Auma India Gearboxes

Auma Norm Auma Epac Auma High Torque
SA 3 - SA 100 SA 3 - SA 100 SA 25.1 - SA 40.1

SAR 3 - SAR 100 SAR 3 - SAR 100 SAR 25.1 - SAR 30.1
Output Torque from Output Torque from Output Torque from
30 Nm to 1000 Nm 30 Nm to 1000 Nm 2000 Nm to 16000 Nm
Auma Worm Gearboxes Auma Worm Gearboxes Auma Bevel Gearboxes Auma Bevel Gearboxes
GS 40.2 - GS 500 GF 63.2 - GF 315 GK 10.1 - GK 40.1 ABG 14.2 - ABG 30.2
Output Torque from Output Torque from Output Torque from Output Torque from
300 Nm to 360000 Nm 300 Nm to 90000 Nm 120 Nm to 16000 Nm 750 Nm to 5000 Nm Auma India Gearboxes
GS 40.2 - GS 500
Auma India Private Limited
(CIN No: U74999KA1983PTC005412) GF 63.2 - GF 315
GSD 40.2 - GSD 500
Head Office & Works: GK 10.1 - GK 40.1
38-A & 39-B, II Phase, Peenya Industrial Area, ABG 14.2 - ABG 30.2
Bangalore - 560 058
Tel : 080-28394656 / 283707781 / 28392270 / 39280000 GST 12 - GST 1600
Fax : 080-28392809
E-mail : info@auma.co.in Website : www.auma.co.in
Pune Noida Kolkata Chennai
712, 713, Building No. 1, 1310, Tower A, Flat No -D,1st Floor 9, MTH Road,
“Siddharth Towers”, Kothrud, Corenthum Complex, 72/H ,Mahatma Gandhi Road, Andal Avenue,
Pune - 411 038 Sector 62, Noida - 201 307 Haridevpur ,Tollygunge Thirumullai Voyal,
Tel : 020-25410465 Tel : 0120-3060522 Kolkata -700 082 Chennai - 600 062
Fax : 020-25443186 Fax : 0120-3060523 Tel : 09937431333,08902751970 Tel : 09884119795
Email : NCPatil@aumaindia.com Email : VeereshS@auma.co.in Email : vsppatra@aumaindia.com Email : VRamanan@aumaindia.com
We reserve the right to alter the data according to changes made. The product features and technical data
provided do not express or imply any warranty.
For latest information on Auma products, please visit www.auma.co.in
DD / CT 002 Issue 08/14

Sales and Service Network Notes
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Delhi
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Guwahati -----------------------------------------------------------------------------------------------------------------------------------------
Jhansi
Dhanbad -----------------------------------------------------------------------------------------------------------------------------------------
Mundra
Ahmedabad
Kolkata -----------------------------------------------------------------------------------------------------------------------------------------
Indore Korba
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Rourkela
Talcher -----------------------------------------------------------------------------------------------------------------------------------------
Raipur
Paradip
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Pune Hyderabad -----------------------------------------------------------------------------------------------------------------------------------------

Visakhapatnam
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Hospet -----------------------------------------------------------------------------------------------------------------------------------------
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Bangalore
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Chennai
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Coimbatore
Head-office & Works
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Sales Office
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Service Head-office
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Service Representative
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Notes Applications
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Auma India gearboxes combine with Auma India actuators to complete the valve automation service. There
----------------------------------------------------------------------------------------------------------------------------------------- are basically three types of gearboxes:
----------------------------------------------------------------------------------------------------------------------------------------- Ÿ Worm gearboxes (GS, GF, GSD & GSQ series)

Ÿ Bevel gearboxes (GK & ABG series) and
----------------------------------------------------------------------------------------------------------------------------------------- Ÿ Spur gearboxes (GST series)
----------------------------------------------------------------------------------------------------------------------------------------- Due to the availability of wide torque range, modular design and potential for use with electric multi-turn actuators, these
gearboxes can be used for varied applications.
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Energy Sector Water Sector
l Conventional power plants l Sewage treatment plants
----------------------------------------------------------------------------------------------------------------------------------------- (coal, gas, oil) l Water treatment plants
l Nuclear power plants l Drinking water distribution
----------------------------------------------------------------------------------------------------------------------------------------- l Co-generation power plants l Seawater desalination
l Hydroelectric power plants
----------------------------------------------------------------------------------------------------------------------------------------- l Biomass power plants
l Solar thermal power plants
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Oil & Gas Others
----------------------------------------------------------------------------------------------------------------------------------------- l Exploration, offshore plants l Cement works
l Refineries l Air conditioning
----------------------------------------------------------------------------------------------------------------------------------------- l Distribution l Chemical industry
l Tank farms l Paper
----------------------------------------------------------------------------------------------------------------------------------------- l Petrochemical complexes l Food industry
l Shipbuilding industry
l Steel mills
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l ...
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48
Table of Contents Service Condition and Certificates
Enclosure Protection Painting

Sales & Service Network 2
Auma gearboxes conform to enclosure protection IP 67
Applications 3 as per IS / IEC 60529. The definition of IP 67 as per Type of Paint Epoxy
standard is as follows :
Auma India Gearboxes 5-7 Standard Color Smoke Grey
IP : Ingress Protection
Technical Data sheet for Part-turn Worm Technical Data sheet for Multi-turn Bevel Primer Thinkness 40 microns min.
Gearboxes - Flange Mounted Gearboxes First Numeral 6 : Dust tight, prevents ingress of dust.
Paint Thickness 75 microns min.
GS 40.2 - GS 125.2 8-9 GK 10.1 - GK 35.1 35 Second Numeral 7 : Protected against the effects of
immersion. Test is done by completely immersing the Other paints & color can be provided based on
GS 160 - GS 250 12 - 13 GK 40.1 37 equipment in water so that: mutually agreed customer requirement.
GS 315 - GS 500 18 - 19 ABG 14.2 - ABG 30.2 39 l Surface of water is at least 150 mm above highest
point of equipment.
Dimension Data sheet for Part-turn Worm Dimension Data sheet for Multi-turn Bevel l The lowest point of equipment is at least 1 m below
Gearboxes - Flange Mounted Gearboxes the surface of water.
l Duration of test is 30 min.
GS 40.2 - GS 125.2 10 - 11 GK 10.1 - GK 35.1 35
Under above conditions, ingress of water in harmful
quantity shall not be possible.
GS 160 - GS 250 14 - 15 GK 40.1 38
Auma India gearboxes can also be offered with IP 68
GS 160 - GS 250 with GZ 16 - 17 ABG 14.2 - ABG 30.2 40
enclosure protection on request.
GS 315 - GS 500 20 -21
Output Drive Details for Multi-turn Bevel
36
Gearboxes (GK / GST)
GS 315 - GS 500 with GZ 22 - 23
Technical Data sheet for Part-turn Worm Technical / Dimension Data sheet for - CE Marking
Gearboxes - Foot Mounted Multi-turn Spur Gearboxes
Auma has certified its valve gearboxes as CE marked to
GF 63.2 - GF 125.2 24 GST 12 - GST 1600 41 indicate conformity with the essential health and safety
requirements at the place of use.
GF 160 - GF 250 27
Specification for Part-turn Worm
42
Gearboxes
GF 315 30
Dimension Data sheet for Part-turn Worm Specification for Multi-turn Bevel 43
Gearboxes - Foot Mounted Gearboxes
GF 63.2 - GF 125.2 25 - 26 Benefits of Auma India Worm Gearboxes 44
GF 160 - GF 250 28 - 29 Actuator / Gearbox Selection Procedure 45 - 46
GF 315 31 Service Conditions and Certificates 47
Technical Data sheet for Multi-turn Worm

