AUTOMATION 2

Instructions:
1. Use ARIAL 20 – 24 only for the powerpoint presentation.
2. Use the numbers in the intended learning outcomes as reference for quicker checking.
3. Do not copy the presentation of others. Anybody caught copying (copyer and copyee) will be
reasons for not passing the course.
4. You may put youtube for additional points but remember you will send maximum 1MB only
5. Send your presentation to :
Deck : altaresnicanor@yahoo.com.ph
jorge.abon@yahoo.com
Engine: altaresnicanor@yahoo.com.ph
jonnel_miranda95@yahoo.com

6. Date of submission:

Week Topic Date of

Submission
9 – 12 May 1
13,14,15 May 8
16, 17, 18 May 15

7. You will print the powerpoint presentation and submit together with the syllabus which will be
presented for your grades once the ECQ is lifted. Use small size bond paper with 4 slides in each
page.
8. For CBT, simulators, these will be done once you report to the school.
9. Quizzes and examinations will also be done for the validation. Therefore do your homework and
use the time for studying.

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 Learning
Activity (LA) Weeks
Competence KUP Intended Learning Outcomes

3 Operate Basic 3.2 Electronic equipment 9

Electrical, configuration
electronic and and operation 3.2.1 Basic electronic circuits
control principles of 3.2.1.1 defines the semiconductor
engineering at the following 3.2.1.2 describes how semi-conductors are utilized
the electrical,
3.2.1.3 explains the current and the free electrons in the
operational electronic and
level control semiconductor
(III/1 F2 C1) equipment: 3.2.1.4 explains what types of intrinsic / extrinsic
.1 electrical semiconductor are
equipment 3.2.1.5 explains the following characteristics of
.2 electronic semiconductors:
equipment  photoelectric effect
 thermoelectric effect
 communicating effect
 hall effect
3.2.1.6 explains the following with regard to
semiconductors:
 P-N junction and its properties
 Semiconductor diode rectification
 Structure of diode
 Function principle
 Transistor amplification effect

3.2.2 Flowchart for automatic and control systems

3.2.2.1 explains symbol marks used in flow charts such

as terminal, processing, determination, input / output,
etc.
3.2.2.2 states what is understood with flow charts
3.2.2.3 Explain flow charts indicating automatic control
system for main engine, generator control system and
others taking some of them as examples
3.2.2.4 describes briefly the major components in
relation to the function found in the flow charts.
4 Manage Theoretical 4 Theoretical knowledge 10
operation of knowledge
electrical and 4.1 Automatic control engineering and safety
electronic .1c. automatic devices
control control
equipment engineering 4.1.1 explain the basic concepts of:
(III/2 F2 C1)  open and closed control loops
 process control
 essential components in process control loops
4.1.2 explains the operation and use of sensors and
transmitters in shipboard systems
 resistance temperature devices
 thermocouples
 flow and pressure measurement
 level measurement
 ambient temperature compensation
 viscosity measurement
 torque measurement

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  force balance transmitters
 oil / water interface and oil in water monitoring
 the pneumatic flapper / nozzle system
 pneumatic 20-100 kPa, analog 4 to 20 mA signals,
pneumatic pilot relays
 control air supply
 operational amplifiers
 electrical supply
4.1.3 discusses controllers and basic control theory
 disturbances and time delays and means to reduce
them
 two step, proportional, integral and derivative control
actions
4.1.4 identifies the operation and use of final control
elements
 diaphragm operated control valves
 flow /lift characteristics of control valves
 control valve actuators and positioners
 “fail – safe”, “fail – set” strategies
 Wax element valves
 Electrically operated valves
4.1.5 explain control loop analysis
 Temperature control systems
 Level control systems
 Pressure control systems
 Split range and cascade control
 Single, two and three element control
4.1.6 explain the operation and use of governors
 Need for governors
 Governor terms, concepts and operations
 Hydraulic governors
 Digital governors, power sharing
 Governing systems
4 Manage Theoretical 4.2 Design features and system configurations of 11
operation of knowledge automatic control equipment and safety devices
electrical and for the following:
electronic .2 Design
control features and 4.2.1 Explain main engine automatic control and safety LA No. 17-
equipment system devices: Include in
(III/2 F2 C1) configuratio powerpoint
ns of 4.2.1.1 control theory engine control
automatic  changing set points and safety
control  basic control system design devices
equipment  first order and second order system
and safety  transfer functions
devices  control system stability
.2a main  natural frequency and control systems
engine  time lag and time constant
.2b generator  system response
and
distribution 4.2.1.2 tuning
system  system response
.2c steam  control loop tuning
boiler  Ziegler-Nichols, Cohen-Coon tuning methods

