WBG5616 Service Manual

Drafted by:   Date： 28APR 2015

Approved by   Date: 26JUN 2015

Gionee Communication Equipment Co. Ltd.

All Rights Reserved.

 Contents
Chapter 1． Introduction……………………………………………………..3-4
1.1 Product Overview
1.2 Product Features

Chapter 2. Exploded Program………………………………………………5-6

Chapter 3. Mainboard Components Layout…………………………………7-11

Chapter 4. Software Upgrade………………………………………………12-18

Chapter 5. Repair Tools……………………………………………………19

Chapter 6. Disassembling and Assembling Procedure……………20-21

Chapter 7. Signal Flow and Fault Diagnosis…………………………

Chapter 1. Introduction
This manual provides the technical information to support the
service activity of this products
This document contains highly confidential information, so any
or all of this document should not be revealed to any third party.
1.1 Product Overview
 1.2 Product Features
CPU MT6580A/WM
Main CPU frequence 1.3GHz
SIM Card Bands GSM850/900/1800/1900MHZ\WCDMA900/2100
RAM 2G
ROM 8G
Memory LPDDR3+eMMC
SIM Card System GSM/WCDMA
OS Android 5.1
Size 4.0 Inch
Type
Display
Resolution WVGA TN
Rear Camera 5.0 M
Front Camera 2.0 M
Video Yes
Audio 3.5mm Jack
Bluetooth Yes
WIFI 2.4G
GPS GPS
FM Build-in FM Antenna
TV No
NFC No
Battery Build-in,3000mAh
Charger USB Cable, Output 1000mA
Chapter 3. Mainboard Components Layout
1.2 Motherboard Components Distribution
 U1001 CPU
U1003Backlight
U702 Antenna Freeze, No Boot up,
driving IC
switch NO signal No download

X601

U501 eMMC+LPDDR3
U616 RF PA U703\U704\U705 U403 Audio power IC X601 Crystal
(Ga As, GSM) . No Duplexer (WCDMA heavy current、Ringing Oscillator(26MHz)No Flash. No download, No
signal, weak signal B1)No signal tone issue, download、No signal, boot up, Freeze, Reading
and storage fail
 J1104：Rear Camera U1102
U1601 Acceleration J1101：Front Camera
Connector. . No Flash Lamp
Sensor +LGA. No Connector. Camera
photograph, Blurred or
screen rotation fault
black photograph

U301

CN1502：Side Keypad J1001 LCD FPC U301 Power U6702 IC charge

Connector. No boot up Connector
Management. management No charge,
display to the fault
Volume keypad fail No power, NO charge freeze in charge
Chapter 4. Software Upgrade Procedure
4.1 Preparation
1. Upgrade Procedure
1.Start up the Flash Tool by executing

1· USB Cable
2 Driver Installer
3 Flash Tool
4 Software File (Latest version)
4.2Upgrade Procedure
4.2.1Start up the Flash Tool by executing
4.2.2 Click on the “Download Agent” option, and load the file marked below
4.2.3 Click on the “Scatter-loading” option, and load the “….Scatter” file marked
below, from the Software File.
4.2.4 Click the “Options” to select download port (COM or USB port). Here select USB Mode.
4.2.5 Remove the tick before “PRELOADER”
4.2.6 Click the “download”, and then connect the phone by USB Cable.
Keeping the phone power off with battery during the download progress
4.2.7 It will pop up a dialog box with green colored “O” if the
download is successfully finished.

4.2.8 Upgrade Complete.

Chapter 5. Repair Tools

实物
图片

名称 Hot Air Gun Hot Air Gun Soldering Iron Disassembly Jig Tin Solder Wire

实物
图片

Card Eject Tool Plastic Opening

名称 ESD Glove ESD Wrist Strap Cotton Swabs
(Take Card Pin) Card

实物
图片

DC Power Soldering
名称 Current Meter Tweezers Screw Driver
Supply Station
6、Disassembling Procedure 拆机过程

工序 工序名 操作图片 操作方法及注意事项

拆电池盖
1.从扣手位处将电池盖拆开，如红色标记
Remove
P01 the battery
From the hand position of the battery cover apart,
such as red mark
cover

拆螺丝
1.使用螺丝刀器拆取螺丝
P02 Remove Use a screwdriver to take the screws remove s
screws

拆B壳，如图片所示：先拆电池仓右边扣位，再拆电
池仓左边扣位，最后拆底壳下端扣位
拆B壳 Remove B Cover, As shown in the picture:
P03 Remove first remove the right side of the battery
B Cover compartment, then remove the battery compartment
to the left button, and finally remove the bottom of
the lower end of the buckle
6、Disassembling Procedure 拆机过程

工序 工序名 操作图片 操作方法及注意事项

分离FPC连接器 如图片：依次拆下侧按键FPC连接器、LCD连接器、
和RF同轴线 TP连接器、RF连接器，最后拆下PCBA和小PCBA.
Separator FPC Such as the picture: in order to remove the side
P04 connectors and button FPC connector, LCD connector, TP connector,
RF coaxial RF connector, and finally remove the PCBA and
small PCBA
7.Mobile Fault Analysis 手机故障分析

Check
Upgrade to assembly
Check fault NO latest software NO disassemble
is OK or Bad? Or Restore is OK or Bad
factory setting

YES Yes YES

OVER OVER

NO Check the
corresponding
Seek help
fault circuit is
ok or bad
YES

Return of the Functional Test

customer
 NO NO
Is it leakage
Upgrade to Test power-on
of
latest software currency if
electricity?
abnormal?
Check
YES Check the YES protection-
Over YES diode, power
display circuit
supply ship,
PA, CPU
YES YES
Test X601 26M Test reset Check the supply
signal signal 32.768 power’s voltage

