Beruflich Dokumente
Kultur Dokumente
Operating Manual
LKH-110, -120 Multi-Stage Centrifugal Pump
IM70777-GB4 2001-06
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Declaration of Conformity
Alfa Laval
Company Name
6000 Kolding
Address
+45 79 32 22 00
Phone No.
Alfa Laval
Company Signature
Designation
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Table of Contents
Safety
Unsafe practices and other important information are Warnings are emphasized by means of special
emphasized in this manual. signs.
1. Important Information
Always read the manual before using the pump!
2
WARNING! : Indicates that special procedures must be fol-
lowed to avoid severe personal injury.
2. Warning Signs
: General warning.
: Caustic agents.
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Safety
All warnings in the manual are summarized on this Pay special attention to the instructions below so that
page. severe personal injury and/or damage to the pump
are avoided.
3. Safety Precautions
Installation:
Operation:
Maintenance:
Installation
The instruction manual is a part of the delivery. The standard delivery does not include the test
Study the instructions carefully. certificate. This can be supplied on request.
1. Unpacking/Delivery
1 2
Remove packing
4 CAUTION!
materials!
Alfa Laval cannot be held responsible for incorrect
unpacking.
3 4
Inspection!
Caution!
Inspect the pump for visible transport damages. Avoid damaging the inlet and the outlet.
5 6
Remove the shroud
before lifting!
Caution!
Avoid damaging the connections for flushing Always remove the shroud, if fitted, before lifting
liquid, if supplied. the pump.
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Installation
Study the instructions carefully and pay special The direction of rotation of the impeller can be
attention to the warnings! checked by observing the direction of rotation of the
motor fan. - See the indication label on the pump.
2. Installation/Pre-use Check
1 2
CAUTION!
Alfa Laval cannot be held responsible for incorrect
installation. Ensure that there is sufficient clearance around
the pump.
3 4
Outlet
Correct! Remember
seal rings!
Inlet Few
bends!
Correct!
Operation
Study the instructions carefully and pay special The pump is fitted with a warning label indicating
attention to the warnings! correct throttling.
1. Operation/Control
1 2
6 Burning
Always read the technical data thoroughly.
(See page 16). danger!
CAUTION!
Alfa Laval cannot be held responsible for incorrect
operation/control.
3 4
Explosion
danger! Do not
Correct!
run dry!
Wrong!
See the warning label!
CAUTION!
Never run the pump with both the suction - The shaft seal must not run dry.
side and the pressure side blocked. - Never throttle the inlet side.
5 6
Correct!
Outlet
Throttling!
Inlet
Pmax = 1 bar, 1000C
Flushed shaft seal: Control:
1. Connect the inlet of the flushing liquid cor- Reduce the capacity and the power consumption
rectly. by means of:
2. Regulate the water and steam supply cor- - Throttling the pressure side of the pump.
rectly. - Reducing the impeller diameter.
3. Observe the steam data. - Speed control of the motor.
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Operation
2. Fault Finding
NOTE!
Study the maintenance instructions carefully
before replacing worn parts. - See page 9!
7
Operation
The pump is designed for cleaning in place (CIP). Pay special attention to the warnings!
CIP = Cleaning In Place. NaOH = Caustic Soda.
HNO3 = Nitric acid.
3. Recommended Cleaning
1 2
Caustic danger!
8
Burning danger!
Always handle lye and acid with great Never touch the pump or the pipelines
care. when sterilizing.
3 4
Examples of cleaning agents: 1. Avoid excessive concentration of the clean-
Use clean water, free from chlorides. ing agent
5 6
CAUTION!
Always rinse! The cleaning agents must be stored/disposed of
in accordance with current rules/directives.
Maintenance
Maintain the pump carefully. Always keep spare shaft seals and rubber seals in
Study the instructions carefully and pay special stock.
attention to the warnings! See separate motor instructions.
