Beruflich Dokumente
Kultur Dokumente
3470-3289-8059v10
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Schedule 1
Scope of Work
TABLE OF CONTENTS
1. INTRODUCTION 3
2. SCOPE OF WORK 5
3. SITE 9
4. ELECTRICAL 9
5. PLANT SERVICES 12
6. CIVIL WORKS 15
7. CONTROLS 16
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Interpretation
So far as the context permits, capitalised terms not defined in this Schedule 1 have the
meaning ascribed to them in the General Conditions.
In this schedule, except where the context otherwise requires:
Term Definition
Annexure means an annexure to the Contract;
AS means Australian Standard;
CHAZOP means control hazard and operability study;
CT means current transformer;
General Conditions means the General conditions of the Amended Form of
AS4902- 2000 executed by the Principal and the Contractor, to
which this schedule is annexed;
HC ZSS means Hudson Creek Zone Sub Station;
HAZOP means hazard and operability study;
HDAL Hastings Deering Australia Limited (Darwin Branch) contracted by
the Principal
HV means high voltage;
ITP means inspection and test plan;
LV means low voltage;
MW means megawatt;
NCC means National Construction Code (previously known as
Building Code of Australia);
NER means National Electricity (Northern Territory) (National
Uniform Legislation) Act 2015 (and corresponding regulations);
NT means Northern Territory;
OEM means original equipment manufacturer;
PCS means plant control system;
Provisional Sum means a sum representing an estimate of the cost of items of
work;
Power Station means the proposed Hudson Creek Power Station;
Principal's means a person nominated by the Principal to undertake
Representative certain duties on behalf of the Principal in connection with the
Contract;
PWC means Power and Water Corporation;
QA means quality assurance;
QC means quality control;
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Site has the meaning given in clause 3.1 of this Annexure Part C;
Specification means this document and any attachments to which it refers;
UPS means uninterruptible power supply; and
1. INTRODUCTION
1.1. Project Overview
The Power Station will be owned and operated by the Principal using natural gas from
the Darwin Distribution System to generate electricity for the network operator, PWC.
The Power Station shall be comprised of six (6) gas generator sets, each with a maximum
gross continuous output of 2.5 MWe at generator terminal, located in a generator hall.
The Power Station shall be designed for continuous operation to deliver a total of 12
MWe output i.e. five gas generator sets full capacity equivalent at 66kV Transformer HV
terminals.
The Power Station shall include one 500 kVA diesel generator set for black start of the
Power Station.
The design of the Power Station will include provisions in the plant layout for future
expansion of the Power Station on a staged basis for extension of the generator hall,
control room and switch-room by an additional output of about 10MWe. The design for
the staged future expansion is to include consideration for minimal disruption to the
Power Station operations.
Principal will procure the gas generator sets mentioned above under a separate
agreement with Energy Power Systems Australia Pty Ltd (EPSA) and will be issued to
the Contractor as free issue items delivered at the power station site.
The following are specifically excluded from the Contractor's Scope of Work:
• PWC Works (as defined in the Generator User Agreement clause 5) and
• APA gas connection works (as defined in the APA Connection and New Facility
Agreement).
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However, management oversights of the PWC Works and APA Connection works are included in
Contractor's Scope of Work.
Principal's Project Requirements has the meaning given in clause 1 of the General
Conditions.
The Contractor's final delivered design for the Power Station will be fit for the intended
purpose specified in the Contract as described in the Principal's Project Requirements.
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2. SCOPE OF WORK
The Contractor shall perform the WUC and supply the required labour, supervision,
materials, components, equipment, plant, warranty/guarantees, tools, construction
facilities, consumables and services associated with the studies, investigation,
preliminary and detailed design, fabrication, installation, construction, commissioning,
training, start-up, testing, documentation, and performance testing. The Contractor will
ensure compliance with Northern Territories and Federal Acts and Regulations,
Electricity Reform Act (NT), Australian Energy Market Agreement, NER, and PWC's
Network Technical Code and System Control Technical Code.
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any other technical requirements of PWC. Any additional testing requested by either
the Principal or PWC that is outside of the scope of standard commissioning and
performance testing will be performed by the Contractor on a schedule of rates basis
as agreed between the Principal and the Contractor.
• Conduct risk and safety studies as required to ensure the safe installation, operation,
maintenance and deconstruction of the facility. This will include but not limited to
`Safety in Design' requirements and HAZOP and CHAZOP studies on the Power
Station. The timing of the studies will be agreed at a time where adequate information
is available to facilitate an effective and efficient review while enabling the design to
be varied without the risk of cost escalation. An independent facilitator, experienced
in similar projects, shall be appointed jointly by the Contractor and the Principal at
the Contractor's cost to conduct specialist studies (HAZOP and CHAZOP).
• Assist the Principal by providing any information required for approvals or
submissions made by the Principal as relevant to the Contractor's Scope of Work.
• Install, construct and connect the Power Station to interfacing utilities, services and
facilities, including provision of metering, and provision of remote monitoring and
communications facilities to PWC and the Principal.
• Procure and furnish all materials, equipment, tools, labour, supervision and services
required for completion of the Power Station, including pre-shipment testing of
equipment in the supplier's factory, shipping, rail or road transport (including any
necessary highway strengthening or other costs and charges), on-site unloading,
storage and handling.
• Conduct all electrical modelling and studies for the Power Station systems, including
but not limited to:
o Power system load flow, fault level and stability;
o Electrical equipment, cable and conductor ratings;
o Generator performance;
o Earthing;
o Lightning protection;
o Insulation coordination;
o Electromagnetic field;
o Arc flash; and
o Protection co-ordination.
• Acquire all necessary permits and/or approvals including but not limited to for the
below during construction:
o Heavy load transport;
o Dangerous goods;
o Building permits, excluding development consent;
o Gas approvals, permits and licenses;
o Certification and registration of pressure vessels;
o Certification and registration of lifting devices and equipment;
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The following items are excluded from the Contractor's scope, save that the Contractor
must provide, in a timely manner, information relating to these items when requested by
the Principal in order for the Principal to submit applications:
• Environmental approvals;
• Electricity connection and access agreements;
• Land agreements;
• Development applications and approvals;
• Network service provider negotiations;
• Gas supply agreements;
• APA Gas Connection (excluding management oversight);
• PWC Works as defined in the PWC Generator User Agreement (excluding management
oversight); and
• Load banks if required for the plant commissioning aits
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The Division of Responsibilities between Principal, Contractor and other related parties
are included in Appendix 1 of Schedule 1
3. SITE
The Power Station will be located on the Hudson Creek Power Station property on Lot
6002 Wishart Road, Wishart, NT 0822.
General vehicle access to the site during construction and operation will be from Wishart
Road. Standard Northern Territory road rules shall be adhered to whilst on and off the
site.
4. ELECTRICAL
4.1 General
The Contractor shall provide all engineering, design, equipment and services required
for the fabrication, shop testing, delivery, installation and commissioning for the entire
electrical systems.
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The star points of the generation units shall be earthed via a neutral earthing resistor or
neutral earthing transformer to limit the potential earth faults on the generator windings.
The generating unit star points are to be individually earthed during the start-up and
shutdown sequence and at all other times when the generator circuit breaker is open.
The generator unit star point earthing shall be switchable, automatically controlled by the
generator control system with manual override, so as to maintain a single earth reference
on the 11kV system at all times.
The 11kV switchboard shall consist of metal enclosed panels with busbar, incoming
circuit breakers, outgoing circuit breakers, voltage transformers, current transformers,
and all other components shall be suitably rated for the service conditions specified.
All switchgear shall be designed to carry related short fault current of 20 kA for 3 seconds,
with the final equipment ratings to be determined by the Contractor from design
undertaken prior to procurement. The busbar and all supports shall be capable of
withstanding the forces generated by such current.
The panel design shall be arc fault contained, such that any internal fault shall not open
or force out of position, any access doors or panels.
The circuit breakers shall be triple pole, complete with cable-side earth switch. Circuit
breakers shall be of the withdrawable type. The circuit breakers shall have remote and
local control for open and close functions.
Access to exposed conductors of the HV equipment shall only be possible if the circuit
breaker is withdrawn and the earth switch is closed.
Internal faults within the Power Station shall be self-detecting, zonal in their application
and shall clear effectively and speedily without detriment to the Power Station and the
interconnection facilities. Where appropriate, unit protection with overlapping zones shall
be utilised to maximize the coverage and selective tripping of the protection system.
Where required by the PWC Network Technical Code, two fully independent protection
schemes shall be provided.
The control voltage for the protection system shall be DC, battery backed and be 48V nominal.
The protection shall be coordinated and applied to the various parts of the overall electrical
components of the Power Station, including but not limited to:
• the generator units;
• the Power Station 11kV system;
• the Power Station 66 kV system;
The protection relays shall detect and provide protection of internal and external faults,
overheating, and over voltage conditions.
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The Power Station will be connected to the high voltage network via an export substation
of 66/11kV power transformers located within the boundary of the Power Station property.
The substation shall provide safe isolation from the HV feeder, remote and local control
of a 66kV circuit breaker, and all NER and PWC compliant export metering.
The transformer shall be contained in a suitable bund. The bund shall drain to a separate
oil containment tank with pump out connection.
The HV substation shall be enclosed within a secure chain wire fence that is bonded to
the substation earth grid in accordance with the requirements of AS2067 and ENA
guidelines.
The transformers shall be oil immersed, conservator type step-up power transformers.
The main HV transformers shall be rated for the facility at the maximum ambient design
conditions and the minimum power factor specified in the document. The transformers
shall be ONAN type. Options of utilising ONAF for power station operation at a power
factor other than unity will be considered as an alternate option if a compelling
commercial advantage would be achieved.
The transformer shall be provided with the following ancillary items as a minimum:
• On load tap changers in the range of +10% to - 10% that can be remotely and locally
controlled. Automatic control shall be integrated with the generation control system
to minimise unnecessary tap changer operations. A manual operation shall be
provided by means of a suitable removable handle;
• Oil temperature indication shall be provided that incorporates a maximum indicator.
Warning and alarm monitoring signals shall be provided;
• Winding temperature indication shall be provided that incorporates a maximum
indicator. Warning and alarm monitoring signals shall be provided;
• Gas and oil surge protection (Buchholz) shall be provided;
• A pressure relief device of the resealing type shall be provided with operation indication;
• The conservator shall have sufficient volume to keep the transformer tank and tap
changer filled with oil under all operating conditions. Visible indication of the oil level in
the conservator shall be provided;
• Any breather shall be of a design to keep the exchange of atmospheric air and the oil to
a minimum and dry, using a silica gel breather;
• Surge arresters shall be provided adjacent to the aerial HV bushings on a suitable
mounting bracket and a surge counter visible at ground level.
The lightning protection shall consist of lightning masts strategically placed within the Power
Station and shall meet the requirements of AS1768. A lightning protection risk assessment
in accordance with AS1768 shall be agreed with the Principal as the basis for the lightning
protection system design.
The Power Station will be connected to the Hudson Creek Zone Sub-Station through the
66kV network. The Principal will provide a commercial electricity connection to the Site
prior to Practical Completion, however the Contractor will provide for all LV auxiliary
supplies to be provided from the Power Station, including for black start operation.
Where the generation is at 11kV or higher, auxiliary supply transformers with off load tap
changers shall be supplied. These transformers shall supply the 415 V distribution panel
for the facility.
The auxiliary transformers shall be set on a bunded concrete pads. Drainage shall be
routed to an oily water system.
All transformers shall be rated for maximum load at design conditions that are outlined
in this specification. The cooling system shall be ONAN.
No damage shall occur to the transformers under short circuit duration of 1 second.
Compliant metering and measurement equipment will be provided to meet the Market
Operator's requirements.
5. PLANT SERVICES
5.1 General
The Power Station includes the reticulation and cabling of various services including, but
not limited to, fuel gas, oil, air, water, HV power, LV power, wastewater etc.
The Contractor is responsible for the provision of storages for all chemical substances
used during the construction. Storages will be appropriate for the products to be stored
with adequate signage/labelling, SDS, and quantity manifests in accordance with Work
Health and Safety (National Uniform Legislation) Act 2011, Work Health and Safety
(National Uniform Legislation) Regulations (NT)requirements and relevant Australian
Standards for the design of storages;
• Dangerous Goods (Storage and Handling) Regulations 2012
• Code of practice for the storage and handling of dangerous goods 2013
• AS 1940:2004 The storage and handling of flammable and combustible liquids
• AS 2714:2008 The storage and handling of organic peroxides
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Low pressure gas is available at the Darwin Distribution Pipeline (Pipeline) owned and
operated by NT Gas Distribution Pty Limited. The Principal via APA shall provide a gas
connection from the Pipeline to the Power Station boundary and a gas conditioning and
metering station located within the Power Station boundary.
