Specification - Water Spray Fixed Systems

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4903
Project Name: Date: 07 Nov 2011

Contract Number: Page 1 of 23
Revision 3
SPECIFICATION – WATER SPRAY FIXED SYSTEMS
This specification has been revised as indicated below and described in the revision record on the
following page. Please destroy all previous revisions.
Revision Date Originator's Reviewed/Checked By Pages

No. Name & Initials Name & Initials
0 1-11-2011 Kiran Jani Sohail Saleem 24
1 2-20-2011 Domingo Rodriguez Sohail Saleem 23
APPROVALS SIGNATURES DATE
Lead Engineer
Project Manager:
Client Approval:
ISSUED FOR : Construction X Other FOR APPROVAL

Revision 3
RECORD OF REVISIONS
Revision Date Description

No.
0 1-11-2011 ISSUED FOR APPROVAL
1 2-20-2011 ISSUED FINAL – NO CLIENT COMMENTS

Revision 3
TABLE OF CONTENTS
1.0 PART 1 – GENERAL ...................................................................................................... 5

1.1 System Description ................................................................................................ 5
1.2 References .............................................................................................................. 5
1.3 MARAFIQ................................................................................................................. 5
1.4 Saudi Arabian Standards Organization (SASO) .................................................. 7
1.5 SAF Directives ........................................................................................................ 7
1.6 American Petroleum Institute (API) ...................................................................... 7
1.7 Factory Mutual (FM) ............................................................................................... 7
1.8 National Fire Protection Association (NFPA)....................................................... 7
1.9 OSHA - Occupational Safety & Health Administration........................................ 7
1.10 UL - Underwriters' Laboratories, Inc..................................................................... 7
2.0 DEFINITIONS .................................................................................................................. 7
3.0 HEALTH AND SAFETY CONSIDERATIONS................................................................. 8
4.0 SUBMITTALS.................................................................................................................. 8
5.0 QUALITY CONTROL .................................................................................................... 11
5.1 Regulatory Requirements .................................................................................... 11
5.2 Products Quality................................................................................................... 11
5.3 Electrical................................................................................................................ 12
5.4 Fire Alarm System ................................................................................................ 12
6.0 PART 2 - DESCRIPTION OF FIXED WATER SPRAY SYSTEMS ............................... 12
6.1 Automatic Fixed Firewater Spray System .......................................................... 12
6.2 Actuation of Deluge Systems .............................................................................. 12
6.3 Response Time ..................................................................................................... 13
7.0 DESIGN CRITERIA ....................................................................................................... 13
7.1 Hydraulic Calculations......................................................................................... 15
7.2 Hydraulic Calculations Coefficient ..................................................................... 16
7.3 Water Velocity....................................................................................................... 16
8.0 PART 3 - PRODUCTS................................................................................................... 16
8.1 Deluge Valves ....................................................................................................... 16
8.2 Deluge Valve Trim ................................................................................................ 16
8.3 System or Main Drain ........................................................................................... 17
8.4 Water Spray Nozzle .............................................................................................. 17
8.5 Sprinkler Pilot Head ............................................................................................. 18
8.6 Valves .................................................................................................................... 18
8.7 Water Flow Alarms ............................................................................................... 18
8.8 Pressure Switches................................................................................................ 19
8.9 Valve Supervisory Switches ................................................................................ 19
8.10 Alarms Attachments............................................................................................. 19
8.11 Water Motor Alarm ............................................................................................... 19
8.12 Pipes, Joints and Fittings .................................................................................... 19
8.13 Pipe Hangers and Supports ................................................................................ 20
8.14 Pressure Gauges .................................................................................................. 20
Revision 3
8.15 Strainers ................................................................................................................ 20

8.16 System Identification ........................................................................................... 20
9.0 DELIVERY, HANDLING AND STORAGE .................................................................... 20
10.0 PART 4 – INSTALLATION AND TESTING OF SYSTEMS .......................................... 21
10.1 Installation............................................................................................................. 21
11.0 AFTER INSTALLATION REQUIREMENTS ................................................................. 22
11.1 Nozzles .................................................................................................................. 22
11.2 Protection of Piping and Equipment Against Damage ..................................... 22
11.3 Protection of Piping against Corrosion.............................................................. 22
12.0 FIELD QUALITY CONTROL ......................................................................................... 22
13.0 START-UP AND INITIAL OPERATION ........................................................................ 22
13.1 Pipe Cleaning and Flushing ................................................................................ 22
13.2 Corrosive Chemicals............................................................................................ 22
14.0 TESTING ....................................................................................................................... 22
14.1 Hydrostatic Pressure Tests ................................................................................. 23
14.2 Operating Tests .................................................................................................... 23
15.0 CERTIFICATION ........................................................................................................... 23
Revision 3
1.0 PART 1 – GENERAL
The design information included in this specification is not intended to cover complete details.
The guideline outlines regulations, design considerations, and recommends a configuration
which can be scaled to adapt to the specific facilities which can differ due to layouts and
production capacity.
1.1 System Description