1. General Maintenance
1 2
Atmospheric pres-
Always read the technical data thoroughly sure required!
(See page 16).
9
Burning
Always disconnect the power supply when danger!
servicing the pump.
CAUTION!
All scrap must be stored/disposed of in accord-
ance with current rules/directives.
- Never service the pump when it is hot.
- Never service the pump with pump and
pipelines under pressure.
Maintenance
10
Remove the cap nuts (29), washer (30), pump Flushed shaft seal:
cover (49) and O-ring (33). Remove the tubes (25).
Counterhold with a
3 4
screwdriver!
5 If necessary!
6
1. Remove intermediate casing (46) (3 or 4 Remove guide vanes (44) and O-ring (43) from
stage) and/or pump casing (42). intermediate casing (3 or 4 stage) and /or pump
2. Remove impeller (45) in between the stages. casing (42).
7 8
Remove impeller (40) and the rotating part of the Remove space ring (35), the rotating part of the
shaft seal. shaft seal and Quad ring (39).
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Maintenance
11 12
13 14
15
Maintenance
Study the instructions carefully. Lubricate the rubber seals before fitting them.
The items refer to the drawings and the parts list on : Relates to the shaft seal.
pages 18-21.
12
3 4
Fit adaptor (18), the screws (19), the washers (8) Fit back plate (31), the washers (21) and the nuts
and the nuts (7). (20).
5 39 38 38a 37 36 6 1 mm
1. Remove impeller (40,45) and back plate 1. Fit O-ring (33) on stationary seal ring (34).
(31). 2. Press the stationary seal ring in back plate
2. Tighten the screws (15) evenly to 15Nm. (31).
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Maintenance
Study the instructions carefully. Lubricate the rubber seals before fitting them.
The items refer to the drawings and the parts list on : Relates to the shaft seal.
pages 18-21.
13
11 12
13 14
15 16
Maintenance
Study the instructions carefully. Lubricate the rubber seals before fitting them.
The items refer to the drawings and the parts list on : Relates to the shaft seal.
pages 18-21.
14
3 4
Fit adaptor (18), the screws (19), the washers (8) Fit back plate (31), the washers (21) and the nuts
and the nuts (7). (20).
5 39 38 38a 37 36 6
Maintenance
Study the instructions carefully. Lubricate the rubber seals before fitting them.
The items refer to the drawings and the parts list on : Relates to the shaft seal.
pages 18-21.
9 10
15
11 12
Counterhold with
a screwdriver! 1. Fit O-ring (32) and pump cover (49).
2. Fit the washers (30) and the cap nuts (29).
1. Fit impeller (45) and O-ring (41) .
NOTE!
2. Fit and tighten impeller screw (47).
3. Tighten impeller screw with a socket
wrench through the inlet.
13 14
Technical Data
It is important to observe the technical data during Inform possible personnel about the technical data.
installation, operation and maintenance.
1. Technical Data
Data
Max. system pressure ............................................ 4000 kPa (40 bar)
16 Max. inlet pressure ................................................. max. system pressure (40 bar) minus pump head
Temperature range .................................................. -100C to +1400C (EPDM)
Noise level............................................................... 60-80 dB(A)
Materials
Product wetted steel parts ...................................... AISI 316L/AISI F51
Other steel parts ..................................................... AISI 304
Product wetted seals .............................................. EPDM (standard)
Other O-rings .......................................................... EPDM
Alternative seals ...................................................... Nitrile (NBR) and fluorinated rubber (FPM)
Finish ...................................................................... Semi bright
Shaft seal
Seal types............................................................... Single internal or flushed seal
Max. water pressure (flushed seal) .......................... Normal atmosphere (max. 1bar)
Water consumption (flushed seal) ........................... 0.25 - 0.5 l/min.