Gearboxes
GSD 40.2 - GSD 125.2 32
GSD 160 - GSD 500 33 - 34
Note: There are various features and options that are available other than what is listed in the catalogue.
For special requirements, please contact Auma India.
47
4
Actuator / Gearbox Selection Procedure Actuator / Gearbox Selection Procedure Auma India Gearboxes
LINEAR OR MULTI-TURN VALVES PART-TURN VALVES (Eg: BUTTERFLY, BALL, All Auma India gearboxes are manufactured to comply with all market requirements as per Auma Germany
(Eg: GATE, GLOBE, DIAPHRAGM TYPE ETC.) PLUG, LOUVRE DAMPERS ETC.) specifications. The housings are designed for high rigidity to absorb high torsional and thrust loads. The
gearbox enclosure conforms to IP 67 class. IP 68 enclosures can also be supplied on request. All
For output thrust up to 190 kN and output torque up to 100 Choose the nearest available actuator output speed In part-turn valves, the final movement of valve shaft § Refer to the “Technical Data” for different operating gearboxes are lubricated with special grease for life.
kgm, Auma multi-turn actuators can be directly selected (refer Auma Actuator catalogue for details) i.e. 125 rpm. required is normally 90°. The electrical actuators are time in seconds for 90° at different actuator output
and mounted on the valve. However, Auma also offers primarily multi-turn type and hence, it is necessary to speed.
bevel gearboxes type “GK” and spur gearboxes type Hence, the selected combination is GK25.1A/SA50E125 employ an intermediate worm gearbox between the
“GST” for up to and higher torque / thrust requirements. and the revised operating time ~ 52 secs. actuator and the valve so as to achieve 90° angle of In this case, two options are available for selection:
rotation.
Data required for proper sizing: Where actuator designation SA50E125 indicates open- Option 1 : Referring to the Technical data of GS125.2
close duty actuator SA50 with output drive type E having § Auma offers the following two types of worm Model : GS125.2 with SA50E32 actuator,
§ Type of valve output rpm of 125. gearboxes: Operating time = 24 sec. (for 90°)
§ Max. thrust incase of rising stem valves § Direct flange mounting type “GS” Actuator designation SA50E32 indicates open-
§ Max. torque incase of rotating stem valves Note: When coupling Auma actuator with Auma gearbox, § Foot mounting type “GF” close duty actuator SA50 with output drive type
§ Type of service / duty always employ output drive type ‘E’. E, having output speed of 32. Part-turn Worm Gearboxes (GS 40.2 - GS 500) -
§ No. of turns of stem per stroke or stroke and stem Data required for proper sizing: Flange Mounted
thread details After selecting the suitable model, the following points Option 2 : Referring to Technical data of GS125.2
§ Operating time should be verified: § Type of valve Model : GS125.2 + VZ4 (204:1) with SA12E125 Auma India GS type gearboxes are designed for The gearboxes are designed for permissible valve
§ Stem diameter § Max. valve torque *(unseating torque) actuator. rotation up to 360° without end stop or 135° with end torque up to 360,000 Nm for motor operation. The main
§ Mounting details § Output torque values (refer “Technical Data” for § Type of service / duty Operating time = 24 sec. (for 90°) stop for operation of ball valves, butterfly valves, plug feature of GS gearboxes are:
details). § Angle of travel (normally 90°) Where VZ4 is the primary reduction gearbox valves, dampers etc. The extremely rugged
Sizing Examples: § Max. stem acceptance dia. (refer “Technical Data” and § Operating time required and 204:1 is the total reduction ratio of the construction feature with positive adjustable end stop § Full 360°worm wheel design; make the gearboxes
“”Output Drive” for details) § Shaft diameter gearbox. on input shaft provides precise valve positioning. suitable either for multi-turn or part-turn operation.
Minimum data: § Mounting flange compatibility (refer “Technical Data” § Mounting flange details
§ Max. thrust = 300 kN = 30000kgf and “Output Drive” for details). Note : Always select output drive type ‘E’ for Actuator § In case of part-turn operation, additional three
§ No. of turns / stroke = 20 *Note: In case of regulating / modulating service, max. (or when coupling Auma actuator with Auma segments are available for repositioning, thus
§ Operating time = 60 secs. Note: 1. In case of multi-turn, non-rising (rotating) stem unseating) torque and regulating (or running) Gearbox. GS 40.2 - GS 125.2 extending the life of worm wheel by three times.
§ Open-Close duty valves, same selection procedure should be torque are required for proper selection.
followed except for the following: Regulating torque should not exceed 50% of max. Out of the above two options, any one suitable § A separate coupling with involute splines is provided
Step 1 : Selection of Gearbox torque. combination can be selected, considering the operating for no orientation hassles while mounting to the
§ Output torque values are to be compared time. valve. The coupling is removable for machining the
§ Refer “Technical Data” and “Output Drive Types” of and evaluated Sizing Examples: bore to suit valve shaft. The orientation of the
gearboxes (GK 10.1 - 40.1) in catalogue § Output drive types B, C, D or E should be Minimum data: After selecting the suitable model, following important gearbox while mounting on valve is made simple
§ For rising stem valves, always select output drive ‘type selected, depending on type of coupling § Max. valve torque = 7000 Nm (~700 kgm) points should be checked: due to involute splines on the coupling.
A’ required (normally, the output drive type § Operating time = 30 secs.
§ Select gearbox type whose max. thrust permissible is will be either ‘B’ or ‘E’) § Open-Close duty § Max. stem / shaft dia. (refer “Technical Data” for § Unique design of end stops on input shaft with
more than or equal to required thrust details) traveling nut mechanism allow precise and positive
2. The same selection procedure is applicable for Step 1 : Selection of Gearbox § Max. stem / shaft length acceptance (refer dimension setting up to 135° operation.
In this case, gearbox type is GK 25.1, whose maximum auma spur gearboxes “GST”. ‘I max’ in Dimension Data sheet)
thrust permissible is 320 kN. § Refer “Technical Data” of gearboxes (Part-turn worm § Mounting flange compatibility (refer “Technical Data” § All gearboxes are designed for both electrical and
gearboxes GS 40.2 - GS 500) in catalogue for details). manual operation.
Step 2 : Selection of Actuator § Select a gearbox type whose “Max. permissible valve
torque ” is more than or equal to required “valve Note : § To reduce the input torque, for a given output of