The Contractor is to have management oversite of the APA works, testing and
commissioning of the gas connection.
The gas conditioning and metering station shall treat the gas including filtration, heating
and pressure letdown so that it satisfies the generator fuel application and enables the
Power Station to meet the nominated performance levels. The gas system shall be
equipped with safety function including overpressure protection and locally and remotely
operated emergency shutdown valve.
The Contractor shall connect to the gas conditioning and metering station at an outlet
flange that will be suitably located at the fence line of the gas conditioning and metering
station and located within the Power Station boundary. The Contractor shall then design
and construct the gas reticulation network to the generators.
The Contractor shall provide a gas tariff metering system for natural gas delivered to the
Power Station. The system shall measure both the quantity and calorific value of the
natural gas. Provision shall be made to install temporary natural gas quantity meters at
each of the generators for testing.
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The Contractor shall undertake a Fire Risk Assessment for determining the minimum
firefighting requirements throughout the facility in accordance with NCC and AS
standards and in consultation with the local authority.
The Contractor shall install fire detection in all buildings and structures with annunciation and
alarming utilising a fire indication panel as a minimum. The alarming shall be wired into the
paging system.
As a minimum, a VESDA system and gas suppression system shall be installed on the
11kV switch-room equipment. The fire alarm system shall isolate air-conditioning systems
installed in the switch-room.
The Contractor shall install suitable fire extinguishers throughout the Power Station.
The Contractor shall install all mandatory signage, including but not limited to:
• Entrance to the facility;
• Entrances to HV equipment; and
• Entrances to generator hall.
The Contractor shall install safety shower and eye wash stations in accordance with
industry guidelines. These stations shall be supplied with or connected to clean potable
water. The Contractor shall minimise hazards as much as possible.
Additional systems may be required upon the Principal's insurer conducting a review of
the completed design which will be undertaken by the Contractor at a mutually agreed
cost and time with the Principal.
As a minimum, a suitable road shall be provided from the entry of the power station to
the Power Station generator hall, APA gas connection, switch yard and waste liquids
storage area.
Access road and gate shall be provided on the HDAL boundary for HDAL to operate and
maintain the facility without the necessity to enter from the public road. The Contractor is
to agree with HDAL a suitable access point on their boundary.
Where existing fencing does not meet Network Technical Code requirements, suitable
fencing shall be installed.
A new fence shall be constructed along the internal boundary of the Power Plant with an
access gate.
Permanent car parking is to be provided suitable for the operations of the facility.
The Contractor will provide appropriate security facilities that meet the needs of a Power
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Station facility located within as industrial suburban environment including but not limited
to:
• Access control;
• CCTV;
• Electronic security gates;
• Separate fencing of HV and gas area; and
• Internal secure areas with alarming.
The perimeter of the Power Station shall be enclosed with a 2.4 m mesh fence, topped with
barbed wire that complies with NCC and other applicable legislative requirements. Sufficient
sets of double gates shall be provided to enable drive-through access for trucks, cranes and
maintenance vehicles. Removable fencing shall be provided, as necessary, to allow access for
large trucks and cranes, as required for engine and enclosure removal. All metallic fencing shall
be connected to the site earthing system.
The Contractor shall be responsible for providing security guards and surveillance while
it is providing the WUC.
6. CIVIL WORKS
6.1 General
The Contractor shall provide engineering, design, equipment, and services required for
all civil works for the Power Station and any foundations, structures and buildings
associated with the Power Station.
The Contractor's scope of work shall include but not be limited to the following:
• Site condition report prior to commencement of the WUC;
• Site preparation;
• Site services including temporary site access and services;
• Provision of all foundations and footings associated with the Power Station;
• Provision of all structures associated with the Power Station;
• Provision of waste disposal and drainage systems;
• All temporary site amenities, ablution and site offices; and
• Access roads and parking.
All civil works including sediment control, stormwater drainage, engineering design and
specifications shall all be in accordance with the Development Permit (DP 18/0241).
The Site shall be provided to the Contractor on an as-is basis. The Site is located above
the flood plain level.
The Contractor may assume a soil bearing capacity of 100 kPa and that no additional
imported fill materials are required.
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The Contractor shall carry out any soil investigations that it requires to design and
construct the Power Station in accordance with the Contract.
The Contractor shall be responsible for all civil engineering design and shall carry out all
the general and detailed design of all structures for the Power Station.
The Contractor shall produce a general design brief for the Power Station that shall be submitted
to the Principal for review before implementing any design work. The design brief shall clearly
set out the design standards to be utilised and provide a detailed description of the design
methodology as well as confirming the satisfaction of the requirements of Schedule 2 —
Technical Specifications.
Final floor plans and general arrangements shall be provided by the Contractor to the
Principal for the Principal's approval, such approval not to be unreasonably withheld.
All building for electrical equipment shall comply with the applicable requirements of
AS2067 and AS3000, including all clearance, fire and segregation requirements.
The Contractor shall ensure that all buildings comply with the relevant standards and
codes, and shall be responsible for obtaining all building approvals.
6.7 Earthworks
The Contractor may assume a soil bearing capacity of 100 kPa and that no additional
imported fill materials are required. The Contractor shall carry out all the necessary
clearing and earthworks for the Power Station, including sourcing and importing of bulk
fill material if required by the design of the Power Station at an additional cost and time
mutually agreed with the Principal. The Contractor shall be responsible for removal and
disposal of any excess material.
7. CONTROLS
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7.1 Scope
The Contractor shall supply all control equipment, software and programming to enable
the Power Station to operate in accordance with the Power Station Operating Philosophy
and Control System Philosophy.
The Power Station will be designed to a level of control automation that requires a
minimum number of operations staff coincident with normal safe running plant on a 24
hour per day, 365 days per year basis. .
The Power Station will be operated in power factor control, maximising output for
available fuel under normal grid connected operations.
The Plant Control System for the Power Station shall fulfil the following objectives:
• Provide a level of control and protection for unattended operation. The
requirement for roving operators to perform operations locally during startup,
shutdown, and normal operation shall be minimised;
• Provide smooth and coordinated control of the Power Station operations both at
steady state and during transients;
• Operate stably and provide adequate damping, consistent with NER requirements
under normal operation, over its full operating range, including correct operation of
over and under excitation limiters;
• Operate stably over its full operating range and not cause generation at the Power
Station to trip or suffer damage under islanded conditions;
• Provide maximum production to gas availability automatically;
• Minimise the manual intervention for any high level automatic function;
• Maintain a level of protective trip functions, alongside the normal control functions, to
protect the equipment and ensure the safety of the operators under all specified
operating conditions and foreseeable incidents;
• Automatically provide safe start-up and shutdown of the Power Station under all
operating conditions with minimum operator intervention;
• Automatically synchronise and connect the generation to the mains when called to
connect, without operator intervention;
• Maximise the life expectancy and minimise the maintenance and life cycle costs of Power
Station equipment through controlled operation;
• Maximise the efficiency of the plant in operation;
• Collect and store process data on-line, such that the history of alarms, and sequence-of-
events can be conveniently recalled and presented on demand online as currently
available;
• Process (analog) values and store, such that data can be conveniently recalled and
presented on demand online as currently available; and
• Monitor APA Gas Supply and Gas Quality with an alarm system.
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Power supply to the PCS shall be from an uninterruptible source that is capable of
maintaining the full load of the circuit for a minimum of 4 hours.
The PCS shall be of a fault tolerant design and ensure maximum availability by modular
design of the Power Station. The failure of any critical single element of the control
system shall not adversely affect the output of the Power Station as a whole. The Power
Station will go into a "fail-safe" mode upon higher level master control failures. The
SCADA system shall have redundant servers (standby duty) so that no control or data is
compromised.
8.1 General
The Contractor shall carry out all necessary testing and commissioning to demonstrate
to the Principal that the Power Station meets the requirements of this specification, the
NER and all relevant Australian Standards and Legislative Requirements. All testing shall
be carried out by qualified and experienced staff using appropriate and correctly
calibrated test equipment.
Any part of the construction of the Power Station may be subject to witnessing of
inspections and tests by the Principal or Principal's Representative during manufacture,
erection and on completion. The approval of the Principal or the passing of any such
inspection or test will not, however, limit the right of the Principal to reject the Power
Station if it does not comply with the Contract when erected or when in service. The
Contractor's costs associated with all tests and inspection shall be borne by the
Contractor.
The Contractor shall submit to the Principal for review, an ITP, which shall cover, without
limitation, the following stages:
Power Station
• Generator sets
• Pipework and vessels
• Pumps and fans
• Transformers
• Protection systems
• Batteries, chargers and UPS
• Control panels
• Switchgear
• Control and instrumentation
• HVAC equipment for the Generator Hall (ventilation, exhaust and cooling system)
• Fire protection system
• Alignment checks
• Flushing and cleaning of assemblies
• Installed calibration checks
• Final pressure checks to relevant codes
• High potential testing
• Continuity testing
• Insulation testing
• Earthing system compliance and overall resistance
• Phase rotation testing
• Motor rotation testing
• Primary and secondary injection testing on protection equipment as applicable
• CT and VT testing
Commissioning
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An inspection by the Principal may include where applicable, any of the following:
Upon provision of the ITP by the Contractor, the Principal will determine the
inspection requirements for the ITP in accordance with the following:
The detailed breakdown submitted for approval shall be an expansion of the work
schedule which was accepted by the Principal's representative at the time of contract
award, incorporating all changes in scope or dates negotiated prior to contract award.
The work schedule shall be in the form of a critical path method time-scaled network
drawn to a weekly time scale to accurately represent the Contractor's proposed method
of completing the whole of the WUC. The work schedule shall be organised by facilities
or major systems of work.
9.2 Reporting
For the period in which the Contractor is undertaking WUC, the Contractor shall provide
a weekly report to the Principal.
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Each weekly report shall be for the 7-day period ending at close of business each Friday.
The report shall be submitted to the Principal's Representative no later than 10am on the
Monday following the week to which the report relates.
For the period in which the Contractor is undertaking WUC, the Contractor shall provide
a monthly report to the Principal.
Each monthly report shall be submitted to the Principal's Representative no later than
10am on the second business day after the last Sunday of each month, and shall be for
the time since the previous monthly report was provided to the Principal's
Representative.
Simultaneously with providing the monthly report, the Contractor shall provide an updated
version of the work schedule referred to in clause 9.1 of this schedule.
Each monthly report shall summaries significant progress and problems encountered
during the preceding month including:
• Activities completed during the month, including dates of completion;
• Activities forecast for next month;
• Activities or items scheduled for completion during the month, but not completed
(showing details of intended remedial action and comments as to likely effects on
the completion date);
• Changes to the critical path;
• Additional or deleted activities or items;
• Key concerns and critical issues;
• Anticipated slippages or problems;
• Forecast target dates for finalisation of the activities;
• One electronic copy in native format of the updated work schedule;
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The Contractor will implement an appropriate document register and provide an update
to the Principal each month.
10.2 Manuals
It is the Contractor's responsibility to ensure that all contracts raised by the Contractor
for equipment for the Contract shall highlight the requirements for supply of manuals of
the required quality and by a date compatible with the Contractor's commitments under
this Annexure. The Contractor shall furnish an unpriced copy of all contractor purchase
orders issued for major components procured. The purchase orders shall show any sub-
supplier name, order number, contact detail, shipping point, promised shipping dates and
mode of transport.
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For complex equipment and systems, separate manuals shall be provided for installation,
commissioning, operation, maintenance and training. Manuals for proprietary and/or less
complex items of equipment may combine these functions in a single manual provided
that each function is allocated a separate section clearly marked with a suitable divider.
Manuals shall list all components supplied by subcontractors, and shall include full
manuals on such components.
Manuals shall be provided electronically and in durable binders, of design suitable for
many years of use. Each binder shall have the equipment description and equipment
number on the front cover and the contract or order number. An index shall be provided,
and the manuals structure as follows:
• Section 1 — Introduction
• Section 2 — Equipment Function
• Section 3 — Safety Information
• Section 4 — Installation
• Section 5 — Commissioning
• Section 6 — Operation
• Section 7 — Maintenance
• Section 8 - Warranty
• Section 9 — Parts Lists
• Section 10 — Drawings
The Power Station shall be commissioned and operated using natural gas delivered by
the Darwin Distribution System. The gas shall be supplied at the gas termination point
as defined in Section 2 of this document. Schedule 2 details the fuel gas specification
that the Power Station shall be capable of using without operational constraint.
