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Laboratory Manual

General prosthetic advice for ANKYLOS®

In order to obtain utmost benefit from the unique restorative


features of the ANKYLOS implant system, please observe the
following guidelines:
• Avoid occlusal overload, aim for initial infra-occlusion to
ensure clearance of contacts in function.
• If possible, use B-implants or larger for single molar
restorations.
• Use gingiva height 0.75 and 1.5 only if really necessary,
and in correspondence with thin gingiva.
• Minimize the functional occlusal surface in buccal-lingual
dimension to avoid lateral levers.
• Take adequate precautions to avoid occlusal overload in
correspondence to any prosthetic cantilevers.
• Bear in mind the resilience of neighboring teeth when
planning for single tooth restorations. Establish full contact
on the implant crown only during maximal clenching
ensuring an even load distribution on all teeth during
maximum chewing force.
• Check for parafunctional habits. Consider changes during
recall appointments.
• In case of any changes to the occlusal scheme in other
areas, evaluate the consequences for the implant restoration
and, if required, take appropriate measures.
• Advice for the dental laboratory: The abutment design must
not be manipulated at the areas of the connection taper or
adjacent to the sulcus.

Please read this manual carefully before using the system for the first time and
always observe the clinical indications, directions and notes in the instructions for
use of the system components and instruments.
Furthermore, we recommend that all users attend a training course specific to the
system prior to first using a new implant system.

Some products may not be available in all countries.


Please contact your DENTSPLY Implants representative to obtain
up to date information on the product range and on availability.

To improve readability for our customers, DENTSPLY Implants does not use
®
or ™ in body copy. However, DENTSPLY Implants does not waive any right to
the trademark and nothing herein shall be interpreted to the contrary.
CONTENTS

Treatment planning
Aspects of treatment planning 4
Conventional treatment planning 6
Computer-guided treatment planning 7

Prosthetic concept
The prosthetic principle of ANKYLOS 8
ANKYLOS prosthetics navigator 11
Solutions for single-tooth restoration 12
Solutions for larger tooth gaps 14
Solutions for the edentulous jaw 16
Basic guidelines for soft tissue management 18

ANKYLOS® Balance C/X


Crowns and bridges on ANKYLOS Balance Anterior C/X,
crowns on ANKYLOS CERCON Balance C/ 20

ANKYLOS® Regular C/X


Crowns and bridges on ANKYLOS Regular C/X 30

ANKYLOS® Balance Base Abutment C/


Bar-supported overdentures and bridges, also CAD/CAM-fabricated,
on ANKYLOS Balance Base Abutment C/ 42

ANKYLOS® SynCone® C/
Overdentures on ANKYLOS SynCone C/ 66

ANKYLOS® Snap Attachment® C/


Overdentures on ANKYLOS Snap Attachment C/ 80

ANKYLOS® Standard C/
Crowns, bridges and bar-supported dentures on ANKYLOS Standard C/ 84

3
planning
Aspects of treatment
planning

Precise planning for any implantological procedure in close


coordination between practitioners and laboratory is the
Treatment
basic prerequisite for lasting therapeutic success. All suitable
measures and alternatives that will fulfill the expectations of
the patient in terms of function and esthetics of the implant
prosthetic rehabilitation should be stipulated in the planning.

Today, along with conventional treatment planning, treatment


can be planned using computer-guided facilities for three-
dimensional “crown down” treatment with planning of the op-
timal implant placement from the point of view of the desired
prosthetic restoration, both functionally and esthetically.

4
The basis of treatment planning is always a thorough discus-
sion with the patient with a view towards determining the
wishes and perceptions of the patient, excluding contraindica-
tions and clarifying matters thoroughly with the patient. Next,
a complete general and specific medical history is taken and
an intraoral diagnostic assessment is made with an analysis
of the initial anatomical situation.

The following points should be taken into account:


• Medical history
• General diagnosis – elimination of contraindications
• Specialist consultation where there are risk factors
• Extensive intraoral diagnosis (PAR diagnosis, functional
examination, reasons for tooth loss, assessment of the
existing tooth replacement, radiological examination)

After all the diagnostic details have been submitted and


evaluated, the treatment can be planned.

This comprises the following elements:


• Preprosthetic planning
• Surgical planning
• Schedule
• Cost projection

5
Treatment Planning

Conventional treatment planning

Preprosthetic planning Grafted regions must be confirmed to have completely regen-


erated to a mechanically stable state before preparation.
Preprosthetic planning with the dental technician is the most
important factor for the esthetic and functional success of the Planned prosthetic measures must be checked to ensure that
implant procedure. they can actually be implemented with appropriate surgical
procedures. All aspects of preprosthetic and surgical planning
interact directly with one another. Every change in the pre-
Surgical planning prosthetic planning will affect the surgical planning and vice
versa. This will also include the number, diameter, lengths,
During preoperative planning it is very important to check positions and alignment of the implants.
that the height and width of the jawbone is sufficient for
placement of the implant. The available bone volume and important anatomical struc-
tures are examined in an x-ray image, which is prepared
The target is the best possible, tooth-analog placement of the with the laboratory-fabricated x-ray template with the radio-
implants. During the first planning session with the patient graphic balls in the patient‘s mouth. The dimensions of the
situation impressions are made to be used as the base for intraoral structures can be calculated from the defined dia-
laboratory-fabricated diagnostic aids. meter of the radiographic balls, taking the magnification
factors resulting from radiological processes into account.
A diagnostic wax-up of the planned prosthetic restoration
is made. The implant lengths are selected by placing the transparent
radiographic template on the OPG. If desired, the x-ray
A thermoformed splint with radiographic balls that can be analysis must consider a subcrestal implant position (note
accurately repositioned in the patient‘s mouth is prepared. It magnification scale).
can be subsequently modified to a conventionally fabricated
surgical template.

The width of the vestibular and oral lamellae should be at


least 1.5 mm after implant placement. The position and direc-
tion of important anatomical structures such as the mental
foramen or maxillary sinus must be determined by radiology.

6
Treatment Planning

Computer-guided treatment planning

Digital treatment planning based on three-dimensional


imaging procedures enables the therapy to be planned with
absolute accuracy and makes the result of the treatment
exactly predictable.

DENTSPLY Implants offers a complete solution for digital


treatment planning and full-guided implant placement based
on the world-renowned SIMPLANT software.
Digital treatment
planning with
The advantages over conventional planning include: SIMPLANT.
• Safe three-dimensional planning in the sub-millimeter range
and with reference to the desired restoration
• Automatic collision control, which displays too narrow
clearances between implants or to the nerve
• Information on peri-implant bone quality for accurate
conclusions on the expected primary stability

An individual SIMPLANT drill guide is fabricated using


stereolithography, based on the digital planning data.
Depending on the individual case scenario, the guide is
prepared tooth-supported, mucosa-supported or bone-
supported, thus enabling a complete and accurate transfer
to the patient‘s mouth. Patient-specific
SIMPLANT guide.
The Sleeve-on-Drill drill system, drills with a guide sleeve that
can be attached to the instrument for precise guidance in the
template, has been especially developed for template-guided
implant placement in order to facilitate accurate, straight-
forward implant placement with the added security of the
drill stop.

These instruments enable simpler and precisely fitting


placement of the implants with the reliability of the drill stop.

SIMPLANT drill guides are also available with lateral


access for easier management of the instruments, even with
a restricted oral cavity.

Sleeve-on-drill drill
system and drill guide
with lateral access.

7
concept
The prosthetic principle
of ANKYLOS®
Prosthetic
ANKYLOS implants are available in four diameters and in
six lengths. This allows the surgeon to select the best possible
implant according to the indication and the anatomical
conditions.

Thanks to the geometry of the ANKYLOS TissueCare connec-


tion, identical for all implant diameters, however, you can
provide each implant with all available prosthetic components
and thus you can obtain the optimal prosthetic result, regard-
less of surgical requirements.

ANKYLOS® ANKYLOS® ANKYLOS® ANKYLOS®


Balance CERCON® Regular C/X TitaniumBase
Anterior C/X Balance C/ C/X

8
The ANKYLOS system includes a variety of prosthetics ranges One-fits-all connection
from which you can choose depending on the indication and
your preferred approach. Each range of prosthetics contains Thanks to the identical dimensions of the tapered connection,
abutments in various sizes and forms, with and without for all implant diameters, every ANKYLOS prosthetic
positioning aid (index), if needed. Hence, a large variety of abutment fits into every implant of any diameter. Hence, a
prosthetic conditions are provided, with the optimal functional decision as to the prosthetic strategy can still be made, even
and esthetic solution. after implant healing or when the abutment is uncovered.
In fact, the compatibility of ANKYLOS prosthetic abutments
offers further crucial advantages:

• The number of prosthetic parts required is markedly


reduced, as compared with diameter-specific abutment
concepts
• The diameter and length of the implant is solely selected
commensurate with the bone volume
• The abutment is only selected in keeping with prosthetic
requirements

ANKYLOS® ANKYLOS® ANKYLOS® ANKYLOS® ANKYLOS® ATLANTIS™


Balance Base SynCone® C/ LOCATOR® C/ Snap Standard C/ patient-specific
Abutment C/ Attachment C/ CAD/CAM
abutments

9
Prosthetics

The prosthetic principle of ANKYLOS®

Based on the friction-locked and keyed TissueCare connec- Indexing option


tion, the ANKYLOS system concept also facilitates the
greatest possible flexibility in placing the abutments in the Regardless of which implant is placed, abutments from the
implant. The abutments with tapered connection geometry ANKYLOS Balance Anterior and Regular prosthetics
(C/) can be freely turned in the implant and, hence, can ranges as well as the TitaniumBase, offer you the choice
always be positioned at the optimal angle for the respective between indexed and non-indexed prosthetic restorations:
prosthetic restoration. • Indexed components for precise, straightforward placement
of the abutments in a range of six positions
Additional indexed prosthetic components (/X) may facilitate • Non-indexed components for freely positionable abutments
positioning the abutments, provided that the abutment is not The tapered ANKYLOS TissueCare connection provides both
required to be freely rotatable. options with optimal stability and rotation locking.

The placement of the prosthetic abutments can also be


simplified by using the positioning aid (index) whenever this
facilitates the prosthetic procedure. If the index hampers the
procedure, abutments fitted with the tapered connection alone
can be used.

All ANKYLOS prosthetic abutments are laser-marked corres-


ponding with your intended use:
• Components with the “C/” marking use only the taper for
Please note: the connection and are not indexed.
All components marked C/X, C/ or /X will fit ANKYLOS • Components with the “/X” marking are indexed. These
C/X. Restorations using ANKYLOS plus implants are only use the index for positioning the abutments in six possible
possible using components with the C/ marking. positions.
• Components with the “C/X” marking are used for indexed
or non-indexed prosthetics.

C/ /X

10
ANKYLOS® prosthetics navigator

Depending on the indication and the type of prosthetic cally, the best functional and esthetic solution is realized for
restoration intended, the ANKYLOS system offers different each individual case.
options for fabricating the suprastructure. A decision as to the
prosthetic strategy is based on the compatibility of the abut- Detailed directions for selecting the most suitable prosthetic
ments (see page 13) and can still be made even after implant procedure for the individual case can be found on the follow-
healing or when the abutment is uncovered. Hence, prostheti- ing pages.

Crown / anterior region:


• ANKYLOS Balance C/X Anterior
• ANKYLOS CERCON Balance C/
• ANKYLOS TitaniumBase C/X
• ATLANTIS patient-specific abutments

Crown / posterior region:


• ANKYLOS Regular C/X
Single-tooth • ANKYLOS Regular C/X with 3-in-1 cap
replacement • ANKYLOS Standard C/
• ANKYLOS TitaniumBase C/X
• ATLANTIS patient-specific abutments

Bridge / anterior region:


• ANKYLOS Balance C/X Anterior
• ANKYLOS TitaniumBase C/X

Bridge / posterior region:


• ANKYLOS Regular C/X
• ANKYLOS Regular C/X with 3-in-1 cap
Larger tooth gaps • ANKYLOS Standard C/
• ANKYLOS Balance Base Abutment C/
• ANKYLOS TitaniumBase C/X
• ANKYLOS Balance Base Abutment C/, ATLANTIS ISUS bridge

Bridge (fixed):
• ANKYLOS Balance Base Abutment C/, ATLANTIS ISUS bridge
• ANKYLOS Regular C/X
• ANKYLOS Regular C/X with 3-in-1 cap or ANKYLOS Standard C/

Overdenture (removable):
• ANKYLOS Balance Base Abutment C/, ATLANTIS ISUS bar
• ANKYLOS Balance Base Abutment C/
Edentulous jaw • ANKYLOS SynCone C/
• ANKYLOS LOCATOR C/
• ANKYLOS C/X Snap Attachment C/

11
Prosthetics

Solutions for single-tooth replacement

For the replacement of single teeth with implant-supported Select the most suitable solution for the individual case based
single crowns, the ANKYLOS system provides a wide on the following overview. Both, prefabricated abutments for
selection of prosthetic options for fabricating naturally and conventionally fabricated prosthetics as well as patient-specifi-
esthetically pleasing restorations with durable retention of the cally planned and CAD/CAM-fabricated abutments for highly
peri-implant hard and soft tissue. esthetic restorations are at your disposal.

Conventionally fabricated solutions for Conventionally fabricated solutions for


Crowns / anterior region Crowns / posterior region

Esthetic: Highly esthetic: Esthetic: Functional:


ANKYLOS Balance ANKYLOS CERCON ANKYLOS Regular C/X ANKYLOS Regular C/X
Anterior C/X Balance C/ with 3-in-1 cap

The design of the Thanks to its brilliant light The particular strength of If you require a simple,
ANKYLOS Balance Ante- dynamics, porcelain resto- the ANKYLOS Regular C/ economical solution,
rior C/ and /X abutments rations on ANKYLOS and /X abutments is in the ANKYLOS Regular C/ and
is specially adapted to CERCON Balance C/ posterior region. Thanks to /X abutments with 3-in-1
the anatomical and peri- zirconium oxide abutments the convex sulcus design, cap are your first choice.
implant situation in the provide superior esthetics you can also optimally fulfill The abutment selected at
anterior region. for the anterior region and, the esthetic requirements the chairside remains in
A wide assortment of impressively, are extremely of your patients in the side the mouth during the entire
indexed and non-indexed stable at the same time. tooth region. treatment procedure; there
design variants and the The basic design, identical Customizable indexed is no need to change abut-
option of grinding the to the Anterior Balance, and non-indexed abut- ment components. Taking
abutments provide optimal is likewise customizable ments with a wide range the impression on the
integration for the crowns and is available in various of forms and sizes facilitate abutment level, fabricating
which can be cemented or design variants. The two the efficient fabrication a temporary denture at
laterally screw-retained. shades of white of this of the crowns which can the chairside and fabricat-
outstandingly biocompat- be cemented or laterally ing the cementable crown
ible material create the screw-retained. in the laboratory are all
perfect integration for the performed on the multifunc-
cementable crowns. tional cap, which is simply
clicked onto the abutment
in the patient‘s mouth.

Directions: see page 20 ff. Directions: see page 20 ff. Directions: see page 30 ff. Directions: see page 30 ff.

