PROPULSION REPORT

Laporan Hasil Pekerjaan Propulsion

Nomor : C - 922.08/SMI/PROP-19

Nama Kapal : KARTINI SAMUDRA Pemilik : PT. BERKAT SAMUDRA GEMILANG LINES
Vesel Name Owner

Jenis : BULK CARRIER Jenis Proyek : DOCKING REPAIR

Type Kind of Project

Kode : C – 922 Kelas : KR

Code Classification

Ukuran : 224.90 x 32.26 x 19.40 M Jenis Survey :

Dimension Kind of Survey

Uraian pekerjaan di bawah ini telah diselesaikan dengan baik dan memuaskan sesuai dengan spesifikasi pekerjaan
The under mentioned works has been satisfactorily performed and completed following the jobs specification

No.
Job Code Uraian Pekerjaan Volume Keterangan
I.
RUDDER SYSTEM
1. M272
UPPER PINTLE 1 Unit
Dimension : Ø 520 mm

a. Measured rudder upper pintle with bush clearance used feller gauge withness Chief Eng
1 Ls Completed
and make a report
Access Work :
a1. Erected & removed staging at rudder blade area
note : Reported by SCF Dept.

2. M272 LOWER PINTLE 1 Unit

Dimension : Ø 520 mm

a. Measured rudder lower pintle with bush clearance used feller gauge withness Chief
1 Ls Completed
Eng and make a report

II. PROPULSION SYSTEM

1. M262 PROPELLER 1 Unit

Propeller particulars
Type : Keyless Propeller
Diameter : 7300 mm
Number of blade : 4 Blade
Number of propeller : 1 Unit

a. Removed and reffited back rope guard . Carried out by H.O.F Dept
1 Unit Completed
.
Dimension : Ø 1220 mm x 330 mmW x 2 pcs = 1 set

1 Unit Completed
b. Removed and refitted cone propeller.
Dimension : Od. 1250 mm x 600 mmL
Head Office :
Jl. Kapuk Kamal Raya No. 23B Jakarta Barat Pages 1/7
Phone : 021-5553703
Fax : 021-5551156 SMI-OPR-05(RO-1 Januari 2008)
 No. Job Code Uraian Pekerjaan Volume Keterangan

Access work :
b1 Removed and cement back cover bolt cone propeller.
Material yard supply : semen 50 kg
: Blue Greasse : 1 pail
b2 Remove and reffited bolt and nut cone propeller . 14 Pcs Completed
Dimensi : Ø 30 mm x 95 mmL
b3 Remove and renew asbestos gasket. ( Yard Supply 1 Pcs Completed
)
Dimensi : 3 mmTck x Dia.1250 mm
1 Unit Completed
c Removed dan refitted back nut propeller
Dimensi : Ø 690 mm x 250 mmL

1 Unit Completed
d Removed and refitted back propeller.
Access work :
d1 Release :
Pulling-out with expand methode .
d2 Assembly :
Pushing-up fitting pressure methode

Picture :

note : Travel report of pushing up fitting pressure enclosed in others page

1 Unit Completed
e Hanging propeller in situ used chainblock
~ Chainblock 10 ton : 2 pcs
~ Chainblock 5 ton : 2 pcs
1 Unit Completed
f Polishing propeller insitu
~ Emery clotch no 36 x 5" : 100 pcs ( yard suply )
~ Emery clotch no 36 x 4" : 75 pcs ( yard suply )

g Carried to dye check penetrant on the propeller boss 1 Unit Completed

( Arrange by yard )

2. M267
INTERMEDIATE SHAFT 1 Unit
Intermediate shaft particular :
Diameter : 500 mm
Length : 5150 mmL

a. Removed and refitted back platform/gratting upon completion. ( By Ship Crew ) 8 Pcs Completed

b. Removed and refitted back access stairs gangway engine room ( By Ship Crew )
1 Unit Completed

c. Removed and refitted back intermediate shaft for access remove A cess
tailshaft. c Work
Head Office :
Jl. Kapuk Kamal Raya No. 23B Jakarta Barat Pages 2/7
Phone : 021-5553703
Fax : 021-5551156 SMI-OPR-05(RO-1 Januari 2008)
 b1. Dismantled and refitted back coupling bolt
1 Unit Completed
Dimension : dia.80 mm x 375 mmL
10 Pcs Completed

Head Office :
Jl. Kapuk Kamal Raya No. 23B Jakarta Barat Pages 3/7
Phone : 021-5553703
Fax : 021-5551156 SMI-OPR-05(RO-1 Januari 2008)
No. Job Code Uraian Pekerjaan Volume Keterangan