4.2.1.3 final control elements

 control valve trim
 selecting control valves and their actuators
 valve sizing

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 4.2.1.4 electronic PID controllers
 single loop digital controllers
 manual and automatic tuning of electronic controllers

4.2.1.5 monitoring and control systems

 boiler water level control
 advanced boiler combustion control
 diesel engine control cooling control
 main engine control for FP and CP propellers
 alarm and monitoring systems

4.2.1.6 general requirements of automatic control

equipment and safety devices
 monitoring system
 safety system
 system independence
 local control
 failure mode and effect analysis
 power supply

4.2.1.7 remote control-diesel propulsion

 control-electronic, electro-pneumatic, electro-
hydraulic or pneumatic
 malfunctions-alarms, engine slow down, engine stop

4.2.1.8 UMS
 concept of unattended machinery spaces (UMS)
 requirements of UMS
 bridge control
 testing regime for UMS
4.2.2 Explain automatic control equipment and safety 11
devices for generator and distribution system: LA No. 18-
Sketching
4.2.2.1 instrumentation and safety in generator and
distribution system
4.2.2.2 auxiliary diesel generator alarm and shutdown
4.2.2.3 automatic starting of propulsion auxiliaries
4.2.3 Explain steam boiler automatic control equipment 12
and safety devices: LA No. 19- Quiz
4.2.3.1 following features will have alarms and display
(after ECQ)
 feed water high salinity
 high water level
 boiler pressure high & low level
 superheater outlet temperature high
 fuel pump low outlet pressure
 heavy fuel temperature high and low
 uptake high gas temperature
 control system power failure
 atomization steam / air pressure low
4.2.3.2 following failures will have alarms, display and
automatic shutdown of boiler:
 low water level
 supply air pressure failure
 ignition
 flame failure
5 Manage Practical 5.1 Troubleshooting of electrical and electronic 13
troubleshootin knowledge control equipment

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g, restoration
of electrical .1 5.1.1 Electrical safety  Activity:
and electronic Troubleshoo include in
control ting of 5.1.1.1 safety procedures to be adopted when working powerpoint of
equipment electrical on electrical installations electronic and
and operating and 5.1.1.2 effects of electric current on the human body electrical
conditions electronic 5.1.2 Test equipment equipment
(III/2 F2 C2) control  Give sample
equipment 5.1.2.1 practical use of Meggers, multi-meters and CRO of electrical
.4 Software 5.1.2.2 care and precautions for carrying out open, short troubleshootin
version and insulation measurement test g
control 5.1.3 Interpretation of circuit symbols  Give sample
of electronic
5.1.3.1 Circuit components, functional description troubleshootin
5.1.3.2 construction of simple electrical circuits using g
relays, timers, contactors and other components
5.1.4 Logical 6 steps trouble shooting procedure

5.1.4.1 sympton description

5.1.4.2 sympton analysis
5.1.4.3 listing of probable faulty function
5.1.4.4 localizing of faulty function
5.1.4.5 localizing trouble to circuit
5.1.4.6 failure analysis
5.1.5 Generation 14

5.1.5.1 alternators, excitation methods, AVR and auto-

synchronizing equipment
5.1.5.2 manual load sharing and modern load sharing
equipment
5.1.6 Prime mover electrical controls