NO
NO
NO
Replace Replace U1001 Replace U301
U1001

Check if open
NO NO circuit between
Check U1001 Check U501
U1001 and Return
soldering soldering
U501
Re-solder or replace U501
YES YES Re-solder or YES Method：use currency meter,
Re-solder or
replace U501 with the black pin connecting
replace U1001
land and red pin connecting the
FLASH, to test resistance. The
normal parameter is between
300-400Ω
 NO NO
Upgrade to Check the main Check
latest software antenna coaxial line

If loosen,
YE YE If antenna blurred, YES damage or
OVER damaged, inner
S S
unconnected damage/short
circuiting
Check YES YES
U616\u701\U70.is Check Check 26M
normal or not? U703\U704 is signal is normal
normal or not or not?
NO
Replace NO
NO
U703\U704 Replace X601
Replace
U616\U701

NO NO NO
Check Check U1001 Replace
is normal or U1001 Return
U601is
normal or not not
？
YES Replace
U601
 NO NO Check if J1002
1.Upgrade is deformed or
Check if is there software？ 2. poor soldered?
power-on currency Exclude LCD fault
and sound ？

YE YE YE
S Repair as No S OVER S Replace
power-on process J1001

YES
Check if EMI1001
Check u1001’s
reset, data, clock EMI1002EMI1003
are normal or outputs EL_ON
not? voltage？

NO`
NO YES Replace if EMI1001
Replace EMI1002EMI1003
Return U1001
 NO NO Check if
J1002 is
Upgrade software
Check if TP is deformed or
damaged or not? poor
soldered?

Re-solder
YES YES YE
Replace or replace
OVER S
TP J1003

NO
NO Check
Return Replace U1001are
u1001 normal or not?
YES
 NO Check J1101and
NO
Check the J1102are deformed,
Restore factory camera assy is poor-soldered or
setting OK or not? abnormal
resistance value?
YES YES OVER Replace J1101
OVER YES or J1104

Check camera’s YES Check YES

Check if U301
reset, clock and J1101/J1104
data signal are pins’ voltage is outputs
normal or not? normal or not? VDD2.8V voltage
？
NO
Re-solder NO Replace
NO
U1001 U301
Replace
U1001

NO

Return
Chapter 7. Signal Flow and Fault Diagnosis

NO NO
Check FPC is Check CN1502is Check
connected CN1502iaredeform
OK or not?
properly or not? ed,poor-soldered
or abnormal
resistance value
YES YES Replace
Replace keypad CN1502 Replace
FPC CN1502
Check YES
VR1501\1502\1 Check CN1502s
return 503 resistance value
NO \1504protection
diodes

Replace u1001 NO
 NO NO
Check the Insert earpiece to Check
receiver setting see if it displays receiver is
is OK or not? fault prompt? normal or
not?
YES Yes 1.Replace earpiece YES
Reset and OVER socket Replace
2. Upgrade software receiver

NO
No
Return Replace
U1001
Chapter 7. Signal Flow and Fault Diagnosis

NO Check whether NO
Restore factory Check if
the motor is bad
setting MOTOR is ok
false welding
or bad
such as welding

YES YES
OVER Yes To the Replace
welding MOTOR
NO
Replace
Return U1001
 Check
J1402\J1403
NO NO
Restore factory Check if are pins
setting or J1402\J1403 are resistance
upgrade deformed or poor value is
software? soldered? normal or
not?

YES YES Test any

Yes
Replace or re- signal input
OVER
solder J1401、
J1402
NO
Replace
Return U1001
 NO NO
Check U904
Upgrade Check antenna
waveform is
software and its contactor
normal or not?

YES Replace YES Replace

OVER YES
antenna U904

Check if U1001
NO
NO NO NO
is poor soldered Replace U910
Replace
return or has abnormal and U903 is OK
U1001 resistance
or not?
value?
YES
Replace or re- YES Replace U903
solder u1001 and U910
 NO Test if SPKN
NO
and SPKP’s two
Restore factory Check speaker
ends have
setting is ok or not?
output
waveform?

YES Replace YES Replace

YES
OVER speaker U403

NO
NO
NO Check if U403 has
Replace enable and audio
Return U1001 signal?

YES
YES Replace
U403
OVER
Chapter 7. Signal Flow and Fault Diagnosis

Check whether
NO Test U101’s NO the J1601 is
Upgrade SCL2 and SDA2 bad false
software resistance value welding such
is normal or not? as welding

YES Replace U101 and YES

OVER YES replace J1601
check if gyro, compass
and accelerator are
OK or not?

YES
Check the power
Replace supply voltage is
return U101
Ok or not?
NO

NO NO
Replace Replace
U101 U301
 Test U1603’s
SCL2 and
Start compass NO NO SDA2
and calibrate by Upgrade resistance
waving phone on software value is normal
a route like 8 or not?

YES YES YES Replace

OVER OVER U1603

NO NO Check if the YES Test EINT20_GY

Replace power supply control signal is
Return U301 voltage is OK normal or not?
or not?

YES
Re-solder
U1001
 Test U1601’s Test
NO NO
SCL2 and SDA2 EINT11_GY
Upgrade resistance value control signal
software is normal or is normal or
not? not?
YES YES Replace YES Re-solder
OVER
U1601 U1001

NO
NO NO NO Check if the
Replace Replace power supply
return U301 voltage is OK or
U1601
not?