§ Referring to the “Technical Data” of Gearbox torque” worm gearbox, a primary reduction gearbox can be
catalogue (GK 10.1 - 40.1), suitable actuator model § In this case, gearbox type is GS 125.2, whose 1 The selection procedure is same for foot mounted easily attached at input of the gearboxes. For this
given in the table is to be selected. maximum torque capacity for motor operation is type worm gearboxes “GF”. GS 160 - GS 500 purpose, GS 100.2 & GS 125.2 gearboxes are fitted
§ The required output rpm of the actuator can be 8000Nm 2 In case of manually operated valves, select the with Planetary reduction gearboxes (VZ 4) and
calculated as follows: gearbox model whose “Max Permissible valve higher series are fitted with Spur reduction
Step 2 : Selection of Actuator torque” is more than or equal to required valve torque. gearboxes (GZ) of various ratios. This feature
Actuator output rpm = enables selection of smaller actuators for economic
§ Referring to the “Technical Data” of Gearbox sizing.
No. of turns of valve / stroke x reduction ratio of gearbox x 60 catalogue, suitable actuator model given in the table is
Operating time in secs. to be selected. § AUMA GS series gearboxes are suitable for open-
§ close and regulating duty valves.
In this case, suitable actuator model is SA 50 § Please note that economical sizing of actuator can be
and done by using higher reduction ratios considering § All the gears are specially heat treated to ensure
Actuator output rpm = 20 x 6 x 60 operating time requirement. This is achieved by longer life in service.
60 employing a primary reduction gearbox having
= 120 rpm different ratios.
5
45 46
Auma India Gearboxes Specification for Multi-turn Bevel Gearboxes Benefits of Auma India Worm Gearboxes
Part-turn Worm Gearboxes (GF 63.2 - GF 315) - Multi-turn Worm Gearboxes (GSD 40.2 - GSD MULTI-TURN BEVEL GEARBOX FEATURES BENEFITS
Foot Mounted 500)
1. All gearboxes shall have bevel gear transmission with completely enclosed construction. The gear casing
GF series gearboxes are specially used for actuation of AUMA India GSD type worm gearboxes without end shall be designed adequately to withstand shock and vibration of the pipeline. The design shall be
fan dampers, which require part-turn actuation. stops are designed for multi-turn applications. compact and of light weight and shall not cause any trouble during operation at sites. Rigid Casting Ÿ Strong and Reliable
The gearbox has a gear operator with a built-in floor The gear operator is a worm gear of GS series without 2. The gearbox shall be filled with grease. The specification of lubricant i.e., grease, shall be furnished. There
stand and a lever. The lever is provided with a pair of end stops for 360° swing angles. shall be no leakage of lubricant from the gearbox.
mounting ball and socket joints at varying moment arms
to suit given damper application. All other features of GF GSD series gearboxes can be coupled to primary Manufactured according to Auma Germany
Ÿ Reliable, proven design, German know-how
series are same as GS gearboxes. GF gearboxes in reduction gearboxes and also to Auma India actuators 3. The gearbox shall be suitable for mounting in any position to suit the site requirements. Drawings
sizes higher than GF 315 can be supplied on request. to obtain on-off or regulating control.
4. It shall be possible to use the same gearbox for different applications (rising and non-rising stem) by
§ GF series gearboxes can be coupled to primary changing only the output drive of the gearbox.
reduction gearboxes to reduce input torque for a Ÿ Enhanced life since 3 extra segments are
360° Worm wheel
given output of worm gearbox. 5. The gearbox shall have a base suitable to take the thrust with needle roller bearing. A blank high tensile available for future use
§ GF gearboxes can be easily used with electrical GSD 40.2 - GSD 500 brass or aluminum bronze drive sleeve shall be provided as a standard supply.
actuators for motorized operation.
§ They are suitable for both open - close and
regulating duty valves. 6. The assembly of all gears, shafts etc., shall be done properly to have smooth, noise free operation.
Removable Splined coupling Ÿ No orientation hassles
7. The flange for connecting the valve shall have dimensions as per DIN 3210 / ISO 5210 standards.
8. Wherever gearboxes are required to be assembled with electrical actuators, gearboxes are to be supplied
GF 63.2 - GF 315 with input flanges to suit the keyed shaft of the actuator. The design should be suitable for both manual as Enclosure protection : IP 67 Ÿ Safe for outdoor applications
well as electrical operation.
9. The bevel pinion shall be of case hardened steel and gear of alloy steel EN19 / SG Iron 600/3 with suitable
heat treatment. Ÿ Ensures smooth operation
Grease lubrication
Ÿ Freedom of “any position mounting”
10. All gearboxes shall have stem protection covers for rising stem application.
Part-turn Worm Gearboxes with Limit Switch Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) 11. The gearbox shall be painted with corrosion protection epoxy based paint. Ÿ Allows easy setting for the desired output travel
Assembly Mechanical end stoppers at the gearbox input Ÿ Imparts a positive feeling when end positions
12. The gearbox shall be enclosed to a minimum of IP 67 protection class. are reached, during manual operation
AUMA India GS type worm gearboxes with limit switch Auma India bevel gearboxes are designed to operate
assembly are designed for part-turn applications. Limit all types of rising or non-rising stem valves, where 13. Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
switch assembly is provided for either indication of end thrust may or may not be taken by the gearbox. The temperatures on request. Only input torque is sensed by the mechanical
positions of valves or for generation of an end position bore of the output drive allows valve stem to pass stoppers (and not the output torque which is very Ÿ No chance of damage to gearbox housing
signal for further operation requirements at control through it to reach its full travel.
14. Supplier will furnish the general arrangement drawing of the gearbox incorporating the material high)
room.
specification for all critical components and overall dimensional details for approval.
GK 10.1 - GK 35.1
15. The gearbox shall be tested to the design requirement of torque / thrust wherever applicable and type test Ÿ Meets different operating time requirement and
Available with various reduction ratios
GS with Limit Switches certificates shall be furnished. optimizes electrical actuator selection
Ÿ Results in lesser input torque requirement, thus