12
CAD/CAM prosthetics for
Crowns / anterior and posterior region

Functional: Patient-specific and Patient-specific and


ANKYLOS Standard C/ highly esthetic: ANKYLOS highly esthetic: ATLANTIS
TitaniumBase C/X CAD/CAM abutments

ANKYLOS Standard C/ The ANKYLOS Titanium- ATLANTIS abutments for


abutments are another Base allows for the ANKYLOS are the one-
option for straightforward fabrication of esthetically piece solution for fabrica-
reconstruction of edentulous high-quality ceramic abut- tion of patient-specific
gaps by means of caps that ments with titanium core. CAD/CAM restorations.
can be attached to the in- With these adhesive bases The abutments are centrally
tegrated abutments. Due to with prefabricated taper fabricated on the basis of
the narrower design of the connection, available both, the individual anatomical
standard abutments, these indexed and non-indexed, conditions. They are
are particularly suitable for patient-specific restorations available indexed made
more confined spaces. can be fabricated that are from titanium, gold-shaded
Both cementable and as close as possible to the titanium and zirconia;
screw-retained crowns natural esthetics of the ante- available in different
can be fabricated on rior and posterior regions. shades. Your dental labo-
ANKYLOS Standard C/ ratory will coordinate the
abutments. process and elaborate the
crown just as usual.

Directions: see page 20 ff.


corresponding to
Directions: see page 84 ff. ANKYLOS Balance C/X

13
Prosthetics

Solutions for larger tooth gaps

ANKYLOS also provides a large range of options for As well as a bridge, in these cases, restoration is also pos-
restoration in larger edentulous gaps and free-ends – both, sible using single crowns following a tooth-by-tooth concept.
for conventional restorations as well as for digitally fabricated For this purpose, make your decision using the options shown
CAD/CAM prosthetics. The following is an overview of the on the previous page for single-tooth restorations.
options for providing your patients with a multi-span bridge.

Conventionally fabricated
solutions for Conventionally fabricated solutions for
Bridges / Bridges / posterior region
anterior region

Esthetic: Esthetic: Functional: Functional:


ANKYLOS Balance ANKYLOS Regular C/X ANKYLOS Regular C/X ANKYLOS Standard C/
Anterior C/X with 3-in-1 cap

The design of the The particular strength of If you require a simple, ANKYLOS Standard C/
ANKYLOS Balance Ante- the ANKYLOS Regular C/ economical solution, abutments are another
rior C/ and /X abutments and /X abutments is in the ANKYLOS Regular C/ and option for straightforward
is specially adapted to posterior region. Thanks to /X abutments with 3-in-1 reconstruction of edentu-
the anatomical and peri- the convex sulcus design, cap are your first choice. lous gaps by means of
implant situation in the you can also optimally fulfill The abutment selected at caps that can be attached
anterior region. the esthetic requirements the chairside remains in to the integrated abutments.
A wide assortment of of your patients in the side the mouth during the entire Due to the narrower design
indexed and non-indexed tooth region. treatment procedure; there of the standard abutments,
design variants and the Indexed and non-indexed is no need to change abut- these are particularly
option of grinding the customizable abutments ment components. Taking suitable for more confined
abutments provide optimal with a wide range of the impression on the spaces.
integration for the bridges forms and sizes facilitate abutment level, fabricating Both cementable and
which can be cemented or the efficient fabrication a temporary denture at the screw-retained bridges
laterally screw-retained. of the bridges which can chairside and fabricating can be fabricated on
be cemented or laterally the cementable bridge ANKYLOS Standard C/
screw-retained. in the laboratory are all abutments.
performed on the multifunc-
tional cap, which is simply
clicked onto the abutment
in the patient‘s mouth.

Directions: see page 20 ff. Directions: see page 30 ff. Directions: see page 30 ff. Directions: see page 84 ff.

14
CAD/CAM prosthetics for
Bridges / anterior and posterior region

Simple: Patient-specific and Individual by CAD design:


ANKYLOS Balance highly esthetic: ANKYLOS ANKYLOS Balance Base
Base Abutment C/ TitaniumBase C/X Abutment C/ with
ATLANTIS ISUS bar

If straightforward and The ANKYLOS Titanium- With patient-specific,


efficient fabrication of the Base allows for the screw-retained ATLANTIS
bridge should be a prio- fabrication of esthetically ISUS bridgework on
rity, a bridge restoration on high-quality ceramic abut- ANKYLOS Balance Base
ANKYLOS Balance Base ments with titanium core. Abutments C/, you can
Abutments C/ is an option. With these adhesive bases provide edentulous and
The prosthetic abutments with prefabricated taper partially edentulous
can be selected both in the connection, available both, patients with a fixed resto-
laboratory and directly at indexed and non-indexed, ration of utmost precision.
the chairside. patient-specific restorations The bridge framework is
As cementing is contra- can be fabricated that are centrally designed and
indicated due to the low as close as possible to the fabricated with the collabo-
abutment height, only natural esthetics of the ante- ration of your dental labo-
screw-retained bridges rior and posterior regions. ratory and fits tension-free.
can be fabricated on these The individually milled
abutments. metal structure is veneered
in your dental laboratory
as usual.

Directions: see page 42 ff. Directions: see page 42 ff.

15
Prosthetics

Solutions for the edentulous jaw

With ANKYLOS, the edentulous jaw can be restored either Here, too, there are several options for both methods – from
using an implant-supported bridge (fixed) or a removable straightforward, standardized solutions right up to customized
overdenture anchored to the implant. premium restorations designed using the CAD/CAM process.

Conventionally and CAD/CAM-fabricated solutions for


Bridges (fixed)

Individual by CAD design: Esthetic: Functional: Individual by CAD design:


ANKYLOS Balance Base ANKYLOS Regular C/X ANKYLOS Regular C/X ANKYLOS Balance Base
Abutment C/ with with 3-in-1 cap or Abutment C/ with
ATLANTIS ISUS bridge ANKYLOS Standard C/ ATLANTIS ISUS bar

With patient-specific screw- ANKYLOS Regular C/ and Without doubt, the With patient-specific
retained ATLANTIS ISUS /X abutments with convex preeminent choice in the ATLANTIS ISUS bar
bridgework on ANKYLOS sulcus design guarantee prosthetics range when restorations on ANKYLOS
Balance Base Abutments the optimal combination of an economical, straight- Balance Base Abutments
C/, you can also provide functionality and esthetics, forward procedure that is C/, edentulous patients
edentulous and partially even for extensive multi- gentle on the patient can be provided with
edentulous patients with span bridge constructions. is required, the simplified removable CAD/CAM
CAD/CAM bridges on six Customizable indexed procedure using caps that restorations on implants,
or more implants, tension- and non-indexed abut- can be attached to the tension-free and with
free and with utmost preci- ments with a wide range abutment is also suitable utmost precision.
sion. Dividing the spans is of forms and sizes facilitate for extensive prosthetic The bar is centrally fabri-
not necessary. In addition, the efficient fabrication of work. cated with the collabo-
the individually milled metal the bridges, which can Both ANKYLOS Regular ration of your dental
structure that is veneered in be cemented or laterally C/X and laboratory in a custom-
your dental laboratory as screw-retained. ANKYLOS Standard C/ ized design and is seated
usual will ensure a brilliant abutments with the correct tension-free, even on the
esthetic result. caps for each situation can first insertion. The pros-
be used here. thesis is fabricated in the
laboratory as usual.
Directions:
see page 30 ff.: (Regular)
Directions: see page 42 ff. Directions: see page 30 ff. and page 84 ff. (Standard) Directions: see page 42 ff.

16
Conventionally and CAD/CAM-fabricated solutions for
Overdentures (removable)

Functional: ANKYLOS Prefabricated with imme- Simply flexible: Simple:


Balance Base Abutment C/ diate restoration option: ANKYLOS LOCATOR C/ ANKYLOS Snap
or ANKYLOS Standard C/ ANKYLOS SynCone C/ Attachment C/
with prefabricated bar

A simple option for the fab- ANKYLOS SynCone C/ With the ANKYLOS ANKYLOS Snap Attach-
rication of functional bar- abutments facilitate rapid LOCATOR, you secure ment C/ abutments allow
supported prostheses for the and minimal invasive resto- coverdentures in the eden- a straightforward, inexpen-
maxilla and the mandible ration of the edentulous tulous jaw fast and simple, sive fixation for overden-
on ANKYLOS Balance mandible with an immedia- even when space is limited. tures on two implants in
Base Abutments C/. The tely loaded prosthesis The self-aligning design the edentulous mandible.
prosthetic abutments can on four prefabricated supports fixation in the The restoration can be
be selected in the labora- interforaminally telescopic mouth with one click yet for fabricated directly at the
tory as well as directly at crowns. patients with restricted chairside or the prosthesis
the chairside. Prefabricated ANKYLOS SynCone can mobility. Prosthesis retention can be fabricated in the
high gold-content precious also be used in the maxilla can be defined individually laboratory.
metal alloy or titanium and the mandible for the and axial divergences up to
components facilitate the purposes of delayed resto- 40° between two implants
efficient fabrication of ration. Intraoral bonding can be compensated.
the bar prosthesis in the provides the prosthesis with
laboratory. a tension-free fit.
The delicate denture saddle
gives a high degree of
wearing comfort and al-
Directions: see page 48 ff. lows excellent hygiene. Directions: see folder
(Balance Base Abutment) ANKYLOS LOCATOR,
and page 84 ff. (Standard) Directions: see page 66 ff. order no. 6-252064. Directions: see page 74 ff.

17
Prosthetics

Basic guidelines for


soft tissue management with ANKYLOS®

Free from micro-movement and conceived for bacteria tight- The advantages of this specific connection geometry however
ness, the ANKYLOS TissueCare connection ensures stable only become effective, if the procedure of soft tissue contour-
tissues on the long term. ing complies with the following guidelines.

4.5

3.0

4.5 3.0

0.0

Transition implant-abutment Selection of the correct gingiva Selection of the gingiva former
displaced toward the center height corresponding to the abutment

Some special characteristics have to • T he illustration shows the correct • T he gingiva former and final abut-
be considered for soft tissue contouring usage of a gingiva former. ment should be selected so that they
and the choice of the final abutment: • If the gingival level lies in the area correspond in prosthetic range and
•D ue to the taper connection, the dia- between the two dotted lines, the gingival height.
meter of the ANKYLOS abutments on correct gingiva former has been • The description of the height of the
the implant level is markedly smaller selected. gingiva former as shown above
than the diameter of the implant itself. • If the level is above the upper dotted (GH 3.0) only refers to the region
•S oft tissues are also located under the line, a higher gingiva former should from the interface level to the edge
flanks of the abutment. be selected; if it is below the lower of the crown.
dotted line, a lower one should be • The entire gingiva former is always
selected. approximately 1.5 mm higher than
the nominal height, viewed from the
interface level (here: overall height
4.5 mm), in order also to shape the
first part of the crown profile.

18
Please note:
Gingiva former and final abutment should be selected in correspondence of prosthetic
range and gingiva height. Therefore, please make sure to use the components indicated
for the respective prosthetic range in the following chapters.
Gingiva formers must be sterilized before use.

Naturally beautiful teeth,


even after many years

Irritation-free, healthy soft tissues prior to


incorporating the final restoration.

If the soft tissue passage formed is Gradual widening


smaller than the profile of the abutment of the gingiva
used, this may result in an avoidable
compression of the gingiva. • In case of stiff mucosa, the tissues
must be gradually widened to the
This effect occurs when: desired diameter.
Natural soft tissue contour thanks to the
1. The gingiva former is markedly • Here, commence first with a small TissueCare connection (courtesy of Dr. Eduard
higher than the gingival level and the sulcus former. Switch to a larger Eisenmann, Berlin/D)

abutment used later on. diameter after 5 – 7 days.


2. The gingiva former is suitable to • The shape of the soft tissue passage Advantages of the ANKYLOS
the gingival height, but the gingival should at least correspond to the abut- system supporting esthetics:
height of the final abutment is lower ment geometry, in case of doubt, it 1. Provides adequate space for
than that of the gingiva former used should rather be selected larger. healthy, protective soft tissues
(see illustration). • Due to the counter force exerted by 2. Protects areas of thin soft tissue
3. The final abutment has a larger the gingiva, an undersized contouring 3. Prevents the abutment from
diameter then the gingiva former might lead to problems when placing possible shimmering through the
used (e.g. in case of a different pros- the abutments. Over-compression of tissues
thetic range). the gingiva may result in recession of 4. Ensures optimal esthetic results
the soft tissue.

19
Balance C/X
ANKYLOS Balance Anterior C/ and /X abutments are
outstandingly suitable for your patients’ restorations using
single crowns and bridges optimally adjusted to periimplant
conditions. With ANKYLOS CERCON Balance C/ abutments,
you will achieve excellent esthetic results with the highest
tooth analogy using all-ceramic single crowns in the anterior
region. The prosthetic abutments of the Balance range are
available as freely positionable with tapered connection
geometry (C/), ANKYLOS Balance Anterior abutments also
with additional index serving as positioning aid (/X).

20
Crowns and bridges
on ANKYLOS® Balance Anterior C/X,
crowns on CERCON® Balance C/

ANKYLOS® Balance Anterior C/X CAD/CAM prosthetic solutions

• F or esthetically demanding crowns and bridges in the As an individual alternative to the prefabricated ANKYLOS
anterior region Balance C/ and /X abutments, two solutions for patient-
• Cemented or screw-retained specific CAD/CAM-fabricated abutments are available:
• Anatomical, customizable abutments made from titanium • ANKYLOS TitaniumBase for the fabrication of esthetically
alloy Ti6Al4V high-quality ceramic abutments with prefabricated titanium
• With indexing or freely positionable core
• ATLANTIS abutments made of titanium, gold-shaded
titanium or zirconia, the patient-specific one-piece solution
ANKYLOS® CERCON® Balance C/ for crowns.*

• F or all-ceramic anterior crowns with the highest tooth With the flexibility of patient-specific abutments, your restora-
analogy tions persuade with even more esthetics and functionality.
• Cemented
• Freely positionable for utmost prosthetic flexibility
• Zirconium oxide for the highest stability
• Transparency, translucence and opalescence of natural teeth
• Reduced plaque adhesion compared to titanium abutments

All prefabricated ANKYLOS Balance prosthetic abutments are


selected and customized in the dental laboratory. * Available at: www.atlantisweborder.com

1 2 3 4 5

1 – 5 | Replacement of an upper incisor with ANKYLOS Balance Anterior C/ (Photos: DENTSPLY Implants).

6 7 8 9 10

6 – 10 | Replacement of a lateral incisor with ANKYLOS CERCON Balance C/ (courtesy of Carsten Fischer, MDT, Frankfurt, Germany).

21
Balance C/X

Prosthetic components ANKYLOS® Balance C/X

All prosthetic ANKYLOS C/X components are laser-marked to •C


 omponents with the “/X” mark are indexed. The index
indicate their use: is used to position the abutment components in one of six
•C omponents with the “C/” mark use only the “C”one for possible positions. In this case also, the taper guarantees
the connection and are not indexed. This means that the optimum stability and rotation locking.
abutment components can be positioned as desired and
are completely locked by the taper to prevent rotation.