The fuel supply metering shall be custody transfer type and in accordance with regulatory
requirements. The fuel metering shall be installed external to the gas supply terminal
point.
The quality of electrical supply at the interconnection facilities shall conform to the
requirements of the connection and access agreements and any network studies
provided by the Principal. The Power Station shall be capable of operating under normal
conditions at the interconnection facilities without operational constraint.
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The facility will employ metering at the 66 kV side of the power station transformers.
It is envisaged that within 1 years of commercial operations additional generation capacity will
be required at the site. The Principal envisages the expansion to be achieved through
expanding the initial 12 MW generating plant with similar sized generating units. The
Contractor should consider this within the Power Station design.
The Power Station will be designed to provide optimal operational consumption of the
gas quantity with no operational constraints and maximum availability. Single points of
failure for the complete Power Station in the design and operation shall be eliminated
where possible.
The Contractor shall optimise the Power Station design and construction on a whole of
life basis taking into account the following factors:
• Capital cost
• Operational cost
• Efficiency
• Reliability
• Degradation
• Ease and speed of construction
• Control automation for minimum plant staffing
• Redundancy of equipment; and
• Programmed maintenance intervals and duration.
Whilst meeting the constraints imposed by:
• Safety;
• Environmental requirements;
• Noise limitations;
• Available site area and the Power Station equipment requirements for operations
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The gas generator sets shall be designed and supplied to meet maximum NOx emissions
of 500 mg/Nm3 NO, © 5% 02 dry reference at 100% load under steady state fuel supply
conditions as defined in Schedule 3 — Drawings and Design Conditions. Under a transient
fuel event, the emissions shall return to steady state within 30 secs of the transient event
returning to steady state. The Principal will procure the gas generator sets under a
separate contract. The Contractor shall be responsible for conducting all emissions
testing up to Practical Completion.
12.2 Noise
Noise levels at the nearest sensitive receptor will be within the limits set by the
Development Permit for the Plant.
The Contractor must abide by other constraints that are stipulated in the environmental
approval.
12.4 Construction
The Contractor shall develop an environmental management plan for construction phase
and comply with all environmental regulations and standards during the construction
period, including silt control, construction noise, waste management and emissions.
The operation of the Power Stations is governed by the NT Utilities Commission, through
application of the following Acts to the electricity supply industry in the NT: Electricity
Reform Act 2000 (NT) and National Electricity (Northern Territory) (National Uniform
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The design and construction of the Power Station must comply with all relevant NT
legislation and regulations.
The relevant standards and codes of practice of the Standards Association of Australia
and the NCC shall be complied with unless specified otherwise or agreed in writing with
the Principal.
Alternative codes and standards may be recognised. The Principal may accept standards
set by the International Organisation for Standardization, International Electrotechnical
Commission and American Society of Mechanical Engineers may be accepted by the
Principal provided full compliance with the statutory requirements are met and
appropriate approval is obtained from the regulatory agencies. If national standards other
than Australian are used, the Contractor will be responsible for any additional
requirements necessary to meet the Northern Territory or Federal requirements, where
agreed with the Principal.
Heavy rotating equipment manufacturers may utilise their own design specifications or
standards for generators and supplied auxiliary equipment. Where this occurs the
Contractor shall provide comprehensive details of these design specifications and
standards and where an applicable Australian Standard exists, demonstrate that the
standard proposed is equal to or more stringent than the Australian Standard.
In the event of conflict in standards or codes, the standards or codes shall be applied in
the following order of precedence:
The International System of Units (SI) shall be used and all documentation shall be
in the English language.
14.1 Robustness
The Power Station and any other associated equipment supplied or procured by the
Contractor shall be of robust industrial design such that efficiency is maintained over
long periods without major overhaul.
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The design of the Plant shall isolate any trip function to minimise Power Station
outages. The shutdowns will be contained to faulted areas and will not cause
additional disturbances on the Power Station propagating unnecessary shutdowns.
The single events that may cause the shutdown, trip, reduction in capacity, or
requirement to urgently shutdown will be a transformer group trip, 11kV protection
relay trip, or a gas plant trip from the Darwin Distribution System.
The Contractor shall design the Plant to remove or minimise single points of failure
that will cause a total Power Station shutdown. This may be achieved by, but not
limited to, standby/duty combinations, spares held on site with a design for fast
changeover, or modularisation of design.
Any materials of construction that are used should be suitable for the UV exposure
of the Northern Territory and if not, should be suitably shielded or covered. More
detailed information of specific materials of construction is stated in Schedule 2 -
Technical Specifications.
Alternative design options will be considered by the Principal provided the options
meet with the general design philosophies and the technical requirements of this
Annexure.
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APPENDIX 1
Division of Responsibilities
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Boom Power
Systems COT
Division of Responsibility (to be inserted into Annexure Part C Schedule 1)
Wishart Power Station MN-0.52274
Note:
R e Responsible: rot acting i'performing in all matters related to that Item
A. Accountable: remaking decision in all matters related to that ben)
0000 04.001.1.5 C . Consult :to be consulted as required before final decision to be made in all matters related to that tern
I c Informed: le be informed after final decisions are made or actions are taken place in all matters related to that tern
NA e Scope Not Applicable
. - .....
EMI:1E816MM°
Item Description -' FRCMDIPAL EPSA SUPPLY HDALMaintsnanoe COMPABSTS
CONSTRUCT
1_00 Project Preliminatiss
1.01 Censtmabn Hea,th. Safety & EnvEronment Plan I 0, A
1.02 Constmction Schedde C C 0, A Frir.c.pal and EFSA Supply to provide put for Approvals and Genets DeliVEly
1
15421-PM-FSP-0002 Rev A
4.33 .I.Mlaten Sanly (M.:kg Design: Study to ensure performance of the engines. arid cornctiace is T}pe B cconplinaoe
I R, A
regliremenM
4.21 ADZUVie Sluly tacking elesi.gh) R, A
&DO Donign
5.02 Design Approval I R, A
acs Cooling System Including Radiators 1 R. A
5.04 Radial.. Supper: Sbuoures I R, A
SO Gas Fuel System 1 R. A
5.06 General.. C [MTV Systems I 0,5
5.07 Gereralor Canard H?.II Systems I R, A
5.00 Genera.... Contra: Carnmorications Systems I R, A
5.09 Bulk Lubricating Oil System IBolk Swage:. A I R
5.10 Bulk Lubrication Oil System I Cliseancian) R, A Fripenork for,clean and diny oil sunply wr,-An the Generation Hall area
5.11 Generv5an Hail Fire rItec ton System R, A Thermal and smoke detecaon
5.12 Swton.occns and Coned roam fire detection R, A VESDA System
5.13 General.. Ventiaton System R. A
5.14 General.. Exhaust System R, A
5.15 Exhaust SMOInft SINCIIZP R, A
5.16 HA Snach room I 5,T:onboard Swoon Sth.lehlreS 0, A
5.17 Pgong (Coclbg Water, gas, Lute Oil, Waste Dili. R, A
-___ ______
5.18 Pa. Supports ICoo:ing Water, Gas Lobe Oil, Waste Oil). R. A
5.19 Piping Engine to Cooling R3(6.20l5. R, A
5.20 Civil Inbasthrcarre Earthworks R, A
521 Civil Inemsbucure Foundations 8, Focfngs ri. A
5.72 Civil Inbasbucture Bondb:g R, A
5.23 Civil Inbaseucure Earth Gid R. A
5.24 Civil Inbasbucture Supparr &wares R, A
5.25 Civil inbastructure Drainage R. A
5.26 Earth Aid R, A
5.27 HA Sentchg.ar System R. A
5.23 HV Cablirg 1,A
5.229 Power Transi.ormer R, A
5.30 Auxiliary Transformer 0, A
5.31 Eartling Transfamer ,R, A
5.32 Netroal Earthing Resister R, A
5.33 Cable Ccntairment Systems (HA Scopes} R, A
5.34 Cable Containment Systems (LV Scopes) RA
5.35 LV, I.SC CEngthe Gonad) Caking R, A
5.36 LV, ISC (Station Gonad) Coking 0, A
5.37 Lam Iltilage System R, A
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Schedule 2
Technical Specifications
TABLE OF CONTENTS
1. INTRODUCTION 5
3. GENERATOR SET 8
8. MAINTAINABILITY 20
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Interpretation
So far as the context permits, capitalised terms not defined in this Schedule 2 have the
meaning ascribed to them in the General Conditions.
In this schedule, except where the context otherwise requires:
Term Definition
Annexure means an annexure to the Contract;
AS means Australian Standard;
AS/NZS means a standard developed jointly between Standards
Australia and Standards New Zealand;
CHAZOP means control hazard and operability study;
CT means current transformer;
General Conditions means the general conditions of the Contract;
GM means generation module;
HAZOP means hazard and operability study;
HV means high voltage; as defined in AS 2067
ITP means inspection and test plan;
LV means low voltage; as defined in AS 3000
MW means megawatt;
NCC means National Construction Code (previously known as
Building Code of Australia);
NER means National Electricity (Northern Territory) (National
Uniform Legislation) Act 2015 (and corresponding regulations);
NTFRS means Northern Territory Fire and Rescue Service
NT means Northern Territory;
ODBC means open database connectivity;
OEM means original equipment manufacturer;
OLTC means on-load tap-changer;
PCS means plant control system;
Provisional Sum means a sum representing an estimate of the cost of items of
work;
Power Station means the proposed Hudson Creek Power Station;
Principal's means a person nominated by the Principal to undertake
Representative certain duties on behalf of the Principal in relation to the
Contract;
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1. INTRODUCTION
The purpose of this Schedule is to set out a series of technical requirements and
specifications that provide a minimum standard that the Contractor should design for in the
construction of the Power Station and delivery of any additional project scope. The level of
detail contained in this Schedule is not intended to limit the operation or scope of Schedule
1 — Technical Scope of Works.
The Contractor shall be responsible for the detailed design of the Power Station based on
the preliminary design offered in its request for proposal submission.
The detailed design shall completely define a functional Power Station to enable
construction and shall include, but not be limited to:
The Contractor must provide the Principal a detailed document and drawing list for review
and approval.
The layout of the Power Station shall be optimised according to the available space on the
Site, and the adjacent roadway and existing services.
The Contractor shall take into account typical wind directions to prevent any heat
recirculation and increases in micro-climate temperature above the ambient temperatures
when determining the location of the Power Station on the Site.
The design of the Power Station shall be required to ensure parasitic load is kept to a
minimum and will comply with the performance requirements as specified in Annexure Part
G.
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The Contractor shall ensure that all equipment supplied complies with all Legislative
Requirements in force in the NT and Australian standards.
All certificates of compliance and registration are to be obtained by the Contractor in the
Principal's name, at no cost to the Principal.
All equipment installed in these areas shall meet the requirements of AS 2381. All
equipment offered for use in these areas shall have all the necessary certifications. The
equipment shall be supplied in accordance with the equipment certification.
The Contractor will be responsible for the preparation of the hazardous area dossier, detail
inspections and audit by an independent consultant as required by the Electrical Reform
Act 2000 (NT) and the Electricity Reform (Safety and Technical) Regulations 2000 (NT).
The Contractor shall ensure all pressure equipment is design, manufactured and installed
in accordance with AS 1200 and all-applicable sibling standards.
Each pressure vessel shall have a Hazard Classification defined in accordance with AS
4343 and in accordance with Work Health and Safety (National Uniform Legislation) Act 2011
(NT) and Work Health and Safety (National Uniform Legislation) Regulations (NT), be
furnished with design certification and registration as required.
The generator package will be AGA type B appliance compliant in accordance with the
Northern Territory gas regulations and Australian Standards. The Contractor will be
responsible for gaining Type B approval including the preparation of the safety submission,
any detail inspections and audit by an independent inspector licensed in the Northern
Territory.
The Contractor will define and risk assess (ISO 16732-1:2012) the fire management
controls to be employed on the Site and consult with the Principal and NTFRS to ensure
adequate risk reduction is achieved.
The Contractor is responsible for all fire detection, alarms, suppression and fire
management plans required to obtain compliance with all legislative requirements including,
Building Act 1993 (NT), Work Health and Safety (National Uniform Legislation) Act 2011
(NT), NCC and AS.