This specification describes fire protection utilizing a fixed firewater spray system.
The objectives of installing a fixed firewater spray system include, providing for life
safety of personnel, limiting property damage, and reducing associated business
interruption. Fixed firewater spray systems shall be utilized for protection of specific
hazards and equipment.
Water spray fixed systems shall be installed independently of, or supplementary to,
other forms of fire protection systems or equipment (i.e. hydrants and monitors). The
fire protection water supply lines, controlling devices, protective devices, alarm
systems, supervisory devices, and related equipment shall be compatible so that all
equipment will function together as specified. Design, selection, installation,
inspection, testing and maintenance of all fixed firewater spray systems shall be in
accordance with NFPA 15.
For interpretation of NFPA standards and this Section; the "Authorities Having
Jurisdiction" (AHJ) referred to in the Standards shall be MARAFIQ.
This section includes piping, water spray nozzles, system operation, appropriate
alarms, fire department connections and related appurtenances.
1.2 References
The referenced codes and standards are intended to provide an acceptable level of
quality for materials, products and workmanship. In case of conflict between these
standards and the text of this Specification, the more stringent shall govern.
The latest revision of the referenced codes and standards shall be used as a
minimum guide. In case of conflict, the Contractor shall propose equipment,
materials and processes conforming to one group of codes and standards.
1.3 MARAFIQ
 MQ-SP-P-4900 – PRIVATE FIRE SERVICE MAINS
 MQ-SP-P-4901 – PUBLIC FIRE SERVICE MAINS-HYDRANTS AND FLOW
REQUIREMENTS
 MQ-SP-P-4902 – AUTOMATIC WET SPRINKLER SYSTEMS
 MQ-SP-P-4904 – AUTOMATIC RACK SPRINKLER SYSTEMS
 MQ-SP-P-4905 – AUTOMATIC PREACTION SYSTEMS
 MQ-SP-P-4906 – AUTOMATIC PREACTION DELUGE SYSTEMS
 MQ-SP-P-4907 – STANDPIPE AND HOSE SYSTEMS
 MQ-SP-P-4908 – FOAM-WATER SPRINKLER SYSTEMS
Revision 3
 MQ-SP-P-4909 – AUTOMATIC AND SEMI-AUTOMATIC FOAM SYSTEMS

 MQ-SP-P-4910 – AUTOMATIC WATER MIST FIRE PROTECTION SYSTEM
 MQ-SP-P-4911 – STATIONARY FIRE PUMPS
 MQ-SP-P-4912 – WATER STORAGE TANKS AND SUPPLY FOR PRIVATE
FIRE PROTECTION
 MQ-SP-P-4913 – NOVEC FIRE SUPPRESSION SYSTEMS
 MQ-SP-P-4914 – HIGH-PRESSURE CARBON DIOXIDE-CO2 FIRE
SYSTEMS
 MQ-SP-P-4915 – LOW-PRESSURE CARBON DIOXIDE-CO2 FIRE
SUPPRESSION SYSTEMS
 MQ-SP-P-4916 – AUTOMATIC DRY CHEMICAL EXTINGUISHING SYSTEM
 MQ-SP-P-4917 – AUTOMATIC WET CHEMICAL EXTINGUISHING
SYSTEMS
 MQ-SP-P-4918 – FIRE EXTINGUISHERS AND CABINETS
 MQ-SP-P-4919– FIRE PROTECTION SYSTEMS
 MQ-SP-P-4920– FIRE FIGHTING EQUIPMENT
 MQ-SP-P-4921– RESIDENTIAL FIRE PROTECTION SYSTEMS
 MQ-SP-P-4922– PROTECTED PREMISES AND PROPRIETARY STATION
FIRE ALARM SYSTEM
 MQ-SP-P-5001 – PROCESS AND UTILITY PIPING DESIGN, LAYOUT AND
DRAWING
 MQ-SP-P-5002 – PIPING – MATERIAL SPECIFICATION LINE CLASS –
PROCESS AND UTILITY PIPING
 MQ-SP-P-5003 – SHOP FABRICATION AND HANDLING – PROCESS AND
UTILITY PIPING
 MQ-SP-P-5004 – FIELD FABRICATION AND INSTALLATION – PROCESS
AND UTILITY PIPING
 MQ-SP-P-5005 – INTERNAL CLEANING OF PIPING SYSTEMS
 MQ-SP-P-5007 – BOLT TORQUE AND TENSIONING REQUIREMENTS
 MQ-SP-P-5008 – PIPE MARKERS AND VALVE TAGS FOR COMMODITY
AND SAFETY ID
 MQ-SP-P-5009 – GENERAL PIPING SPECIFICATION – PIPING
STANDARD DETAILS
 MQ-SP-P-5015 – PURCHASE SPECIFICATION FOR PIPE, FITTINGS, AND
FLANGES
Revision 3
 MQ-SP-P-5016 – PURCHASE SPECIFICATION FOR BOLTS, NUTS, AND

GASKETS
 MQ-SP-P-5024 – PIPING SUPPORT ELEMENTS
 MQ-SP-P-5029 – WELDING / NDE SPECIFICATION FOR SHOP/FIELD
FABRICATED PIPE
1.4 Saudi Arabian Standards Organization (SASO)

1.5 SAF Directives
 Safety & Fire Protection Directives for the industrial facilities under High
Commission for Industrial Security
1.6 American Petroleum Institute (API)

 2001 Fire Protection in Refineries
 2021 Guide for Fighting Fires in and Around Petroleum Storage Tanks
 API 2030 Application of Fixed Water Spray Systems for Fire Protection in the
Petroleum Industry
1.7 Factory Mutual (FM)

1.8 National Fire Protection Association (NFPA)
 NFPA 13 - Standard for the Installation of Sprinkler Systems
 NFPA 14 - Standard for the Installation of Standpipe and Hose Systems
 NFPA 15 - Standard for Water Spray Fixed Systems for Fire Protection
 NFPA 20 - Standard for the Installation of Stationary Pumps for Fire
Protection
 NFPA 25 - Standard for the Inspection, Testing, and Maintenance of Water-
Based Fire Protection Systems
 NFPA 70 - National Electrical Code
 NFPA 72 - National Fire Alarm and Signaling Code
 NFPA 170 - Standard for Fire Safety Symbols
1.9 OSHA - Occupational Safety & Health Administration