Diameters and head heights Angulations and gingiva heights

7.0
7.0
7.0

7.0
7.0
7.0
7.0

7.0
6.0
6.0
6.0

6.0
5.5
5.5
5.5

5.5

3.0
3.0
3.0

3.0
1.5
1.5
1.5

1.5
Ø 5.5 Ø 7.0 Ø 5.5 Ø 7.0 0° 15° GH 1.5 GH 3.0

ANKYLOS Balance C/ transfer post with ANKYLOS /X transfer Dimensions of the ANKYLOS Balance Anterior C/ and /X abutment
screw (left) and ANKYLOS Balance C/ posts PickUp and as well as of the CERCON Balance C/ abutment [mm]
repositioning post (right) repositioning technique

Impressions ANKYLOS Balance C/ Impressions ANKYLOS Balance /X Model fabrication Balance C/

ANKYLOS Balance C/ ANKYLOS /X ANKYLOS Balance C/


Transfer Post Transfer Post (PickUp Technique) Implant Analog
• For
 transferring the implant position • For transferring the implant position • For fixing the prosthetic components
to the master cast using the PickUp to the master cast using the PickUp in the master cast
technique (open tray) technique (open tray) • Surgical steel, DIN 1.4305
• Available
 in two lengths • Available in two lengths
• Two-piece
 with separate screw • One-piece with integrated straining Model fabrication Balance /X
screw, screw extension enclosed
ANKYLOS Balance C/ ANKYLOS C/X
Repositioning Post ANKYLOS /X Implant Analog
• For
 transferring the implant position to Transfer Post (Repositioning Technique) • For fixing the prosthetic components
the master cast using the repositioning • For transferring the implant position to in the master cast
technique (closed tray) the master cast using the repositioning • Surgical steel, DIN 1.4305
• Repositioning
 post narrow for cases technique (closed tray)
with limited space available • Available in two lengths
• One-piece
 with integrated thread • One-piece with integrated straining
screw

22
Instruments

ANKYLOS Laboratory Screwdriver ANKYLOS Handle for Implant Analogs and Abutments
1.0 mm Hexagon • For improved management of prosthetic components during
• Reduced torque 10 Ncm laboratory machining
• Prevents stripping the straining screw • Prevents damage to the cast

ANKYLOS Balance Anterior C/ abutment made Indexed ANKYLOS Balance Anterior /X abutment ANKYLOS CERCON Balance C/
of titanium alloy made of titanium alloy abutment made of zirconium oxide

Prosthetic restoration

ANKYLOS Balance Anterior C/ ANKYLOS CERCON Balance C/


or /X Abutment Abutment
• For esthetically demanding crowns • For all-ceramic crowns with the highest • Cementable
and bridges in the anterior region tooth analogy in the anterior region • Cannot be fired
• With indexing (/X) or freely position- • Manufactured of zirconium oxide for
able (C/) the highest stability The indication for CERCON abutments
• one-piece with integrated straining • Easily adaptable to the clinical situation is limited to single tooth restorations in
screw with two diameters (large and small), the anterior region.
• Easily adaptable to the clinical situation two gingival heights (1.5 and 3.0 mm)
with two diameters (large and small), and two angulations (0° and 15°) ANKYLOS M 1.4 Lateral Hex
two gingival heights (1.5 and 3.0 mm) • Large abutment can be customized by Fixation Screw
and two angulations (0° and 15°) grinding, small abutment cannot be • For fabricating laterally screw-retained
• Can be customized by grinding further reduced crowns and bridges on ANKYLOS
• Cementable or laterally screw-retained • Two shades of white: neutral and Regular C/ and /X abutments
with M 1.4 fixation screw lateral dentine • Order no. 3105 6301 (red)
hexagon (red, order no. 3105 6301) • Superior esthetics due to brilliant light • Permador cast-to horizontal
• Cannot be cast, cannot be fired dynamics screw seat available
• Titanium alloy Ti6Al4V, ISO 5832-3 (order no. 3105 6304)

23
Balance C/X | Crowns and bridges

Step-by-step:
Preparing the cast and selection of the abutments

In as far as prosthetic restoration is planned on ANKYLOS Only ANKYLOS /X transfer abutments are used for restora-
Balance Anterior C/ or CERCON Balance C/ abutments, the tions on ANKYLOS Balance Anterior /X abutments, as only
impression is performed on the patient with ANKYLOS these can transfer the index position. In this case the indexed
Balance C/ transfer posts PickUp (open tray) or reposition. The ANKYLOS C/X implant analogs are used.
ANKYLOS Balance C/ implant analogs are fixated in these.

ANKYLOS Balance Anterior C/ + CERCON Balance C/

ANKYLOS Balance Anterior /X

Fixing the implant analog and Casting the model Selection of prosthetic abutment
preparing mucosa mask

Screw the implant analogs to the transfer Prepare the master cast using dental Select suitable ANKYLOS Balance
posts fixed in the impression. Use stone class IV. Here, ensure adequate Anterior C/ or /X or CERCON
ANKYLOS Balance C/ analog implants height such that the implant analog Balance C/ abutment respectively.
if non-indexed transfer abutments were is covered with plaster.
used. The ANKYLOS C/X analog Then, loosen the transfer screw and For selecting the abutments, Balance C/
implant is used for indexed transfer remove the impression. temporary abutments may be used as
abutments. The fit of the corresponding try-in abutments and will provide impor-
analog implant to the transfer abutment tant information in terms of angulation
in the connection taper and, if given, and height.
the index, must be ensured. Please note:
Insulate the impression with silicone If the gingiva former is smaller
lubricant prior to casting and coat the than the abutment to be selected,
area surrounding the implant analog the mucosa mask can affect the
with gingiva casting material. Observe fit. In this case, adjust the mucosa
the manufacturer’s directions. mask after selecting the abutment
and advise the practitioner.

24
Please note:
Do not damage the straining screw during grinding. Ensure an adequate wall thickness also, and an adequate abut-
ment height for cemented suprastructures. Do not grind the lateral thread hole, particularly in screw-retained supra-
structures. To avoid stripping the straining screw, use the blue laboratory screwdriver with torque (10 Ncm). Enlarge
the access channel for the screwdriver as the hexagonal torque insert applied in the patient’s mouth is slightly wider.

ANKYLOS Balance Anterior C/ ANKYLOS Balance Anterior C/

ANKYLOS Balance Anterior /X

Customizing the ANKYLOS Balance Transfer key for


Anterior C/ and /X abutment ANKYLOS Balance Anterior C/

Remove mucosa mask. Fix the Grind the ANKYLOS Balance Anterior Prepare a transfer key to retrieve the
ANKYLOS Balance Anterior /X abut- C/ or /X abutment to adjust it to the selected position on the cast and later
ment in the desired position in the index. individual situation. The prefabricated on in the mouth using the customized
When using the freely positionable taper surfaces must not be processed. ANKYLOS Balance Anterior C/ abut-
Balance Anterior C/ or CERCON Grinding the abutment in the ment.
Balance C/ abutments, align these ANKYLOS handle for implant analogs
through free rotation in 360°. Screw and abutments makes them easier to For bridge constructions, connect the
abutments into the model using the handle and prevents damage to the bridge sections with a prefabricated
laboratory screwdriver 1.0 mm hex master cast. plastic or metal bar in order to reduce
with 10 Ncm torque and align to shrinkage due to polymerization. For
desired position. Ensure a consistent insertion direction larger reconstructions, the transfer key
for bridge constructions when grinding should be in sections.
When using zirconium oxide the abutments.
ANKYLOS CERCON Balance C/ abut- The transfer key is handed over to the
ments, please proceed as described dental practice together with the com-
starting on page 28. pleted prosthetic restoration.

25
Balance C/X | Crowns and bridges

Step-by-step:
Crowns and bridges with ANKYLOS® Balance Anterior C/X

Both cemented and laterally screw-retained suprastructures


can be prepared on ANKYLOS Balance Anterior C/ and /X
abutments.

ANKYLOS Balance Anterior C/

ANKYLOS Balance Anterior /X

Cemented suprastructure on Screw-retained suprastructure on


ANKYLOS Balance Anterior C/X ANKYLOS Balance Anterior C/X

For cemented suprastructures, block the The framework and veneering corres- The suprastructure can also be laterally
screw channel and the lateral hole of pond with the current dental procedures screw-retained, if preferred. For this,
the ANKYLOS Balance Anterior C/ or for metal-ceramic or all-ceramic supra- attach the red M 1.4 lateral hex fixation
/X abutments and wax up the crown as structures. Cleanable interdental spaces screw (order no. 3105 6301) prior
usual. are desirable in bridge constructions. to wax-up using the laboratory screw-
Please observe the manufacturers’ pro- driver.
cessing directions.

26
Patient-specific
ATLANTIS abutments

Along with the use of prefabricated


ANKYLOS Balance Anterior C/ and /X
or CERCON Balance C/ abutments,
patient-specific ATLANTIS CAD/CAM
abutments are available.

Using the patented ATLANTIS VAD


software, abutments are uniquely
designed from the final tooth shape
for a more natural esthetic result. The
unique process offers unlimited possi-
bilities and patient-specific solutions for
single, multiple and full arch units.

Optimized 3D scanning of the models


generates an exact virtual image. This
allows each ATLANTIS abutment to be
individually designed and produced for
its specific space and in relation to the
When waxing up with the cast-to hori- Ensure that no ceramic particles find surrounding teeth.
zontal screw seat for the M 1.4 fixation their way into the screw channel of the
screw (order no. 3105 6304), observe abutment when applying and grinding After defining your design parameters
the processing directions for the cast-on the ceramic. in ATLANTIS WebOrder, the final
of dental alloys. design is checked for fit and occlusal
clearance in a virtual environment.
The framework and veneering corres- Before manufacturing, you can view,
pond with the current dental procedures ask for modifications and/or approve
for metal-ceramic or all-ceramic supra- the final design. Then, the abutments
structures. Cleanable interdental spaces are manufactured, using state-of-the-art
are desirable in bridge constructions. precision milling processes to ensure
Please observe the manufacturers’ pro- the highest precision and quality.
cessing directions.

Please note:
The transfer key should be handed over to
the practitioner with the completed crown.

27
Balance C | All-ceramic crowns

Step-by-step:
All-ceramic crowns with ANKYLOS® CERCON® Balance C/

Regardless of whether a prosthetic restoration on ANKYLOS patient impression is made with the identical transfer post
Balance Anterior C/ or /X titanium alloy abutments or on PickUp (open tray) or repositioning post with the C/ marking.
ANKYLOS CERCON Balance C/ abutments is planned, the ANKYLOS Balance C/ implant analogs are fixed in these.

ANKYLOS CERCON Balance C/

The preparation of the cast for process- Customizing the ANKYLOS


ing the ANKYLOS CERCON Balance CERCON Balance C/ abutment
abutment C/ and the selection of the
abutments is similar to that described Prior to grinding, block the screw chan- • Grind
 down the coronal area of the
for ANKYLOS Balance Anterior C/ nel of the large ANKYLOS CERCON abutment maximally to the size of the
(page 24). Balance C/ abutment. Customize the small CERCON Balance abutment.
abutment using diamond burs. In order Do not prepare the contact surfaces up
to prevent damage to the abutment, use to 1 mm above the taper connection.
only water cooling during this process. • Do not go below a minimum wall
Grinding the abutment in the ANKYLOS thickness of 0.5 mm when grinding.
handle for implant analogs and abut- • A marked channel or a step with
ments allows easier management and an internally rounded edge can be
Please note: prevents damage to the cast. prepared, if preferred.
For reasons of stability, the small • A circular step depth of one milli-
ANKYLOS CERCON Balance C/ Please always observe the following meter is desirable. All transitions from
abutment must not be further guidelines for the preparation and the the axial to the occlusal or incisal
reduced in the region of the head. manufacturer’s information for the sys- surfaces should be rounded.
tem used for all-ceramic restorations:
For grinding we recommend using the
ceramic-line diamond grinding sets by
DeguDent GmbH.
28
Please note:
Do not damage the straining screw during grinding. Ensure an adequate wall thickness of at least 0.5 mm and for
cemented suprastructures an adequate abutment height.
Do not grind the lateral thread hole, particularly in screw-retained suprastructures. Due to its construction with a
central straining screw, the ANKYLOS CERCON Balance C/ abutment is not suitable for direct firing.

Transfer key Preparing the all-ceramic crown

Prepare a transfer key to retrieve the Crowns on the ANKYLOS CERCON


selected position on the cast and later Please note: Balance C/ abutment must always be
on in the mouth using the customized To avoid stripping the straining cemented in.
ANKYLOS CERCON Balance C/ screw, use the blue laboratory
abutment. This is handed over to the screwdriver with torque (10 Ncm). The crown can be prepared convention-
practitioner together with the completed Enlarge the access channel for ally or CAD/CAM-assisted. For this,
crown. the screwdriver as the hexagonal we recommend the Cercon system by
torque insert applied in the pa- DeguDent. This enables the preparation
tient’s mouth is slightly wider. of the crown by means of the CAD/
CAM-technique.

Information on the procedure is always


to be found in the manufacturers‘
instructions.

29
Regular C/X
The ANKYLOS Regular C/X prosthetic range enables the
fabrication of functionally and esthetically appealing
reconstructions for edentulous gaps and free ends with single
crowns or an implant-supported bridge. With their convex
sulcus design, ANKYLOS Regular C/X abutments have been
optimized for the posterior region.

Choose between two options:


the tapered TissueCare connection, with freely positionable
components, or components with the tapered TissueCare con-
nection and additional indexing as an aid to positioning.

30
Crowns and bridges
on ANKYLOS® Regular C/X

Classic ANKYLOS® Regular C/X procedure CAD/CAM prosthetic solutions

• F or esthetically demanding results As an individual alternative to the prefabricated ANKYLOS


• Transfer the implant position for the laboratory with the Regular C/ and /X abutments, two solutions for patient-
transfer post specific CAD/CAM-fabricated abutments are available:
• Selection of the prosthetic abutment made from titanium • ANKYLOS TitaniumBase for the fabrication of esthetically
alloy Ti6Al4V in the dental laboratory high-quality ceramic abutments with prefabricated titanium
• The suprastructure is fabricated on the original abutments core
• Can be customized • ATLANTIS abutments made of titanium, gold-shaded
• Cemented or screw-retained suprastructures titanium or zirconia, the patient-specific one-piece solution
for crowns.*

Simplified procedure using With the flexibility of patient-specific abutments, your restora-
ANKYLOS® Regular C/X 3-in-1 cap tions persuade with even more esthetics and functionality.

•N  ot changing abutment components means simplified


handling and optimal patient comfort
• Less irritation of the soft tissues
• Selection of the prosthetic abutment at the chairside
• The impression of the abutment position for the laboratory
is taken via the 3-in-1 cap
• The suprastructure is fabricated on the 3-in-1 cap
• Cannot be customized
• Cemented suprastructures only
• Provisional restoration at the chairside is also simplified for
the patient via the 3-in-1 cap

* Available at: www.atlantisweborder.com

31
Regular C/X

Prosthetic components ANKYLOS® Regular C/X

All prosthetic ANKYLOS C/X components are laser-marked to •C  omponents with the “/X” mark are indexed. The index
indicate their use: is used to position the abutment components in one of six
•C omponents with the “C/” mark use only the “C”one for possible positions. In this case also, the taper guarantees
the connection and are not indexed. This means that the optimum stability and rotation locking.
abutment components can be positioned as desired and • Components with the C/X mark are used for indexed or
are completely locked by the taper to prevent rotation. non-indexed prosthetics.