The Contractor is responsible for obtaining Section 40 Hydraulic Design and Construction
Certification in the Principal's name for all deluge systems.
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2.7 Structural
All structures shall comply with Building Act 1993 (NT) and Building Regulations. The
Contractor will furnish design calculation for all structure design in accordance with, NCC,
AS 4100 and the relevant sections of AS 1170.
The Power Station Site is located within a Building Control Area. Under the Building Act 1993
(NT) a Section 40 design certification and subsequent construction certification is required
to obtain a permit to occupy, which will be provided to the Principal by the Contractor.
The structural loading of the buildings has been developed to suit the required category C
cyclone rating for coastal areas in the Northern Territory. The below parameters shall be used
within the calculations. It is assumed that the whole facility would be classed as importance
level 4, in accordance with AS/NZS 1170.0:2002 -Structural design actions.
Roof 0.15kPa
Equipment Per manufacturers data
Region C
Average recurrence interval, R 1/1000years
Ultimate regional wind speed VR (3 sec 70m/s
gust)
Serviceability regional wind speed V25 (3 47m/s
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sec):
Directional multiplier (Md) 0.95
Terrain category 3
Design building height as per building varies at 5.0 m (max.)
elevation
Terrain/height multiplier (Mz,cat) 1.0
Shielding multiplier (Ms) 1.0
Topographic multiplier (Mt) 1.0
ULS design wind speed Vdes,q uls 66m/s
SLS design wind speed Vdes,q sls 44m/s
3.1 General
The gas generator sets will be procured from Caterpillar by the Principal with the following
description; CAT G3520H, 2500kW, 3125kVA, 11kV, 50Hz, 0.8pf, 1500rpm, Continuous
rated.
• An automatic air-fuel ratio control system capable of handling the gas rate of change
and quality variations expected.
• Lean burn (500mg/Nm3 NOx @ 5% 02).
• Electrical starting system.
• Pre-lube oil pump fitted with designated oil sampling points.
• Jacket water heater.
• Engine protection system to minimise damage due to fire or auxiliary system failures
(e.g. high jacket water temp).
• Pyrometers on each cylinder and the outlet of each turbo.
• Generator winding and bearing temperature monitoring.
• Voltage regulation and power factor control.
• Speed governing system.
• Detonation detection on each cylinder.
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The terminal output from the generator set shall be the following:
• Unit capacity shall be 2.5 MWe.
• Alternator terminal voltage: 11 kV.
• Generator ratings shall be continuous and at a power factor of 0.8 lagging at 40
degrees C (ambient).
• Rated output of all plant shall be provided at reference site conditions.
• Power factor operating range shall be as required by PWC.
• The jacket water pump is electrically driven.
4. POWER STATION
4.1 Overview
The gas gensets are to be designed housed in a Generation Hall and complies with the
relevant Australian Standards and this specification for electrical generation by a gas
powered spark ignition reciprocating engine.
• Generation Hall
• Cooling systems
• Exhaust system
• Gas system
• Electrical and control
• Ventilation & Air Intake System
• Fuel Supply System
• Lubrication System
• Limit the outside noise levels of the operating machinery. The noise level shall be a
maximum of 85dB(A) at 1m from any insulated device at a level of 1.5m from finished
grade at any measurable point, or level with the exhaust outlet.
• Enable the system to be ventilated to class the generation hall as a non-hazardous area
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• Designed to optimise access and service facilities for plant maintenance. Designed with the
potential to undertake a Stage 2 expansion on a staged basis for an additional 5 equivalent
sized gas generation units.
The cooling systems provide heat dissipation for both the jacket water and the after cooler systems
using ambient air. The system shall be closed and circulation shall occur via a pump on each
system.
The radiator fins and tubing are to be manufactured from copper. Aluminium materials for
heat exchange are not to be used. Where it is not practical to use copper radiator fins,
hydrophilic aluminium fins are acceptable subject to the Contractor obtaining the prior
written approval of the Principal.
Victaulic couplings can be used on cooling water circuits. Low point drains shall be provided
to allow effective draining of both cooling circuits.
The cooling system shall have an automatic coolant level control with metering to measure
consumption. It shall alarm if the levels are too low.
The gas system valve train shall be outside the generation hall structure and shall be AGA
compliant as well as addressing hazardous area requirements. Appropriate pressure
regulation shall be selected by the Contractor based on the Power Station inlet gas pressure
specification as stated in Schedule 3 - Drawings and Design Conditions.
The minimum requirements for the exhaust system include but are not limited to:
• Stainless steel bellows shall be fitted to take into account any heat or vibration isolation.
• Any exhaust pipework inside the GM shall be lagged with insulation that can be easily
removed and reinstated for any maintenance requirements.
• Any exhaust pipework that can be contacted under normal operation shall be
appropriately covered prevent personnel contact (e.g. perforated metal shield).
• Material for any unlagged sections can be mild steel, and painted with a suitable heat
and corrosion resistant coating rated to the maximum exhaust temperature.
• No-loss cowling will be fitted to a vertical discharge to prevent water ingress.
• Two test points in accordance with AS4323.1 shall be installed upstream of any
discharge cowl.
• An easily accessible test point shall be provided for NOx readings during engine tuning.
• The exhaust system will be designed to allow no entrapment of un-burnt gas.
• The exhaust system shall be designed to withstand an un-burnt gas detonation.
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The following sets out the minimum, general electrical, control and instrumentation
requirements for the GM:
• An operator interface will allow monitoring of status, alarms and access to pre-defined
parameters within the control system.
• All electrical, control or instrumentation devices within or on the module are to be
connected to terminals within the associated control panel.
• All wiring to comply with the latest issue of AS/NZS3000 Wiring Rules and AS2067 for
HV installations.
• A methane detector is to be provided inside the generation hall, located where required.
The detector is to have sensing points at 20% and 40% lower explosive limit for alarm
and shutdown purposes. These values are nominal and shall have the ability to be
settable. The methane detector is to be suitable for the environment and be hazardous
area rated. Gas annunciation shall be performed in a gas protection panel.
• Fire detection is required within the generation hall. Fire annunciation shall be
performed in a fire protection panel.
• Whole current isolators are to be provided for all electric motors, including radiator fans.
They shall be installed as close as possible to the associated motor, and where
practicable within sight of the motor.
• Emergency stop pushbuttons with guards to stop accidental operation are to be
provided. Emergency stops provided on the generator set shall also be wired into the
Power Station emergency stop circuit.
• All cables inside or outside the module are to be installed in conduit or in cableways
with mechanical protection.
• A series of 15 Amp dual outlet single phase general purpose power outlet is to be provided
inside the generator hall.
• Connections from the generator set alternator to the LV power panel are to be copper,
XLPE insulated. Where cables are installed in an exposed location, they shall be
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• Ventilation and air intake system shall be designed to ensure that adequate combustion and
cooling air is available for the generators and the temperature inside the Generation Hall is
at appropriate level for the generators.
• Temperature limits for other controlling equipment and requirements of Building Code of
Australia to be considered in design of the generator hall building.
• Ventilation system to be designed to meet environmental conditions including vermin
5.1 General
The Contractor shall design and install suitable gas reticulation system within the Power
Station boundary connecting to the Principal-provided gas conditioning and metering facility
(located within the Power Station boundary). Any inline vessels shall have the ability to be
automatically drained and be installed such that any condensate is collected at a low point.
The drainage shall not result in Power Station output limitations.
When designing and constructing the Power Station, the Contractor must have regard to
the startup requirements of the inlet pipeline pressures due to line pack. On shutdown it is
expected that the pipeline to the Power Station will be at pressures that are greater than
the operating pressures of the Power Station header of between 15-50kPag.
All gas approvals and permits downstream of the gas system battery limit shall be obtained
by the Contractor.
6.1 General
All buildings required for the Power Station must, without limitation:
• Have a practical life expectancy of 20 years. Where possible, the buildings will be
preassembled with factory fitted electrical panels, desks and fittings and thereby shall
be designed to support any preinstalled equipment during lifting and transport.
• Contain structural members that are suitably corrosion protected. Stairs, landings and
handrails shall be hot dipped galvanised. Internal flooring shall be suitably supported
compressed fibre cement or equal, finished by vinyl or equal. All penetrations shall be
suitably vermin sealed.
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• Be provided with distribution board, lighting and power supplies in accordance with
AS3000. Internal lighting shall consist of fluorescent lights, with a minimum of one fitting
fitted with emergency facilities.
• Have external lighting with PE cell initiation and shall consist of fluorescent lights (colour
warm white), installed above personnel access doors and illuminating stairways. Exit
lighting shall be to AS2293.
• Have power provided using double GPOs within the buildings and be suitably
distributed.
• For earthing purposes, have an earth bar installed under the building.
• Have each connection to the earth bar with a separate bolted connection and
permanently identified with its function.
• Have separately constructed steel stairs, handrails and landings that shall be electrically
connected to the control building frame by full rated earth bonds.
• Be air conditioned by a split system having sufficient sensible heat capacity for the loads
within the buildings excepting the Generation hall and also accounting for environmental
load at the Site. Room air conditioning units shall not be used.
• Office and control rooms shall be air-conditioned to achieve year round personnel
comfort and suitable air quality for human occupancy.
• Electrical installation air condition shall be provided for LV/HV switch rooms,
communication rooms and battery rooms, which is capable of controlling both
temperature and humidity. Typical electrical rooms atmosphere conditions shall be
controlled to RH 30-40% at 22-24o CDB
• Battery rooms shall be provided with exhaust ventilation to prevent gas accumulation.
• Split units, outlet ducts and drainage lines shall not be located where condensate can
inadvertently enter the electrical installation.
• System design shall be in accordance with AS1668.
• Use materials used in the fabrication of the buildings which are non-flammable.
The control room is to be housed in the generator hall. The administration building is a stand-
alone structure.
The minimum requirements for the control/office room include but are not limited to the
following:
• The control room shall have expansion capacity for an additional five (5) generators.
• The control room will contain the station control panel.
• Fire Indication panel.
• Station server in lockable 19-inch rack.
• Factory-fitted toilet and shower (administration building only).
• Kitchen furniture and fittings (administration building only).
• Office desks (administration building only).
• Shelving and furniture for operations control (administration building only).
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The control building shall have thermal and smoke fire detectors and an alarm system to
AS1670. The control building shall have a local fire panel with provision to be monitored by
the Power Station fire system as a discrete control building zone.
The building shall have UPS circuit outlets identified by a different coloured plate for all the
main control computers. The Ethernet network shall be wired with sufficient outlets
distributed within the building and terminated at a patch panel located in the 19-inch rack.
• The switch room shall have the capacity for expansion for an additional four (4)
generating units.
• The switch room shall have thermal and smoke fire detectors and an alarm system to
AS1670. Monitoring shall be by a local fire panel wired back as a zone on the main
indication panel or devices wired back to the main indication panel.
• Switch room construction and layout shall meet the requirements of AS2067 and
AS3000.
• Suitable CO2 fire extinguishers complete with signage shall be provided.
• The switch room shall be provided with a lockable door. Crash bars shall be fitted
internally to any doors. Access requirements are to be assessed against the relevant
Australian Standards.
• All additional doors shall be keyed to the Principal's lock and key requirements.
• The switch room shall have room for future additional 11kV switchgear should the
Contractor propose expansion of the plant after the initial period.
• Air conditioning of switch room equipment to achieve temperature 23°C+/- 1 °C at 50-
80% relative humidity with adequate airflow and exchange.
7.1 General
The generator module control system must fully integrate the engine operation and control
of module auxiliaries. The engine control, supervision and sequencing must be handled by
a programmable logic controller or equivalent.
The station control system shall coordinate the running of the generator modules and
control the common site systems associated with the Power Station. The station control
system shall be controlled by a programmable logic controller or equivalent.
The SCADA system shall interface to the generator module control system and station
control system and will be the operator's window into the control system. This SCADA
interface should be provided in the form of client PCs, which are linked to redundant servers.
It will be via these client PCs that operators will control and monitor the power station.
The Power Station shall be designed to allow unmanned automatic control 24 hours a day
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The control and instrumentation design philosophy's main focus is to provide a reliable
system, which will control the Power Station for optimum efficiency, whilst providing
personnel and equipment protection.
7.4 SCADA
• Server/Client architecture.
• Redundant servers so that no control or data is lost.
• Online Historic Event and Alarm Data with the option to archive older data.
• Online trend data with the option to archive older data.
• Proven and reliable DNP3 or Modbus communications for interfacing to tariff and
protection meters.