Access Work :
> Release with pressure fitting metode.with pressure 500 bar and hydraulic jack 10 Pcs Completed
100 ton
Material : Stay HT M 36 x 1000 : 2 pcs ( Yard Suply )
Nut HT M 36 : 8 pcs ( Yard Suply )
Nut HT M 50 : 3 pcs ( Yard Suply )
> Assembly coupling bolt with shringking methode used dry ice 10 Pcs Completed
Material : Dry ice : 100 kg ( For Install ) ( Yard Suply )
Split Pin G/V M-8 x 120 mmL : 20 pcs ( Yard Suply )
> Found 2 pcs coupling bolt have 2 pcs
damage
> Renew 2 pcs coupling bolt have damage with spare on board ( Owner Supply ) 2 pcs Completed
> Cleaned and polish coupling bolt in workshop on the lathe machine 10 Pcs Completed
> Carried to MPI with owner and qc yard with good result. 10 pcs Completed
( Arrange By Yard )

b2 Dismantled and refitted back bolt tailshaft 10 Pcs Completed

Diameter : 75 mm x 255 mmL

Access Work :
> Release with pressure fitting metode.with pressure 500 bar and hydraulic jack 10 Pcs Completed
100 ton
Material : Stay HT M 36 x 1000 : 2 pcs ( Yard Suply )
Nut HT M 36 : 8 pcs ( Yard Suply )
Nut HT M 50 : 3 pcs ( Yard Suply )
> Assembly coupling bolt with shringking methode used dry ice. 10 pcs Completed
Material : Dry ice : 100 kg ( For Install ) ( Yard Suply )
Split Pin G/V M-8 x 120 mmL : 20 pcs ( Yard Suply )
> Cleaned and polish coupling bolt in workshop on the lathe machine 10 Pcs Completed
> Carried to MPI with owner and qc yard with good result. 10 pcs Completed
( Arrange By Yard )

c Remove and refitted back plumer block bearing. 1 Unit Completed

Dimensi : 800 mm x 800 mmW x 530 mmL

Access Work :
~ Dismantled and refitted back bolt joint plumer block bearing. 4 Pcs Completed
Diameter : 30 mm x 200 mmL
~ Remove and refitted back bolt plumer block bearing to foundation. 4 Pcs Completed
Diameter : 50 mm x 200 mmL
~ Plumer block bearing up ± 1 meter to platform engine room 1 Unit Completed
~ Found center pin plummer block have damage,fabricated center pin plummer block 1 pc Completed
Material : Roundbar VCN 150 ( Yard Supply )
Dimension : dia.20 mm x 200 mmL

No. Job Code Uraian Pekerjaan Volume Keterangan

Work steep :
~ Machining material on the lathe machine
Before : dia.20 mm x 200 mmL
After : dia.19 mm x tapper dia.16 mm x 164 mmL
~ Cleaning plumer block bearing 1 Unit Completed
 ~ Solar : 5 ltr ( Yard Supply
)
~ Threebond red : 2 pc ( Yard Supply
)
~ Plastic Roll 50 cm : 2 Roll ( Yard Supply
) 1 Unit Completed
~ Amplas Roll no 120 x 5" : 10 mtr ( Yard Supply
)
~ Asbestos Gasket 2 mm x 1270 mm : 1 lmbr ( Yard Supply
)
~ Adjusted plumer block bearing.

d Intermediate shaft lowered down and put on to double bottom engine

1 Unit Completed
room Access Work :
~ Removed and refitted back pipe
6 pcs
Dimension : dia.80 mm x 1500 mmL x 5 pcs
dia.150 mm x 2000 mmL x 1 pc

e. Polish insitu intermediate shaft plummer block area

1 Unit Completed
~ Solar : 5 ltr ( Yard Suply )
~ Wrap Plastic 50 : 2 pcs ( Yard Suply )
cm

f. Carried to MPI check withness owner,chief eng,class and qc yard on the

1 Unit Completed
flange intermediate shaft
( arrange by yard )

3. M267 TAILSHAFT 1 Unit

Tailshaft particular :
Diameter : 495 mm
Length : 5175 mmL

a. Carried measured weardown cleareance used poker gauge withness chief eng
1 Ls Completed
and owner and make a report.

b. Remove and reffited back tailshaft.

