Summary of cutting data for Plain surface

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Andrei Mihai Andrei Mihai
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1/31/2020 1:01 PM
Subject: Degrosare

Summary of cutting data for Plain surface

Material details

Lugand Aciers, BRASS, Hardness: 124 HB, Material group:N3.3.U.UT

Task details

Plain surface

Operation type Pre-machining

Depth 7 mm
Width 78 mm
Length 78 mm
System stability Good stability

Machine

Universal high-performance machine

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 1 From 4 1/31/2020

 Summary of cutting data for Plain surface

Recommended solution
Machining Type of cooling Grade Tmf [min:s]

Face Milling Dry WJ30TF 00:02.742

Tool MC326.25.4E5P-WJ30TF Tool AK610.Z32.E25.005

Type Body Type Adaptor
No. of pieces 1 No. of pieces 1

Image similar Image similar

AK610.Z32.E25.005

Product name ConeFit Adapter cyl. steel

Body material Steel

Connection size machine side (d1) 32

Connection size tool side (d11) E25

Body diameter (d11) 24.1 mm

Body diameter length 1 (l4) 5 mm

Overall length (l1) 80 mm

Weight 0.46 kg

MC326.25.4E5P-WJ30TF

Standard PWZ-NORM

Body material Carbide

Grade WJ30TF

Center cutting capability true

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 2 From 4 1/31/2020

 Summary of cutting data for Plain surface

Helix angle 50 °

Cutting edge diameter (Dc) 25.4 mm

Cutting edge diameter tolerance class h9

Corner chamfer width (l11) 0 mm

Max. depth of cut (Lc) 14 mm

Usable length (l3) 25.6 mm

Neck diameter (d2) 24.5 mm

Overall length (l1) 49.6 mm

Maximum overhang (l4) 25.6 mm

Width across flats (SW) 20 mm

Drive size (d1) E25

Peripheral effective cutting edge count (Z) 5

Calculated regrinds 4

Cutting data

Legend

Premachining

Working engagement (ae) 19.5 mm

Depth of cut (ap) 7 mm
Number of passes in AE direction (NOPae) 4
Number of passes in AP direction (NOPap) 1
Cutting speed (vc) 566 m/min
Spindle speed (n) 7090 1/min
Feed per tooth (fz) 0.263 mm
Feed speed at the contour (vfe) 9330 mm/min
Cutting power (Pc) 15.3 kW
Cutting torque (Mc) 20.6 Nm
Material removal rate (Q) 1270 cm3/min
Total cutting time (Tc tot) 00:02.334 min:s
Total non-cutting time (Tnc tot) 00:00.408 min:s
Tool life length (LifeLength) 1300 m
Tool life time (LifeTime) 140 min

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 3 From 4 1/31/2020

 Summary of cutting data for Plain surface

Bending

Legend

Premachining

Max. bending of total system (BENDL_X) 0.00264 mm

Bending of total system measured at AP (BENDL_AP) 0.00251 mm

Bending of tool item (BENDL_T) 0.000477 mm

Bending of tool holder (BENDL_H) - mm

Bending of tool adaptor (BENDL_A) 0.00217 mm

Bending of machine spindle (BENDL_SP) - mm

Bending measured at machined surface (BENDL_WKP) 0.00013 mm

ECO
Total cutting time (Tc tot) 00:02.334 min:s
Total non-cutting time (Tnc tot) 00:00.408 min:s
Total machining time (Tmf) 00:02.742 min:s
No. of features 3600 Features
Tool costs 0.0192 €/task
Adaptor costs 0.000406 €/task
Cost machine tool 0.0762 €/task
Cost per feature 0.0958 €/task

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 4 From 4 1/31/2020