DAYANG ENTERPRISE SDN. BHD.

PROJECT : Beryl Punchlist Clearance

MAXIMO W.O. NO. : N/A

CONTRACT NO. : O&M-17-C-035

IMPLEMENTATION DATE : FEBRUARY 2019

DOCUMENT NO. : DESB/NOEX/O&M/2019-001

A) DESB’S INHOUSE

Name Position Signature Date

Ir Yem Bin Mohd Sharif Project Manager

Husni Bin Abdul Kadir Planning Engineer

Simon Ak Charlie
Project Engineer
Temenggong
Mohd Sufian Abd Rahman Field Engineer

Othman Bin Sahari Operation Engineer

Draughtsman / Field
Iswandy Bin Cosmas Hee
Engineer
Hammizam Abd Latif Technical Clerk

B) SUBMISSION TO JX

Dayang Enterprise S/B JX Nippon

Revision Status Date Issued: Seen By: Approved By:
Field Project Topsides Head O&M
Engineer Manager Engineer Engineer Manager
0 IFC
1 AFC

Prepared by : Dayang Enterprise Sdn. Bhd

 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

INDEX / CHECKLIST

1.0 Summary Information

1.1 Project Description 

1.2 Objectives 

1.3 Summary Scope of Work 

1.4 Planning / Scheduling 

1.5 Special Equipment & Manpower Requirement 

1.6 Project Materials 

1.7 Materials & Equipment Handling / Construction Aids 

1.8 Major Constraints & Area of Concern 

1.9 Project Focal Points 

2.0 Workscope Details

2.1 Identification of Workscope

2.1.1 Structural N/A

2.1.2 Mechanical / Piping 

2.1.3 Instrument N/A

2.1.4 Electrical N/A

2.2 Hydrotest (Hydropacks) / Reinstatement Test / N2 Purging N/A

2.3 Attachment N/A

3.0 Project Execution Planning

3.1 Project Bar Chart 

3.2 Manpower Histograms & ‘S’ Curve 

 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

3.3 Jobcard Summary / Manhours Summary 

3.4 Detailed Jobcard 

4.0 Health Safety and Environment (HSE)

4.1 Job Safety Analysis (JSA) 

4.2 Aspect Impact (AI) N/A

5.0 Procedures

5.1 Spading Plan / Checklist N/A

5.2 Welding Procedure Specification (WPS) N/A

5.3 Hydrotest Procedure N/A

5.4 Painting Procedure N/A

5.5 Scaffolding Procedure 

6.0 Quality Assurance / Quality Control (QA/QC)

6.1 Inspection Test Plan 

6.2 Welder Qualification Records N/A

7.0 Materials Take-Off N/A

8.0 Drawings

8.1 AFC Drawing N/A

8.2 Reference Drawing 

1.0 Summary Information

1.1 Project Description

Title : Mini Workpack

Work Order No. : -
 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

1.2 Objectives

The purpose of this workpack is to provide specific instructions and safe guides to
the personnel engage in BU-1 ST1 Rectification and HL-10 & HL-11 work on Helang
Integrated Platform.

DESB have identified the numerous activities based on work priority due to short
shutdown window and to utilize ALQ bedding to accommodate construction’s crew.

1.3 Summary Scope of Work

Techlok Joint Recification

 Offshore Work
o BU-1 Rectification: Replace Seal Ring
 Erect Scaffolding (Pre SD scope)
 Break Flange – 6 joints (SD scope)
 Replace Seal Ring and reinstate Piping (SD scope)
 Bolt Torquing (SD scope)
 Dismantle Scaffolding (Post SD scope)

o HL-10 & HL11: Replace Seal Ring

 Break Flange – 2 joints (SD scope)
 Replace Seal Ring and reinstate Piping (SD scope)
 Bolt Torquing (SD scope)
 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

1.4 Planning / Scheduling

The works will be commencing in February 2019 for duration of 2 days shutdown
period. Work execution will be carried out during platform Shut Down, where
concurrent activities are going on such as daily operation and maintenance. The
manpower requirements will be accommodated at ALQ

1.5 Special Equipment & Manpower Requirement

Refer to attachment. (List of equipment & manpower)

1.6 Project Materials

The project materials will be delivered to DESB warehouse for storage purposes
prior shipment to offshore location via Asian Supply Base (ASB). Materials will be
inspected and verified DESB Matco and QA/QC against delivery order (DO),
purchase order (PO) and materials take-off (MTO) where the inspection will be
witnessed by JX Nippon Representative. This will be transpired and logged into
DESB materials verification record form (MVR) and filed for reference.
Preservation and safe keeping to be carried out accordingly to avoid any damage
to sensitive and rusting of metal materials.

DESB Matco in Labuan to prepare consignment of good (COG) and declare to

Custom. Arrangement of transferring the materials to ASB will be conducted
once supply boat schedule is firmed and to be liaised with JX Nippon logistic.

1.7 Materials & Equipment Handling / Construction Aids

The platform main pedestal crane will be utilized to lift-up all construction
materials, equipment and tools from supply vessel and then place it at the
identified storage area in the upper deck.
 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

During construction or maintenance activities, DESB crew will hand carry small
items and large items such as compressors, tool boxes, consumable close
container, scaffolding materials etc will be transferred to nearest work location
via platform main pedestal crane.

