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Chemical Papers 67 (4) 380–388 (2013)

DOI: 10.2478/s11696-012-0280-x

ORIGINAL PAPER

Comparison of polymeric and ceramic membranes performance


in the process of micellar enhanced ultrafiltration of cadmium(II)
ions from aqueous solutions

Katarzyna Staszak*, Zofia Karaś, Karolina Jaworska

Institute of Technology and Chemical Engineering, Poznan University of Technology,


Pl. M. Sklodowskiej-Curie 2, 60-965 Poznań, Poland

Received 26 March 2012; Revised 12 September 2012; Accepted 14 September 2012

A comparison of polymeric and ceramic membranes in the ultrafiltration process was studied and
presented. This study was conducted on the separation of cadmium(II) ions, with particular refer-
ence to parameters such as hydrodynamic permeability coefficient, membrane fouling, amount of
surfactant in the permeate, efficiency, and effectiveness of the process. The effect of ionic (SDS) and
non-ionic (Rofam 10) surfactants or their mixture was investigated. The hydrodynamic permeabil-
ity coefficient of the ceramic membrane was found to be much lower in comparison to those of the
polymeric ones (1.69 × 10−7 m3 h−1 m−2 Pa−1 , 5.66 × 10−7 m3 h−1 m−2 Pa−1 , and 9.26 × 10−7
m3 h−1 m−2 Pa−1 for ceramic, CA, and PVDF, respectively). However, filtration of the surfactants
solutions did not cause permanent blocking of pores and the surface of the ceramic membrane in
contrast to the polymeric ones. No significant differences in surfactants permeation through the
membranes tested were observed. Concentration of the surfactant in the permeate was lower than 1
CMC for the Rofam 10 solution and exceeded the CMC by about 40 % for the SDS solution. Better
separation properties of polymer membranes for the separation of cadmium(II) ions from micellar
systems were identified.
c 2012 Institute of Chemistry, Slovak Academy of Sciences

Keywords: ultrafiltration, ceramic and polymeric membrane, cadmium(II) ion

Introduction hanced ultrafiltration (Huang et al., 2009; Juang et


al., 2003; Scamehorn et al., 1986) or polymer enhanced
Traditional methods of elimination or recovery ultrafiltration (Cañizares et al., 2008; Palencia et al.,
of heavy metals, i.e. cadmium(II) ions, include pre- 2009; Rivas et al., 2007). Membrane processes provide
cipitation, ion exchange, crystallization, evaporation, high permeate flux and high rates of elimination at low
liquid–liquid extraction (Sadegh Safarzadeh et al., costs of energy and mild conditions. In addition, mem-
2007; Staszak et al., 2011), etc. In most cases, the brane separation can be carried out continuously and
ultimate goal of the recovery process is not metal, but it can also be easily combined with other separation
its removal from the effluent. However, the recovery of techniques. This method is used for the separation of
heavy metals allows their subsequent re-use and thus low molecular mass solutes and macromolecules.
provides further economic and environmental benefits Basic idea of micellar enhanced ultrafiltration
by contributing to the reduction of costs and saturat- (MEUF) is that the surfactant solution, with the
ing the demand for raw materials (Kurniawan et al., concentration higher than the critical micelle con-
2006). centration (CMC), is added to the solution contain-
A promising technique for the decontamination of ing the separated compounds (e.g. metal ion, organic
wastewater containing these metals is the micellar en- materials, or low molecular mass solute). When the