High mechanical advantage
optimizing electrical actuator selection
Ÿ Provides “choice of selection” to meet plant

Different versions
requirement
43 44
6
Technical / Dimension Data sheet for Multi-turn Spur Gearboxes Specification for Part-turn Worm Gearboxes Auma India Gearboxes
SPUR GEARBOX - TECHNICAL DATA / 1. FLANGE MOUNTED SECONDARY WORM GEARBOX - GS Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) Multi-turn Spur Gearboxes (GST 12 - GST 1600)
DIMENSIONS
GST 12 - GST 1600
1.1 The worm gearbox shall be so selected that in combination with Electrical actuator, it shall meet
specified torque and operating time. Bevel gearboxes are available for wide range of torque Auma India GST range of spur gearboxes are designed
max.Nm 120 250 500 1000 2000 4000 8000 16000
Output torque 1.2 Gearbox shall be flange mounted. and thrust load capacity ranging from 120 Nm torque x for operation of rotating stem valves. GST gearboxes
lbs. ft. 90 185 375 750 1500 3000 6000 12000
Operator Type GST12 GST25 GST50 GST100 GST200 GST400 GST800 GST1600 1.3 The gearbox shall be self-locking, having 360° full worm wheel. It shall be possible to position and 60 kN thrust (GK 10.1) to 16000 Nm torque x 1375 kN can be combined with Auma India actuators or can be
Reduction ratio 1) 1:1 2:1 2:1 4:1 2:1 4:1 2:1 4:1 4:1 8:1 4:1 8:1 8:1 16:1 8:1 16:1 use extra 3 quadrants of worm wheel available. thrust (GK 40.1). Various types of output drives (Type A easily operated by hand wheels. GST gearboxes can
2) max.Nm 135 68 142 71 285 142 570 285 570 285 1140 570 1180 590 2360 1180 1.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the to Type E) are available, depending upon applications. be easily adapted for Globe, Angle and Non return
Input torque valves. They produce an output torque of 120 Nm (GST
lbs. ft. 100 50 105 52 210 105 420 210 420 210 840 420 880 440 1760 880 input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when
Mechanical advantage
3)
0.9 1.7 1.7 3.5 1.7 3.5 1.7 3.5 3.5 7 3.5 7 6.8 13.5 6.8 13.5
12) to 16000 Nm (GST 1600).
end position is reached while operating manually.
Output drive DIN 3210 G0 G1 2 G1 2 G3 G4 G5 G6 G7 1.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from
Thrust Permissible max.KN 60 120 160 190 320 450 820 1375
GK 40.1
for Type A
80° to 120°angle of travel. GST 12 - GST 1600
max.lbs 13500 27000 36000 42700 72000 101250 185000 310200
Stem diameter max.mm 38 52 52 65 86 86 121 121
1.6 The gearbox shall have minimum IP 67 protection class.
for Type A inch 11 2 2 2 21 2 3 38 3 38 4 34 4 34 1.7 The housing shall be grease filled and suitable for any position mounting. (Refer page 7 for more
4) kg. 18 33 37 52 145 170 210 235 information)
Weight
lbs 40 73 82 115 320 375 463 518 1.8 A separate splined coupling shall be provided for fixing the gearbox on to valve to avoid orientation
Handwheel max.mm. 200 250 250 400 640 640 800 800 problems while mounting.
diameter inch 8 10 10 16 25 25 32 32
1.9 It shall be possible to change the version of the gearbox for the following operation:
Mounting flange for
G0 G0 G1 2 G0 G1 2 G1 2 G3 G1 2 G3 G1 2 G3 G3 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
actuator DIN 3210
Suitable actuator SA12 SA6 SA12 SA6
SA30
SA12 5) 5)
SA60 SA30 SA60 SA30 SA100 SA60 SA100 SA60 - SA100
5)
b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
SA15 SA12 SA15 SA12 SA15
shaft.
1) Special reduction ratio on request 3) Conversion factor output torque to input torque 5) Depending on required
2) At max. output torque 4) Gearbox without drive adapter and without mounting flange for actuator Gearbox output torque This shall be an inherent feature of the gearbox, to have maximum flexibility at site. GK gearboxes are designed considering power
1.10 An adjustable mechanical pointer cover to show valve position shall be available. operation and are suitable for electrical applications
STANDARD SPUR GEARBOX Type of Enclosure : IP 54
1.11 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be with electrical actuators for MOV’s.
manufacturer's standard.
1.12 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
temperatures on request.
Multi-turn Bevel Gearboxes (ABG 14.2 - ABG
30.2)
2. FOOT MOUNTED SECONDARY WORM GEARBOX - GF
2.1 The worm gearbox shall be so selected that in combination with electrical actuator, it shall meet A different series of multi-turn bevel gearboxes ABG.2
with most advanced design is available at AUMA India.
specified torque and operating time.
The design allows for integrating the output drive within
2.2 Gearbox shall be foot mounted with lever arrangement design. the gearbox, thus optimizing the gearbox sizes. These
2.3 The gearbox shall be self-locking having 360° full worm wheel. It shall be possible to position and bevel gearboxes find application in the operation of
use extra 3 quadrants of worm wheel available. rising or non-rising stem gate valves to cater to higher
2.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the torque requirements. This ABG.2 range gearboxes are
input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when suitable for both electrical and manual operation.
2.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from 80°
to 120° angle of travel.
Dimensions A D1 D2 D3 HH2 H1
H3 L L1 L2 L3 R R1 b5 d1 d10h9 g g1 g2 r1 S1 t4 2.6 The gearbox shall have minimum IP 67 protection class.
stroke ABG 14.2 - ABG 30.2
GST 12 160 50 R2'' 60x3.7 75 105 + 120 45 57 54 42 75 75 6 125 20 37 50 15 30 M8 22.5 2.7 The gearbox housing shall be grease filled and suitable for any position mounting. (Refer page 7 for
70
stroke more information)
GST 25 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 20 51 65 22 30 M8 22.5
100 2.8 It shall be possible to change the version of the gearbox for the following operation:
stroke
GST 50 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 30 51 65 22 30 M8 33 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
100
stroke b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
GST 100 275 60 R3'' 89x4.1 125 135 + 150 50 58 54 42 175 75 12 210 30 69 80 30 30 M16 43
120 shaft.
stroke
GST 200 430 60 R3'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 300 30 90 110 35 30 M16 43 This shall be an inherent feature of the gearbox, to have maximum flexibility at site.
190
stroke 2.9 An adjustable mechanical pointer cover to show valve position shall be available.
GST 400 430 60 R4'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 350 40 152 130 35 30 M16 43
190 2.10 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be
stroke
GST 800 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 410 40 150 180 40 30 M16 53.5 manufacturer's standard.
270
stroke 2.11 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
GST 1600 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 475 50 180 200 45 30 M16 53.5
270 temperatures can be provided on request.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
7
41 42
Technical Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Bevel Gearboxes Dimension Data sheet for Multi-turn Bevel Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES BEVEL GEARBOX