1 Unit Completed
Access Work :
b1 Tailshaft withdraw inside engine room and hanging used chainblock until finish
1 Unit Completed
inspection and calibration.
~ Chainblock 10 Ton : 3 Pcs
~ Chainblock 5 Ton : 2 Pcs

b2 Polish tailshaft before measurred 1 Unit Completed

~ Solar : 5 ltr ( Yard Suply
~ Wrap Plastic 50 cm )
: 2 pcs ( Yard Suply
)
No. Job Code Uraian Pekerjaan Volume Keterangan
b3 Calibrated diameter tailshaft with outside micrometer and make a report . 1 Unit Completed
c Carried to MPI check withness owner,chief eng,class and qc yard on the flange 1 Unit Completed
tail shaft ( arrange by yard )

4. M262 AFT STERNTUBE BEARING 1 Unit

Dimension : 546 mm x 1130 mmL

a. Calibration inside white metal bearing with micrometer inside and make a report. 1 Ls Completed

b. Found surface white metal bearing have uneven 1 Unit

c. As per owner request for polish surface inside white metal bearing 1 Unit

d. Polish surface inside white metal bearing used spons 1 Unit Completed

5. M262 FWD STERNTUBE BEARING 1 Unit

Dimension : 548 mm x 320 mmL

a. Calibration inside white metal bearing with micrometer inside and make a report. 1 Ls Completed

b. Found surface white metal bearing have uneven 1 Unit

c. As per owner request for polish surface inside white metal bearing 1 Unit

d. Polish surface inside white metal bearing used spons 1 Unit Completed

6. M266 INBOARD STERNTUBE SEAL 1 Unit

TYPE : KOBELCO SEAL 600

a. Removed and reffited back inboard housing sterntube seal. 1 Unit Completed
Dimension : F.Dia.860 mm .Dia.740 mm. 105 mmL
Access work
:
a1 Removed and reffited back bolt fastener housing sterntube seal.
.
Dimensio : M 30 x 60 mmL 12 pcs Completed
n
Picture :

b. Housing sterntube seal brought up to workshop/container for inspection and cleaning , 1 Unit Completed
after completion work housing stern tube seal reffited back witness chief engineer .

c. Overhaul housing sterntube seal. 1 Unit Completed

d Removed fwd chrome liner. 1 Unit Completed

Dimension : Flange 700 mm x OD.559,98 mm x 160 mmL
No. Job Code Uraian Pekerjaan Volume Keterangan

e Calibrated outside and inside diameter chrome liner.and make a report 1 Ls Completed

f. Polish outside diameter fwd chrome liner on the lathe machine 1 Unit Completed

g Renewed kobelco seal. ( Owner Supply ) 1 Set Completed

h. Calibrated inside diameter new kobelco seal and make a report 1 Ls Completed

i Carried gravity test new sterntube seal withness owner with good result 1 Unit Completed

Access Work
:
~ Joint housing sterntube seal and chrome liner
~ Hanging vertical housing sterntube seal completed with chrome liner used
overhead crane workshop
~ Put the oil in housing sterntube seal via plug top position and hold 3 minut
~ Drain oil via plug bottom position
~ Put in and drain back fuell oil to housing sterntube seal for cleaning oil in the
housing sterntube seal

6. M262 OUTBOARD STERNTUBE SEAL 1 Unit

TYPE : KOBELCO SEAL 600

a. Removed and reffited back inboard housing sterntube seal. 1 Unit Completad
Dimension : F.Dia.860 mm. Dia.740 mm .200 mmL
Access work
:
a1 Removed and reffited back bolt fastener housing sterntube seal. 12 pcs Completed
.
Dimensio : M 30 x 60 mmL
n

Picture :

b. Housing sterntube seal brought up to workshop for inspection,overhaul and service , 1 Unit Completad
after completion work housing stern tube seal reffited back witness chief engineer .

c. Overhaul housing sterntube seal. 1 Unit Completad

d. Removed aft chrome liner. 1 Unit Completad

Dimension : Flange 700 mm x OD.599,54 mm x 300 mmL
Picture :

e Calibrated outside and inside diameter aft chrome liner.and make a report 1 Ls Completad
 No. Job Code Uraian Pekerjaan Volume Keterangan

f. Polish outside diameter aft chrome liner on the lathe machine 1 Unit Completad

g. Renewed kobelco seal. ( Owner Supply ) 1 Set Completad

h. Calibrated inside diameter new kobelco seal and make a report 1 Ls Completad

i. Carried gravity test new sterntube seal withness owner with good result 1 Unit Completed

Access Work :
~ Joint housing sterntube seal and chrome liner
~ Hanging vertical housing sterntube seal completed with chrome liner used
overhead crane workshop
~ Put the oil in housing sterntube seal via plug top position and hold 3 minut
~ Drain oil via plug bottom position
~ Put in and drain back fuell oil to housing sterntube seal for cleaning oil in the
housing sterntube l
sea

Prepared By Checked By Veryfied By Acknowledge By Approved By

P.T . S A M U D R A M A R I N E I N D O N E S I A PT.BERKAT SAMUDRA G L
Mech. Engineer Mech.Spv Mech.Head Section CMC Eng SPV Project Owner

Name : M Hussein Arifin Nyi Nyi Zaw Firdaus T

Date :