C/ /X

ANKYLOS /X transfer post ANKYLOS /X transfer post


(PickUp technique), (repositioning technique),
long and short long and short

Regardless of whether a prosthetic res- Impressions Model fabrication


toration on indexed ANKYLOS Regular
/X abutments or on the freely position- ANKYLOS /X Transfer Post ANKYLOS Regular C/X
able ANKYLOS Regular C/ abutments (PickUp Technique) Implant Analog
is planned, the identical components • For transferring the implant position • For fixing the prosthetic components
with the C/X marking are used for to the master cast using the PickUp in the master cast
contouring the soft tissues and for the technique (open tray) • Surgical steel, DIN 1.4305
impression. • Available in two lengths
• One-piece with integrated straining
screw, screw extension enclosed

ANKYLOS /X Transfer Post


(Repositioning Technique)
• For transferring the implant position to
the master cast using the repositioning
technique (closed tray)
• Available in two lengths
• One-piece with integrated straining
screw

32
Patient-specific ATLANTIS abutments
As an alternative to the prefabricated ANKYLOS Regular C/
or /X abutments, patient-specific ATLANTIS abutments can
be used. For more information see page 39.

Angulations and head heights Gingival heights and diameters

Ø 5.7 Ø 5.7 Ø 5.7 Ø 5.7 Ø 5.7 Ø 5.7


7.7

7. 7
0
7.4
7.0

7.7
0
7. 4
8.

7.0

0
7.4
8.
6.6

7.0
6.6

8.
6.6

6.6
6.6

6.6
4.5

4.5
3.0
0.75

1.5

0° 7.5° 15° 22.5° 30°* 37.5°* GH 0.75 GH 1.5 GH 3.0 GH 4.5

ANKYLOS Regular C/ or /X abutment dimensions [mm] ANKYLOS Regular C/ abuments straight (above)
and angled (below). Also available indexed as
Regular /X.

Prosthetic restoration

ANKYLOS Regular /X or ANKYLOS M 1.4 Lateral Hex ANKYLOS Occlusal Retaining Screw,
Regular C/ Abutment Fixation Screw short
• With indexing (/X) or freely positio- • For fabricating laterally screw- • For occlusal screw retention of crowns
nable (C/) retained crowns and bridges on on ANKYLOS Regular C/ and /X
• One-piece with integrated straining ANKYLOS Regular C/ and /X abut- abutments with 30°and 37.5°
screw ments angulations
• Easily adaptable to the clinical • Order no. 3105 6301 (red) • Order no. 3105 6022 (blue)
situation with four gingival heights • Permador cast-to horizontal
(0.75/1.5/3.0/4.5 mm) and up screw seat available
to six angulations (0°/7.5°/15°/ (order no. 3105 6304)
22.5°/30°/37.5°)*
• Can be customized by grinding
• Cementable or laterally screw-retained
with ANKYLOS M 1.4 lateral hex
fixation screw (red, order no. 3105
6301), 30° and 37.5° angulations
also with occlusal screw-retention
• Cannot be cast, cannot be fired * GH 0.75 up to 37.5°, GH 1.5 up to 30°

33
Regular C/X | Crowns and bridges

Prosthetic components for ANKYLOS® Regular C/X

Simplified procedure on abutment level


The ANKYLOS Regular C/X 3-in-1 cap is a quick and easy
option for fabricating a prosthetic restoration using unground
ANKYLOS Regular C/X abutments on the abutment level.

Lateral view

0° 7.5° 15° 22.5°

ANKYLOS Regular C/X 3-in-1 caps ANKYLOS Regular C/X abutment analogs ANKYLOS laboratory hex screwdriver
1.0 mm (left), ANKYLOS handle for abutment
analogs and abutments (right)

ANKYLOS Regular C/X ANKYLOS Regular C/X Instruments


3-in-1 Cap Abutment Analog

Impressions • F or attaching the prosthetics compo- ANKYLOS Laboratory


• F or transferring the position of the nents after taking impressions via the Hex Screwdriver 1.0 mm
prosthetic abutment to the master 3-in-1 cap • Reduced torque: 10 Ncm
cast when taking the impression over • Prevents stripping the straining screw
ANKYLOS Regular C/X abutments
already located in the implant ANKYLOS Handle for Abutment
Analogs and Abutments
Temporary restorations • For improved management of the
• F or fabricating a temporary restora- prosthetics components during labora-
tion chairside with snap effect tory processing
(on unground abutments only) • Prevent damage to the cast

In the laboratory
•A s a wax-up coping on implant ana-
logs and unground abutments

34
Step-by-step:
Preparing the cast

Regardless of whether you are planning a prosthetic restora- They are fixed in the ANKYLOS Regular C/X implant analog.
tion on indexed ANKYLOS Regular /X abutments or on the As an alternative the impression can be made with ANKYLOS
freely positionable ANKYLOS Regular C/ abutments, the C/ transfer posts. In this case a suprastructure can only be
impression is taken with identical transfer posts PickUp (open fabricated with freely positionable ANKYLOS Regular C/
tray) or repositioning technique with the C/X mark. abutments, because no index position has been transferred.

ANKYLOS Regular C/

ANKYLOS Regular /X

Fixing the ANKYLOS Regular C/X Mucosa mask Casting the model
implant analog

Mount and screw into position the Insulate the impression with silicone Prepare the master cast using dental
ANKYLOS C/X implant analog with lubricant prior to casting and coat stone class IV. Here, ensure adequate
the ANKYLOS transfer post fixed in the the area around the ANKYLOS C/X height such that the implant analog is
impression. The implant analog must be implant analog with gingiva casting covered with plaster.
correctly fitted to the transfer post in the material. Observe the manufacturer‘s Then, loosen the transfer screw and
connection taper and index. directions. remove the impression.

Note: The C/ implant analog can only


be used with Regular C/ abutments.

35
Regular C/X | Crowns and bridges

Step-by-step:
Crowns and bridges, cemented or laterally screw-retained

Depending on the proposed protocol indexed ANKYLOS


Regular /X abutments or freely positionable Regular C/
abutments are selected according to the required gingival
margin and angulation.

ANKYLOS Regular C/

ANKYLOS Regular /X

Placing the ANKYLOS Regular /X Customizing the ANKYLOS 360°-accurate alignment of


abutments Regular /X abutments ANKYLOS Regular C/ Abutment

Fix the ANKYLOS Regular /X abutment Grind the Regular /X abutment to adjust Align the ANKYLOS Regular C/
in the desired position and screw it to it to the individual situation. The pre- abutment by rotating it through 360°
the master cast with the ANKYLOS labo- fabricated taper surfaces and the index and fix it in the desired position on the
ratory screwdriver with torque control. must not be processed. Grinding the master cast with the ANKYLOS labora-
With a lateral retention screw align the ANKYLOS Regular /X abutment in the tory screwdriver with torque control.
lateral thread in a favorable insertion ANKYLOS handle for abutment analogs With a lateral fixation screw align the
direction in the index. and abutments makes them easier to lateral thread in a favorable insertion
handle and prevents damage to the direction in the taper.
master cast.
Therefore, make sure to have placed
Please note: a Regular C/X implant analog.
If the position of the Regular /X
abutment is unfavorable because of
the index, a non-indexed Regular C/
abutment can be used in consultation
with the dentist.

36
Please note:
Do not damage the straining screw when grinding. Make sure that an adequate
wall thickness of minimum 0.5 mm is retained, and make sure that the abut-
ment height is adequate for cemented suprastructures. Do not grind the lateral
threaded hole any thinner particularly with screw-retained suprastructures.

Customizing the ANKYLOS Transfer key


Regular C/ abutments

Grind the Regular C/ abutment to Prepare a transfer key to retrieve the


adjust it to the individual situation. The selected position on the cast and later
prefabricated taper surfaces and the on in the mouth over the customized
index must not be processed. Grinding ANKYLOS Regular C/ abutments (block
the ANKYLOS Regular C/ abutment out horizontal grooves).
in the ANKYLOS handle for abutment
analogs and abutments makes them The transfer key is handed over to the
easier to handle and prevents damage dental practice together with the com-
to the master cast. pleted prosthetic restoration.
Therefore, make sure to have placed a
Regular C/X implant analog.

37
Regular C/X | Crowns and bridges

Step-by-step:
Crowns and bridges, cemented or laterally screw-retained

Crowns and bridges are fabricated on ANKYLOS Regular /X


or Regular C/ abutments using the same procedure.
Suprastructures can be cemented-in and laterally screw-
retained.

ANKYLOS Regular C/

ANKYLOS Regular /X

ANKYLOS Regular /X and C/ ANKYLOS Regular /X and C/


Abutment – cemented Abutment – screw-retained

For cemented suprastructures block out The framework and veneering corres- The suprastructure can also be laterally
the screw channel, the lateral hole and pond with the current dental procedures screw-retained, if preferred. For this,
the side horizontal grooves for the for metal-ceramic or all-ceramic supra- attach the red M 1.4 lateral hex fixation
transfer cap on the ANKYLOS Regular structures. screw (order no. 3105 6301) prior
/X and C/ abutments and wax up the Please observe the manufacturer‘s pro- to wax-up using the laboratory screw-
crown as usual. cessing dirctions. driver.

In case the abutment head has not been


customized, the ANKYLOS Regular C/X
3-in-1 cap can be used as aid for the
wax-up (see page 41).

38
Please note:
For crowns on ANKYLOS Regular C/
abutments the transfer key must be given
to the dentist with the finished crown.

Patient-specific
ATLANTIS abutments

Along with the use of prefabricated


ANKYLOS Regular C/ or /X abutments,
patient-specific ATLANTIS CAD/CAM
abutments are available.

Using the patented ATLANTIS VAD


software, abutments are uniquely
designed from the final tooth shape
for a more natural esthetic result. The
unique process offers unlimited possi-
bilities and patient-specific solutions for
single, multiple and full arch units.

Optimized 3D scanning of the models


generates an exact virtual image. This
allows each ATLANTIS abutment to be
individually designed and produced for
its specific space and in relation to the
surrounding teeth.
When waxing with the cast-to horizon- The framework and veneering corres-
tal screw seat for M 1.4 fixation screw pond with the current dental procedures After defining your design parameters
(order no. 3105 6304) observe the for metal-ceramic or all-ceramic supra- in ATLANTIS WebOrder, the final
processing directions for casting dental structures. design is checked for fit and occlusal
alloys. Please observe the manufacturer‘s pro- clearance in a virtual environment.
cessing directions. Before manufacturing, you can view,
ask for modifications and/or approve
When applying and grinding the the final design. Then, the abutments
ceramic, prevent ceramic particles from are manufactured, using state-of-the-art
entering the screw channel of the abut- precision milling processes to ensure
ment. the highest precision and quality.

39
Regular C/X | Crowns and bridges

Step-by-step:
Simplified procedure on the abutment level

In contrast to the procedure described above, where the The impression is taken using ANKYLOS Regular C/X 3-in-1
prosthetic abutments are selected by the dental laboratory in caps, which remain in the impression. ANKYLOS Regular
cooperation with the practitioner, the selection and incorpo- C/X abutment analogs are fixed in the caps.
ration of the abutments prior to taking the impression takes
place directly at the chairside.

ANKYLOS Regular C/

ANKYLOS Regular /X

Fixing the ANKYLOS Regular C/X Mucosa mask Casting the model
abutment analog

Select the ANKYLOS Regular C/X Insulate the impression prior to casting Prepare the master cast using dental
abutment analog according to the abut- using a silicone lubricant and coat the stone class IV. Here, ensure an adequate
ment design or the angulation of the area around the ANKYLOS Regular height such that the implant analog is
original abutment, position this in the C/X abutment analog with gingiva covered with plaster.
ANKYLOS Regular C/X 3-in-1 cap and colored casting material. In doing so,
check for a firm fit. The geometry, angle observe the manufacturer’s directions.
and lateral thread of the ANKYLOS
Regular C/X abutment analog corre-
spond with the original abutment in the
patient’s mouth.

40
Wax-up with the ANKYLOS Cemented suprastructure on ANKYLOS
Regular C/X 3-in-1 cap Regular /X and C/ abutment

The ANKYLOS Regular C/X 3-in-1 cap For cemented suprastructures, wax up
can also be used as a wax-up coping. crown or bridge on the cap as usual.
Select the cap according to the abut- The framework and veneering
ment design or the angulation of the correspond with the current dental pro-
original abutment, then smooth off cedures for metal-ceramic or all-ceramic
the lateral horizontal grooves for the suprastructures.
transfer and place the cap on the abut- Please observe the manufacturer’s direc-
ment. Remove the retention ring on the tions. The cap can be fired out without
tapered section and roughen the cap leaving a residue.
prior to casting with wax or synthetic
material.

Please note:
Smooth off the lateral horizontal
grooves.

41
Abutment C/
Balance Base
With the ANKYLOS Balance Base Abutment C/ you will be
able to provide your edentulous and partially edentulous
patients with screw-retained bridges and removable overden-
tures on bars.
The suprastructure is manufactured conventionally in the den-
tal laboratory or by means of the CAD/CAM milling process.

Rotationally symmetrical ANKYLOS Balance Base Abutments


made of titanium alloy Ti6AlV are available with tapered con-
nection geometry.
Due to the rotational symmetry, indexing is not required.

42
Bar-supported dentures and bridges with
ANKYLOS® Balance Base Abutment C/

Laboratory-fabricated restorations with ATLANTIS™ ISUS implant suprastructures on


ANKYLOS® Balance Base Abutment C/ ANKYLOS® Balance Base Abutment C/

• Overdentures on laser welded or soldered bars in the • ATLANTIS ISUS bar reconstructions and bridgework with
implants centrally fabricated CAD/CAM frameworks
• Screw-retained bridges with ceramic or synthetic veneering • Patient-specific implant suprastructures designed and finally
for edentulous or partially edentulous jaws approved by the dental laboratory
• Prefabricated components facilitate a simplified procedure • Perfect, tension-free fit of restoration, even at the first fitting,
even for large and complex reconstructions, thanks to the
high precision computer-controlled process

1 2 3 4

1 – 4 | Examples of CAD/CAM-fabricated ATLANTIS ISUS bars.

5 6 7 8

5 – 8 | Occlusally screw-retained ATLANTIS ISUS CAD/CAM bridge on six implants and ANKYLOS Balance Base Abutments, narrow
(courtesy of Dr. Daniel Grubeanu, Trier, Germany).