1.10 UL - Underwriters' Laboratories, Inc
 UL Fire Protection Equipment Directory
2.0 DEFINITIONS
Refer to NFPA 15.

Revision 3
3.0 HEALTH AND SAFETY CONSIDERATIONS
All works undertaken in relation to this Specification are to be completed in full compliance
with the respective health and safety requirements established by the following:
 Kingdom of Saudi Arabia
Legislation, Regulation, Standards and Codes.
 MARAFIQ Standards
In the absence of any of the above, best accepted industry practice shall be employed
throughout.
Backflow preventers shall be used where potable water could be contaminated through
siphoning or back pressure from fire water piping.
4.0 SUBMITTALS
The Contractor shall submit to MARAFIQ, the following items for review and approval before
commencing the work:
 Compliance Statement
Submit certificates from the manufacturer as evidence that the products meet these
Specifications and the referenced standards and codes.
 Statements of NFPA compliance and UL listing, as applicable.
 Contractor's Material and Test Certificate as described in NFPA 15.
 Hydraulic calculations
Hydraulic calculations shall be prepared on forms that include a summary sheet, detailed
worksheet and a graph sheet or by using computer program accepted by MARAFIQ.
 Product Data
Product data shall include principal dimensions, general construction and material for
each item intended to be furnished and installed.
Manufacturer's catalog data for all spray nozzles, deluge valves, check valves and all
other accessories and system components, including but not limited to:
 Pipe, Fittings, Accessories and Mechanical Couplings.
 Temperature-pressure ratings, specifications covering the character of
materials used and ASTM or ASME destination number.
 Pipe hangers.
 Valves.
 Flow characteristics of automatic valves.
 Water Spray Nozzles
 Nozzle type and model.
Revision 3
 Material and finish.

 Corrosion-resistant coating, where applicable.
 Spray patterns at various pressures, distances and discharge angles.
 Uniformity of water distribution over spray pattern.
 Flow characteristics and maximum flow.
 K-factor.
 Orifice size.
 Installation orientation.
 Special service conditions.
 Isolation valves.
 Water-motor alarms.
 Pressure switch.
 Fire Department Inlet Connection
Include type of fire department connection; number, size, type, and
arrangement of inlets; size and direction of outlet; and finish.
 Installation Instructions
Submit copies of the manufacturer's installation and maintenance instructions for all
equipment. Include valve data and servicing instructions.
 Shop Drawings
Working plans, prepared according to NFPA 15.
Complete field detail, shop fabrication and installation drawings of nozzles and supply
piping, including locations of risers, electric water motor gongs, control valves, showing
routing of all piping, location of hangers, supports, pipe restraints, inserts, sleeves,
escutcheon plates, and other accessories.
Such plans shall be clear, legible and drawn to scale.
The drawings shall show arrangement, water supply, equipment and all other details
necessary to establish compliance with this standard.
The plans shall also describe all system components.
The plans shall include an elevation diagram.
Define water service and connection with main supply.
Fire department connection details.
Show drain locations on fire sprinkler drawings.
 Submit Coordination Drawings
Superimposed drawings showing location of each nozzle and all other activities
simultaneously.
Revision 3
 Hydraulic Calculations
The hydraulic calculations for the entire fixed firewater spray system shall be a
computer generated hydraulic calculation program, such as HAS, Elite, or Pipenet.
The calculations shall meet the requirements of NFPA 15 and shall be printed in a
standard NFPA format.
Documentation for distribution and application systems designed by hydraulic
calculations shall include the following information, as appropriate:
 Sheet number, date, job number and identification of calculations covered
 Description and discharge constant, K, (or provide the discharge curve/table
for each nozzle type
 Hydraulic reference points
 Flow in L/min (gpm)
 Pipe size in mm (in)
 Pipe lengths, center to center of fittings in m (ft)
 Equivalent pipe lengths for fittings and devices in m (ft)
 Friction loss in kPa/m (psi/ft) of pipe
 Total friction loss in kPa (psi) between reference points
 Elevation head in kPa (psi) between reference points
 Required pressure in kPa (psi) at each reference point
 Velocity pressure and normal pressure in kPag (psig), if included in
calculations
 Notes to indicate starting points, reference to other sheets or to clarify data
shown
 Diagram, to accompany system calculations, indicating flow quantities and
directions for lines with nozzles operating in the remote area
Hydraulic calculations shall be furnished when extending existing equipment.
Calculations shall indicate:
 Previous design volume
 Pressure at points of connection
 Effect on existing systems
 As-Built Drawings
Clearly indicate nozzles, systems, locations and symbols on the Shop Drawings and As-
built plans.
Clearly indicate valves, alarms and controls locations.
Revision 3
Identify any variation from Contract Drawings.

 Maintenance and Operating Instructions
Submit data conforming to NFPA 13 for maintenance of sprinklers system.
Equipment manufacturer recommended spare parts and tools list.
 Operation and Maintenance Manuals.
 Test Reports
Accurately record and report the methods of testing, times and dates of the test,
witnesses to the test, and the results of the test.
Indicate and interpret test results for compliance with performance requirements in NFPA
15.
Include Contractor's Material and Test Certificate for aboveground and underground
piping.
 Welders' Qualification Certificates.
 Samples
Accompanying the above submittals, the Contractor shall submit samples of each item.
5.0 QUALITY CONTROL
The Contractor shall be responsible for the quality of work and shall develop and propose
programs and methods of construction and testing to achieve the specified quality to the
approval of MARAFIQ.
5.1 Regulatory Requirements