5.1.6.1 description, identification and operation of control

components of the prime mover for the alternator
5.1.7 main air circuit breaker

5.1.7.1 Operating and servicing

5.1.8 Protection of generators

5.1.8.1 instrumentation and control associated with the

electrical protection of the generating plant
5.1.8.2 routine maintenance
5.1.9 Electrical distribution system
15-16
5.1.9.1 general layout, problems encountered using
neutral configuration
5.1.9.2 fault tracing in distribution circuits
5.1.10 Motors

5.1.10.1 review of motor features

5.1.10.2 troubleshooting
5.1.10.3 speed control of A.C. motors using solid state
devices
5.1.10.4 Soft starters
5.1.11 Electrical survey requirements

5.1.11.1 conducting tests to the requirements of survey

5.1.12 Calibrate and adjust transmitters and controllers

5.1.12.1 differential pressure transmitter calibration

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5.1.12.2 electronic temperature transmitter calibration
5.1.12.3 operation of a PID controller
5.1.12.4 tuning a PID controller
5.1.12.5 governors and controllable pitch propellers
control
5.1.12.6 tests, faults and solutions
5.1.13 Control system fault finding

5.1.13.1 fault finding methods

5.1.13.2 governor faults
5.1.13.3 evaluation and rectification of common control
systems
5.1.13.4 testing alarm and monitoring system
5.1.13.5 electric power supply for control systems
5.2 Software version control 17-18

5.2.1 explain a programmable logic controllers (PLC)

5.2.1.1 basics of PLC operation

5.2.1.2 comparison between hard-wired and
programmable control operation
5.2.1.3 advantages of PLCs
5.2.1.4 binary number conversion
5.2.1.5 digital logic gates and its practical application
5.2.1.6 inputs and outputs modules and configuration of
PLCs
5.2.1.7 understanding of ladder logic and PLCs
programming
5.2.1.8 Human Machine Interface (HMI) and alteration of
parameters in the programme
5.2.1.9 Basic software version and control of access
5.2.1.10 maintenance of electronic control equipment
and PLC controlled processes
5.2.1.11 checking the programme validity and faut
finding and restoration of processes
5.2.2 explain the function of microcontrollers

5.2.2.1 introduction to microcontroller

5.2.2.2 basics of microcontroller
5.2.2.3 analog to digital convertor
5.2.2.4 digital interfaces
5.2.2.5 serial peripheral interface
5.2.2.6 communication with PC
5.2.2.7 code integration
5.2.3 explain some digital techniques:

5.2.3.1 basic logic gates and derived logic gates

5.2.3.2 boolean algebra
5.2.3.3 principles and operation of digital integrated
circuits (TTL and CMOS) adders, flip flops, registers,
counters, multiplexers, encoders and decoders
5.2.3.4 memories, RAM, ROM, PROM, EPROM,
UVPROM
5.2.3.5 microprocessors, principles of operations, input /
output functions, application in marine control systems,
programs, alteration of values
5.2.3.6 single integrated circuit containing a processor
core, memory and programmable input/ output
peripherals
5.2.3.7 program memory in the form of NOR flash or
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 OTP ROM is also often included on chip and ROM
5.2.3.8 microcontrollers – designed for embedded
applications and real time responses to events
5.2.3.9 typical input and output devices – switches,
relays, solenoids, LEDs, radio frequency devices and
sensors for data such as temperature, humidity, light
level, etc.
5.2.3.10 description and use of General Purpose Input /
Output pins (GPIO)
5.2.3.11 analog to digital converter (ADC)
5.2.3.12 digital to analog converter (DAC)
S/ TOTAL
Total Hours
References:

1. Gas Turbine Handbook 2E, MP Boyce, Butterworth –Heinemann 2002

2. Governing Fundamentals & Power management Manual 26260, Woodward
3. Electrical Power and Controls, SKvarenina, DeWitt
4. Pounder’s marine Diesel Engines and Gas Turbines 8E, 2012

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