Material, stationary seal ring ................................... Silicon Carbide
Material, rotating seal ring ....................................... Carbon or Silicon Carbide
Material, Quad-/O-rings ........................................... EPDM (standard)
Materialcomb., systempress. up to 20 bar .............. Silicon Carbide/Carbon
Materialcomb., systempress. up to 40 bar .............. Silicon Carbide/Silicon Carbide
Motor
Foot-flanged motor acc. to IEC metric standard
2 pol = 3000/3600 rpm. at 50/60 Hz
IP55 (with drain hole sealed with plug), insulation class F
Motor types: - Standard motor with a fixed ball bearing on drive side
- Special motor with fixed special bearings
Motor sizes (kW), 50 Hz, 380 V ................................. 2.2, 3, 4, 5.5, 7.5, 11, 15, 18.5, 22, 30, 37, 45
Motor sizes (kW), 60 Hz, 440 V 4.6, 6.3, 8.6, 12.6, 17.3, 21.3, 29, 35, 43, 52, 64,
87
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Technical Data
3. Relubrication Intervals
Motors without grease nipples are permanently lubricated. For motors with grease nipples relubrication intervals
are shown in the table below.
* inlet pressure < 10 bar Recommended grease types: - Mobilith SHC200 - Shell Lipex EP2
- ESSO Unirex N3 - SKF LGHT3
- Castrol LMX
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Parts List
Parts List
LKH-112, -113, -114, -122, -123, -124 Sanitary Version
Item Quantity Denomination Item Quantity Denomination
18 LKH-112 LKH-113 LKH-114 LKH-112 LKH-113 LKH-114
LKH-122 LKH-123 LKH-124 LKH-122 LKH-123 LKH-124
1 1 1 1 Motor
2 1 1 1 Shroud 59 0/4 0/4 0/4 Pivot screw (only 30-
3 1 1 1 Edge list 45 kW)
4 4 4 4 Screw 60 0/2 0/2 0/2 Leg bracket
61) 41) 41) 41) Distance sleeve 61 0/4 0/4 0/4 Nut for leg
7 4 4 4 Nut for adaptor 62 0/4 0/4 0/4 Screw for leg
8 4 4 4 Washer for adaptor
9 1 1 1 Compression ring
10 1 1 1 Connex pin
11 1 1 1 Stub shaft
12 1 1 1 Key
13 1 1 1 Compression ring
142) 1/02) Retaining ring D : Service kit - EPDM, NBR, FPM
15 6 6 6 Screw (See Spare Parts list)
15a 6 6 6 Washer
16 1 1 1 Screw for safety q : Flushed shaft seal
guard
17 1 1 1 Safety guard
1)
LKH-110: > 5.5 kW
18 1 1 1 Adaptor LKH-120: £ 45 kW
19 4 4 4 Screw for adaptor
20 2/4 2/4 2/4 Nut
2)
Only on 2.2 kW
21 2/4 2/4 2/4 Washer
22 1 1 1 O-ring q 3)
Only on 3 kW
23 1 1 1 Sleeve q
24 2 2 2 Screw q
25 2 2 2 Tube q
26 1 1 1 Seal housing q
27 1 1 1 O-ring q
28 1 1 1 Lip seal q
29 6/11 6/11 6/11 Cap nut
30 6/11 6/11 6/11 Washer
31 1 1 1 Back plate
3 2D 2 3 4 O-ring
3 3D 1 1 1 O-ring
3 4D 1 1 1 Stationary seal ring
35 1 1 1 Space ring
3 6D 1 1 1 Rotating seal ring
3 7D 1 1 1 Quad ring/o-ring
38 1 1 1 Rotating seal housing
38a 1 1 1 Support ring, PTFE
3 9D 1 1 1 Quad ring/o-ring
40 1 1 1 Impeller
4 1D 2 3 4 O-ring
42 1 1 1 Pump casing
4 3D 1 2 3 O-ring
44 1 2 3 Guide vanes
45 1 2 3 Impeller
46 1 2 Intermediate casing
47 1 1 1 Impeller screw
48 6/11 6/11 6/11 Bolt
49 1 1 1 Pump cover
50 4 4 4 Nut
51 4 4 4 Spring washer
52 4 4 4 Leg
53 4 4 4 Screw
54 1 1 1 Support bar, left
55 1 1 1 Support bar, right
563) 4/03) 4/03) Nut
57 4 4 4 Washer
58 4 4 4 Screw
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Exploded Drawing
This page shows an exploded drawing of LKH-110, - The drawing includes all items of the pump.