Comply with MARAFIQ Design Criteria.
Comply with the Saudi Arabian Standards, where applicable and where updated data
are available.
The system shall meet, at a minimum, the technical requirements of the local country
governing codes and recommended practices.
5.2 Products Quality
Products shall be free of defects in materials, fabrication, finish and installation.
Any water spray nozzle that incurs damage, is painted, or is sprayed with any
obstructive material shall not be accepted.
Each item of equipment shall be listed by Underwriters Laboratories (UL) or approved
by Factory Mutual (FM).
Each major item of equipment shall bear the manufacturer’s name or trademark;
serial number, and UL or FM label.
Each item of equipment shall be capable of performing its function over an extended
period of time with a minimum of attention and maintenance.
All equipment shall be constructed using new materials designs and built in
accordance with the best practices of the industry.
Revision 3
All materials and performance shall meet the appropriate ANSI, ASME and ASTM
Codes, where applicable.
5.3 Electrical
All electrical work associated with the deluge system shall be in accordance with
NFPA 70 and NFPA 72.
5.4 Fire Alarm System
Fire Alarm System shall be in accordance with NFPA 70 and NFPA 72.
Control and fire alarm wiring including connections to fire alarm systems, shall be
provided under this Section in accordance with NFPA 70 and NFPA 72.
6.0 PART 2 - DESCRIPTION OF FIXED WATER SPRAY SYSTEMS
6.1 Automatic Fixed Firewater Spray System

Water spray systems shall be provided for equipment as required by Project
Specification. Isolation and drain valves shall be provided for each water spray
system. Isolation valves shall be outside screw and yoke (OS&Y), car-sealed or
locked in the open position during normal operations.
Automatic detection and operation of water spray systems shall be provided as stated
in Project Specifications. Automatic water spray systems shall be actuated by a
reliable fire detection system that trips a water deluge valve. System actuation shall
alarm locally and at a manned location (e.g., the Control Room). Deluge valves shall
be located at perimeter access way or road sides at least 15 m (50 ft) from the
equipment or area to be protected.
When pneumatic release circuits are used, they shall be provided with a low air
pressure alarm that alarms in the control room or other designated location. A local
air reservoir shall be provided at each valve to prevent valve actuation in event of loss
of instrument air.
Automatic systems shall be provided with a manual release adjacent to the area
where the system is installed and at a remote location (e.g. the Control Room).
6.2 Actuation of Deluge Systems
Water spray systems shall be actuated automatically by the operation of pilot type
pneumatic heat detectors.
All automatic water spray systems shall be provided with a local alarm. The
automatic detection equipment shall sound a local alarm and an alarm in the unit
control room (or other manned location.)
The selection, location, and spacing of pilot sprinklers for the actuation of fixed water
spray systems shall meet or exceed the applicable requirements of NFPA 15.
Automatic systems shall be provided with a manual release adjacent to the area
where the system is installed and at a remote location (e.g. the SCCB).
Water spray systems shall also be actuated manually by all of the following:
 From a local manual release (actuated valve) provided as part of the water
spray valve trim.
Revision 3
 From at least one manual deluge pull station located at the egress route from
the protected area.
 Remote manually operated systems shall have pneumatic control valves.
System actuation devices shall be local to the pneumatic control valve and
shall be at least 15 m (50 ft) from the perimeter of the fire hazard area along
a normal route of access/egress.
 From an actuated switch in the control room through the use of a solenoid
valve in the pneumatic actuation line close to the water spray deluge valve.
Each solenoid valve shall be provided with an isolation valve to allow
maintenance without isolation of associated deluge system/valve.
 A pressure switch shall be installed on the downstream side of the deluge
valve to confirm the actuation of the water spray deluge system and send the
alarm signals to the fire panels in the control room.
6.3 Response Time