• Proven and reliable DNP3 or Modbus communications.
• Online changes.
• ODBC interface to extract data into an SQL database.
• Multiple simultaneous client connections.
• Time-stamping of events/alarms to millisecond resolution.
• Capability for remote operation.
• Be easy to use and provide extensive diagnostic information for fault finding (at operator
and engineer level).
7.5 Sequence of Events
All data captured by protection devices shall be able to be downloaded from the SCADA
system automatically. All control system devices with an internal clock shall be synchronised
to a master clock (for example, one of the SCADA servers). Any sequence of events provided
shall be to industry standard and best practice for use in gas-fired reciprocating engine power
stations.
Not required.
7.7 Modularisation
Where possible the control system shall incorporate modular design to ensure maximum
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7.8.1 Ethernet
The Contractor must utilise control system devices compatible with Ethernet TCP / IP. There
shall be two separate Ethernet networks:
• Control system network
• Office network
The control system network should be reserved exclusively for the programmable
controllers, SCADA servers, tariff meters, protection meters, engine-specific
communications devices etc. The main objective is to minimise nuisance traffic on this
network to ensure maximum efficiency and reliability. The critical control devices shall be
distributed over multiple switches to limit the impact on the Power Station in the event of a
switch failure.
There shall be adequate data point outlets throughout the office and control building to allow
connection of SCADA client PCs, office PCs, printers and laptops. There shall also be
sufficient 240V AC UPS power outlets near the data/phone outlets for SCADA client PCs,
monitors, etc.
7.8.2 Phones
• An electrical isolation panel with battery backup (if connection is not fibre).
• A phone line, a standard handset that does not require an external power supply and 1
additional handset to be a robust cordless phone (5.8GHz) with answering machine
capability.
• A fax line.
• A modem line.
• Pager phone line.
Additional requirements that will clarified as part of the electrical connection agreement:
The 2-way base station will serve as the interface between the PLC inputs and outputs and
the 2-way radio handsets.
To fulfil these requirements, the base station will require the following features:
• Interface with paging system to be able to receive and acknowledge alarm conditions.
• Permanent reliable 240V power supply and also UPS as backup in case of power
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The 2-way handsets shall be used by operators primarily for speech, however the features
should also include:
The man down facility is used in situations where there is only one operator working at the
Site. Once the man-down system is activated, and the radio handset is tilted beyond 45deg
or has no movement, then after a given time an alarm should be raised and sent to the base
station. The base station would then request that the operator acknowledge the alarm. If
the alarm is not acknowledged within a given time period, then the base station shall raise
an alarm which is fed into the control system. This signal would then be processed as a
critical alarm and an alarm shall be initiated by the pager.
The paging system is a crucial part of operating the Power Station as it alerts the operators
when an abnormal condition occurs in the plant.
• Alert using a pre-recorded voice message for each alarm paged. SMS messaging can
be used as a backup but not a primary method of alarm paging.
• Remote alarm acknowledgement.
• Contact roster and escalation for unacknowledged alarms.
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Each generator set shall be controlled by an independent and stand-alone system. The
system shall be designed such that any fault that occurs with a generator set will only trip
that particular generator set.
Each generator set controller should be capable of communicating with the station
controller, to receive remote commands and set-points for automatic sequenced control.
The Power Station must be capable of black starting in the event of loss of grid supply.
The station control system requirements shall provide the following functions:
• Provide the necessary automatic regulating, sequence control and interlocks for the
safe remote operation of the plant from operator facilities both on-site and from remote
locations.
• Provide a sufficient level of control and protection for unattended operation. The
requirement for roving operators to perform operations locally during startup, shutdown,
and normal operation shall be minimised.
• Provide smooth and coordinated control of the Power Station operations both at steady
state and during transients.
• Provide manual intervention for any high level automatic function.
• Provide protective trip functions, alongside the normal control functions, to protect the
equipment and ensure the safety of the operators under all specified operating
conditions and foreseeable incidents.
• Automatically provide safe start-up and shutdown of the plant under all operating
conditions with minimum operator intervention.
• Achieve minimum run up and loading times.
• Maximise the life expectancy and minimise the maintenance and life cycle costs of plant
equipment through controlled operation.
• Maximise the efficiency of the plant in operation.
7.13 Reporting Requirements
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Tariff meters shall be PWC and NEM compliant. At minimum, the following information
should be accessed by the SCADA from the tariff meter:
Energy Information
• Daily imported and exported kW hours (totals and split for peak and off-peak period).
• Monthly imported and exported kW hours (totals and split for peak and off-peak period).
• Daily imported and exported kVAr hours (totals and split for peak and off-peak period).
• Monthly imported and exported kVAr hours (totals and split for peak and off-peak
period).
Power Information
• Instantaneous total real power (kW).
• Instantaneous currents (A) 3-phase and average.
• Instantaneous L-LI voltages (V) 3-phase and average.
• System frequency (Hz).
• System power factor.
• Provision of a Tesla (PWC preferred vendor) or equivalent power systems recorder
(PSR). The PSR will capture enable the capture of data from each GM and will be
synchronised with the PWC network (timestamp). A single recorder with the capability
of being connected to each GM is acceptable.
8. MAINTAINABILITY
8.1 Spare Parts, Tools and Consumables
The Contractor shall provide a detailed spares and special tools requirement list to HDAL for
the operation of the Power Station. The Contractor shall propose a spares holding strategy
that will minmise downtime.
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The Contractor must provide a maintenance and manual handling strategy for the Power
Station design that outlines the following requirements:
• Equipment needed for accessing the largest loads. It should outline how this load can
be manually handled to transport for removal for maintenance.
• Mobility of any tooling on Site.
• Removal of generator sets and alternators.
• A catalogue listing of maintenance parts pricing.
• Specification and pricing of tooling, including but not limited to;
- Engine barring equipment; and
- Any necessary fixtures and jigs required for the handling and removal of
maintainable components from the module, and for the safe handling and transport
of components offsite for repair. Items include but are not limited to, inspection
covers, filters, bearing caps, cylinder heads, water pumps and turbo charges.
All asset will be named and labelled in accordance with EPSA tagging convention to a
component code level (BDL 3). Equipment will be consistently tagged/labelled throughout
the design and construction phases of the project. Documentation with Equipment labels
missing or contravening this requirement will be returned to the Vendor for rectification.
Permanent label will be provide for all installed equipment that is both legible and durable
and located such that it is clearly visible.
Additional requirement for labelling of piping and electrical and instrumentation is provided
in relevant sections below.
All design information will be provided in both PDF prints and native software files.
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The Contractor shall provide its preferred document naming convention for the Principal's
approval (which may be given or refused in its sole discretion). The document name
convention shall enable easy identification of the files contents.
The Contractor must provide a construction issue of the drawing package and, within 10
Business Days after Practical Completion, an as-built issue of drawing package.
9.3Area Lighting
The Power Station will have local and area flood lighting suitable for 24-hour operation.
Lighting required for access to the car park and control building will be activated by a
photoelectric cell. Additional external site lighting will be operated via manual switches in
the control building.
Lighting levels will be in accordance with AS 1680 and building emergency light to AS 2993.
The Contractor shall ensure that the Power Station lightning protection system prevents
loss of human life, essential service and economic loss and does not limit the operation of
the Power Station. The systems shall be designed and constructed to comply to current
Australian Standards (AS1768).
There is no requirement for internal roads apart from vehicle and crane access for
maintenance activities. Appropriate Site preparation and finish shall be provided to allow
heavy vehicle access required for the proposed maintenance activity.
Appropriate landscaping will be provided inside the Power Station fence as per the
Principal's development permit. Suitable surface area treatment will be required as per the
Principal's development permit and the associated design requirements.
A cover of suitable 20 mm crushed rock will be provided and must be laid within the
identified areas of the Power Station (minimum 75 mm thick).
The Site defined roads and carparks shall be designed and constructed for the trafficable
loads expected within the Site. Carparks will be marked in accordance with AS 2890.
The perimeter of the Power Station will be enclosed with a 2.4 m mesh fence, topped with
barbed wire. The main front entrance on Wishart Rd will be provided with a remotely
controlled track-mounted or cantilever security gate to enable drive-through access for
trucks, cranes and maintenance vehicles. Removable fencing shall be provided, as
necessary, to allow access for large trucks and cranes, as required for engine and enclosure
removal. Where possible, the existing site boundary fencing shall be used or upgraded as
necessary to meet the requirements set out in this schedule.
The internal fence will be a 2.4m mesh fence, topped with barbed wire and gate access.
On the HDAL boundary there will be gated access for HDAL to enter the facility for
operations and maintenance purposes.
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The internal APA gas facility will be fenced with gated access.
The 66 kV/11 kV substation shall be separately fenced with two lockable personnel access gates
and vehicle access gates as per the Principal's development permit.
The extent of buried services within the Site must be minimised, where this requirement
cannot be met, the services will be installed in accordance with the systems relevant
nominated Australian Standard (AS4041, AS3000, AS3500 etc.).
Conductive buried systems shall be assessed to determine their impact on earthing (both
on and offsite) and the need for segregation or bonding.
All foundation and structural designs shall be certified by a suitably NT qualified Section 40
Registered Engineer. The Contractor shall provide to the Principal for review all civil designs
and certificates. All designs will be specific to the local conditions and environmental
conditions set out in any third party approvals. The Principal shall be responsible for any
variations where the final third party approvals require material changes.
The Contractor shall provide all platforms, galleries, stairways and ladders necessary to
give access to the various sections of the Power Station being supplied under the Contract.
The Contractor shall provide adequate means of access for all operation, inspection and
overhaul purposes and shall be of sufficient strength to support workmen, tools and portions
of Power Station which may be placed on them during overhaul and inspection periods. All
aspects of platforms, stairways, ladders and other access ways shall comply with the
requirements of AS 1657 except where additional clear passageway is specified in this
Schedule.
If any plant component requires routine inspection, testing or maintenance with the exception
of the air radiator assemblies then permanent access shall be provided.
Platforms and galleries shall have a minimum width of 850 mm clear passageway and shall
be enclosed by hand railing on both sides. The minimum headroom on platforms and
galleries shall be 2100 mm.
Where practical, direct connections between platforms shall be provided, without the need
to go down and then up (or vice versa).
Ladders will only be permissible where stairways are impractical or for emergency
purposes. Ladders shall not be used to access areas where tools or equipment have to be
manually carried. Ladder rungs will be fitted with yellow anti slip pads.
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As far as practical the flooring, stair treads and hand rails shall conform to a uniform pattern
throughout the whole of the Works. Stair treads shall be fitted with reflective yellow anti slip
nosing.
The flooring of all platforms, galleries and staircase treads shall consist of galvanised mild
steel open grid flooring except in those cases where chequer plate is specified or otherwise
required. Where chequer plate is supplied it shall be galvanised mild steel secured to the
supporting steel by galvanised fixings.
Nuts, bolts, studs and washers are to be galvanised metric of the grade specified by the
applicable piping or structural standard. Other materials and grades are acceptable if
required due to materials of construction.
11.3 Welding
11.3.1 Qualification
Performance qualification for welding shall be in accordance with the appropriate Australian
Standards.
The Contractor shall provide the welding procedures required by the Principal for future
maintenance of plant in the final documentation.
A weld record shall be maintained by the Contractor and shall be available to the Principal
any time prior to the Practical Completion of the WUC. The permanent record shall be
handed over to the Principal upon Practical Completion of the WUC.
The Contractor shall be responsible for maintaining weld quality consistent with the
requirements of these Technical Requirements and the referenced standards.
The Contractor shall provide all reasonable access for the Principal to witness tests to
examine production welds at any stage.
The Contractor shall arrange such inspections as specified. All costs associated with these
inspections shall be borne by the Contractor, regardless of the results of the inspections.
The Principal may request additional radiographic, liquid dye penetrant or magnetic particle
examination of any production welds. The Contractor shall arrange such inspections as
appropriate. All costs associated with arranging such inspection of welds subsequently
found to be defective shall be borne by the Contractor.
Only one attempt shall be made to repair any defective weld, after which it shall be replaced
if still defective.
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All costs associated with the repair or replacement of welds shall be borne by the
Contractor.
The Contractor shall submit the weld inspection plan for review by the Principal prior to the
start of any fabrication work.
All pressure piping systems included in the Power Station shall be in accordance with
Australian Standards. The Contractor shall be fully responsible for material selection based
on design temperatures and service conditions determined by the Contractor.