GS 40.2 – GS 125.2/VZ 4 BEVEL GEARBOX ABG14.2-ABG30.2 ABG14.2-ABG30.2
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS Dimension
Application Gearbox Type
Technical data ød5
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves) ABG14.2 ABG16.2 ABG25.2 ABG30.2 Gearbox
ød1 ød2 ød3 ød4 ød6 øD øD1 øD2 øD3 øD4 R ød A G H h1 h2 L N U V
For special applications, please consult AUMA. type
Max. Output torque Nm 750 1500 2500 5000 Min Max
Worm gearboxes GS 40.2 – GS 125.2 with primary reduction gearing VZ 4
Valve Gearboxes Reduction ratio 4:1 4:1 6:1 8:1 350/
ABG14.2 130 165 210 M20 20 50 76 175 140 100 18 17 30 130 160 94 5 30 195 225 62 9
1) 400
1) 2) Input torque Nm 208 417 463 694
Max. Valve attachment Gearbox Suitable primary Factor Turns for Input shaft Max. input Weight 400/
Permissible ABG16.2 200 254 300 M16 30 60 89 175 140 100 18 17 30 185 174 96 5 24 265 280 70 9
size reduction gearing 90º torques Mech. advantage2) 3.6 3.5 5.4 7.2 640
valve torque 500/
Flange Max. ABG25.2 230 298 350 M20 25 72 114 175 140 100 18 17 30 237 186 110 5 30 302 337 90 3
Stem dia Max.mm 50 60 72 100 640
acc. to shaft Reduction ratio (i) Ø 3) 640/ 175/ 140/ 100/ 18/ 17/
in Nm EN ISO diameter GS+VZ Thrust Permissible for A type kN 160 200 320 450 ABG30.2 260 356 415 M30 30 100 140
800 210 165 130 22 25
30 256 225 129 5 45 323 356 112 13
up to 5211 in mm Type GS VZ GS+VZ mm in Nm kg Input shaft dia mm 30 30 30 30
F073) Output drive - Type A type X- As Per Requirement
420 25 GS 40.2 - 21:1 - 21:1 9 5.25 20 47 3.5
F10
4)
Weight kg 16 32 54 85 For manual operation
F103)
1000 36 GS 63.2 - 39:1 - 39:1 16.7 9.75 20 60 9 Hand wheel dia5)mm 350/400 400/640 500/640 640/800
F12
EN ISO 5210 F16/F14* F25/F16* F30/F25* F35/F30*
F123) Valve attachment
2000 48 GS 80.2 - 40:1 - 40:1 17.3 10 20 116 13.5 DIN 3210 G3/G½* G4/G3* G5/G4* G6/G5*
F14
Actuator mounting EN ISO 5210 F14 F14 F14 F14/F16*
3)
- 40:1 - 40:1 17.3 10 30 232 30 flange
F14 Combination with DIN 3210 G½ G½ G½ G½ /G3*
4000 60 GS 100.2
F16 actuator Suitable actuator SA25 SA50 SA50/ SA60 SA606)/SA100
VZ 4 40:1 3.92:1 157:1 58.5 39 20 68 34
Weight of actuator kg 71 99 99 99
- 52:1 - 52:1 22.5 13 30 356 43 1. At max.output torque
F163)
8000 80 GS 125.2 2. Conversion factor Output torque: Input Torque
F25
VZ 4 52:1 3.92:1 204:1 75.5 51 20 106 47 3. The permissible axial forces are considerably beyond the max.thrust of actuators available
when converting rotary to linear movement by using trapezoidal thread
Gearbox Primary Possible combinations with multi-turn actuators Multi-turn Flange Max. 4. Gearbox without hand wheel and actuator mounting flange
size reduction actuator mounting of weight4)
gearing Operating times for 50 Hz5) in seconds for 90º at actuator speed in rpm Actuator for actuator 5. Observing the permissible effort at hand wheel
max. input 6. Depending on required gearbox output torque
torque GS+VZ+SA
EN ISO DIN *Option – Can be provided on request.
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37

Features and functions
Type of duty Short time duty S2-15 min ( OPEN -CLOSE Duty)
GS 63.2 - 146 104 73 53 36 27 18 13 - - - - SA6 F10 G0 42 Direction of rotation Clockwise rotation at input shaft results in clockwise rotation at output drives
Input shaft Cylindrical with parallel key according to IS 2048
GS 80.2 - 150 107 75 55 38 27 19 14 - - - - SA12 F10 G0 47 Operation
With electric multi-turn actuator
- 150 107 75 55 38 27 19 14 - - - - SA25 F14 G½ 102 Motor operation
Flanges for mounting of multi-turn actuator as per standard ENISO5210/DIN3210
GS 100.2
VZ 4 589 420 296 216 148 108 74 54 37 27 19 13 SA12 F10 G0 67 Via hand wheel
Mounting flange for electrically operated actuator
Available hand wheel diameters, selection according to the max. output torque
- 195 139 98 70 49 35 24 17 12 - - - SA50 F14 G½ 143 Manual operation ABG 14.2 ABG 16.2 ABG 25.2 ABG 30.2
Type
GS 125.2 Hand wheel dia
350/400 400/640 500/640 640/800
VZ 4 765 546 384 274 192 137 99 69 48 35 24 176) SA12 F10 G0 80 mm
Valve attachment
Valve attachment Dimensions according to EN ISO 5210
Service conditions
Mounting position Any position
Enclosure protection Standard IP67 - Dust proof & water tight
according to IS/IEC
60529 Option IP 68 - Enclosure can be provided on request
Standard Suitable for installation in industrial units, in water or power plants with a low pollutant concentration
Corrosion protection
Option Others on request
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque. Standard Powder coating as primer + Epoxy finish paint
Paint
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel Option Other paints on request
3) Observe maximum torque for valve mounting flange s according to EN ISO 5211
4) With coupling (with pilot bore) and grease filli ng in the gear housing, multi-turn actuator AUMA NO RM with 3-phase AC motor, standard electrical connection,
Standard Smoke grey Code 692 as per IS:5
Colour
output drive E type and handwheel Option Other coloures on request
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
Standard –20 ºC to +80 ºC
6) Observe max. output torque of the multi-turn act uator. Ambient Temperature
Option Other temperature requirements on request.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document. We reserve the right to alter data according to improvements made.
We reserve the right to alter data according to improvements made.
39 40
8
Dimension Data sheet for Multi-turn Bevel Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