43
Balance Base Abutment C/

Prosthetic components for Balance Base Abutment C/

With a view towards an optimal functional and esthetic result There are two options available for the fabrication of
for screw-retained bridges and bar solutions, the ANKYLOS prosthetic restorations:
Balance Base abutment range has been extended by a • On the implant level with selection of the prosthetic abut-
diameter-reduced variant. ments in the laboratory
• On the abutment level with the patient’s early incorporation
of the abutments

ANKYLOS /X transfer post PickUp long and Retention copings for impression on abutment From left to right: ANKYLOS Balance C/ implant
short (left) and ANKYLOS /X transfer posts for level for Balance Base Abutment narrow (left) analog, ANKYLOS analog for Balance Base
repositioning technique (right) and Balance Base Abutment (right) Abutment narrow and ANKYLOS soldering post for
Balance Base Abutment

Impressions on implant level Impressions on abutment level Model fabrication

ANKYLOS Transfer Post ANKYLOS Retention Coping for ANKYLOS Balance C/ Implant Analog
(PickUp Technique) Balance Base Abutment narrow and • For attaching the prosthetic compo-
• F or transferring the implant position Balance Base Abutment nents in the master cast
to the master cast using the PickUp • For simplified impression-taking • Surgical steel
technique (open tray) on the abutment level, giving an
• Available in two lengths increased precision for CAD/CAM ANKYLOS Analog for
•O  ne piece with integrated straining prosthetics Balance Base Abutment narrow
screw, screw extension included • Screw retention with M 1.6 mm occlu- • For attaching the prosthetic copings
sal hex fixation screw (blue anodized) onto the master cast when working
ANKYLOS Transfer Post • With extra long fixation screw (order on the abutment level (after taking the
(Repositioning Technique) no. 3105 6025) also for transferring impression with the retention coping)
• F or transferring the implant position abutment position using the open tray • Surgical steel
via repositing technique (closed tray) technique
•A  vailable in two lengths
•O  ne-piece, with integrated straining
screw

44
Diameters and head heights Gingival heights,
head angle 15°

Ø 5.5 Ø 4.2 Ø 5.5 Ø 4.2


2.4

2.4
1.3

1.3
4.5

4.5

4.5
3.0

3.0
1.5

1.5
0.75

Base Abutment Base Abutment GH 0.75 GH 1.5 GH 3.0 GH 4.5


C/ narrow C/

ANKYLOS Balance Base Abutment C/ narrow Dimensions ANKYLOS Balance Base


(above) and Balance Base Abutment C/ (below), Abutment C/ [mm]
M 1.6 mm occlusal hex fixation screw

Prosthetic restoration

ANKYLOS Soldering Post (model ANKYLOS Balance Base Abutment C/


analog) for Balance Base Abutment narrow and Balance Base Abutment
• For attaching the bar construction on • For attaching overdentures on bars Balance Base Abutment C/ narrow:
the soldering model and screw-retained bridges • Narrower emergence profile and
• Can be used for restorations on the • Also for CAD/CAM bars and bridges reduced head height compared with
abutment level (after taking the • Four gingival heights allow adjust- the classic Balance Base Abutment
impression with the retention coping) ment to the clinical situation C/ for an optimal functional and
and as a model analog for the • Only for occlusal screw retention esthetic result, even with a restricted
Balance Base Abutment C/ • Screw retention with M 1.6 mm oral cavity
• Surgical steel occlusal hex fixation screw (order no. • Especially suited for CAD/CAM
3105 6022, blue anodized) structures

Please note:
Components for the ANKYLOS Balance Base Abutment and Balance Base Abutment narrow should always be
used for the corresponding Base Abutment. The screws for attaching the copings for the respective abutments are
compatible. Hence, please observe closely the directions for use for the respective components.

45
Balance Base Abutment C/

Prosthetic components Balance Base Abutment C/

Prefabricated copings are available for the easy preparation


of prosthetic restorations on the ANKYLOS Balance Base
Abutment C/ or the Balance Base Abutment C/ narrow with-
out the need for changing components in the patient‘s mouth.
For the selected abutment, a coping of the respective diameter
and the corresponding screw are used.

Prefabricated copings for ANKYLOS Balance Base Abutment narrow and Balance Base Abutment:
retention copings (left), gold copings (center) and wax-up copings (right)

Prosthetic restoration

ANKYLOS Retention Coping for ANKYLOS Copings for ANKYLOS Wax-up Copings for
Balance Base Abutment narrow and Balance Base Abutment narrow and Balance Base Abutment narrow and
Balance Base Abutment Balance Base Abutment Balance Base Abutment
• F or fabricating long-term provisionals • For laser-welded or soldered bars • For modeling bridges
by polymerizing the coping into the • As a cast-on base for bridges • Made from castable synthetic material
prosthesis • High gold-content Permador PDF alloy POM
•S  crew retention with M 1.6 mm occlu- • Screw retention with M 1.6 mm occlu- • Retention with M 1.6 mm occlusal
sal hex fixation screw (blue anodized) sal hex fixation screw (blue anodized) hex fixation screw (blue anodized),
must be ordered separately
Gold Coping for Balance Base
Abutment:
• Made from the high-precious gold
alloy Degunorm
• Attached onto the soldering abutment
using the occlusal hex fixation screw
long (order no. 3105 6024) or
extra long (order no. 3105 6025)

46
Please note:
Components for ANKYLOS Balance Base Abutment and Balance Base
Abutment narrow should always be used for the corresponding Base
Abutment. The screws for attaching the copings for the respective abut-
ments are compatible. Hence, please observe closely the directions for
use for the respective components.

Titanium coping and fixation screws for Balance From left to right: ANKYLOS insert for prosthetic ANKYLOS finisher for elaboration of the
Base Abutment C/ narrow: ANKYLOS M 1.6 mm ratchet 1.8 mm hex, ANKYLOS 1.0 mm hex prosthetic restoration
occlusal hex fixation screws, short, long and laboratory screwdriver and ANKYLOS screwdriver
extra long handle

Instruments

ANKYLOS Titanium Coping for ANKYLOS Insert for Prosthetic Ratchet, ANKYLOS Finisher for
Balance Base Abutment narrow 1.8 mm Hex Balance Base Abutment
• For laser welding • For screw-retaining the ANKYLOS • For elaborating the surface layers of
• Cylindrical geometry Balance Base Abutments C/ with the bridge constructions
• Manufactured from grade 4 titanium implant analog • One instrument each for Balance
• Delivered without fixation screw • Torque: 25 Ncm Base Abutment C/ and Balance Base
Abutment C/ narrow
ANKYLOS M 1.6 mm Occlusal ANKYLOS 1.0 mm Hex Screwdriver
Hex Fixation Screw for • For screwing in the 1.6 mm occlusal ANKYLOS Finisher for
Balance Base Abutment narrow hex fixation screw Taper Occlusal Retention Screw
• Available in three lengths • Reduced torque: 10 Ncm • For smoothing the screw channel for
• Short (order no. 3105 6022), blue occlusally screw-retained structures
anodized ANKYLOS 1.6 mm Screwdriver,
• Long (order no. 3105 6024), locks Blade Insert (without photo)
onto the cap • For screwing in the wax-up screw
• Extra long (order no. 3105 6025), • Used with the handle for screwdriver
projects 5 mm out of the coping, can
also be used with the retention cop-
ing, for taking the impression of the
abutment position with an open tray 47
Balance Base Abutment C/ | Bar-supported overdentures

Step-by-step:
Conventionally laboratory-fabricated
bar restoration (laser-welded)

Casting the model after taking the impression with the


ANKYLOS Balance C/ transfer post
The impressions for suprastructures on ANKYLOS Balance The impression and the components used, including the
Base Abutments C/ are made on the implant level with screws, are handed over to the laboratory. The components
ANKYLOS Balance transfer posts PickUp (open tray) or repo- are attached onto ANKYLOS Balance C/ implant analogs.
sitioning technique with the C/ marking. The model is then fabricated as usual.

Bar – laser-welded

Bar – soldered

1.0 mm Hex

1.8 mm Hex

Screwing in the ANKYLOS Balance Attaching the gold copings Adjusting the bars
Base Abutments

Screw the ANKYLOS Balance Base Fit the Permador PDF or Degunorm Adjust the bars to the spaces between
Abutments C/ or Base Abutments C/ ANKYLOS gold copings for Balance the gold copings. Keep gaps between
narrow hand-tight into the implant ana- Base Abutment to the abutments and the bar and the gold copings as narrow
logs of the bar model using the 1.8 mm attach using a corresponding screw as possible.
prosthetic hex ratchet. (see page 46).
The bar is manufactured by laser-welding
If the impression has been taken using (page 49) or soldering (page 50).
retention copings, this step is omitted. In
this case, the position of the abutments
is shown by the analogs (Balance Base Please note:
Abutment narrow) or the soldering post The Base Abutment must not be
(Balance Base Abutment) located in the inserted with the 1.0 mm hex insert
model. as this will damage the thread.

48
Casting the model after taking the impression with the
retention coping
As an alternative, an impression of the abutment position been fitted into the patient’s mouth. The model is made
can be taken, using the ANKYLOS retention coping for Base using ANKYLOS analogs (Balance Base Abutment narrow)
Abutment or Base Abutment narrow. In this case, the or soldering posts, which also serve as analogs for Base
ANKYLOS Balance Base Abutments C/ will have already Abutments with a diameter of 5.5 mm.

Bar – laser-welded

Bar – laser-welded

When laser-welding (e.g. DeguDent Then, adjust the height of the gold
Connexion Laser), observe the laser copings.
welding parameters, e.g. for Permador
or Degunorm.

Please note:
A passive, tension-free fit should be ensured when manufacturing
bar constructions, as otherwise, problems such as loosening or
fracture of the screws may arise after the prosthesis has been worn
for a certain period.

49
Balance Base Abutment C/ | Bar-supported overdentures

Step-by-step:
Conventionally laboratory-fabricated
bar restoration (soldered)

For the fabrication of soldered bars, it is necessary to produce


a soldering model for attaching the bar during soldering.
ANKYLOS soldering posts (for Balance Base Abutment) or
analogs (for the Base Abutment narrow) are used in the
soldering model.

Bar – soldered

Bar – soldered: Oxidizing the soldering posts Screw-retaining soldering posts


Attaching the bars for soldering (analogs) (analogs)

Abrade the gold copings in situ to ob- Oxidize soldering posts or analogs by Detach the bar construction from the
tain a better bond when attaching the flame. model and screw the soldering posts
bar copings to the bars using modeling onto the structure using wax-up screws
compound. Check the hygienic capa- (order no. 3104 5211/short and 3104
bility of the construction. 5213/long). Analogs are used for
restorations on Balance Base Abutment
C/ narrow, to which the construction
is screwed using M 1.6 mm occlusal
Please note: hex fixation screws (order no. 3105
A passive, tension-free fit should be ensured when manufacturing bar 6022/24/25). The fixation screws for
constructions as otherwise, problems such as loosening or fracture of later use in the mouth must not be used
the screws may arise after the prosthesis has been worn for a certain for the soldering.
period.

50
Fabrication of the soldering model Try-in on the model

Fabricate the soldering model using The soldered structure is pickled in


investment compound (e.g. Deguvest L). the Neacid pickling unit, checked for
The soldering model should be kept as accuracy of fit on the master cast
small as possible. and the height of the gold copings is
adjusted.
Soldering the bar
The restoration is then elaborated and
Fire the modeling compound and intro- polished.
duce DS 1 or T soldering flux into the
soldering gap. The flux must not make
its way into the screw channel (solder
for Degunorm, solder for HSL).

51
Balance Base Abutment C/ | Bar-supported overdentures

Step-by-step:
Conventionally laboratory-fabricated
bar restoration

After the bar construction has been completed, the prosthesis


is fabricated.

Bar – laser-welded

Bar – soldered

Wax-up Adjust the bar slides Splinting before completion

Wax up the teeth over the gold Trim the activatable bar slides appro- Splint the bar construction, leaving the
copings and bars, then check fit. priately prior to completing the bar retention section free.
prosthesis. There should be a clearance
of approximately 0.5 mm to the bar
copings.

52
Please note the following
directions for dental alloys:

Side effects: Both allergies to the metals


in the alloys and electrochemical
paresthesias may occur. Instances of
systemic side effects of metals in the
alloy have been reported.

Interaction: Avoid occlusal and


approximal contact of different types
of alloy.

Contraindications: Demonstrated
hypersensitivity to a metal in the alloy.

In addition, please observe the


manufacturer’s directions.

The completed bar prosthesis

Complete the bar prosthesis as usual. New fixation screws should always be
Activate or deactivate the bar slides used to fit the ANKYLOS Balance Base
according to the desired retentive force. Abutments into the mouth: order no.
For delicate prostheses, a metal rein- 3105 6022 (blue).
forcement is necessary to minimize the
risk of breakage.

The original abutments are handed


over to the practice, along with the bar
construction and prosthesis.

53
Balance Base Abutment C/ | Bridges

Step-by-step:
Conventionally laboratory-fabricated bridge
(screw-retained)

The impressions for suprastructures on ANKYLOS Balance laboratory. As an alternative, an impression of the abutment
Base Abutments C/ on the implant level are taken with position can be taken using the ANKYLOS retention coping
ANKYLOS Balance transfer posts PickUp (open tray) or for the Base Abutment. For guidelines on this, see pages
repositioning technique with the C/ marking. The impression 46/47.
and the components used incl. screws are handed over to the

1.8 mm Hex

Fixing the implant analogs Casting the model Screw in the ANKYLOS Balance Base
Abutments C/

Screw the ANKYLOS Balance C/ Fabricate the model using dental stone Screw ANKYLOS Balance Base Abut-
implant analogs into the transfer posts class IV (e.g. Duralit top rock). Here, ments C/ into the implant analogs by
fixed in the impression by using the ensure an adequate height, such that using the 1.8 mm hex insert for the
transfer screws. A removable mucosa the implant analog covered with plaster. prosthetic ratchet. The gingival height of
mask will simplify correct modeling of Then remove the transfer screws and the the abutments is already simulated by
the interdental spaces. impression. the sulcus former.

If the impression has been taken using


retention copings, this step is omitted. In
this case, the position of the abutments
Please note: is shown by the analogs (Balance Base
The Base Abutment must not be in- Abutment narrow) or the soldering posts
serted with the 1.0 mm hex inser- (Balance Base Abutment) located in the
tion as this will damage the thread. model.

54
1.0 mm Hex 1.0 mm Hex

Attaching the wax-up copings Adjusting the wax-up copings Alternative: Cast-on coping

Attach the ANKYLOS wax-up copings Mark the model height on the screw As an alternative to the wax-up coping,
for the Balance Base Abutment C/ or channel. Using a thin cutting disk, trim the Permador PDF ANKYLOS gold
Balance Base Abutment C/ narrow by the screw channel and check the height coping can be used as a cast-on base.
using the blue occlusal fixation screw. of the occlusion. Here, please note the regulations for
casting on.

Please note:
Screw-retained restorations only may
be produced on ANKYLOS Balance
Base Abutments, since the abutment
height of the heads does not provide
adequate retention for cementing.

55
Balance Base Abutment C/ | Bridges

Step-by-step:
Conventionally laboratory-fabricated bridge
(screw-retained)

Wax-up Elaborationg the framework

Wax up and invest the bridge as usual. Finishers are available for elaborating Use the ANKYLOS finisher for taper
Ensure adequate interdental spaces for the inner surface of the taper and of the oclusal retention screw to remove rough
hygienic capability. screw channel. areas in the screw channel.
Insert the finisher into the screw channel
The supporting surfaces of the bridge and twist carefully, until the surface is
construction on the ANKYLOS Balance shiny and smooth.
Base Abutments are smoothed with the
ANKYLOS finisher for Base Abutments
4.2 mm or 5.5 mm.

Please note:
ANKYLOS Balance Base Abutments
must not be ground or modified,
these may have another alignment
in the mouth.

56
Veneering

Veneer the bridge as usual and check The original abutments as well as the
the interdental spaces are adequate for suprastructure are handed over to the
hygienic capability. practice. New fixation screws should
always be used to fit the ANKYLOS
Balance Base Abutments into the mouth:
order no. 3105 6022 (blue).

57
Balance Base Abutment C/ | CAD/CAM suprastructures

CAD/CAM-fabricated suprastructures

The advantage of CAD/CAM-fabricated ATLANTIS ISUS Using the milled ATLANTIS ISUS implant suprastructures,
implant suprastructures in comparison with cast structures is restorations can be fabricated on narrow ANKYLOS Balance
in the consistent quality of the metal framework. As a result, Base abutments C/ on between two and a maximum of ten
particularly for larger spans, an absolutely tension-free fit is implants. For ANKYLOS, the structures are always fabricated
achieved. on abutment level and mounted with occlusal screws.

A precise impression as a basis for the master cast is crucial for the ATLANTIS ISUS implant suprastructures are milled only after review and final
precision of the restoration. approval of the CAD design in ATLANTIS ISUS Viewer.