The Contractor shall adopt a suitable piping specification. Pipe sizes shall be based on
limiting the pressure drop to an acceptable value.
The piping shall be routed at above ground levels, except for drainage systems. Piping shall
be located on overhead pipe-racks.
Plastic piping, where provided, shall be suitable for the duty for the design life, shall be fully
supported to prevent sagging and shall be fully protected against the effects of ultra violet
radiation from the sun.
All service pipework will be identified with flow direction and content labels. The following
table outlines the material and finish requirements for the piping:
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Other materials and finishes proposed by the Contractor shall subject to approval by the
Principal (which may be given or refused in its sole discretion).
All materials, equipment, finishes and systems shall be new and to a known qualified
standard. Unknown or novel materials or systems shall not be used without the Principal's
approval (which may be given or refused in its sole discretion).
11.4.3 Cleaning
The internal surfaces of all pipework shall be clean and free of loose or flaking scale,
welding slag, flux residue, sealants or other foreign material.
It shall be the Contractor's responsibility to clean all pipework and to demonstrate to the
Principal's satisfaction that all pipework is properly cleaned prior to testing.
11.4.4 Testing
All piping erected under these Technical Requirements shall be hydrostatically tested by
the Contractor. The hydrostatic test pressure shall be in accordance AS4041 and the piping
systems' design pressure rating.
Water for hydrostatic testing shall be clean and free of particulate and be at a temperature
of between 15 to 40°C, conductivity less than 5uS/cm and pH greater than 8. All joints shall
be accessible during testing to allow for visual inspection.
Pipe sections or systems failing all or any of the above shall be retested after repair.
Test records including date of test, identification of piping tested, test fluid, test pressure
and certification by examiner shall be kept for each test and shall be forwarded to the
Principal on completion. All necessary testing equipment shall be provided by the
Contractor.
11.5 Valves
11.5.1 General Requirements
The Contractor shall select only reliable, robust, low maintenance valves suitable for the
environment of the Power Station.
Safety valves, other valves, liquid level gauges and other fittings shall at least meet the
requirements of AS 1271 -2003.
The variety of valves employed in the installation shall be kept to a minimum and parts of
similar valves shall be interchangeable.
Plastic valves which may be subject to UV attack shall be protected with a compatible paint
system in accordance with the relevant Australian Standards.
The Principal shall have reasonable opportunity to review and comment on the valves prior
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to order.
Prior to order, schedules shall be submitted to the Principal detailing the following
information for each valve supplied under the Contract:
Under all operating conditions, all valves shall require a force no greater than 350N at initial
opening, and the force required to operate the valve after this shall not exceed 180N.
All valves shall be provided with indicators showing the degree the valve is open, i.e. the
actual position of the valve relative to its seat. The indicator shall be clearly visible at the
valve and if the valve is mechanically operated from a remote position, provision shall be
made for supplementary indication at this operating position.
Where gears, bearings, universals and shafts are used to reduce valve operating torques
or to provide remote operation stations, the gearing and bearings shall be totally enclosed
by employing rubber boots to prevent ingress of foreign matter and they shall be lubricated
for life and shall not require regular maintenance.
Permanent and unobstructed access shall be provided for the operation and maintenance
of all valves. Such permanent access shall not be required for valves that are infrequently
used and that are not to be operated during normal operations.
No valve shall be operated from ladders and only small valves requiring a wrist motion for
operation shall be operated from stairways. Wherever possible, valves shall be located as
close as possible to recognised walkways and access to the valve shall be provided by
platform extensions such that, when the valve is being operated by personnel, the walkway
shall remain completely clear.
Adequate space shall be provided around all valves to enable maintenance to be carried
out efficiently.
If a valve requires any setting adjustments, such as safety valves, the adjustment
mechanism shall be positioned such that it faces the direction of access.
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Control valves specifically designed for throttling service shall be provided when automatic
control is required. Control valve sizes shall be based on the range of operating conditions.
Control valve sizing shall take controllability into account. Sufficient stroke, linear or angular,
shall be available to make each valve controllable over its range of operating conditions.
Control valve operators shall be sized for the maximum possible differential pressure across
the valves.
Control valves for severe service application such as high pressure drop or cavitating flow
shall be specifically designed for the service with suitable anti-cavitation trim.
Body materials shall comprise material alloying designed to minimise erosion or corrosion
damage.
11.5.5 Identification
All valves and instruments shall be identified by engraved stainless steel tags with the
reference number from the P&ID, in accordance with Section 9.1.
The Contractor shall provide all drains and vents which are necessary for plant operation,
line or plant filling or purging through, and vents for hydrostatic testing. Drains and vents
from different systems, or parts of systems operating at widely differing pressures, shall not
be interconnected.
Pipework associated with drains and vents shall comply with these Technical
Requirements.
11.7 Painting
11.7.1 General
The Contractor shall provide, as part of the Contract, surface preparation, painting
materials, and paint application for the surface protection of structural and plate steel,
equipment and plant buildings and structures comprising the Power Station.
The basic system for atmospheric protection for metals is a zinc coating system, applied as
galvanizing or inorganic zinc paint and finish coating over an abrasive blast clean.
Concrete in oily areas shall have protection through use of special coating materials and
methods of application to ensure the integrity of the concrete for the full design life of the
plant. The Contractor shall submit all special coating proposals to the Principal for approval
(which may be given or refused in its sole discretion).
The Contractor shall provide a painting and preparation schedule for the review by the
Principal.
Station painting scheme shall comply with the colour pallet and requirements of AS 2700.
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Piping shall be marked and colour coded in accordance with AS 1345 and equipment and
physical safety hazards to AS 1318.
Surface coatings shall be selected and applied in accordance with manufacturer approved
instructions and AS 2312 for the station's atmospheric environment.
Surfaces shall have all welding slag, dags and spatter removed. Sheared and other sharp
edges shall be de-burred. Temporary welds shall be removed to a smooth finish.
Prior to the application of the priming coat, all surfaces shall be cleaned of dirt, dust, salt,
grease, oil or other foreign matter to the degree required by the paint system to be applied.
Blast cleaned surfaces must be dusted down and painted within four hours of blasting or
before discolouration appears (whichever is the earlier).
Ferrous metal surfaces shall be abrasive blast cleaned to a near white finish in accordance
with Australian Standard Class 2% "Near White" Blast Cleaning.
All surfaces shall be clean, dry, oil free, dust free and with no efflorescence. Surfaces shall
be thoroughly washed and dried.
The thickness of each coat of paint shall be strictly in accordance with the applicable paint
system specified.
Should the applied coat be less than the minimum specified thickness, the Contractor shall
apply, at its own expense, additional coat or coats of paint to obtain the specified thickness.
11.7.7 Priming
Covering coats shall be applied strictly in accordance with the manufacturer's written
recommendations and with regard to the time period allowed between the application of the
coats.
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External painting shall be done only in dry weather and the WUC shall be free from moisture
or frosts when the paint is applied. No painting shall be done when the air is misty or when
the temperature of the metal or the surrounding air temperature is below 10°C or in excess
of 50°C, nor shall the painting be started or continued when there is reasonable indication
that such temperature may be reached within six hours. Any paint areas affected by cold,
rain, moisture or condensation shall be entirely cleaned off and repainted.
Surfaces that become contaminated during the application of the paint system, shall be
cleaned to the degree specified in clause 11.7.2 before painting is continued.
All structural steel surfaces in buildings, whether or not exposed to view, shall be painted.
11.7.11 Inspection
The Contractor shall give the Principal reasonable notice as to when and where painting
operations will be conducted and access to the relevant part of the WUC for the purpose of
inspection. The Contractor shall have micro test paint thickness measuring equipment
available to the Principal for the purpose of checking the thickness of paint films. If, in the
opinion of the Principal the work being performed does not meet with the requirements of
these Technical Requirements or the tools and equipment used by the Contractor are faulty
or inadequate, the Principal may require the work to be stopped.
Remedial action shall immediately be taken by the Contractor to ensure that work performed
is in accordance with these Technical Requirements. Tools and equipment, where
necessary, shall be immediately repaired or replaced.
All steel assembly marks or equipment nameplates which have been removed or obliterated
during the cleaning or painting operation shall be reinstated as soon as possible after
application of the paint coat. The Contractor shall ensure that no errors occur in remarking.
Contact faces of structure steel high tension bolted connections shall not be painted except
where an inorganic zinc silicate primer forms part of the system in which case contact faces
shall be prime coated only. Nameplates, instruments, instrument panels, and equipment
shall be protected from paint by masking with masking tape, carefully placed so that clean
sharp painted edges result.
Where possible the installation shall be compliant with the requirements of this section 12.
Where the manufactured equipment does not comply with all the requirements specified in
this section, the Contractor must demonstrate to the satisfaction of the Principal that the
equipment meets the requirements of this section, i.e. cabling is clearly marked and
identifiable with reference to the supplied drawings. If in the Principal's opinion the
equipment does not meet the requirements of this section, then the Contractor must, at its
cost, remedy the non-compliance.
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All wire insulation shall be non-hygroscopic and incapable of supporting combustion and
shall be suitable for the conditions specified.
The following are the preferred conductor size and colour code requirements:
Colour Code
Phase cables or busbar Red/White/Blue
240Vac phase Red
Earth wires Green/Yellow
Equipotential earth bonds Green/Yellow
Neutral Black
24Vdc positive Brown
24Vdc negative Purple
48Vdc positive Orange
48Vdc negative Grey
All wires shall be identified at each end with a unique wire number. The Grafoplast (or similar)
cable numbering system shall be used.
The wiring shall be formed in a neat and systematic manner, fixed securely and frequently
supported.
The cabling system shall be segregated into different cable racks or conduits on the following
basis:
• HV power;
• LV power and control; and
• Control and instrumentation.
Cables carrying different voltages shall be segregated in accordance with the requirements
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The wiring once installed shall not occupy more than 75% of the available wiring duct,
conduit or cable tray space. All wiring shall be terminated to components or terminal strips.
Joints in wiring will not be accepted.
All terminations at components and non-spring cage type terminal strips shall be by means
of pre-insulated crimp pins or spade lugs, except that current transformer connections shall
use full circle lugs.
Separate lugs or pins shall be used for each conductor and no more than two conductors
shall be connected to any one side of a terminal.
Instrument transformer test links shall be of the sliding link type with sockets to receive a
4mm banana plug on each side of the link. All terminals shall be numbered and shall be
referenced on the corresponding drawings.
Room shall be provided for the mounting of 20% more terminals than the final total number
installed.
Control cables shall be specified to provide 15% spare cores for cables containing over 6
cores.
HV cables and LV power cables to be XLPE insulation with V-90 rating and PVC outer
sheath, in addition, buried cable shall have a nylon sheath to prevent white ant damage.
The sheath colour shall be black.
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L General control, includes alarms, indicators and Any number from 1 upwards
PLC digital I/O. Voltage _32Vac, or 115Vdc
only
M Small control motors Any number from 1 upwards
N Tap changer control Any number from 1 upwards
R Miscellaneous control wiring which does Any number from 1 upwards
not satisfy any other category
S Exciter and field circuits for generators Any number from 1 upwards
OEM equipment is unlikely to comply with the above wire numbering system.
12.2 Labels
All equipment, devices and components inside panels, shall be identified. The nameplates
shall include the equipment identifier number and title, as detailed in the Contractor's
schematic drawings. Traffolyte labels, engraved black on white, shall be used unless
specified otherwise.
Transformer rating plates shall be located on the side of the transformer in such a position
that they can be easily and safely read by a person standing at ground level when the
transformer is in service. They shall be manufactured from stainless steel with the lettering
etched or otherwise formed in relief.
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ISO metric threads coarse pitch in accordance with AS 1275 shall be used on all nuts and
bolts.
All bolts, screws and other fasteners shall be of stainless steel or, if of iron or steel, shall be
zinc electroplated and passivated. Zinc electroplated hardware shall be finish painted if it is
on the exterior of the equipment.
Conduits and cable trays shall have a minimum 25% spare capacity.
All wiring to comply with the latest issue of AS/NZS3000 Wiring Rules. For HV installations,
wiring shall comply with AS3000 and AS2067.
Where protection relays are specifically installed for generator protection the Contractor
may use the manufacturer and model that the Contactor ordinarily uses.
The circuit breaker shall be of the triple pole, withdrawable type complete with cable-side
earthing switch and to be the same as the existing circuit breakers.
The circuit breaker shall be equipped with both mechanical and electrical tripping. Only
electrical closing of the circuit breaker shall be provided. The mechanical operating
mechanism for closing of the circuit breaker shall be removed or defeated.
