive Message No
Error Log þGantry Errorÿ
Viewer
Start Prepare
PTMCB = Patient Table Control Board
Check the
communication
between Ghost and
Ucom(Ghost)
Check Can
Communication
Yes between Ghost and
Over time?
PTMCB
Start
Check rotation pulse sample
No
The tilt enable Yes
tag is available?
Start
No
Continued-2
No
Verify, driver A
Yes
assembly motion time
out?
No
check, power supply
Yes
G206, 24V output
Normally?
Verify, driver B
Yes Repair and
assembly motion time check, LED V502 on
out? No check, No
rotor control board,
No 1. Power
light ?
supply G206
Start
Verify communication
between RCOM and No
Rhost.
Normally?
Yes
No
No
end
Click ĀManualā
HV ON
Filament Standby
No
No Filament off
Status OK ?
(HW Test)
Starter off
Disable on ACU,
X-Ray ON com
Repair:
Using HTM on
Error Log Viewer
END
Xray ON flow
troubleshooting
Verify HV exposure
parameters setting
Yes
No
Yes
No Yes
Verify HV State,
HV fault?
No 1. power off HV
2. 5 minutes delay
End 3. put out cathode HV cable
Yes
4. measure filament from F
filament adjust fault?
and C
No
No
For Fironia-50:
• Anode Arc Fault (For Fironia-50)
• Cathode Arc Fault (For Fironia-50)
• Arc (For Fironia-50)
• Anode Overvoltage (For Fironia-50)
• Cathode Overvoltage (For Fironia-50)
• Filament fault (For Fironia-50)
• Inv_tmp Fault (For Fironia-50)
• KV Reg Error (For Fironia-50)
• mA Reg Error (For Fironia-50)
• Cathode Overcurrent (For Fironia-50)
• Starter Error (For Fironia-50)
Arc Fault
Yes
Verify the integrity
of the tube and X - Is fault still
present ? No End
ray cables
Yes
Monitor voltage at JB 3-
Replace the tube Is the tube or P10 on the System
or cables Yes cables the cause Control Pwb. (Arc
Generator of the arc ? Sense)
No
No
Replace System
End
Control Pwb.
Anode Overvoltage
Yes
Monitor KV Ref (TP15)
on System Control Is fault still
present? No End
Pwb
Yes
Does the KV Ref Monitor JB3-P13 on System
A No match programmed Control Pwb. (Anode
output KV_FDBK)
Yes
Set KV program for 80
KV, Monitor CKVFBK Is Voltage
(TP19) and AKVFBK greater than
(TP18) on the System 1V
Control Pwb.
Yes
No
Does KV
monitors Replace System
A Yes A
match KV Control Pwb.
Ref?
No
Cathode Overvoltage
Yes
Monitor KV Ref (TP15)
on System Control Is fault still
present? No End
Pwb
Yes
Does the KV Ref Monitor JB3-P17 on System
A No match programmed Control Pwb. (Cathode
output KV_FDBK)
Yes
Set KV program for 80
KV, Monitor CKVFBK Is Voltage
(TP19) and AKVFBK greater than
(TP18) on the System 1V
Control Pwb.
Yes
No
Does KV
monitors Replace System
A Yes A
match KV Control Pwb.
Ref?
No
FILAMENT
FAULT
Does filament
programming = NO Replace System
command programming Control PWB
YES
Monitor Filament
feedback on TP4 on the
inverter PWB
Does filament
programming = filament YES
feedback on Inverter
PWB
NO
Replace HV ASSY
END
INVTMP Fault
Yes
Allow Generator to Is fault still
cool for 30 minutes Yes
present?
Yes
Measure the voltage No
at TP25 on System
Control Pwb.
Is the voltage
greater than Replace AC INV Assy
800mV?
No
KV REG ERROR
FAULT
YES
YES
Is the
pre- heat settings the cause
YES
A of the problems. Either
undershoot or overshoot
of mA
NO
Does this
NO
END
C
A
B
YES
Replace AC/INV
Replace Tube or -xray
C
control computer.
Do the kV
Replace HV NO
END monitors match
ASSY the kV referance?
YES
A
ANODE
OVERCURRENT
Monitor the mA
reference (U23 P7) on
Does fault happen NO
Reset Generator YES Reset Generator
during an
exposure?
YES
Monitor AMA (TP20)
Is the tube the Measure th e voltage at JB3 P11 and CmA (TP21) on the
Recalibrate
NO
preheats A source of the on the System Control Pwb
.
problem (Anode mA fdbk)
YES
Do mA
Replace Tube YES
Replace System monitors match
YES
Control PWB the mA reference?
Is voltage greater
than 1V?
NO
NO
Replace HV ASSY
Replace HV ASSY
Replace System
Control PWB.
END END
Measure the mA
reference (U23 P7) on
YES
Monitor AMA
(TP20) and CmA
(TP21) on the
Do mA
YES
Replace System monitors match
Control Pwb the mA reference?
NO
Replace HV ASSY
END
Starter Error
Reset Generator
Veify connection to the
Tube and measure
stator resistance on
the tube
Is the voltage
greater than
1V?
End
UNC OMMANDED
EXPOSURE
A
YES
YES Does the voltage fall
Recalibrate Is the tube the Measure the voltage at JB3 P17 below 3.75V within
NO
preheats A source of the (CKV FB) and JB3 P13 (AKV 500msec after end of
problem? FB) on the System Control Pwb.
NO
YES
Replace Tube
Replace System
Is voltage greater Control Pwb
YES
than 3.5V?
NO
Replace System
Control Pwb.
END END
Yes
Yes
No No
Is voltage greater
than 2.4V?