The detection system shall be designed to cause actuation of the system actuation
valve to operate without delay.
Any flow from a nozzle installed on the system, shall result in an audible alarm on the
premises within 90 seconds after flow begins.
Where ambient conditions exist that causes false system operations, detection
systems shall be permitted to include delays that would override these conditions.
7.0 DESIGN CRITERIA
Systems shall be designed so that extinguishment shall be accomplished and all protected
surfaces shall be cooled to prevent flashback occurring after the system is shut off.
The spray density requirements shall comply with NFPA 15 requirements, this specification
and Project Specification.
Water spray fixed systems shall be specifically designed to provide for effective fire control,
extinguishment, prevention, or exposure protection.
The design of individual water spray fixed systems can vary considerably, depending on the
characteristics and nature of the hazard, the basic purpose of the spraying system, the
hazard, and wind/draft conditions. Because of these variations as well as the wide range of
nozzle spray characteristics, the design of water spray fixed systems for fire protection must
only be performed by experienced and specialized designers who thoroughly understand the
limitations as well as capabilities of such systems.
A study shall be made of the physical and chemical properties of the materials for which the
water spray protection is being considered to determine the advisability of its use.
Design of the fixed firewater spray system shall be in accordance with NFPA 15, this
specification and Project Specification.
Revision 3
The design of fire protection systems shall be complete with all necessary accessories for
proper operation.
The water spray system shall be designed to activate automatically upon detection by the
automatic fire detection system.
The design of the water spray system shall be such that upon fire detection, the time required
to have water flowing through the hydraulically most remote nozzle in less than 90 seconds.
This requirement shall be verified by system testing at the time of installation and at
subsequent annual inspections.
There shall be a drain valve at the deluge valve and drain valves or 1/4 in. diameter weep
holes at piping low points.
System design and installation shall reflect high quality professional work that properly
accounts for practical maintenance concerns and aesthetic concerns, as well as meets the
design requirements.
The system and its components shall be suitably designed to withstand ambient temperature
changes, vibration, humidity, impact, clogging and corrosion.
Components within the protected spaces shall be designed to withstand the elevated
temperatures, which could occur during a fire.
The firewater pipe downstream of the deluge valves shall be a dry system.
Water discharge from water spray systems shall be controlled or contained, to prevent the
spread of fire where flammable or combustible liquids are present.
Systems shall be arranged for automatic operation with supplementary manual tripping
means provided, unless otherwise noted.
The piping system shall be sized in accordance with a hydraulic calculation technique to
ensure availability of flows and pressures required for correct performance of the system.
Nozzles and piping shall not prevent access to the protected equipment or exposure surface
for routine maintenance.
Each section or area served by a water spray system shall be capable of being isolated by
one water supply valve only. The stop valve in each section shall be readily accessible, and
its location clearly and permanently indicated.
A water spray system shall have two separate connections to two different sections of the
firewater distribution system.
The deluge system incorporating automatic valve opening shall be supplied with water from
two different sources. These two sources may be from the same reticulation system but there
shall be at least one fire main isolation valve between the two offtakes. One offtake shall be
routed to the deluge valve and then to the distribution pipework. The second offtake shall by-
pass the deluge valve and be connected directly to the distribution pipework. This second
source shall be isolated by a normally closed, manually operated, valve. Sufficient valving
Revision 3
shall be provided to permit maintenance to be carried out while sustaining water supplies to
the dry pipe system. Additionally provisions shall be made to perform testing. Facilities with a
fire alarm control panel shall include a low-pressure alarm and a control valve tamper switch.
Deluge valves shall be located at perimeter accessway or road sides at least 15 m from the
equipment or area to be protected and shall be grouped up to a maximum of four (4) deluge
valves per manifold header. An individual manual gate valve shall be provided upstream of
each deluge valve to allow resetting/isolation for maintenance.
Deluge valves for protection of pipe racks should be located adjacent to the piper rack on the
side with the least fire exposure hazard.
Deluge valves for protection of storage tanks shall be located outside of the respective tank
dike and protected against fire exposure.
Where the fire water quality necessitates frequent flushing and cleaning of the spray system,
a 3 inch branch with valve and 2½ inch hose coupling shall be provided at each fire water
supply side (downstream of the deluge valve).
All overhead piping shall be well supported and fixed to prevent deflection and vibrations.
When supported from grade, the supports shall be fire-proofed if structural redundancy
cannot be incorporated to withstand fire exposure.
Provisions should be made in the design of the system to perform testing and maintenance
since these systems are very susceptible to plugging either through corrosion or by debris.
The systems shall be designed in such a way that the required pressure for the best operation
of the spray nozzles is achieved by adequate dimensioning of the piping without the use of
restriction orifices.
In all cases a detailed layout shall be made of the equipment and areas to be protected on
which the arrangement of the spray nozzles shall be shown.
Water spray coverage for pumps meeting the above criteria shall extend 0.6 m (2 ft) beyond
the pump foundation pedestal around the perimeter.
Duration of the firewater supply shall meet the requirements of API 2001 – Fire Protection in
Refineries.
7.1 Hydraulic Calculations

The design of a water spray system shall be based on hydraulic calculations to
determine the required pressures and corresponding water quantities of the spray
nozzles. The calculations shall be submitted to the Principal for approval.
Water spray systems shall be hydraulically balanced to maintain a water distribution
rate within 15% of design density. Calculation procedures shall be per NFPA 15 and
shall be submitted for approval.
The fire hose demand shall be included in the hydraulic calculations. The fire hose
demand shall meet the requirements of NFPA 13, NFPA 15, and API 2001.
Revision 3
7.2 Hydraulic Calculations Coefficient

A Hazen-Williams coefficient of 120 shall be used for hydraulic calculations in
designing water spray deluge system, assuming use of galvanized steel piping.
7.3 Water Velocity
Water velocity in the water spray deluge pipe shall not exceed 6 m/sec. If approved
by MARAFIQ, higher velocities in some portions of the piping can be allowed to
obtain pressure drop to balance the pressure.
8.0 PART 3 - PRODUCTS
All goods and products covered by these Specifications shall be procured, when available,
from an in-Kingdom manufacturer. Procurement of all goods and products manufactured out-
of-Kingdom must be approved by MARAFIQ. All products, system components and hardware
shall be in compliance with NFPA 15. Only listed materials and devices shall be used in the
installation of water spray systems. Components that do not affect system operation, such as
drain valves and signs, shall not be required to be listed.
System components shall be rated for the maximum working pressure to which they are
exposed, but not less than 12.1 bar (175 psi). System components installed outside, or in the
presence of a corrosive atmosphere, shall be constructed of materials that will resist corrosion
or shall be suitably protected from corrosion.
The equipment, materials, valves and other devices installed shall be UL listed and/or FM
approved.
All fire department connections, couplings and thread types shall be fully coordinated and
matched with Local Fire Department requirements. No single thread type or coupling shall be
purchased before confirming and fulfilling Local Fire Department conditions.
8.1 Deluge Valves

Deluge valves shall be UL listed and/or FM approved. They shall be of one-piece,
diaphragm style design with light weight ductile iron body, internally and externally
coated. Valves should be external resetting style and shall be designed for vertical or
horizontal installation. The inlet and outlet connections of the deluge valve shall be
flanged by flanged, flanged by grooved or grooved by grooved, respectively. All
deluge valves shall be located at least 15 m (50 ft) from protected equipment.
Deluge and pneumatic control valves shall be designed to fail in the open position on
loss of control power.
The deluge valve assembly shall be installed at a normal operating level or be
provided with permanent access platforms and ladders.
8.2 Deluge Valve Trim
All deluge valve trim piping and devices shall be listed for use on a deluge system.
Deluge valve trim shall be equipped with an emergency manual release enclosed in a
steel box with appropriate labeling. Deluge valve trim shall be equipped with alarm
connections for the electrical or mechanical activation of water flow alarms.
Revision 3
8.3 System or Main Drain