Circuit breaker closing shall be spring assisted such that the speed of operation is entirely
independent of the speed of the local or remote-closing device.
The operating mechanism shall be trip-free and shall include an anti-pumping device. It
shall not be possible to close a circuit breaker while its trip circuit is energised.
A mechanical trip counter shall be provided on the front of the 11kV circuit breaker cubicle.
For the circuit breaker mechanism, a mechanically operated visual indicating device shall
be provided to clearly indicate an open or closed position. Clear indication shall also be
provided for the status of the charging spring.
The circuit breaker shall be equipped with both manual and gear driven motor spring
charging.
The circuit breaker compartment shall be interlocked so that access to the circuit breaker
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itself can only be gained when it is fully withdrawn. Lockable shutters shall close off the
busbar or circuit connections automatically upon withdrawing the circuit breaker.
One complete set of extraction equipment shall be provided with the switchboard for full
extraction/removal of a circuit breaker from its associated panel.
Facilities shall be provided for padlocking the circuit breaker in the withdrawn position.
Earth switches shall be provided and shall be fault rated triple pole units with their
switchblade position or mechanical-interlocked indication is clearly visible from the front of
the switchboard.
Earth switches shall be provided with pad-locking and tagging facilities for the
closed/earthed position.
Earth switches shall be interlocked such that they can only be moved to the closed/earthed
position when the circuit breaker is open and in the withdrawn position.
Fixed type voltage transformer primary windings do not have protection fuses. All secondary
windings shall be wired to the associated control compartment and shall each be protected
by suitably rated LV circuit breaker. Locking facilities shall be provided on each LV circuit
breaker for locking in the open position.
All voltage transformer primary and secondary windings shall be connected in a star
configuration. The star point of the primary windings shall be solidly earthed using a copper
conductor. The star point of all secondary windings shall be earthed through a removable
link in the associated control compartment.
All associated terminals shall be fully shrouded with applicable danger labels fitted.
Current transformers with multiple taps shall have all tap positions wired to test links in the
control compartment.
The polarity on the primary side of all current transformers shall be that P1 is closest to the
circuit breaker.
The core balance toroidal type current transformers required for earth fault protection are
to be mounted in a suitable position in the cable entry area. The Contractor must have
regard to cable entry through the toroid and include allowance for the earth screen tail to
be made off and passed back through the toroid.
An independent testing circuit shall be included for each toroid to facilitate testing of earth
fault protection. This shall be done by passing a fixed primary injection current wired with a
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20 turns ratio through the earth fault toroid. The test circuit shall be wired to terminals in the
associated control compartment and shall be powered and activated remotely from the
associated protection panel.
12.6.6 Switchboard
The switchboard shall be of free-standing metal enclosed construction. Metal barriers that
isolate each cubicle from adjacent units forming fully segregated constructions to a Form 3
classification shall effectively surround each cubicle of the switchboard, including cable
termination zones.
The barriers shall prevent tools, wires and small parts from falling or entering adjacent
cubicles. The switchboard, including all equipment, shall be vermin and insect proof.
12.6.7 Busbars
Busbars shall be of hard drawn, high conductivity copper. All busbars shall be phase
coloured. Connection between any vertical droppers and the main bars shall be made with
solid busbars. Flexible busbar connections are not acceptable.
Busbar joints and connections shall be bolted with high tensile steel bolts, nuts and Belleville
(conical spring) washers, tensioned to the manufacturer's recommendations.
The busbars shall be mounted on non-hygroscopic insulators, arranged such that, under
full short-circuit conditions, the clearances from any part of the cubicle-are acceptable.
11kV cable terminations shall be via bottom entry, air insulated cable boxes.
11kV cable termination phase arrangement shall be A, B, C from back to front or left to right
as viewed from the front of the switchboard.
Provision shall be made for terminating the cable screen of all incoming 11kV cables.
Additional equipment, such as CTs, may be mounted in terminal box.
12.6.9 Earthing
A main copper earth bar shall be fitted along the full length of the switchboard. The bar shall
be provided with identification throughout its length.
All metal parts of the framework and cubicle assemblies shall be effectively earthed to the
main earth bar.
Provision shall be made within each 11kV voltage cable chamber for the connection of earth
conductors to the main earth bar.
All gland plates and doors shall be provided with flexible earth connections.
12.7 66 kV Connection
The Contractor shall design and construct a 11/66 kV substation meeting PWC
requirements and the Principal's connection agreement requirements, and capable of
operating in both black start and grid mode and include all associated earthing requirements
The Contractor shall ensure that all electrical equipment installed conforms to the relevant
Australian or IEC standards and PWC standards and the following specifications:
• Adequately sized with respect to the applied continuous loading, thermal, fault, and
insulation ratings.
• One no. 66/11kV power transformer.
• 66kV feeder bay equipment (disconnector, CT, VT, circuit breaker, surge arresters).
• 11kV switchboard.
• Earth grid and equipment risers.
• Joints and terminations.
• 11kV switch room & control room if required, including fire suppression and security.
• Metering.
• SCADA.
• Lightning protection.
• Outdoor lighting.
• Control and protection.
12.8.1 System Conditions
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The power station shall include 1 x 20 MVA ONAN, 11 kV to 66 kV as per specification table
and other detailed below:
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The transformer shall be three phase, three winding, oil-immersed type and shall step-up
the generator output terminal voltage to the 66kV transmission voltage. For design purposes
the fault level of the 60kV system shall be assumed to be 20kA.
The transformer high voltage winding shall be equipped with on-load tap-changing
equipment. The nominal tap shall have a voltage ratio of 66/11kV. The MVA rating shall be
selected so that the transformer can carry, in continuous service, the generating unit net
MW at 0.85 lagging power factor (at the transformer HV terminals) with the system voltage
at 90% nominal (60kV) and also over the entire tapping range for the system voltage in the
range of 60kV to 73kV.
The transformer impedance at principal tap shall be designed to allow the reactive power
levels required by PWC to be supplied and absorbed, while limiting fault currents to levels
acceptable to PWC.
All connection points for the generator 11kV supplies are to be terminated within the 11kV
switch-room. Any isolation requirements within the switchyard are to be conducted by the
Principal with the contractor supplying reasonable notice for isolation.
12.9.1 Tappings
The high voltage winding shall have an OLTC in the range +10% to — 10% with 1.25% steps
referred to the high voltage windings. The OLTC shall be suitable for operating on the
transformers highest current tapping with a 2-hour loading of 1.5 times the transformer rated
power.
An OLTC shall be provided which is rated and tested in accordance with the requirements
of the relevant standards.
The tap-changer diverter switches shall be immersed in oil in a tank separate from the
transformer tank. Inspection, removal and maintenance of the diverter switches shall be
possible without lowering the level of oil in the transformer tank.
The OLTC shall be capable of both manual and powered actuation. Manual operation shall
be by means of a suitable removable operating handle. Power operation shall be by a
suitably rated electric motor.
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
Rigid mechanical stops shall be provided within the mechanism to prevent it from being
driven beyond the extreme taps by either the power actuator or the manual operating
handle. The motor control circuitry shall be wired to cut off supply to the motor if it attempts
to drive the OLTC mechanism past the extreme tap positions.
A mechanical counter of not less than five digits shall record the number of tap-changer
operations.
The tap-changer control shall be capable of operating in parallel with one or more
transformers built to the same specification such that all tap changing occurs
simultaneously, with any out-of-step change initiating a lock-out. The control system should
allow for remote "raise" and "lower" commands.
12.9.2 Losses
The design of the transformers shall minimise loss during full load operation.
The oil used in the transformer shall be standard mineral oil complying with the
requirements of the relevant standard. The oil shall be free from polychlorinated biphenyls.
Where the transformers are utilised for voltage step from the generators they may be
subject to load rejection and shall be designed to withstand 1.25 times rated voltage for 5
seconds.
The inrush current of the transformers shall be minimised in the design. It is expected the
peak inrush current be limited to less than 8 times the rated current.
The transformer shall comply with all relevant standards referenced in this specification in
respect of standard sound pressure levels.
The HV windings shall be brought out to cover mounted aerial HV bushings. The
arrangement and sequence shall be as per the relevant standard specified in the Contract.
Bushing creepage and clearance distances should be appropriate for service conditions
expected on Site.
The MV windings and star points shall be brought out to a MV cable box. The arrangement
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
and sequence shall be as per the relevant standard specified in the Contract. The cable box
shall be of a suitable IP rating for the service conditions and be fitted with adequate cable
supports as to prevent installed cables from applying undue stress to the MV bushings. The
internal clearances to ground shall be those for the phase-to-phase voltage, as the star point
will be earth via a current limiting device. The cable box should incorporate breathers and
condensate drains.
The temperature-sensing element shall be immersed in an oil pocket near the top of the
transformer such that the element may be removed for testing purposes without removing
oil from the transformer.
The temperature sensing elements shall be heated by the secondary current of a current
transformer connected in series with the transformer winding. The Contractor shall supply,
install and calibrate all additional circuitry required to ensure that the temperature sensing
element and heater maintain an accurate thermal replica of the transformer hot spot
temperature under all conditions of natural and forced air cooling.
A gas and oil surge protection device shall be provided for the main tank that is operated
by the collection of gas and by an oil surge condition.
The protection device shall be fitted in the oil pipe connecting the highest point of the
transformer tank to the conservator and shall be arranged so that all gas generated within
the transformer tank passes into the device. Provision shall be made for obtaining gas
samples from this protection device and a receiver shall be provided for this purpose, which
is accessible from ground level.
An oil surge protection device shall be provided on the tap-changer that is operated by an
oil surge condition (buchholz type) or by means of pressure sensitive switches mounted in
the tap changer tank.
A pressure relief device of the spring loaded resealing diaphragm type shall be provided on
the main tank and shall be fitted with an operation indicator which is visible and able to be
manually reset from ground level.
12.9.15 Conservator
The conservator shall have sufficient capacity to keep the transformer tank filled with oil
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
under all operating conditions, including 1.5 times the highest nameplate rating. In any case,
the conservator shall not overflow when the top-oil temperature is less than or equal to
115°C.
The transformer conservator shall be fitted with an air bag/diaphragm and oil-sealed silica
gel breather. This shall be designed to keep the exchange of air in contact with the oil and
that of the atmosphere to a minimum.
The tap-changer oil tank or connected conservator compartment if any, shall be fitted with
a suitable silica gel breather of the oil-sealed type.
An oil level indicator shall be fitted to the conservator to give a visible indication of the main
tank oil level. The gauge shall be clearly and permanently marked to show the approximate
level at oil temperatures of -5 (empty), 15, 60, 90 °C (standard).
Surge arresters shall be provided adjacent to the aerial HV bushings on a suitable mounting
bracket. The surge arresters shall be of a line discharge class 2 (intermediate class), and
have an appropriate creepage distance for the service conditions expected on site. Surge
diverters shall also be installed at each feeder of the MV switchboard.
The arresters shall be supplied with insulated bases and a surge counter. The surge counter
is to be mounted at a height visible from ground level. An insulated earthing conductor shall
be provided by the Contractor between the insulated base of the surge arresters and the
surge counter. An earth connection shall also be provided between the counter and an
earthing stud approximately 0.5m above ground level.
It is acceptable to have surge diverters only at the connection point of the 66kV overhead
line. The surge diverters protecting more than one transformer shall be located at a
proximity to the transformers in accordance with standards and design guidelines.
The Contractor shall provide single-phase HV internal current transformers and a single
earth fault toroid as required for protection purposes. Also the Contractor shall fit a single
phase MV internal current transformer for the winding temperature indicator.
Current transformers with multiple taps shall have all tap positions wired to test links in the
control compartment.
The polarity on the primary side of all current transformers shall be that P1 is furthest away
from the power transformer.
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
The toroidal type current transformer required for earth fault protection is to be mounted in
a suitable position in the MV cable box. The Contractor must have regard to cable entry
through the toroid.
An independent testing circuit shall be included for the toroid to facilitate testing of earth
fault protection. This shall be done by passing a fixed primary injection current wired with a
20 turns ratio through the earth fault toroid. The test circuit shall be wired to terminals in the
associated control compartment and shall be powered and activated remotely from the
associated protection panel.
12.9.19 Construction
The transformer shall be of robust construction and shall be capable of being transported,
installed, removed or dismantled for repair by accepted methods without damage.
The cover shall be arranged so that with a minimum of work it can be lifted to allow
inspection of the core and windings.