Replace
HV Tank Yes
Is current No Replace
greater than system control
5A? board
Yes
Replace
HV Tank
END
Cathode arc
fault
Yes
Yes
No No
Is voltage greater
than 2.4V?
Replace
HV Tank Yes
Is current No Replace
greater than system control
5A? board
Yes
Replace
HV Tank
END
Yes No
Yes No
Is the tube or cables Is fault still
cause of the arc? present?
Yes
No
Replace Replace
Replace
tube or system control
HV Tank
cables board
END
Yes
Yes
Is fault still
No
Monitor KV REF
(N15-1, 1V-14KV)
on the system
control board
Yes
Monitor AKVFB
(TP63) on the
system control
borad
No
Is voltage greater
than 4V?
Yes
Replace
system control Replace HV
board Tank
END
Yes
Yes
Is fault still
No
Monitor KV REF
(N15-1, 1V-14KV)
on the system
control board
Yes
Monitor CKVFB
(TP62) on the
system control
borad
No
Is voltage greater
than 4V?
Yes
Replace
system control Replace HV
board Tank
END
Filament Fault
No
Monitor FILREF
(TP48, 1V-1A) on
the system control
board
Yes
Replace Replace
system control Replace tube
Filament
board or cables
driver Board
END
INV_TMP Fault
Allow generator to
cool for 30 minutes Reset Generator
No
Is fault still present? No
Is fault still present?
Yes Yes
Replace
Replace PIU system control
board
END
Yes
Yes
Is cable connection the No
cause of the fault? Is fault still present?
No
Yes
A Replace
system control
Reconnect cables board
END
Monitor KV REF
(N15-1, 1V-14KV)
on the system
control board
Yes
No Replace
system control
board
Replace HV
Tank
END
Yes
Yes
Is cable connection the No
cause of the fault? Is fault still present?
No
Yes
A Replace
system control
Reconnect cables board
END
A B
Yes
No
Replace
Filament
driver board
No Does mA Ref match mA
Monitor filament
programming?
current in tube
Yes
Yes
No
Does CMAFB match
B
the mA reference?
Replace Tube
Yes
Replace Replace HV
system control TANK
board
Set a
reasonable END
fil_ref
Yes
Replace tube
or cables Is Voltage No
greater than
2.3V?
Replace HV Yes
Tank
Replace
system control
board
END
Starter Error
(including IPM
ErrorǃCurrent ErrorǃDC-
Bus voltage Error)
Yes
Is DC-Bus Voltage Error?
No
No
Is fault still present?
Yes
Is current Error
Yes
B No
Yes
Replace
Is IPM Error Starter Drive
board
No
Replace Replace
Anode control System
box Control Board
END
Verify DC-BUS
cable (W254)
No
No
Is voltage>420V ?
Yes
Replace PIU
Replace
Anode Control
Box
END
No
Replace
Anode Control
Box
END
Control 84 differential
lines lines
Readings Data
Transmitter Box
Receiver Box
Readings Data
DRC Board
Slip Ring Optical fiber
Console
Data Path
Follow HTML
Yes Part No Guide lines on
of Images Error log Viewer
Display
RAW data on No
Continue -3
Host
All RAW No
Yes data on
Host Yes
END
Continue -2
Do offline
Reconstruct
No Yes
All image display
Repair:
Follow HTML on Yes Error on Host No
Error log Viewer Event Viewer
Re-install Software
Repair:
on Host
Follow Description of
Event Properties
(details)
Yes Problem No
Fixed
Replace Host
computer
Yes Problem No
Fixed
Continue -3
Yes
Problem Fixed
Replace optical fiber between
No Rcom and Transmitter Box
Replace optical fiber between
No Yes
RCOM is abnormal
Repair: Check Transmitter Box
Replace optical fiber
Call Help-Desk
END
Image Quality
No Yes
Artifact?
Restore Calibration
No
Artifact?
Yes
Replace Protocol
No Yes
Artifact?
Perform Calibration
Yes Ring No
Artifact?
Repeat same Patient Scan Protocol Compare Between two
on System Phantom slices
Repair:
Check raw data via
No Yes ctimagetool.exe
Artifact? Yes No
Slice/Channel Mean Analysis Different ?
Repair: Repair:
Check raw data pilot via Check reference Channel via
ctimagetool.exe ctimagetool.exe from raw data
Replace fault DMS module No Problem Repair:
Detector temperature
Fixed? Perform A-Plane
IntegrationTime
Z-offset Calibration
HorizontalPosition
Arcing Yes
XDetA
Yes XDetB
mA
No
Problem
Call Helpdesk
Fixed?
Yes
End
Refer to error
decode
Refer to Auto descriptions for
diagnostic instructions. find root cause
Run components Auto
Diagnostic process Refer to error
decode descriptions
for find root cause
END
System is down. System Restart fails due to Error message box appears to user and alert is generated in
Fatal
system malfunction. Remote service.
System response other than Fatal, Error, or In some cases the associated message is displayed on the
Information
Warning monitor.
50 Couch 59 DMS
53 CT-Box 62 UCOM(G-Host)
54 Tilt 63 UCOM(Couch)
57 G-Host 66 UCOM(R-Host)
58 R-Host
Table 24:
File error:
Creating, reading, opening, writing, saving or deleting file Restart console, reinstall software, Bug report for
01
error (Raw data file, Calibration file, Configuration file, software bug
convolution kernel file)
03 Communication error between Recon and Host Restart console, reinstall software, replace computer
Data Error
05 Raw data error, the value is too high or too low, or focus Check raw data via ctimagetool.exe
value is faulty.
VersionInfoErr
16 Library file, configuration file, convolution kernel file and Reinstall software
calibration file do not match.
CorTbl Error
35 Restore calibration file, reinstall software
The Calibration table file is missing