A drain valve shall be furnished for each deluge valve. Provision shall be made to
properly drain all parts of the deluge system to a closed system to avoid water
spillage / erosion in the vicinity of the check valves.
All piping shall be sloped 6 mm (1/4 in) in 3 m (10 ft) to the system drain valve located
immediately downstream of the deluge/control valve. Where this cannot be done,
automatic drip drain valves shall be provided or 4.8 mm drain holes shall be provided
in low point downstream of deluge valve.
Drain connections shall be sized in accordance to NFPA 15.
8.4 Water Spray Nozzle
Open water spray nozzles shall be used.
All nozzles shall be selected to provide maximum effective spray coverage. Reach of
the spray pattern shall not be greatly affected by moderate wind conditions and shall
be sufficient to ensure water impingement on the object being protected.
Water spray nozzles shall be UL listed and/or FM approved for use in water spray
systems.
Internal strainers are not permitted as they can block the nozzle during operation.
 The nozzles shall be provided with a male threaded connection; min. size ½
inch.
 Nozzle material to be stainless steel (316) or Monel 400.
The water spray nozzle Manufacturer shall provide full test data on the nozzle, i.e.:
 Spray pattern at applicable distance;
 Flow rate at applicable pressure;
 Distribution rate over the area.
A non-clogging design with passages or orifices not less than 6 mm (1/4 in) in
diameter shall be provided.
Water distribution within the nozzle discharge pattern shall be uniform; hollow-cone
patterns shall not be used.
The pattern shall be reasonably unaffected by changes in water flowing pressure
within the anticipated pressure range.
Nozzles shall spray well-dispersed droplets throughout the discharge pattern, with
approximately 85 percent of the droplets ranging from 200 to 400 microns (8 to 16
mil) in diameter.
The contractor shall ensure that spray system pressures and flow rates are consistent
with the firewater system capacity.
The selection of the type and size of spray nozzles shall be made with proper
consideration given to factors such as discharge characteristics, physical character of
the hazard involved, ambient conditions, material likely to be burning, and the design
objectives of the system. Water spray nozzles shall be permitted to be placed in any
position, within its listing limitations, necessary to obtain proper coverage of the
protected area. They shall be especially effective in covering exposed; vertical,
Revision 3
horizontal, curved, and irregular shaped surfaces. Nozzle body shall be of brass
construction.
8.5 Sprinkler Pilot Head
Fusible metal or glass bulb type closed sprinkler heads (pilot sprinklers) pressurized
by firewater shall be used as heat detectors. Typically, heat detectors shall be rated
for actuation at 100 °C with the exception of those provided on furnaces or boilers
which shall be rated for 141 °C. The sprinkler heads circuit in a given area shall be
connected to the deluge valve for that area. Actuation of one or more sprinkler heads
due to heat shall result in depressurization of the sprinkler heads circuit, which inturn
will cause the actuation of the corresponding deluge valve.
Listed corrosion-proof pilot heads shall be used.
The pilot sprinklers (heat detectors) for water spray systems shall be supplied by 19
mm (3/4 inch) diameter pipe pressurized by firewater and located in accordance with
the following guidelines:
 Maximum horizontal spacing for indoor locations shall not exceed 3.7 m.
 Pilot sprinklers located outdoors shall be spaced such that the elevation of a
single level of pilot sprinklers and between additional levels of pilot sprinklers
shall not exceed 5.2 m. The horizontal distance between pilot sprinklers shall
not exceed 2.5 m.
 The horizontal distance between outdoor pilot sprinklers on a given level can
be permitted to be increased to 3.0 m when the elevation of the first level
does not exceed 4.6 m, the distance between additional levels does not
exceed 3.7 m, and the pilot sprinklers are staggered vertically.
 Pilot sprinkler ring will have one pilot sprinkler for each 3.0 m of equipment
circumference (a minimum of two pilot sprinklers).
 A pilot sprinkler may be installed approximately 0.6 – 0.9 from the pump seal
as applicable.
8.6 Valves
All valves shall be specifically designed for the Fire Protection Service. All valves
shall meet or exceed NFPA 15; of type, construction and class. All fire-protection
service valves shall be UL listed and/or FM approved, with minimum 12.1 bar (175
psi) non-shock minimum working-pressure rating.
Drain valves and test valves shall be UL listed and/or FM approved.
All control valves shall be located where readily accessible and free of obstructions.
Access and signage shall be obvious. Coordinate the location, signage, keying and
access of fixed spray nozzles shutoff and zone valves with MARAFIQ.
8.7 Water Flow Alarms
Waterflow alarm apparatus shall be UL listed for the service and shall be interlocked
with fire alarm system. An alarm unit shall include a listed mechanical alarm or horn
or a listed electric device, bell, speaker, horn, or siren. Piping to the water-motor-
Revision 3
operated devices shall have corrosion resistance equal to or better than galvanized
ferrous pipe and fittings and shall be of a size not less than 20 mm (¾ in.).
Electrical alarm devices used outdoors shall be listed for this purpose. Electrical
fittings and devices listed for use in hazardous locations shall be used where required
by NFPA 70. Outdoor water-motor-operated or electrically operated bells shall be
protected from the weather and shall be provided with guards.
8.8 Pressure Switches
Pressure switches shall be electrical-supervision-type, water-flow switch with
adjustable retarding feature. They shall include SPDT, normally closed contacts and
design that operate on rising pressure and signals water flow. The alarm pressure
switch shall be compatible with system devices. Explosion-proof, water tight pressure
switches shall be used.
8.9 Valve Supervisory Switches
Valve supervisory switches shall be electrical; SPDT; with normally closed contacts.
They shall include design that signals controlled valve is in other than fully open
position. OS&Y switches shall monitor stem movement and shall be complete with
mounting J-bolts. Switch housing shall be finished in red baked enamel. Switches
shall be UL 753 and/or FM approved for the application in which they are used.
Explosion-proof, water tight pressure switches shall be used.
8.10 Alarms Attachments
Alarms attachments shall be as per NFPA 15. An alarm unit shall include a listed
mechanical alarm, horn, or siren or a listed electric gong, bell, speaker, horn, or siren.
Outdoor water motor-operated or electrically operated bells shall be weatherproofed
and guarded.
8.11 Water Motor Alarm
Water motor alarm shall be a rugged, hydraulically operated outdoor alarm designed
for use with fire protection system waterflow detection valves. It shall be lightweight
impeller type alarm gong, capable of producing very high sound pressure level.
The gong, gong mount, and water motor housing shall be fabricated from corrosion
resistant alloys or equivalent and shall be chrome plated or red enameled gong with
non-lubrication bearings for long life.
Water motor alarm shall be furnished with approved Y-strainer. All piping to water
motor-operated devices shall be provided with galvanized or brass or other corrosion-
resistant material acceptable by NFPA 13 and of a size not less than 20 mm (¾ in).
The water motor alarm shall be UL Listed and/or FM Approved for the application in
which it is used.
8.12 Pipes, Joints and Fittings
Piping and fittings used in water spray systems shall meet or exceed the
requirements of NFPA 15. Pipe and fittings shall meet the requirements of MQ-SP-P-
5002 – PIPING – MATERIAL SPECIFICATION LINE CLASS – PROCESS AND
UTILITY PIPING
Copper pipe and fittings shall not be used.
Revision 3
8.13 Pipe Hangers and Supports