1.8 Major Constraints and Area of Concern

1.8.1 There are few major constraints that have impact on the project
schedule need to be taken into considerations but not limited to are as
below;
1.8.1.1 Materials availability
1.8.1.2 Limited time of Shut Down window
1.8.1.3 Adverse weather
1.8.1.4 HIP Operation requirements

1.8.2 During project implementation, all necessary safety precautions must

be implemented. During breaking flanges and lifting activities, any
pinching object to be identify to avoid injury. Sensitive equipment in the
vicinity of work area must be protected with proper cover.

1.8.3 No construction personnel are allowed to operate any equipment or

machines that belong to JX Nippon.

1.9 Project Focal Point

1.9.1 DESB Project Focal Points

Title Name Tel. No.

 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

Project Manager Ir Yem Bin Mohamad Sharif 085 – 428185

Planning Engineer Husni Bin Abdul Kadir 085 – 428185

Project Engineer / E&I
Simon Ak Charlie Temenggong 085 – 428185
Engineer
Mechanical Engineer Mohd Sufian Bin Abdul Rahman 085 – 428185

Operation Engineer Othman Bin Sahari 085 – 428185

Draughtsman Iswandy Bin Cosmas Hee 085 – 428185

Technical Clerk Hammizam Abdul Latiff 085 – 428185

1.9.2 JX Nippon Focal Points

Title Name Tel. No.

Head, Discipline
Shahrumi Bin Sulaiman 03 – 21689587
Engineer
Mechanical Engineer Budi Bin Jimian 03 – 21689587

E&I Engineer Peter Ranggau 03 – 21689587

Asset Maintenance &
Romy Hashim 085-444111
Reliability Lead
Topsides Engineer Alexis Jelai 085-444111

2.0 Workscope Details

In general, the work will not start until Permit To Work (PTW) has been approved
and issued out by HIP issuing authorities. Upon receiving the approved PTW,
 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

supervisors should conduct tool box meeting with the crew that is to explain on
the workscope, HSE issue and etc which is related to the work.

2.1 Identification of Workscope

2.1.1 Structural
NIL

2.1.2 Mechanical / Piping

2.1.2.1 BU-1 Rectification : Replace Seal Ring

Offshore Work (Shutdown)
2.1.2.1.1 Erect scaffold working platform at identified location
during Pre Shutdown.
2.1.2.1.2 Identify and mark all 6 flanges joints to break off, refer
isometric drawing 200-P-0403-31430X sheet 1 to 3.
2.1.2.1.3 Liaise with Operation to ensure the line is isolated,
bleed of and no trapped pressure inside the line
number 200-P-0403-31430X.
2.1.2.1.4 Transfer materials, tool and equipment to work site.
2.1.2.1.5 Barricade work area and place signage
2.1.2.1.6 Prepare rigging, sling & tackle in order to lifting line
200-P-0403-31430X
2.1.2.1.7 Unbolt and remove flange clamp
2.1.2.1.8 Using rigging & slinging equipment that properly
secured in place, lift the flange just enough to open
the gap in order to remove existing seal ring. This
procedure is causing stress on piping and should be
monitor closely during the whole process.
2.1.2.1.9 Remove existing seal ring.
2.1.2.1.10Install new seal ring in all flange joints
2.1.2.1.11Release adjustment of lifting equipment in order to
close the flange gap.
2.1.2.1.12Bolt-up the flange connections.
2.1.2.1.13Bolt tightening using manual torquing (HBT) at 285Nm
2.1.2.1.14Conduct housekeeping.
2.1.2.1.15Dismantle scaffolding
2.1.2.1.16Handover to JX and obtain completion certificate.
 DAYANG ENTERPRISE SDN. BHD.
(Company No. 61505-V)

2.1.2.2 HL-10 & HL-10 : Replace Seal Ring

Offshore Work (Shutdown)
2.1.2.2.1 Identify and mark all 2 flanges joints on HL-10 & HL-
11 to break off, refer isometric drawing 200-P-0403-
31430X sheet 1 to 3.
2.1.2.2.2 Liaise with Operation to ensure the line is isolated,
bleed of and no trapped pressure inside the line
number 200-P-0403-31430X.
2.1.2.2.3 Transfer materials, tool and equipment to work site.
2.1.2.2.4 Barricade work area and place signage
2.1.2.2.5 Prepare rigging, sling & tackle in order to lifting line
200-P-0403-31430X
2.1.2.2.6 Unbolt and remove flange clamp
2.1.2.2.7 Using rigging & slinging equipment that properly
secured in place, lift the flange just enough to open
the gap in order to remove existing seal ring. This
procedure is causing stress on piping and should be
monitor closely during the whole process.
2.1.2.2.8 Remove existing seal ring.
2.1.2.2.9 Install new seal ring in all flange joints
2.1.2.2.10Release adjustment of lifting equipment in order to
close the flange gap.
2.1.2.2.11Bolt-up the flange connections.
2.1.2.2.12Bolt tightening using manual torquing (HBT) at 285Nm
2.1.2.2.13Conduct housekeeping.
2.1.2.2.14Handover to JX and obtain completion certificate.

2.1.3 Instrument
NIL

2.1.4 Electrical
NIL

2.2 Hydrotest (Hydropacks) / Reinstatement Test / N2 Purging

NIL