*Corresponding author, e-mail: Katarzyna.Staszak@put.poznan.pl


K. Staszak et al./Chemical Papers 67 (4) 380–388 (2013) 381

have also disadvantages: large mass and costly pro-


duction of ceramic components. However, these disad-
vantages are acceptable because of their long lifespan
and high chemical and thermal resistance, which is
especially important for their application. The main
advantages of polymeric membranes are the possi-
bility to synthesize novel polymers with well-defined
structures, as ‘tailored’ membrane materials, and low
cost of their production. Unfortunately, these mem-
branes have generally no resistance to harsh environ-
ment (chemical, degradation, pH, temperature, etc.)
(Basile & Gallucci, 2011).
Fig. 1. Scheme of micellar enhanced ultrafiltration.
Particular attention was paid to wastewater con-
taining cadmium because of the threat to human
health and environment. Sources of environmental
pollution by cadmium can vary and they are gener-
surfactant concentration is above the CMC value, ally associated with the use of cadmium. Cadmium
micelles with their hydrodynamic diameter signifi- is present in fuel oil and in oil for diesel engines;
cantly larger than the pore diameter of the ultrafil- it can also be used in the electronics, electrical and
tration membrane are formed. Dissolved organic com- metallurgy industry, in batteries, as an additive in al-
pounds are usually soluble in the micelles while dis- loys, in the synthesis of cadmium-based pigments, or
solved ions are usually adsorbed on the micelles sur- in the manufacture of paints, ceramics, and glazes.
face due to electrostatic binding on the surface of the It is also used as a stabilizer in plastics (PVC), and
opposite-charged micelles. Micelles containing solubi- it is also a component of the production of fertiliz-
lized/bound contaminants with diameter larger than ers (Eichler, 1989). In Poland, the most serious prob-
the membrane pore size are rejected by the mem- lem concerning cadmium is the zinc industry, produc-
brane during the ultrafiltration process, thus only wa- ing primary zinc. Until 1992 (when metallic cadmium
ter, unsolubilized contaminants, and the monomeric production was stopped), domestic demand for metal-
form of the surfactant pass through the membrane. lic cadmium and its compounds was satisfied by the
The MEUF phenomenon is illustrated in Fig. 1. Non-Ferrous Foundry “HM Szopienice” in Szopienice
The surfactant used in the micellar enhanced ultra- using domestic waste materials as raw materials, in-
filtration can be recovered by precipitation with one termediates from the lead–zinc industry, so-called cad-
or multivalent counterions, which is one of the advan- mic sponge or crude cadmium carbonate. Much of
tages of this method (Li et al., 2009). This makes the the metallic cadmium was and is used in the pro-
entire process more economical. An important advan- duction of chemical compounds. From this perspec-
tage of micellar enhanced ultrafiltration is also the low tive, the production of only metallic cadmium from
power consumption and high efficiency of metal ion cadmium-containing ores (as was done previously in
solubilization by micelles. Metal ions are bound in the Poland), has never been rational, both because of
so-called Stern layer with the temporary surface of the the inconvenience of the metallic cadmium produc-
micelle. The Stern layer is an electrical double layer tion, and complicated dissolution of the metal salts.
formed by charged ions and counterions. In this layer, It is preferable to produce cadmium salts directly
about 60–70 % of the micelle charge is neutralized. from industrial waste materials by the hydrometallur-
The most popular membrane materials are poly- gical process using extraction or membrane techniques
mers. Due to the variety of materials and sufficient (Staszak et al., 2011). The recovery of metals from
selectivity effect during the transport, polymeric mem- hydrochloric acid solutions has gained importance be-
branes were unrivaled until inorganic membranes, in- cause of the chloride-based leaching in hydrometal-
cluding the ceramic ones, have been introduced. Since lurgy. Extraction of cadmium from a chloride medium
then, their popularity grows and the number of exper- can be applied in NiCd batteries recycling, for example
imental studies conducted to demonstrate the effec- in the Toegepast-Natuurwetenschappelijk Onderzoek
tiveness of their use in various fields increase. Ceramic (TNO) method (Romano Espinosa et al., 2004).
membranes have a lot of advantages: (i) they are au- The aim of this study was to compare the proper-
toclavable, (ii) allow sterilization by superheated wa- ties of ceramic and polymeric membranes in the pro-
ter, steam, or oxidizing agents, (iii) show high tem- cess of micellar enhanced ultrafiltration. Experiments
peratures resistance, (iv) acids and bases resistance, included the following steps: (i) determination of the
(v) solvents resistance, (vi) excellent mechanical re- hydrodynamic permeability coefficient of distilled wa-
sistance, (vii) long working life, and (viii) they are ter, (ii) determination of the membrane fouling, (iii)
environment friendly (Barredo-Damas et al., 2010). determination of the amount of surfactant in the per-
Despite their many advantages, ceramic membranes meate, (iv) filtration of cadmium(II) ions using classic

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