Pipe hangers and supports shall meet or exceed the requirements of NFPA 13, NFPA
15 and MQ-SP-P-5024 – PIPING SUPPORT ELEMENTS.
8.14 Pressure Gauges
The required pressure gauges shall have a maximum limit not less than twice the
normal system working pressure at the point where installed. Pressure gauges shall
be moisture proof and weather resistant type. Pressure gauges shall meet or exceed
NFPA 15 requirements. They shall be UL listed and/or FM approved for fire service.
8.15 Strainers
Main pipeline strainers shall be provided for all systems utilizing nozzles with
waterways less than 10 mm (3/8 in.) and for any system where the water is likely to
contain obstructive material.
The strainer shall be located immediately upstream of the actuation valve. The
strainer shall be of a type that can be cleaned while in service and shall be listed for
fire service.
Pipeline strainers shall be specifically listed for use in firewater supply connections.
Strainers shall be capable of removing from the water all solids of sufficient size to
obstruct the spray nozzles. 3.2 mm (1/8 in.) perforations shall be used, unless
otherwise specified. Mainline pipeline strainers shall be installed so as to be
accessible for flushing or cleaning.
Pipeline strainer designs shall incorporate a flushing connection. Individual or
integral strainers for spray nozzles, where required, shall be capable of removing
from the water all solids of sufficient size to obstruct the spray nozzles they serve.
Individual or integral strainers shall be provided at each nozzle where waterways
smaller than 3.2 mm (1/8 in.) are used.
The filter housing shall be carbon steel; for use in salt/brackish water it shall be
internally epoxy coated (min. 400 μm). Filter element material to be stainless steel
(316L) or Monel 400.
8.16 System Identification
Each water spray deluge system shall be assigned an identification number. Each
deluge valve shall have a permanently attached non-corrosive weatherproof sign,
displaying its assigned number and indicating the deluge system’s calculated flow
and design residual pressure at the deluge valve inlet.
A weather proof graphic display shall be posted at each deluge valve enclosure or
shelter. A Control Room fire and gas control panel graphic display shall be color
coded to indicate the system protected area, protected equipment, and locations of
the manual pull stations. Actuation of a deluge valve as confirmed by a signal from
the pressure switch shall cause the color of the area and the deluge valve for that
area to change from green to red.
9.0 DELIVERY, HANDLING AND STORAGE
All products shall be inspected at time of delivery for damage and for compliance with
specifications.
Revision 3
All products shall be handled and stored as recommended by the manufacturer.
Materials shall be delivered in their original packages, containers, or bundles bearing the
brand name and the name of the material.
Pipe, fittings, valves, alarm valves, and spray nozzles shall be stored with open ends sealed
until removed for installation.
Materials shall be protected from weather, soil, and damage during delivery, storage, and
construction.
Any products that are damaged or found not to be in accordance with the specifications shall
be immediately replaced.
10.0 PART 4 – INSTALLATION AND TESTING OF SYSTEMS
All products and equipment shall be installed in accordance with MARAFIQ regulations, the
manufacturer's written installation instructions and applicable codes and standards. The
following shall apply:
 Install fixed spray water system in accordance to NFPA 15.
 Fixed spray systems shall be installed by fully experienced and specialized parties.
 Provisions shall be made to facilitate frequent inspection, testing and maintenance as
described in NFPA 25
10.1 Installation
10.1.1 Water Spray Nozzles

The nozzles shall be spaced such that the spray patterns shall be
overlapped or at least meet.
Nozzle spacing (vertically or horizontally) shall not exceed 3 m (10 ft.).
Attention shall be given to the extent to which adjacent objects, up to 1 m
(3 ft.) away, will obstruct the pattern of coverage by the spray nozzles.
10.1.2 Pilot-Type Sprinklers