120 sanitary version. They are identical with the items in the Spare Parts
List.
19
60
61
62
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Parts List/Drawing
Parts List
LKH-112, -113, -114, -122, -123, -124 Sanitary Version
Item Quantity Denomination Item Quantity Denomination
20 LKH-112 LKH-113 LKH-114 LKH-112 LKH-113 LKH-114
LKH-122 LKH-123 LKH-124 LKH-122 LKH-123 LKH-124
1 1 1 1 Motor
2 1 1 1 Shroud 59 0/4 0/4 0/4 Pivot screw (only 30-
3 1 1 1 Edge list 45 kW)
4 4 4 4 Screw 60 0/2 0/2 0/2 Leg bracket
61) 41) 41) 41) Distance sleeve 61 0/4 0/4 0/4 Nut for leg
7 4 4 4 Nut for adaptor 62 0/4 0/4 0/4 Screw for leg
8 4 4 4 Washer for adaptor
9 1 1 1 Compression ring
10 1 1 1 Connex pin
11 1 1 1 Stub shaft
12 1 1 1 Key
13 1 1 1 Compression ring
142) 1/02) Retaining ring D : Service kit - EPDM, NBR, FPM
15 6 6 6 Screw (See Spare Parts list)
15a 6 6 6 Washer
16 1 1 1 Screw for safety q : Flushed shaft seal
guard
17 1 1 1 Safety guard
1)
LKH-110: > 5.5 kW
18 1 1 1 Adaptor LKH-120: £ 45 kW
19 4 4 4 Screw for adaptor
20 2/4 2/4 2/4 Nut
2)
Only on 2.2 kW
21 2/4 2/4 2/4 Washer
22 1 1 1 O-ring q 3)
Only on 3 kW
23 1 1 1 Sleeve q
24 2 2 2 Screw q
25 2 2 2 Tube q
26 1 1 1 Seal housing q
27 1 1 1 O-ring q
28 1 1 1 Lip seal q
29 6/11 6/11 6/11 Cap nut
30 6/11 6/11 6/11 Washer
31 1 1 1 Back plate
3 2D 2 3 4 O-ring
3 3D 1 1 1 O-ring
3 4D 1 1 1 Stationary seal ring
35 1 1 1 Space ring
3 6D 1 1 1 Rotating seal ring
3 7D 1 1 1 Quad ring/o-ring
38 1 1 1 Rotating seal housing
38a 1 1 1 Support ring, PTFE
3 9D 1 1 1 Quad ring/o-ring
40 1 1 1 Impeller
4 1D 2 3 4 O-ring
42 1 1 1 Pump casing
4 3D 1 2 3 O-ring
44 1 2 3 Guide vanes
45 1 2 3 Impeller
46 1 2 Intermediate casing
47 1 1 1 Impeller screw
48 6/11 6/11 6/11 Bolt
49 1 1 1 Pump cover
50 4 4 4 Nut
51 4 4 4 Spring washer
52 4 4 4 Leg
53 4 4 4 Screw
54 1 1 1 Support bar, left
55 1 1 1 Support bar, right
563) 4/03) 4/03) Nut
57 4 4 4 Washer
58 4 4 4 Screw
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Parts List/Drawing
This page shows an exploded drawing of LKH-110, - The drawing includes all items of the pump.
120 sanitary version. They are identical with the items in the Spare Parts
List.
21
60
61
62
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