ATLANTIS ISUS offers a full range of ATLANTIS ISUS step-by-step


implant suprastructures:
• ATLANTIS ISUS 2-in-1 and bar 1. Ordering 4. Designing
structures for removable prostheses An implant/abutment level impression The suprastructure is designed by the
• ATLANTIS ISUS bridge and hybrid is taken by the clinical customer and ATLANTIS ISUS CAD department using
structures for fixed prostheses sent to the laboratory with a request for the latest digital technologies.
ATLANTIS ISUS.
ATLANTIS ISUS implant suprastructures 5. Viewing
are designed and produced according 2. Entering The design is reviewed and approved,
to the dental technician’s specification, An order is entered via ATLANTIS by the customer, in ATLANTIS ISUS
using the latest developments in CAD/ WebOrder and the stone model, Viewer prior to manufacturing.
CAM technologies, and supported by together with the diagnostic tooth
computer based industrial and medical set-up, are sent to the ATLANTIS ISUS 6. Manufacturing
device expertise. production unit. The suprastructure is milled at the
production unit following an individual
3. Scanning milling strategy.
The stone model and diagnostic tooth
set-up are scanned in 3D at the produc-
tion unit.

58
After design approval, the structure is milled at ATLANTIS according to a After delivery of the milled structure, the dental
customized milling program. laboratory fabricates the bar prosthesis or veneers
the bridge framework.

Cobalt-chrome alloy Pure titanium


Composition In accordance with EN-ISO 22674 Type: Grade 4, ASTM B265
7. Verifying
Cobalt 54.1% Titanium
The suprastructure is inspected and veri- Chrome 20.0% As well as
fied at the production unit against the Tungsten 16.4% Nitrogen 0.01%
stone model and tooth set-up. Niobium 0.2% Carbon 0.02%
Iron 7.5% Hydrogen 0.004%
Silicon 1.5% Iron 0.03%
8. Shipping Manganese 0.3% Oxygen max. 0.31%
The final suprastructure is shipped to the (total 100%)
laboratory. Therm. Exp. Coeff. (25-500 °C) 14.6 10-6K-1 9.6 10-6K-1
Therm. Exp. Coeff. (25-600 °C) 14.9 10 K
-6 -1

ATLANTIS ISUS implant suprastructures Melting range / melting point 1,390 °C – 1,410 °C 1,670 °C
can be fabricated using a CoCr alloy or Density 9.1 g/cm3 4.5 g/cm3
a pure titanium grade 4.
Vickers hardness 280 HV10 170 HV10
0,2% proof stress 550 N/mm 2
493 – 499 N/mm2
Tensile strength 710 N/mm 2
598 – 605 N/mm2
Breaking strain 12% 23 – 27%
Elasticity modulus 200 GPa 110 GPa

59
Balance Base Abutment C/ | CAD/CAM suprastructures

Step-by-step:
Impressions and model casting
for CAD/CAM restorations

A precise stone model made in the laboratory, which repro- This should take place over several consultations and in close
duces the clinical situation exactly, is crucial for the perfect fit cooperation with the laboratory. To better illustrate the closely
of a CAD/CAM-fabricated ISUS implant suprastructure, even linked working steps between the practitioner and the dental
at the first fitting. An absolutely precise impression of the clini- technician, the procedures involved both in the dental prac-
cal situation is essential for this. tice and the laboratory are depicted here.

Dental practice

Dental laboratory

First consultation: In the dental laboratory:


Impression for situation model Fabrication of the situation model Individual tray

The first impression is taken using the A situation model is made from the Based on this model, a customized tray
PickUp technique via retention caps. impression. Depending on which com- for the pick-up technique is manufac-
Subsequently, the gingiva forming ponents are used for impression tured. Adequate space for the impres-
components are again fitted until the taking, analogs (for retention copings) sion
second consultation, e.g. the ANKYLOS or implant analogs (for repositioning material must be ensured while manu-
protective cap narrow. posts) are used. facturing the tray.
Balance Base Abutments C/ or Base
The impression is handed over to the Abutments C/ narrow are located in the
laboratory with all the components analogs.
used.

60
It is from this second impression of the intraoral splint that the
laboratory fabricates the master cast, and on it, the wax-up.

Dental practice

Second consultation:
Fabrication of primary splint Intraoral splinting of the synthetic Splint impression
elements

Retention copings matching the dia- The practitioner attaches the separate The impression is then taken on top
meter of the abutment are used for manu- synthetic primary splint segments of the now splinted retention copings
facturing the primary splints, which are delivered from the laboratory onto using impression material (e.g.
attached to the analogs or the abut- the Balance Base Abutments using the Aquasil Ultra, DENTSPLY DeTrey) and
ments with the respective screws: fixation retaining screws. By doing so, the customized tray.
M 1.6 mm occlusal hex fixation screw, an adequate gap between the separate After the dental impression material has
extra long (order no. 3105 6025) for segments should be ensured. Where set, the fixation screws can be undone
retention copings, narrow, or wax-up there is contact, grind off the synthetic and the entire tray removed.
screws (order no. 3104 5211/short material.
and 3104 5213/long) for 5.5 mm Then, the tension-free synthetic This high precision impression is sent to
diameter retention copings. The auto- segments are splinted intraorally the laboratory to fabricate the master
polymer resin splinting (e.g. Integrity, using the same autopolymer used cast, and on it, the wax-up.
DENTSPLY DeTrey) is divided into sepa- by the laboratory.
rate segments and is sent to the practice
for intraoral splinting and impression.

61
Balance Base Abutment C/ | CAD/CAM suprastructures

Step-by-step:
Impressions and model casting
for CAD/CAM restorations

Dental laboratory

In the dental laboratory:


Producing the master cast Wax-up Preparing the transfer key

The laboratory produces the master cast A wax mock-up with tailored teeth is A transfer key is again manufactured
based on the impression of the intra- made on the master cast. from autopolymer (e.g. Integrity,
orally splinted retention copings. DENTSPLY DeTrey) in order to be able
This stone model is crucial for the subse- to compare the implant positions in the
quent precise fit of the suprastructure. master cast with the clinical situation.
This key is finally splinted in the labora-
tory.

The wax-up and the transfer key are


sent to the dental practice for intraoral
checking.

62
Dental practice

Sheffield Test

The Sheffield Test facilitates a simple


check of the fit of a primary splinted
mesiostructure on implants. After
the structure has been positioned,
each fixation screw is tightened
separately while the other screws are
not screwed in.
Thus, the structure is only attached
to one implant each time.

Third consultation:
When a screw is tightened, a tension-
Try-in of wax-up and Sheffield Test free framework will remain resting on all
of the implants.

In the third consultation, the practitioner Provided no fitting problems appear


checks the wax mock-up with tailored or these have been corrected, the
teeth made by the laboratory on the laboratory will order the ATLANTIS
master cast in the patient’s mouth in ISUS implant suprastructure via
respect of function and esthetics and www.atlantisweborder.com after appro-
corrects it if necessary. val of all components by the practice.
The autopolymer transfer key made by
the laboratory, which is used for com-
parison of the implant position in the If the structure is not tension-free, a gap
will be formed between the implants not
master cast with the clinical situation, is screw-retained and the structure or this
checked intraorally for a tension-free fit will change.
by means of the Sheffield Test.

63
Balance Base Abutment C/ | CAD/CAM suprastructures

Step-by-step:
Planning and fabrication of the
ATLANTIS ISUS implant suprastructure

ATLANTIS ISUS implant suprastuctures are ordered


through the ATLANTIS WebOrder system:
www.atlantisweborder.com

Photo: Carsten Fischer, Sirius Ceramics

Ordering CAD design proposal Review using Viewer software

After placing the order via ATLANTIS The model and the wax-up are scanned 24 hours after receipt of the model at
WebOrder, the stone model, together in 3D at ATLANTIS using a state of the ATLANTIS you will receive your parti-
with the disgnostic tooth set-up, is sent art industrial structured light scanner. cular construction proposal online.
to the ATLANTIS ISUS production unit. A design proposal is prepared in You will receive the free ATLANTIS ISUS
accordance with your specification, Viewer software with the proposal, with
using the latest digital technologies that which you will be able to evaluate the
allow even the most complicated cases construction in 3D.
to be resolved with confidence. There
is almost no limit to the size, type and You can discuss potential requests
number of implants and attachments for adjustment directly with the dental
using this software. technicians at ATLANTIS, who will
implement these directly.

64
Planning the CAM milling strategy Milling the structure Processing in the dental laboratory

After approval of the suprastructure Then, depending on the material guide- After delivery of the milled structure,
design, the ATLANTIS ISUS engineers lines, the titanium or cobalt-chrome the dental laboratory fabricates the
develop an individual milling strategy construction is milled at the ATLANTIS bar prosthesis or veneers the bridge
for each case. ATLANTIS ISUS milling ISUS manufacturing facilities. All framework. The completed restora-
strategies have been optimized to pro- milling machines are routinely quality tion, together with the fixation screws,
duce a precise and tension-free fit. controlled and inspected in accordance is handed over to the practitioner for
with quality systems regulations. fitting.
Before being shipped to the laboratory,
all suprastructures are verified and
inspected.

ATLANTIS will send the milled structure


to the dental laboratory, together with
the master cast and the wax-up. The
ANKYLOS occlusal fixation screws re-
quired for attaching the bar construction
or bridge in the mouth are included.

65
SynCone C/
®

A metal-reinforced prosthesis on ANKYLOS SynCone C/ 5°


tapered crowns is an innovative solution for providing the
prosthesis with a tension-free fit (passive fit). However, this
can only be guaranteed by intraoral bonding of the compo-
nents fabricated in the laboratory.

For the patient, the maximum possible reduction of the pros-


thetic body provides highest wearing comfort and excellent
hygienic capability.

66
Overdentures on
ANKYLOS® SynCone® C/

ANKYLOS® SynCone® metal-reinforced prosthesis ANKYLOS® SynCone® long-term temporary denture

A metal-reinforced prosthesis is fabricated for the final restora- Within the context of an immediate restoration of the patient,
tion of the patient a long-term temporary prosthesis can be fabricated chairside
• As a replacement for the long-term temporary denture after immediately after insertion of the implants. Therefore, an
healing of the implants placed for immediate loading existing prosthesis is prepared accordingly by the dental
• As part of the two-stage procedure after submerged laboratory (see page 71).
implant healing

The advantages:
• Tension-free seating (passive fit) with intraoral cementing
of the taper cap to the framework
• Simplification with prefabricated components for chairside
procedure
• Prosthesis retention is superior to a bar milled by a time-
consuming process and also much more economical
• Improved hygiene for patients

1 2 3

1 – 5 | Metal-reinforced SynCone restoration


of the edentulous mandible on healed implants
4 5 (courtesy of dental laboratory Alt & Schmidt,
Lünen/Germany).

67
SynCone® C/

The tapered crown principle

ANKYLOS SynCone transfers the clinically proven stability of The synergy of the two tapers
the tapered abutment connection to the abutment-prosthesis
connection. This second tapered connection ensures that the The tapered TissueCare connection allows for free 360°
final restoration is tightly seated minimizing gaps and micro- alignment of the non-indexed abutments in any position. This
movement. Compared with bar restorations or other prefabri- enables aligning angled abutments by rotation until the inser-
cated connecting components, SynCone tapered crowns offer tion direction of the prosthesis has been reached (staggered-
a stable and friction-locked connection that helps to eliminate taper principle).
problems often associated with edentulous jaws, such as:
ANKYLOS SynCone abutments have an integrated, mobile
• P
 ain of pressure of ill-fitting dentures straining screw so that the taper of the abutment head can be
• A
 trophy as a result of inactivity or pressure rotated in the connection taper of the implant as needed to
• C
 ontinued bone loss requiring relining of existing denture form a common direction of insertion.
• D
 esign-related difficulties with the mesostructure

A connection with a tapered cone design serves as a retain- Advantages for patients
ing element where the tapered cap is retained on a tapered
abutment by surface contact. When the retention is discon- The tapered crown principle effectively makes the prosthesis
nected, the prosthesis is released, allowing for easy removal. into a removable bridge with:
In contrast, a parallel-walled, telescopic design creates a
friction throug.hout the complete path of insertion. • Very high stability
• High chewing comfort
Patients find it easier to insert a prosthesis with tapered con- • Reduced prosthesis base
nection design, because the bottom diameter of the tapered • Improved phonetics
caps connected to the denture is always larger than the top • Optimum hygiene capability
diameter of the abutments.

Simplified insertion and removal of the prosthesis Creation of a common direction of insertion for abutments Abutment heads (1) can be
with tapered abutments (left) in comparison with with non-indexed, tapered connection freely rotated due to the
parallel-walled retaining elements (right) connection taper (2).

68
Prosthetic components ANKYLOS® SynCone® C/

The abutments for the ANKYLOS SynCone treatment con- All ANKYLOS SynCone C/ components are laser-marked
cept are only available with non-indexed tapered connection with a “C/” as in “C”onus according to their intended use.
geometry, as free positioning of the abutments is essential.

Diameters, angulations and head heights Gingival heights

ØØ4.0
Ø
4.0
Ø4.0
Ø4.0
4.0 ØØ4.0
ØØ4.0
4.0Ø4.0
4.0 ØØ4Ø
4 Ø4Ø
.0.0 4.0
.04.0 ØØ44
ØØØ4 4 ØØ ØØØ
.0.04.0.0.0 4.40.04.40.40.0 Ø 4.0 Ø

4.0
4.0
4.0
4..0
0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

4
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0

4.0
4.0
4.5
3.0
1.5
0° 7.5° 15° 22.5° 30°* GH 1.5 GH 3.0 GH 4.5

ANKYLOS Balance C/ transfer post ANKYLOS SynCone C/ abut- Dimensions ANKYLOS SynCone C/ abutment [mm]
with screw and ANKYLOS Balance C/ ment 5°, straight and angled,
repositioning post cover screw for straight abutment

Impressions Model fabrication Prosthetic restoration

ANKYLOS Balance C/ Transfer Post ANKYLOS Balance C/ Implant Analog ANKYLOS SynCone C/ Abutment
• For transferring the implant position • For fixing the prosthetic components • For the restoration of the edentulous
to the master cast using the PickUp in the master cast mandible with an immediate or
technique (open tray) • Surgical steel, DIN 1.4305 delayed loaded prosthesis on four
• Available in two lengths prefabricated tapered abutments
• Two-piece with separate screw placed intraforaminally
• For the restoration of the edentulous
ANKYLOS Balance C/ maxilla on six osseointegrated
Repositioning Post implants*
• For transferring the implant position to • Abutments with 5° tapered angle,
the master cast using the repositioning adaptable to the clinical situation
technique (closed tray) via three gingival heights (1.5/3.0/
• Repositioning post narrow for cases 4.5 mm) and five angulations
with limited space available (0°, 7.5°, 15°, 22.5° and 30°).
• One-piece with integrated thread • Cover screw for straight 5° abutments
must be ordered separately
• Optionally available with 4° and 6°
tapered angles
* 5° tapered angle only
69
SynCone® C/

ANKYLOS tapered cap Degulor for SynCone with ANKYLOS labratory screwdriver 1.0 mm hex (left)
(left) and without retention (right), parallelization and insertion key for angled Standard abutments
gauge, titanium cap for SynCone 5° (right)

Prosthetic restoration Instruments

ANKYLOS Tapered Cap Degulor Parallelization Gauge for ANKYLOS Laboratory Screwdriver
for SynCone ANKYLOS SynCone 1.0 mm hex
•C aps with retention for secure attach- • For the parallel axial alignment of • Reduced torque 10 Ncm
ment of an existing prosthesis to the SynCone abutments • Prevents excessive turning of straining
SynCone abutments • Available for all tapered angles screw
•C aps without retention for bonding to • Connection for positioning key for
the metal base of a newly fabricated SynCone 5° ANKYLOS Insertion Key for
prosthesis (in delayed restoration, angled Standard Abutments
only for 5° abutment) ANKYLOS Titanium Cap for • To facilitate rotation of the angled
•A lloy with high gold content Degulor SynCone 5° abutments via the parallelization
3406 • For anchoring fixed dentures on gauges as part of the parallel align-
SynCone abutments (only for a ment of the abutments
tapered angle of 5°) • Included in the prosthetic kit

70
Step-by-step:
Immediate restoration with long-term temporary

In case of an existing prosthesis with optimal fit and occlusion, The polymerization of the caps needed for attaching the pros-
a patient can be restored immediately with a temporary pros- thesis is performed chairside. Then the prosthesis is finished
thesis placed on four interforaminal implants and SynCone as a long-term temporary.
abutments. Therefore, the prosthesis is prepared by the dental
technician prior to the surgical intervention.