BEVEL GEARBOX DIMENSIONAL DATA GK 40.1 GS 40.2 – GS 125.2/VZ 4
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Version Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibration may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used.
End stops Positive for both end positions by trave ling nut, sensitive adjustment
GS - Swing angle Fixed swing angle up to max. 120º; set in the factory to 92º unless ordered otherwise
Mechanical position indicator Standard : Pointer cover for continuous position indication
Option : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048. (refer to tables page 8)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing VZ
Flanges for mounting of multi-turn actuator (refer to tables page1).
Type of duty Short-time duty S2-15 min. (open–close duty)
Manual operation Via handwheel, directly or through primary reduction gearing VZ
Available handwheel diameters, selection according to the max. output torque:
Type GS40.2 GS63.2 GS80.2 GS100.2 GS125.2
Primary red. gearing - - - - VZ 4 - VZ 4
Handwheel Ø mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400
Primary reduction gearing

Primary reduction gearing - Planetary VZ reduction r atio for reducing the input torques (refer to tables page 8).
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 ( refer to table page 8)
Standard: GS 40.2 – GS 125.2: with spigot
Option: GS 40.2 – GS 125.2: without spigot
Splined coupling for connection to Standard: With pilot bore
the valve shaft Worm gearbox can be repositioned 4 x 90º on coupling
Option: Machined with bore and keyway or square bore
Service conditions
Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
IS/IEC 60529 Option: IP 68, Enclosure can be provided on request
Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
Paint Standard: Epoxy primer + Epoxy finish paint
Option: Other paints on request
Colour Standard: Smoke grey Code 692 as per IS: 5
Option: Other colours on request
Ambient temperature Standard: –20 ºC to +80 ºC
Option: Others temperature requirements on request.
Lifetime Lifetime for 90° rotary movement
Gearbox size GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 125.2
7)
No. of cycles for
10,000 10,000 5,000 5,000 2,500
max. torque
Lever gearboxes - type GF Refer to Pages 24 - 31.
7) Number of cycles according to standard EN 15714 -2

We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
9
38
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Bevel Gearboxes
DIMENSIONS PART-TURN WORM GEARBOX BEVEL GEARBOX TECHNICAL DATA GK 40.1

- FLANGE MOUNTED Type Output Thrust Reduction Input torque1) Valve Factor2) Input shaft Hand- Weight3)
torque permissible ratio attachment Ø Wheel
for type A
Nominal Nominal Standard Option
torque torque
max. ISO DIN max approx.
Nm
max kN Nm 5210 3210 Standard Option Ø mm kg
16:1 1111 14.4
GK 40.1 16000 1375 F40 G74) 40 - 800 250
22:1 808 19.8
Possible combinations with multi-turn actuators

Gearbox Mounting flange for actuator Permissible Suitable
actuator Auma
weight Multi-turn actuator5)
Standard Option
ISO DIN
max.
5210 3210
Type kg Type
F16/F25 G3/G4 107/300 SA100/SA25.1
GK 40.1
F16 G3 107 SA100
Application
Manual operation and motor operation of valves (e.g. gate valves and globe valves)

Type of duty Short-time duty S2-15 min. (open-close duty)
Direction of rotation Standard: Clockwise rotation at input shaft results in clockwise rotation at output shaft
Option: Alternative direction of rotation counterclockwise possible
Stages Double stage
Operation
Motor operation With electric multi-turn actuator, directly
Flanges for mounting of multi-turn actuator
Manual operation Standard: Via hand wheel, directly
Valve attachment
Output drive forms A type according to ISO 5210 (Other types of output drives shall be offered on request)
Service conditions
Enclosure protection according to Standard: IP 67
IS/IEC 60529 Option: IP 68
Corrosion protection Standard: Suitable for installation in industrial units,
In water or power plants with a low pollutant concentration
Colour Standard: D.A. Grey Code 632 as per IS: 5
Ambient temperature Standard: - 20 °C to + 80 °C
Option: Others temperature requirements on request
Other information
Reference documents Product description Bevel Gearbox GK 40.1
Dimension sheet GK 40.1
Technical data SA
1) At max. Output torque