The horizontal distance between pilot sprinklers installed outdoors shall
not exceed 2.5 m (8 ft.).
10.1.3 Piping
Installed piping, valves, fittings and devices shall meet or exceed the
requirements of NFPA 15 and Project Specifications. Deluge valves shall
be accessible from grade and shall otherwise meet the access
requirements of NFPA 15.
10.1.4 Location of System Actuation Valves

System actuation valves shall be as close to the hazard protected as
accessibility during the emergency will permit. Valves controlling the
water supply to water spray systems shall be supervised open.
Revision 3
10.1.5 Hydraulic and Pneumatic Systems

Hydraulically and pneumatically operated systems shall be supervised in
a manner such that failure will result in positive notification of the
abnormal condition, unless otherwise noted.
11.0 AFTER INSTALLATION REQUIREMENTS
11.1 Nozzles
Unless applied by the manufacturer, spray nozzles shall not be painted.
11.2 Protection of Piping and Equipment Against Damage
Protect piping as per NFPA 15. Protect all equipment materials at all times.
Close pipe openings with caps or plugs during installation. Cover and protect
equipment materials from dirt, water, chemical or mechanical damage.
11.3 Protection of Piping against Corrosion
Use corrosion-resistant types of pipe, fittings, and hangers or protective corrosion-
resistant coatings, where corrosive conditions exist or piping shall be exposed to the
weather.
Underground steel pipe shall be protected against corrosion.
12.0 FIELD QUALITY CONTROL
Test water spray fixed systems according to NFPA 15. Each spray system shall be required
to pass a performance test, witnessed by a MARAFIQ representative; and Local Fire
Department when required. Remove and replace malfunctioning units and retest as specified
above. Report test results to MARAFIQ.
13.0 START-UP AND INITIAL OPERATION
13.1 Pipe Cleaning and Flushing

Underground mains and lead-in connections to system risers shall be flushed
thoroughly before connection is made to system piping. The minimum flow rate shall
be at least that necessary to provide a velocity of 3 m/s (10 ft/s). Provide all
necessary connections, valves, oversized flushing connections, pumps, water,
chemicals etc. as required to properly clean and test the system. Start flushing at the
highest point in the system to lowest drain point.
13.2 Corrosive Chemicals
Additives and corrosive chemicals, sodium silicate or derivatives of sodium silicate,
brine or other corrosive chemicals shall not be used for testing systems or stopping
leaks. All portions of the system shall be back-flushed. Flushing of piping shall be as
per NFPA 15. Clean exterior of pipe prior to painting.
14.0 TESTING
Water spray fixed systems for fire protection shall be tested and shall be witnessed by
MARAFIQ representative.
Revision 3
14.1 Hydrostatic Pressure Tests

All system piping shall be hydrostatically tested in accordance with the provisions of
NFPA 15. Hydrostatic testing shall be completed prior to spray nozzle installation.
Install plugs in place of spray nozzles for test purposes only.
14.2 Operating Tests
Operation tests shall be conducted to ensure that the water spray systems will
respond as designed, both automatically and manually.
15.0 CERTIFICATION
The Contractor shall prepare and submit a set of As-built Drawings and hydraulic calculations
of the system, maintenance and instruction bulletins, and the applicable parts of the
Contractor’s material and test certificates covering material and tests certifying that the work
has been completed and tested in accordance with plans and specifications.

Specification - Water Spray Fixed Systems

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Specification - Water Spray Fixed Systems

Hochgeladen von

Copyright:

Verfügbare Formate

Power and Water Utility Company for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4903

Project Name: Date: 07 Nov 2011

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

Revision Date Originator's Reviewed/Checked By Pages

APPROVALS SIGNATURES DATE

ISSUED FOR : Construction X Other FOR APPROVAL

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

Revision Date Description

0 1-11-2011 ISSUED FOR APPROVAL

1 2-20-2011 ISSUED FINAL – NO CLIENT COMMENTS

2 8-10-2011 ISSUED FOR APPROVAL

3 11-7-2011 ISSUED FOR APPROVAL

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

1.0 PART 1 – GENERAL ...................................................................................................... 5

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

8.15 Strainers ................................................................................................................ 20

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

1.0 PART 1 – GENERAL

1.1 System Description

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

 MQ-SP-P-4909 – AUTOMATIC AND SEMI-AUTOMATIC FOAM SYSTEMS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

 MQ-SP-P-5016 – PURCHASE SPECIFICATION FOR BOLTS, NUTS, AND

1.4 Saudi Arabian Standards Organization (SASO)

1.6 American Petroleum Institute (API)

1.7 Factory Mutual (FM)

1.9 OSHA - Occupational Safety & Health Administration

Refer to NFPA 15.

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

3.0 HEALTH AND SAFETY CONSIDERATIONS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

 Material and finish.

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

Identify any variation from Contract Drawings.

5.0 QUALITY CONTROL

5.1 Regulatory Requirements

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

6.0 PART 2 - DESCRIPTION OF FIXED WATER SPRAY SYSTEMS

6.1 Automatic Fixed Firewater Spray System

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

6.3 Response Time

7.0 DESIGN CRITERIA

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

7.1 Hydraulic Calculations

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

7.2 Hydraulic Calculations Coefficient

8.0 PART 3 - PRODUCTS

8.1 Deluge Valves

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

8.3 System or Main Drain

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

8.13 Pipe Hangers and Supports

9.0 DELIVERY, HANDLING AND STORAGE

SPECIFICATION – WATER SPRAY FIXED SYSTEMS

All products shall be handled and stored as recommended by the manufacturer.

10.0 PART 4 – INSTALLATION AND TESTING OF SYSTEMS

10.1.1 Water Spray Nozzles

10.1.2 Pilot-Type Sprinklers

10.1.4 Location of System Actuation Valves