Lifting lugs, tie down lugs and suitable jacking pads shall be provided on the transformer.
The transformers shall be placed on a concrete base with anti-vibration pads, provided by
the Contractor.
All bushings shall have their phase markings stamped on the tank.
The radiators shall preferably be hot dipped galvanised and supplied with suitable isolation
valves to allow removal/repair. Air release plugs shall also be provided to prevent the
formation of air pockets at any point when filling with oil.
The generating system shall include 11kV/415V transformer(s) with suitable rating to supply
anticipated loads.
12.10.1 Tappings
The medium voltage winding shall have five (5) off-circuit taps in the range +5% to —5%
with 2.5% steps referred to the medium voltage windings. The tapping assembly shall be
suitable for operating on the transformers highest current tapping with a 2-hour loading of
1.5 times the transformer rated power.
12.10.2 Losses
The design of the transformers shall minimise loss full load operation.
The oil used in the transformer shall be standard mineral oil complying with the
requirements of the relevant standard. The oil shall be free from polychlorinated biphenyls.
Transformers that are connected to generators and may be subject to load rejection and
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
shall be designed to withstand 1.25 times rated voltage for 5 seconds at the low voltage
terminals.
The Inrush Current of the transformers shall be minimised in the design, it is expected the
peak inrush current be limited to less than 7 times the rated current.
The transformer shall comply with all relevant standards referenced in this specification with
respect of standard sound pressure levels.
Both the MV/LV windings and star point shall be brought out to MV/LV cable boxes. The
arrangement and sequence shall be as per the relevant standard. The cable boxes shall be
of a suitable IP rating for the service conditions and be fitted with adequate cable supports
as to prevent installed cables from applying undue stress to the bushings. The cable box
should incorporate breathers and condensate drains.
12.10.9 Protection
Suitable protection shall be installed on the transformer for oil temperature and gas surge
protection.
12.10.10 Construction
The transformer shall be of robust construction and shall be capable of being transported,
installed, removed or dismantled for repair by accepted methods without damage.
The cover shall be arranged so that with a minimum of work it can be lifted to allow
inspection of the core and windings
Lifting lugs, tie down lugs and suitable jacking pads shall be provided on the transformer.
The transformers shall be placed on a concrete base with anti-vibration pads, provided by
the Contractor.
All bushings shall have their phase markings stamped on the tank.
The radiators shall be hot dipped galvanised and supplied with suitable isolation valves to
allow removal/repair. Air release plugs shall also be provided to prevent the formation of air
pockets at any point when filling with oil.
12.11 Substation
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
Ground clearances to the 66kV busbar and electrical apparatus shall comply with the
requirements of AS 2067 to permit safe access to all parts of the substation without the use
of barriers, screens or fences.
All outdoor metal work, structures, fixing and securing materials and equipment shall either
be hot-dip galvanised or finished in such a way as to prevent corrosion.
All equipment and switchgear shall be designed to carry the rated short time current as
specified in the Contract. All structures, busbars and their supports shall be capable of
withstanding the forces generated by such a current.
All equipment installed in the switchyard shall have indication and remote control from the
control room. Where control is available from remote, a lockable local switch shall be
provided on the substation control panel. Isolators that are manually operated locally (no
remote control) shall have position indication back to the SCADA and control system.
The Contractor shall design the Substation to allow for future expansion of the Power
Station in accordance with this section 12.11 and the Principal's directions.
The bay shall include a landing structure suitable for the connection of the 66kV
transmission line.
The outdoor 66kV feeder circuit breaker shall be operated by a motor charged spring
operating mechanism.
12.11.2 Isolators
Horizontal and/or section safety clearances in accordance with AS 2067 shall be provided
between the de-energised side of an isolator and the energised section to allow work to be
carried out on the de-energised section.
Provision shall be made for the operating handle of the isolators and earth switches to be
locked in either the open or closed positions.
Busbars may be constructed from either a "strung bus" system or fixed, high conductivity
aluminium. Where installed, provision shall be made for the expansion of busbars, with
equipment connections suitable for the termination type and location to ensure load current
carrying paths are not compromised by busbar expansion.
In the case of fixed busbars, joints and connections shall be bolted with high tensile steel
bolts, nuts and Belleville washers, tensioned in accordance with the relevant standard
specified in the Contract and, where applicable, to the manufacturer's recommendations. In
the case of a strung bus, full tension compression fittings or mechanical clamps with high
tensile steel bolts, nuts and Belleville washers shall be used.
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
Provision shall be made for the installation of portable earthing sets on the 66kV bus.
Enclosures shall be fabricated from not less than 2mm sheet metal.
Protection against electric shock by direct contact within the LV equipment, when the
external door is open, shall be provided in accordance with the relevant standard specified
in the Contract. Where hinged escutcheon panels are installed, they shall be provided with
cut outs for switches, circuit breakers and controls, to enable access to such switches and
controls by unskilled persons.
Operating voltage of all switchboard control and alarm circuits shall be DC voltage.
The Contractor shall provide a padlockable door operating handle/lever on the access door.
One access door shall be provided with an A4 size document pocket. Doors over 900mm
in height shall use 3-point locking. Doors over 0.5m2 in area shall be fitted with stiffening
pads.
A heavy duty door latching mechanism shall be provided to ensure the door shall remain
secure in the open position under extreme windy conditions.
The ingress protection classification of outdoor panels shall be a minimum of IP65. All doors
shall be fitted with heavy-duty neoprene seals. Foam rubber dust seals will not be accepted.
Effective sun shielding shall be provided.
Low voltage 230/400V incoming supply shall be segregated from control, measurement and
indication circuits. All low voltage circuits, wiring and connection arrangements shall comply
with the requirements of AS/NZS3000 — Wiring Rules.
All panels shall be fitted with thermostatically controlled ventilation and anti-condensation
heating. Where penetrations are made for ventilation requirements they shall be fitted with
suitable replaceable filters and weather protection as required.
All panels shall be fitted with internal lighting that is turned on upon opening of the panel
doors.
The Contractor shall design and install the earthing grid. The Contractor is to perform
necessary testing to ensure compliance with the specifications described below.
The Power Station earth grid shall be designed and installed to provide safety for personnel,
protection of equipment and system operation in accordance with the NER and ENA
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
guidelines.
The Contractor shall determine, by site measurement, the average ground resistivity of the
site for use in the substation earth grid design.
The Contractor shall provide full details of the earth grid design for approval by the Principal
prior to construction, including the expected earth grid resistance, touch potentials, step
potentials and installation details.
Provision shall be made for inspection of connections to, and earthing resistance of, all
earthing electrodes installed. All joints and crossovers in, and connections to, the buried
earth grid shall be by fusion welded joints.
All structures and apparatus shall be connected to the earth grid by above ground
connections, fusion welded to the earthing grid. Above ground connections shall have a
unique identifying label. A minimum of two earth grid connections shall be made to all above
ground equipment.
Metal reinforcing of all concrete foundations, slabs and pits shall be welded or brazed to a
copper or stainless steel flag (25mmx5mm) or equivalent copper cable for a single
connection to the earth grid. Fences and lightning protection systems shall be connected to
a common earth grid. Fences shall be connected to the earth grid at no more than every
four posts. The supporting post of every gate shall be connected to the earth grid. Gates
shall be connected to the supporting post with a flexible earthing connection.
3448-0878-7211v3
15421-PM-FSP-0002 Rev A
Schedule 3
TABLE OF CONTENTS
Interpretation 2
1. PROPOSED SITE 3
2. GAS SPECIFICATION 5
3. TERMINATION POINTS 10
5. PRELIMINARY DRAWINGS 14
3475-1870-1066v4 1
15421-PM-FSP-0002 Rev A
Interpretation
So far as the context permits, terms not defined in this schedule have the meaning
ascribed to them in the General Conditions.
In this schedule, except where the context otherwise requires:
Term Definition
Annexure means an annexure to the Contract;
Contract means the amended form of AS4902-2000 executed by the
Principal and the Contractor;
Performance means Annexure Part G;
Guarantees
Schedule
PWC means Power and Water Corporation;
Schedule is a reference to a schedule within Annexure Part C of the
Contract; and
Site has the meaning given in clause 1.1 of this Schedule 3 to
Annexure Part C.
3475-1870-1066v4 2
15421-PM-FSP-0002 Rev A
1. PROPOSED SITE
12 Site Map
The property is bounded to the south by Wishart Road, and to the north by PWC's Hudson
Creek Zone Substation. Total Site area is approximately 1.59 hectares. The Power Station
will be positioned on the western side of the land parcel (marked A on the aerial image
below), with laydown area to be on the eastern side of the land parcel (marked B).
3475-1870-1066v4 3
15421-PM-FSP-0002 Rev A
The property is located on the northern side of Wishart Road. The image below was taken
from the southern side of Wishart Road with a northern aspect. Vehicle and truck access is
via an existing driveway entrance on the south-eastern corner of the land parcel (right-hand
side of the image below).
The export substation will be located on the north-western corner of the land parcel, with
the 66kV transmission line connecting into the Hudson Creek Zone Substation at a spare
bay within the 66kV switchyard, as shown in the image below.
3475-1870-1066v4 4
15421-PM-FSP-0002 Rev A
2. GAS SPECIFICATION
Gas shall be supplied by NT Gas Distribution Pty Limited at the termination point in
accordance with the following specification:
NOTE: Gas specification table has been drawn from the Power Water Corporation Agreement # .111413Y1(20170039) Schedule 5
1. TERMINATION POINTS
3475-1870-1066v4 5
15421-PM-FSP-0002 Rev A
Responsibility for
Termination Point Description
Connection
High pressure gas connection to NT Gas
Distribution Pty Limited gas metering facility
Gas Supply Contractor
located within the Principal's boundary on
Wishart Rd.
Telecommunication
Connection to point of fence line boundary Principle
Connection
3475-1870-1066v4 6
15421-PM-FSP-0002 Rev A
General weather data is available from the Bureau of Metrology (BOM) for Darwin Airport
(site number 014015), which is the closest weather station to the Site. The provided site
data below is for the 2015 calendar year, unless stated otherwise. Historic data prior to
2015 is also available from BOM.
Month Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15
Temp
33.0 34.3 34.7 34.5 34.9 34.2 34.4 33.9 36.3 35.6 36.9 36.4
(DegC)
The lowest recorded temperature in 2015 was 14.8 Deg Celsius on 14th July 2015.
2.2 Elevation
2.3 Humidity
Month Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15
9am 81 83 82 74 65 60
(%) 60 64 68 69 72 76
3pm
70 72 67 52 43 38 37 40 47 52 58 65
(%)
2.4 Rain
Month Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 Dec-15
(mm) 484.6 353.2 230.8 21.2 13.8 0.4 0 0.2 3.4 42.6 84.2 509.4
2.5 Dust
3475-1870-1066v4 7
15421-PM-FSP-0002 Rev A
Rose of Wind direction versus Wind speed in km/h (01 Jan 1942 to 30 Sep 2010)
Custom times selected, refer to attached note for details
DARWIN AIRPORT
Site No: 014015 • Opened Jan 1341 • Still Open • Latitude.: -12.4239' • Longitude= 130.8925' • Elevation 30.m
N CALM kuch
NIV (Th
9 am
20755 Total Observations
Calm I2°o
±je*. Copyright rD
i , Commonwealth of Australia 2016 Prepared on 20 Jul 2016
Prepared by the Bureau of Meteorology.
Australian Gosvrtuncril Contact us by phone on (03) 9669 4082, by fax on (03) 9669 4515, or by email on climatedata@boragovau
Burtsu of Sktvomlo*
We have taken all due care but cannot provide any warranty nor accept any liability for this information.
TCZANNUAL Page 1
3475-1870-1066v4 8
15421-PM-FSP-0002 Rev A
Rose of Wind direction versus Wind speed in km/h (01 Jan 1942 to 30 Sep 2010)
Custom limes selected, refer to attached note for details
DARWIN AIRPORT
Site No: 014015 • Opened Jan 1941 • Still Open • Latitude: -124239' • Longitude: 130.8925' • Elevation 30,m
CALM ILL
3 pm
20771 Total Observations
Cain] l r o
3475-1870-1066v4 9
15421-PM-FSP-0002 Rev A
3. PRELIMINARY DRAWINGS
REFER SHEET 2
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3475-1870-1066v4 14
15421-PM-FSP-0002 Rev A
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15421-PM-FSP-0002 Rev A
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15421-PM-FSP-0002 Rev A
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3475-1870-1066v4 20