Fabrication of the final prosthesis


with metal reinforcement

The resin of the prosthesis cannot com-


pensate the forces transfered on the
tapered caps on the long term. There-
fore, a new, metal-reinforced prosthesis
has to be fabricated after three to six
months of immediately-loaded healing.
The procedure for fabricating this
laboratory-manufactured prosthesis is
described on the following pages.

Preparing the prosthesis Shortening the functional margins

The prosthesis to be incorporated must Due to the excellent retention capacity


be ground sufficiently to avoid imperfec- of the SynCone prosthesis on the
tions on the caps. The drilling guide can tapered crowns, extended functional
be used as an aid here. After wound margins can be shortened to a mini-
closure, an alginate impression of the mum, thus achieving optimal wearing
inserted abutments can be taken in or- comfort for the patient.
der to grind the prosthesis accordingly
after casting the model. Excess synthetic material on the prosthe-
sis base as well as on the cap margins
This procedure is highly recommended has to be removed.
in case of metal-reinforced prostheses.
At the same time, grinding should be
kept to a bare minimum to avoid exces-
sive polymerization shrinkage.

71
SynCone® C/ | Overdenture on tapered crowns

Step-by-step:
Model casting

Casting the model after immediate loading


If the prosthesis is fabricated as replacement for the long-term porated ANKYLOS SynCone abutments of the patient. The
temporary denture made from the old prosthesis, after healing prerequisite for this, however, is that the SynCone abutments
of the immediately loaded implants simplified impression with do not present any divergences or resulting parallel taper
SynCone caps is possible directly via the already incor- surfaces.

After immediate loading

Casting the model Check SynCone abutments

To fabricate the model, insulate the After casting the model based on the Here it is to be insured that the abut-
inner face of the ANKYLOS tapered alginate impression, the replicas of the ments do not display any divergences
caps for SynCone if necessary, fill with SynCone abutments are measured with or resulting parallel surfaces. After
self-curing liquid plastic and fit a dowel a parallelometer to ensure a common immediate loading or simplified impres-
pin. Then fill the impression with dental direction of insertion. sion via the SynCone caps, the selection
stone. and attachment of the abutments given
on pages 74 – 75 is omitted.
The plastic stumps created during the
Please note: fabrication of the model serve as place-
In the case of divergences and the holders for the abutments in the model.
resulting parallel tapered surfaces,
a new impression has to be taken Please continue directly with the fabrica-
using ANKYLOS Balance C/ com- tion of the framework, see page 76.
ponents according to the protocol
for submerged healing.

72
Casting the model after submerged healing
If a prosthesis is fabricated following submerged healing, the These are fixed in the ANKYLOS Balance C/ implant
components of the ANKYLOS Balance C/ prosthetic range, analog.
that is the PickUp (open tray) or repositioning transfer posts,
are used for the impression.

Following after healing

Fixing the ANKYLOS Balance C/ Mucosa mask Casting the model


implant analogs

Screw the implant analogs to the trans- Insulate the impression with silicone Fabricate the model using dental stone
fer abutments fixed in the impression lubricant prior to casting and coat the class IV. Ensure sufficient height to cover
using the transfer screws. area surrounding the implant analogs the lower part of the implant analog
with gingiva casting material. Observe with plaster. Then, undo the transfer
the manufacturer‘s instructions for use. screws and remove the impression.

Now the prosthetic abutments can be


selected.

Please note:
If the sulcus former is smaller than
the abutment to be selected, the
mucosa mask may impair the fit.
In this case, fit the mucosa mask
after selecting the abutment.

73
SynCone® C/ | Overdenture on tapered crowns

Step-by-step:
Selection of prosthetic abutments

In the fabrication of the prosthesis following submerged immediate loading or simplified impression via the SynCone
healing or after impression taking using the components of caps, as the abutments have already been incorporated in
the ANKYLOS Balance C/ prosthetics range, the ANKYLOS the patient’s mouth. In this case, commence directly with the
SynCone abutments are now selected and positioned. The fabrication of the framework, as described from page 75
steps shown on these two pages are omitted in the case of onwards.

Selection of prosthetic abutments Parallelization of abutments

Select the ANKYLOS SynCone abut- Place the parallelization gauge on all Adjust the angled abutments to a com-
ments according to sulcus height and abutments. mon parallel direction of insertion in
the angulation necessary to compensate For angled abutments, the paralleli- the parallelometer. Here, the insertion
for the axial divergence of the implants. zation gauge is to be placed such that key for Standard angled abutments pro-
The equator of the abutments should the channel for the central straining vided in the prosthetics kit can be used
lie slightly supragingival. Screw retain screw can be accessed via the window. as an aid for turning the abutments via
straight abutments directly using the the parallelization gauges. This key can
1.0 mm hex laboratory screwdriver; be attached to the shaft of the gauges.
insert angled abutments only into the
implant analog. First, screw in the 7.5°-angled abut-
ments with the 7 mm screw handle, then
remove the parallelization gauge and
tighten the straining screw with 10 Ncm
using the laboratory screwdriver.

74
Please note:
Only SynCone abutments with the same tapered
angle may be used in a prosthesis.
The prerequisite for a successful application of the
SynCone concept is the common direction of inser-
tion of the SynCone abutments.

Screw-retention of the abutments, Marking the abutments Transfer key


closing the screw channel

Following parallelization, screw the SynCone 5° abutments are grooved Once the abutments have been aligned,
angled abutments in via the window at the occlusal margin to hold these attached and grooved, a transfer key is
using the 1.0 mm hex laboratory screw- securely in the transfer key. fabricated.
driver. To avoid misidentification, further small This can be fabricated entirely from
For straight SynCone abutments with grooves can be added individually to quick-curing synthetic material and,
a 5° tapered angle, the screw channel the occlusal margin. if necessary, provided with a metal
hole can be sealed with the cover screw reinforcement, which is adapted using
for SynCone C/ 5° abutments in the synthetic material.
patient‘s mouth. For angled abutments,
self-curing thermoplastics are used for
this purpose.

75
SynCone® C/ | Overdenture on tapered crowns

Step-by-step:
Fabrication of the metal framework

Regardless of whether the prosthesis is fabricated following


submerged healing or after immediate loading on ANKYLOS
SynCone abutments already in situ in the patient’s mouth, all
further steps for fabricating the framework and finishing the
prosthesis are identical.

Attaching ANKYLOS tapered caps Wax-up of metal framework


for SynCone

Place the Degulor tapered caps without The metal reinforcement, represented Ensure that the connections between
retention on the abutments and cover in the illustration as an internal rein- the cap mountings and the retentions
with a 0.2 mm thick layer of wax as a forcement, is waxed up on the invest- are stable. The framework must have
placeholder. ment model. A wax-up with matrix a clearance of 1–2 mm to the basal
When using tapered caps with reten- ensures the correct position of the metal mucosa and should be shorter than the
tion, the retention section of the caps framework, a rear cover plate can be caps.
should be ground off beforehand. fabricated as an option.
All undercut sections should be blocked
for preparation of the duplicate model
for making the cast.

76
Finishing the framework Check of stability and fit Preparations for intraoral bonding

After casting, devest and finish the The stability of the metal framework is The exterior of the tapered caps is
framework. Small windows for checking checked by applying pressure on both roughened by abrasive blasting with
the fit of the caps are placed in the sides of the saddles. These should not aluminum oxide in preparation for intra-
occlusal edge of the caps. These allow bend under pressure. oral bonding. The caps and the frame-
the adhesive to escape easier during The finished metal reinforcement in the work are sent to the dental surgeon.
later bonding in the mouth. model is checked for a contact-free fit
on the caps. To this purpose, the caps If the ANKYLOS SynCone abutments
are placed gently on the stumps and are selected in the dental laboratory,
must not come off when the framework remove these from the model using the
is removed. transfer key and also send them to the
dental practice.
The metal framework is bonded to the
tapered caps directly in the patient’s
mouth to provide an optimal, tension-
free prosthetic fit (passive fit). To this
end, the dental laboratory will make the
following preparations.

77
SynCone® C/ | Overdenture on tapered crowns

Step-by-step:
Finishing and delivery of the prosthesis

After intraoral bonding of the tapered caps and the metal The SynCone abutments always remain in the patient’s mouth.
framework, the dentist is to perform a bite registration and The existing prosthesis should be ground out in the area of
produce an overall impression for transferring the framework the abutments now remaining in the patient’s mouth and
position in the patient’s mouth. Both are sent to the dental adapted to the altered situation using non-hardening relining
laboratory together with the metal framework bonded to the material.
caps.

Casting the model Dividing the tray Opaquing the framework

The dental laboratory creates a model The tray must not be removed as usual Pink opaquer is applied to the frame-
from the overall impression sent by after the stone has hardened, as this work to complete the prosthesis.
the dental practice, showing the exact may cause the framework to bend.
position of the intraorally bonded metal Instead, the synthetic tray is divided
framework in the patient’s mouth. into segments and the impression is
To fabricate the model, first insulate the removed from the model and framework
ANKYLOS SynCone caps, fill these with in sections.
self-curing liquid plastic and provide
with a dowel pin. Then fill the impres-
sion with dental stone.

78
Completing the prosthesis

Position the teeth and after fitting, finish Since the prosthesis is now mounted The finished prosthesis is sent to the
the prosthesis with cold-curing resin. purely on implants, the margins of the dental practice for delivery on the
The prosthesis cannot be finished with prosthesis are shortened as far as pos- ANKYLOS SynCone abutments
hot-curing resin due to temperature de- sible. already located in the patient’s mouth.
velopment and the changes in position The prosthesis can be designed similar
of the caps this may cause. to a bridge as there is no longer any
After completion, inspect the interior of soft tissue support. However, all margins
the caps for any excess synthetic sprue. need to be sealed. A maxillary prosthe-
This is removed if present. sis can be designed without a palate.

79
80
Snap
Attachment C/
Overdentures on ANKYLOS®
Snap Attachments C/

ANKYLOS Snap Attachments C/ are used to attach overden- ANKYLOS snap attachments are available with tapered
tures in the edentulous mandible simply and inexpensively. connection geometry only.
An existing prosthesis can be directly attached at the chair-
side or an overdenture is fabricated in the laboratory.

4.0
Ø 2.7

Mandibular prosthesis on two ANKYLOS ANKYLOS Snap ANKYLOS Implant Activator and deactivator for ANKYLOS Snap
Snap Attachments C/ Attachment C/ with Analog for Snap Attachment C/
matrix Attachment

Prosthetic components for Casting the model Instruments


ANKYLOS Snap Attachment C/
ANKYLOS Implant Analog for Snap Activator / Deactivator
ANKYLOS Snap Attachments are laser Attachment • For adjusting the prosthesis seat of
marked according to their use with the • Replica of the position of the attach- prostheses mounted on snap attach-
“C/” for “Cone” marking. ment head and the hex of the original ments
Snap attachments allow for compensa- abutment in the cast • Increases or reduces the friction of
tion of divergences up to 20°. the ANKYLOS Snap Attachment C/
matrix
Fabricating the suprastructure

ANKYLOS Matrix for Snap Attachment


• For attaching the prosthesis to the
snap attachments incorporated in the
mouth
• Manufactured from Permador pre-
cious metal alloy

81
Snap Attachment C/ | Attachment-retained overdentures

Step-by-step:
Overdentures on ANKYLOS® Snap Attachments C/

Attaching an overdenture on two implants in the mandible by The impression for a restoration fabricated in the laboratory
means of the snap attachment is a very straightforward and is made directly using the attachment head. The laboratory is
economical restoration option for edentulous patients. given the impression without the snap attachment.

Inserting implant analog Casting the model Polymerizing the matrices

Position the ANKYLOS implant analog Fill the impression with dental stone Position the ANKYLOS matrices for the
for the snap attachment directly in the class IV. The implant analogs for snap snap attachments on the abutment. The
impression and check that the fit is firm. attachments are a one-piece units and attached silicone ring grips the hex of
are not designed to be removed from the snap attachment abutment at its
The ANKYLOS implant analog for the the cast. bottom end and envelops the lamellae
snap attachment features a hex and an of the matrix at its top end. Hence, the
attachment head corresponding with Assembling the prosthesis silicone ring retains the matrix in axial
the original abutment and has a stable alignment with the abutment.
retention region for anchorage in the Attach the ANKYLOS matrices for snap
stone model. attachments to the implant analog as a The snap attachments are secured in
placeholder and prepare the prosthesis the prosthesis using cold- or hot-curing
as for a complete denture. The prosthe- resin. Ensure that no synthetic material
sis try-in, however, is made without the makes its way between the lamellae.
matrices. Observe the manufacturer’s directions
for the polymerizate.

82
Please note:
Only the activator or deactivator should be used to
adjust the friction. Never bend the matrix lamellae
individually with a blade or similar. The resulting
uneven strain will cause matrix breakage.

Remove the silicone ring after poly- Should the prosthesis be seated too
Please note: merization and check the movement of firmly or too loosely on the snap attach-
Delicate prostheses can be weaken- the activator. ments, the friction of the matrix lamellae
ed by the integration of the snap can be adjusted using the activator or
attachment matrix. The elaborated prosthesis, once deactivator.
In these cases, a customized lingual finished, should be delivered to the
plate or an inserted model cast practice for fitting. Activate (1): The inner cone of the
framework will ensure the durability instrument grips around the lamellae,
of the prosthesis. compresses these and hence ensures
an increased friction. The prosthesis fits
more firmly.

Deactivate (2): The conical side of the


instrument pushes the lamellae apart
and hence ensures a decreased friction.
The prosthesis fits less firmly.

83
Standard C/
The ANKYLOS Standard C/ prosthetics range is an
option for straightforward and economical reconstruction
of edentulous gaps, free ends and edentulous jaws with
single crowns, bridges and bar-supported prostheses.

ANKYLOS Standard C/ prosthetic abutments are only


available with the tapered connection geometry without
indexing.

84
Crowns, bridges and bar-supported overdentures
on ANKYLOS® Standard C/

ANKYLOS Standard C/ prosthetic abutments are selected ANKYLOS Standard C/ abutment


and incorporated right after contouring the gingiva, directly • Not changing abutment components means simplified
at the chairside. After this, the abutments remain in the pa- handling and optimal patient comfort
tient’s mouth. • The impression of the abutment position for the laboratory
is taken via the cap
• Straightforward provision of a temporary denture for the
patient

1 2 3 4 5

1 – 5 | Laterally screw-retained crown on ANKYLOS Standard C/.

6 7 8

6 – 8 | Bridge on two ANKYLOS Standard C/ abutments (DENTSPLY Implants).

85
Standard C/

Prosthetic components ANKYLOS® Standard C/

All ANKYLOS Standard C/ components are laser marked


according to their use with the “C/” for “Cone“ marking.

Gingival heights

aa aa bb bb

4.0
4.0
6.0
6.0
6.0
6.0
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
4.5
4.5
4.5
4.5
3.0
3.0
3.0
3.0
1.5
1.5
1.5
1.5
GH 1.5 GH 3.0 GH 4.5 GH 6.0

ANKYLOS Standard C/ abutment, straight, ANKYLOS Standard C/ abutment, angled, Dimensions ANKYLOS Standard C/ abutment [mm]
diameter a (above) and b (below) diameter a (above) and b (below)

Prosthetic abutments

ANKYLOS Standard C/ abutments ANKYLOS Standard C/ ANKYLOS Standard C/


are selected and incorporated prior to Abutments, straight Abutments, angled
taking the impression at the chairside. • Two diameters (a, 3.3 mm, and • Angulation 15°; two diameters
After impression taking, the abutments b, 4.5 mm), four gingival heights (a, 3.3 mm, and b, 4.5 mm), two
remain in the patient’s mouth. (1.5, 3.0, 4.5 and 6.0 mm) and two gingival heights (1.5 and 3.0 mm)
abutment heights (4.0 and 6.0 mm) and two abutment heights (4.0 and
allow great flexibility 6.0 mm) allow great flexibility
• One-piece with integrated thread • One-piece with straining screw
• Chairside abutment selection; the abut- • Cemented or laterally screw-retained
ments remain in the patient‘s mouth • Titanium alloy, Ti6Al4V
• Simplified supragingival impression
taking and try-in of framework
• Cemented or occlusally screw-
retained
• Titanium alloy, Ti6Al4V

86
Head diameter Angulations and head heights

a b
6.0
6.0
6.0
6.0

4.0
4.0
4.0
4.0

6.0
3.0 6.0
6.0
6.0

4.0
4.0
1.5 4.0
4.0

6.0
6.0
6.0
6.0

4.5
4.5
4.5
4.5
3.0
3.0
3.0
1.5

Ø a 3.3 Ø b 4.5 0° 0° 15° 15°

ANKYLOS Standard ANKYLOS Standard laboratory analogs,


transfer caps one-piece (left) and two-piece (right)

Impressions Model fabrication

ANKYLOS Standard Transfer Cap ANKYLOS Standard Laboratory Analog


• For transferring the position of the • Placeholder for the implant and the
prosthetic abutment to the master cast original abutment remaining in the
• Attachment to the abutment by reten- patient’s mouth in the master cast
tion, on straight abutments also using • Straight and angled, according to the
the wax-up screw, long, order no. abutment geometry
3104 5213 (impression with open • One-piece
tray) • Also optionally as a two-piece analog
• Color coding according to the abut- sleeve with pluggable abutment
ment diameter and height analog

87
Standard C/

Prosthetic components ANKYLOS® Standard C/

Various prefabricated caps are available for the laboratory


for straightforward fabrication of crowns, bridges and bar-
supported prostheses on ANKYLOS Standard C/ abutments.

ANKYLOS Standard wax-up copings ANKYLOS Standard Degunorm (above) ANKYLOS wax-up screw, short and
for single crowns (white, above) and and Permador (below) gold copings long (left) and retaining screw occlusal
bridges (gray, below) hexagon M 1.6 (right)

Prosthetic restoration

ANKYLOS Standard Wax-up Coping ANKYLOS Standard Gold Coping ANKYLOS Wax-up Screw
• F or modeling crowns and bridges Degunorm • For attaching the wax-up copings on
for straight and angled Standard C/ • For fabricating soldered bar restora- the ANKYLOS Standard C/ labora-
abutments tions on straight Standard abutments tory analog during fabrication of
•O  cclusal and lateral holes for screw- • High-gold content Degunorm precious screw-retained suprastructures – order
retained suprastructures metal alloy no. 3104 5211 (short), 3104 5213
• Also for cemented suprastructures • M 1.6 occlusal hexagon retaining (long)
•W  ax-up copings for single crowns screw included
(white), ribs for rotation locking ANKYLOS M 1.6 Occlusal Hexagon
ANKYLOS Standard Gold Coping Retaining Screw
Both wax-up copings are manufactured Permador • For attaching occlusally screw-
from POM and are attached, where • For fabricating laser welded bar retained crowns and bridges on
required, with the M 1.6 mm occlusal restorations on straight Standard Standard C/ abutments
hexagon retaining screw (order no. abutments • For attaching the Degunorm gold
3105 6021) or M 1 x 0.2 lateral hex • Cast-to Permador precious metal alloy copings
retaining screw (order no. 3105 6051). • Slotted screw 1.6 mm for gold • Order no. 3105 6021
Screws must be ordered separately. copings included

88
ANKYLOS M 1 x 0.2 lateral hexagon retaining ANKYLOS 1.0 mm hex laboratory screwdriver ANKYLOS Finisher
screw with sleeve for retaining screw lateral (above) and handle for easier handling of the
hexagon (left), ANKYLOS slotted screw for gold prosthetic components
copings (right)

Instruments

ANKYLOS M 1 x 0.2 Lateral Hexagon ANKYLOS Laboratory ANKYLOS 1.6 mm Blade


Retaining Screw Hex Screwdriver 1.0 mm Screwdriver Insert
• For attaching laterally screw-retained • For inserting the 1.6 mm occlusal • For inserting the wax-up screw
crowns and bridges on Standard C/ hexagon retaining screw and the • Used with the handle for screwdriver
abutments lateral retaining screw
• Order no. 3105 6051 • Reduced torque: 10 Ncm ANKYLOS Finisher
• Cast on Permador sleeve for retain- • For elaborating the prosthetic restora-
ing screw lateral hexagon available ANKYLOS Handle for Abutment tion
(Order no. 3105 6052) Analogs and Abutments • ANKYLOS finisher for tapered
• For improved management of the occlusal retention screw and finisher
ANKYLOS Screw for 1.6 mm prosthetic components during labora- for taper lateral retention screw for
Gold Copings (slotted) tory processing polishing the occlusal or lateral screw
• For attaching the Permador gold • A second analog is used when using channel
copings one-piece laboratory analogs
• Order no. 3105 6140 • Prevents damaging the model

89
Standard C/ | Crowns, bridges, bar-supported overdentures

Step-by-step:
Fabricating the model for purely
implant-supported restorations

The impression for suprastructures on ANKYLOS Standard C/ The abutments remain in the mouth after the impression is
abutments is taken using an ANKYLOS Standard transfer cap taken using the repositioning technique. On straight abut-
over the ANKYLOS Standard C/ abutments already incor- ments, an open tray impression can be taken as well, using
porated in the patient’s mouth. By doing so, the abutment the wax-up screw, long.
position is transferred.

Repositioning of one-piece laboratory Angled laboratory analogs Mucosa mask


analogs

Position the ANKYLOS Standard labora- Angled ANKYLOS Standard C/ abut- Insulate with silicone lubricant and
tory analog in the transfer cap and ments feature a shortened groove for inject gingiva casting material into the
check for a firm fit. transferring the alignment of the 15° impression prior to casting. By doing
angle. The position of this groove in the so, observe the manufacturer’s direc-
transfer cap should be observed when tions.
inserting the laboratory analog.

Block the undercut neck area with wax


prior to fabricating the model without a
mucosa mask.

90
Model Option: Shortening two-piece laboratory
Two-piece laboratory analogs analogs

The geometry and the occlusal or As an alternative, two-piece laboratory For fabricating a saw-cut model, the
lateral thread of the laboratory analogs can also be used. analog sleeves can be shortened as far
analog match the original abutments in as the indentation.
the patient’s mouth. To protect the underside of the analog
sleeve, seal this against incoming plas-
Please now continue with fabricating ter with wax. The open sleeve allows
the bridge, as described on page 93. simple cleaning.

91
Standard C/ | Crowns and bridges

Step-by-step:
Fabricating the model for tooth-/
implant-supported restorations

ANKYLOS Standard C/ abutments enable the incorporation


of prepared teeth into the suprastructure. Here, the following
directions for fabricating the model should be observed.

Repositioning the laboratory analog Mucosa mask Sawing the model


(one-piece or two-piece)

Position the ANKYLOS Standard Insulate the impression with silicone Mount the dental arch on a plaster base
laboratory analog in the transfer cap lubricant and coat the laboratory ana- and saw the model.
and check for a firm fit. Dowel pins or log with gingiva casting material prior Prepared tooth stumps should be so
arched pins should be mounted in the to casting. By doing so, observe the constructed as to be removable.
area of the prepared teeth and other al- manufacturer’s directions.
veolar ridge sections or the fabrication
process for a model with a synthetic Cover the dental arch with dental stone
base plate should be followed. class IV. By doing so, ensure an ad-
equate height, such that the laboratory
analog is covered with plaster.

In case pins are introduced subsequent-


ly, the dental arch should be trimmed,
drilled and the pins should be cemented
in.

92
Step-by-step:
Crown or bridge, cemented

Implant-supported crowns and bridges on ANKYLOS the example of the restoration of an edentulous gap with a
Standard C/ abutments can both be cemented and screw- bridge. The same steps are performed in the procedure for
retained. The fabrication of the suprastructure is shown using fabricating a single crown.

Assembling the models in the Attaching the wax-up copings Cemented suprastructure
articulator

Assemble the models by means of as- Attach suitably sized ANKYLOS Seal both holes in the wax-up copings
sembling the impression in the articula- Standard wax-up copings for bridges. with wax.
tor as it would be positioned in the Depending on the axial alignment, the
patient’s skull. wax-up copings for bridges (grey) with- Wax up the bridge as usual. The
out internal ribs are used. This can have framework is fabricated and veneered
advantages for the insertion alignment. in accordance with the current dental
Remove mucosa mask method for metal-ceramic or full-ceramic
Wax-up copings with ribs for rota- suprastructures.
Remove the mucosa mask in order to tional locking (white) are available for
have an unobstructed view of the struc- fabricating single crowns. The occlusion is designed according
ture of the crown margins. to the “freedom in centric” principle. A
purely incisal / cuspid guidance should
be aimed for in lateral movements.
Check the interdental spaces after the
veneering for hygienic capability.

93
Standard C/ | Crowns and bridges

Step-by-step:
Crown or bridge, occlusally screw-retained

Suprastructures are screw-retained occlusally on straight


ANKYLOS Standard C/ abutments, and laterally on angled
abutments.

Screw-retained suprastructure

Mount the wax-up copings with wax-up Shorten the wax-up screws corres- Depending on the screw-retention type,
screws (order no. 3104 5211 / short ponding to the occlusal proportions seal the hole not required with wax. By
or 3104 5213 / long) and mark the and, using a thin cutting disk, make a doing so, ensure that no wax gets into
required length. new slot. Then fix these in the labora- the inside of the copings.
tory analogs.
These directions show the fabrication
of an occlusally screw-retained bridge.
If lateral screw-retention is planned,
please observe the directions on page
96/97.

94
Wax up the bridge framework and Invest the wax-up as usual (e.g. The wax-up screw is used to protect the
create a cylindrical channel for the later Deguvest). Too small an investment screw channel while the ceramic mate-
retaining screw by using the wax-up compound expansion should not be rial is applied.
screw. Adequately dimensioned inter- selected in this process, in order to
dental spaces should be ensured. If the avoid a frictional fit. The completed suprastructure is sent to
wax-up copings are bonded with syn- the practice for delivery.
thetic material, they must be roughened After molding, devesting and abrasion, Where crowns or bridges are occlus-
beforehand. the framework is fitted on the model ally screw-retained, the screw holes are
where the occlusion is simultaneously covered with wax or gutta-percha and
checked. sealed with composite after incorpora-
tion.
The screw seating can be occlusally
reworked for the taper with the
ANKYLOS finisher.

95
Standard C/ | Crowns and bridges

Step-by-step:
Crown or bridge, laterally screw-retained

The following example shows the somewhat more elaborate As a rule, single crowns are cemented on the abutments. In
fabrication of a laterally screw-retained single tooth restora- this case, the procedure also corresponds with that for fabri-
tion on an angled ANKYLOS Standard C/ abutment. Where cating bridges.
straight abutments with occlusal screw retention are used,
proceed to the description on page 94/95 (bridge).

Fabricating the model Wax-up coping and lateral retaining


screw

Fabricate the model for the single-tooth Remove the mucosa mask and attach The lateral screw and, if necessary,
restoration with an angled abutment the wax-up coping for single crowns the sleeve should be well covered with
and mucosa mask, as described on (white). Seal the occlusal hole in the wax.
page 92/93. coping not required with wax. Insert
the gold-colored ANKYLOS M 1 x 0.2
lateral hexagon retaining screw (order
no. 3105 6051) – if preferred, with the
sleeve for lateral retaining screw.

96
Fabricating the model and Veneering
the framework

Waxing up and fabricating the frame- Veneer and polish the crown as usual.
work are in accordance with the current Interdental spaces are designed for
dental method. Observe the processing hygienic capability.
directions for cast-on sections for dental The occlusal contact should be only
alloys during waxing. minimal. Lateral contact points should
be avoided.
For angled abutments, the screw seat
can be laterally reworked with the
finisher.

97
Standard C/ | Bar-supported overdentures

Step-by-step:
Bar restoration (laser-welded or soldered)

The ANKYLOS Standard C/ prosthetics range also enables


the straightforward fabrication of removable overdentures
on bars.

Fabricating the model Attaching the gold copings Adjusting the Bars

Fabricate the model with ANKYLOS Depending on the scheduled processing Fit the bars into the spaces between
Standard implant analogs as described technique, attach ANKYLOS Standard the gold copings. Keep the gaps
on page 92/93. Degunorm (soldered) or Permador (laser between the bar and the gold
welded) gold copings on the abutments copings as narrow as possible.
and fix with the suitable occlusal screw
(M 1.6 occlusal hexagon retaining
screw, order no. 3105 6021, for
Degunorm copings; 1.6 mm slotted
screw, order no. 3105 6140, for
Permador copings).

98
Bar – laser-welded or soldered

Laser-welded or soldered bars are


fabricated as described on pages 47 ff,
for the ANKYLOS Balance Base Abut-
ment. Likewise, the fabrication of the
prosthesis.

99
32670025-USX-1411 © 2014 DENTSPLY. All rights reserved
DENTSPLY Implants does not waive any right to its trademarks by not using the symbols ® or ™.
About DENTSPLY Implants About DENTSPLY International
DENTSPLY Implants offers comprehensive solutions for all phases of implant DENTSPLY International Inc. is a leading manufacturer and distributor of dental
therapy, including ANKYLOS®, ASTRA TECH Implant System™ and XiVE® implant and other healthcare products. For over 110 years, DENTSPLY’s commitment
lines, digital technologies, such as ATLANTIS™ patient-specific CAD/CAM to innovation and professional collaboration has enhanced its portfolio of
solutions and SIMPLANT® guided surgery, SYMBIOS® regenerative solutions, branded consumables and small equipment. Headquartered in the United States,
and professional and business development programs, such as STEPPS™. the Company has global operations with sales in more than 120 countries.
DENTSPLY Implants creates value for dental professionals and allows for
predictable and lasting implant treatment outcomes, resulting in enhanced
quality of life for patients.

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