2) Conversion factor output torque to input torque to determine the actuator size
3) Gearbox without output shaft and without mounting flange for actuator
4) Without spigot
5) Standard flange according to ISO 5210
37
10
Technical Data sheet for Multi-turn Bevel Gearboxes Output Drive Details for Multi-turn Bevel Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
GS 40.2 - GS 125.2/VZ 4
BEVEL GEARBOX TECHNICAL DATA / OUTPUT DRIVE TYPE GK 10.1 - GK 35.1 DIMENSIONS WORM GEARBOX - FLANGE MOUNTED
GK 10.1 - GK 35.1
DIMENSIONS ACCORDING TO DIN 3210 GST 12 - GST 800 Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100.2 + VZ 4 GS 125.2 GS 125.2 + VZ 4
EN ISO 5211 F07 F10 F10 F12 F12 F14 F14 F16 F14 F16 F16 F25 F16 F25
1) 2) 3) 4) 5)
Max Reduction Input Mech. Gearbox Output Stem Thrust Weight Hand wheel Actuator Suitable Weight Bevel / Spur Gearbox Type A 40 63 80 100 100 125 125
Output torque advantage drive diameter permissible diameter mounting actuator of actuator Output Drives GK 10.1 GK 14.1 GK 16.1 GK 25.1 GK 30.1 GK 35.1
torque ratio Type for Type A for Type A flange Dimensions B1 72 85 92 127 127 138 138
GST 12 GST 25 GST 100 GST 200 GST 400 GST 800
Nm Nm DIN 3210 max.mm max.kN Kg mm auma max.Kg B2 72 85 92 118 118 128 128
(ISO 5210) max.inch max.lbs DIN 3210 G0 G1/2 G3 G4 G5 G6
lbsft lbsft lbs inch DIN 3210 type max.lbs
F max k N 60 160 190 320 450 820 C 73 96 113 149 149 174 174
120 132 38 350/400 SA12/
1:1 0.9 d1 125 175 210 300 350 410 D 56 77 95 113 113 143 143
G0 60 6 14/16 SA15 40 d2 f8
90 100 60 100 130 160 180 220
GK 10.1 G0 E 113 127 133 185 185 195 195
120 67 (F10) d3 M10 M16 M20 M16 M20 M30
13500 13 250/350 E1 120 147 156 220 220 230 230
2:1 1.8 SA6 88 d4 40 55 70 90 110 125
112 10/14
90 50 d5-max 38 52 65 86 105 121 F 145 159 165 223 262 234 274
500 140 G1 2 52 g 37 51 69 90 152 150
160 11 350/400 G0 SA12/ 40 H 89 97 100 116 124 144 150 176 150 176 163 173 163 173
4:1 3.6 GK 14.1
(F14) 36000 24 14/16 (G1 2) SA15 88 h1 3 4 4 4 5 5
375 105 2 I 4 4 4 5 5 5 5
1000 280 65 h2 15 22 30 25* 25* 30*
G3 190 22 400/640 SA25/ 70 k 102 140 165 254 300 356 J 50 58 56 72 70 90 84 110 84 110 93 103 93 103
4:1 3.6 GK 16.1 (F16) G1 2
212 42700 48 16/25 SA30 155
750 210 L1 1 2 2 2 2 2 K 13 15 16 16 16 18 18
2000 370 G4 86 L2 40 51 70 85 150 146
320 53 500/640 90 L 40 51 65 81 75 95 90 116 90 116 105 115 105 115
6:1 5.4 GK 25.1 (F25) G1 2 SA50 z 4 4 4 8 8 8
3 3 72000 117 20/25 200
1500 270 8 L1 8 12 12 15 15 15 15
kg 2 6 12 32 40 85
4000 560 G5 105
450 74 640/800 SA50/ 90 weight M 20 35 40 53 53 65 65
8:1 7.2 GK 30.1 (F30) G1 2
101500 163 25/32 SA60 200 lbs 4.4 13 26 70 88 187
3000 410 4 M1 M4 M6 M6 M8 M8 M8 M8
8000 1100 G6 121 b1 JS9 12 18 22 28 32 40
820 123 800 6) 150 ØN 41.8 51.8 67.6 81.6 81.6 105.8 105.8
8:1 7.2 GK 35.1 (F35) G3 SA100 d4 40 55 70 90 110 125
434 185000 271 32 330
6000 810 Ø O max 25 36 48 60 60 80 80
d5 max 38 52 65 86 105 121
1) At max output torque 4) Gearbox without drive adapter and without mounting flange for actuator Ø O Pilot bore 15 20 25 25 25 30 30
d6 H8 42 60 80 100 120 160
2) Conversion factor output torque : input torque 5) Observing the permissible effort at hand wheel
3) The permissible axial forces are considerably beyond the max. thrust of actuators 6) Depending on required gearbox output torque
g1 50 65 80 110 130 180 P
1)
8 10 14 18 18 22 22
available when converting rotary to linear movement by using trapezoidal thread h1 2 2 2 2 3 3 1)
Q 28.3 39.3 51.8 64.4 64.4 85.4 85.4
* Type of Enclosure IP67 dust proof & water tight. IP68 enclosure on request L3 45 65 80 110 130 180
t1 45.3 64.4 85.4 106.4 127.4 169.4 R 105 118 125 163 - 174 -
STANDARD BEVEL GEARBOX
kg 2 6 12 32 40 85 R1 - - - - 222 - 234
weight T M5 M6 M6 M6 M6 M6 M6
lbs 4.4 13 26 70 88 187
U PCD 70 90 110 125 125 150 150
b2 H11 14 20 24 30 40 45
d4 40 55 70 90 110 125 W - - - - 218 - 228
d5 X max 5 8 10 10 20 20 20 20 20 20 30 30 30 30
28 38 47 64 75 105
DIN 3210 X min 0 0 0 0 0 0 0 0 0 0 0 0 0 0
d5 max 38 52 65 86 86 121
Øa f7 20 20 20 30 20 30 20
d7 50 75 100 130 150 205
g1 50 65 80 110 130 180 b 6 6 6 8 6 8 6
h1 3 4 4 4 5 5 c 40 40 40 60 40 60 40
h3 10 12 15 16 18 22
Ø d1 90 125 125 150 150 175 175 210 175 210 210 300 210 300
kg 2 6 12 32 40 85
weight Ø d2 f8 55 70 70 85 85 100 100 130 100 130 130 200 130 200
lbs 4.4 13 26 70 88 187 Ø d3 70 102 102 125 125 140 140 165 140 165 165 254 165 254
b3 h9 6 8 12 14 18 22 Ø d4 M8 M10 M10 M12 M12 M16 M16 M20 M16 M20 M20 M16 M20 M16
d8 g6 20 30 40 50 60 80
e M6 M6 M6 M10 M6 M10 M6
g2 15 22 30 35 35 40
L4 50 70 90 110 120 120 h 3 3 3 3 3 3 3 3 3 3 3 5 3 5
L
Dimensions A B C D2 D3 E G M O Y d1 g g1 g2 L5 55 76 96 116 127 127 h1 15 17 15 18 18 24 24 30 24 30 30 24 30 24
G0 G 12 G3
t2 22.5 33 43 53.5 64 85 h2 16 16 16 22 16 22 16
GK 10.1 130 65 160 R 2'' 60 x 3.7 69 105 150 - - 110 - 134 125 37 50 15
kg 1.5 3.5 6 15 17 30
GK 14.1 180 90 160 R 212'' 76 x 3.7 76 130 175 195 - 135 - 137 175 51 65 22 weight I - max 75 86 85 101 105 125 130 156 130 156 140 150 140 150
GK 16.1 230 115 193 R3'' 89 x 4.1 103 164 - 229 - 169 - 166 210 69 80 30 lbs 3.3 7.7 13 33 37 66 t 22.5 22.5 22.5 33 22.5 33 22.5
GK 25.1 340 170 230 R4'' 114 x 4.5 129 236 - 301 - 241 M12 200 300 90 110 35 b4 JS 9 6 8 12 14 18 22
d9 (H8) ISO 5210 F07 F10 - F14
GK 30.1 370 185 244 R4'' 114 x 4.5 138 256 - 322 - 262 M16 215 350 152 130 35 20 30 40 50 60 80
DIN 3210
GK 35.1 450 225 283 R5'' 140 x 4.9 165 303 - - 309 M20 253 410 150 180 40 DIN 3210 - - G0 G½
389 d9 max 32 45 60 80 80 110
g2 15 22 30 35 35 40 Ø d5 90 125 125 175
Dimensions of flange and inputt shaft h1 Mounting flange Ø d6 H8 55 70 60 100
3 4 4 4 5 5
L6 for
55 77 97 130 130 130 Ø d7 70 102 102 140
DIN 3210 D R b5 d d10 d11 d12 h3 I r s t4 kg lbs multi-turn actuator
t3 22.8 33.3 43.3 53.8 64.4 85.4
Actuator 125 12 6 20g6 11 102 60 4 40 11 M5 22.5 1 2.2 Ø d8 9 11 11 18
G0 kg 1.5 3.5 6 15 17 30
mounting
G1 175 17 8 30g6 18 140 100 5 60 17 M8 33 2.3 5 weight h3 4 5 5 5
flange 2
G3 210 25 12 40g6 22 165 130 6 80 32 M16 43 5 11 lbs 3.3 7.7 13 33 37 66 S 8 10 10 17

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
11
35 36
Technical Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes

GS 160 – GS 250/GZ TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS GSD 160 - GSD 500
GSD 160 - GSD 500 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Application
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA. Nm 11250 22500 45000 45000 90000 180000 360000
Worm gearboxes GS 160 – GS 250 with primary reduction gearing GZ 14 – GZ 25 Output torque for manual operation1)max
lbs. ft. 8300 16600 33200 33200 66400 132800 265600
Valve Gearboxes
1) 2)
Max. Valve attachment Gearbox Suitable primary Factor Turns for Input shaft Max. input Weight 2)
Nm 8000 16000 32000 32000 63000 125000 250000
Permissible size reduction gearing 90º torques Output torque for motor operation TN
valve torque lbs. ft. 5900 11800 23600 23600 46500 92200 184400
Flange Max.
acc. to shaft Reduction ratio (i) Ø Operator Type GSD 160 GSD 200 GSD 250 GSD 250 GSD 315 GSD 400 GSD 500
in Nm EN ISO diameter GS+GZ
Reduction Type __ GZ 40 /
up to 5211 in mm Type GS GZ GS+GZ mm in Nm kg GZ 14 GZ 16 GZ 25 GZ 25 GZ 30 GZ 35 GZ 40
GZ 16
- 54:1 - 54:1 24.2 13.5 30 579 85 Reduction ratio GSDi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 53:1 53:1 53:1 53:1 54:1 54:1 54:1 54:1 52:1 52:1 52:1 52:1
F253) __ __ __
14000 100 GS 160 54:1 4:1 216:1 82 54 30/(20) 171 106 Reduction ratio GZi = 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
F30 GZ 14
54:1 8:1 432:1 164 108 20 86 106 __ __ __ - - -
Total Reduction ratio GSD+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1 424:1 848:1 1696:1 432:1 864:1 1728:1 832:1 1664:1 3328:1
- 53:1 - 53:1 23.9 13.25 40 1172 150 Nm 465 138 69 940 276 138 69 1923 560 280 140 3766 556 278 139 7410 1090 545 273 15385 1126 563 314
1)
Input torque at max. output torque
F30 3) 53:1 4:1 212:1 82 53 30 342 180 lbs. ft 343 102 51 694 204 102 51 1420 414 207 104 2782 410 205 103 5473 806 403 202 11365 832 416 232
28000 125 GS 200
F35 GZ 16 53:1 8:1 424:1 163 106 30/(20) 172 180
2)
Nm 330 98 49 670 196 98 50 1370 400 200 100 2640 388 194 97 5140 760 380 190 10700 780 390 218
Input torque at nominal output torque
53:1 16:1 848:1 320 212 20 88 180 lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74 1950 286 143 72 3790 560 280 140 7890 576 288 161
- 52:1 - 52:1 23.4 13 50 2394 290 Mechanical advantage
3)
24.2 82 164 23.9 82 163 320 23.4 80 160 320 23.9 162 325 650 24.3 165 330 660 23.4 320 640 1147
52:1 4:1 208:1 80 52 40/(30) 700 325
F353) Tums for 90
O
13.5 54 108 13.25 53 106 212 13 52 104 208 13.25 106 212 424 13.5 108 216 432 13 208 416 832
56000 160 GS 250
F40 GZ 25 52:1 8:1 416:1 160 104 30 350 325 4)
Valve mounting flange ISO 5211 F25 F30 F35 F35 F40 F48 F60
52:1 16:1 832:1 320 208 30/(20) 175 325
max. mm. 100 125 160 160 200 250 315
Valve shaft diameter
Gearbox Primary Possible combinations with multi- turn actuators Multi -turn Flange Max. max. inch 4 5 61 4 614 8 10 121 2
size reduction Actuator mounting of weight 4)
gearing Operating times for 50 Hz 5)
in seconds for 90º at actuator speed in rpm Actuator for actuator 5) kg 85 106 106 150 180 180 180 290 325 325 325 520 630 630 630 980 1100 1100 1100 1800 2000 2000 2030
Max. input Weight
torque EN ISO DIN GS+GZ+SA
lbs. 187 233 233 330 396 396 396 639 715 715 715 1144 1386 1386 1386 2156 2420 2420 2420 3960 4400 4400 4466
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 - 800 500/640 400 - - 800 500/640 - - 800 500/640
- SA60 6)
203 145 102 74 51 37 25 18 - - - - F14 G½ 185 Handwheel diameter
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16 - 20/25 - - - -
GS 160 GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178
32 16 32 20/25 32 20/25
7)
GZ 14 (8:1) SA12 ISO 5210 F14 F10 F10 F16 F14 F10 F10 F25 F14 F14 F10 F30 F14 F14 F10 F35 F16 F14 F14 F40 F16 F14 F14
- - 810 589 405 296 204 144 102 72 51 36 F10 G0 139
Mounting flange for multi-turn actuator
- 199 142 100 72 50 35 25 18 - - - - - F25 - 300 DIN 3210 - G0 G0 - G1 2 G0 G0 - G1 2 G1 2 G0 - G1 2 G1 2 G0 - G3 G1 2 G1 2 - G3 G1 2 G1 2
GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280 Suitable multi-turn actuator (with output drive type E) SA 50 SA 12 SA6 SA100 SA 25 SA12 SA 6 - SA50 SA 25 SA 12 - SA 50 SA 25 SA 12 - SA 100 SA 50 SA 25 - SA 100 SA 50 SA 25
GS 200
GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252 kg 100 60 60 160 80 60 60 300 100 80 60 400 100 80 60 800 160 100 80 1000 160 100 80
Max. permissible weight of multi-turn
GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213 lbs. 220 135 135 350 180 135 135 660 220 180 135 880 220 180 135 1760 350 220 180 2200 350 220 180
actuator
- 195 139 98 71 49 35 24 - - - - - - F30 - 480 16 1/min 51 204 - 50 200 - - 49 196 392 - 50 - - - 51 - - - 49 - - -
O
Operating time in sec. for 90 at
GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456 actuator speed
8) 22 1/min 37 148 296 35 144 288 - 35 140 280 - 36 288 - - 37 296 - - 35 - - -
GS 250 32 1/min 25 102 204 25 100 200 - 24 98 196 392 25 200 - - 25 204 - - 24 392 - -
GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425 X-Operating times shorter than
indicated (18-25 sec) only after 45 1/min 18 72 144 18 72 144 288 X 70 140 280 X 144 288 - X 144 288 - X 280 - -
GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397 consultation with factory 63 1/min X 51 102 X 50 100 200 X 49 98 196 X 100 200 - X 102 204 - X 196 - -
90 1/min X 36 72 X 36 72 144 X 35 70 140 X 72 144 288 X 72 144 288 X 140 280 -
125 1/min X 25 51 X 25 50 100 X 24 48 98 X 50 100 200 X 51 102 204 X 98 196 392
180 1/min X 18 36 X 18 36 72 X 17 35 70 X 36 72 144 X 36 72 144 X 70 140 280
All worm gearboxes (type GS) and
reduction gears (type GZ) have as
standard enclosure IP 67, i.e. totally
1) For rare operation, based on a service life on min. 2000 cycles of 90O 6) Observing the permissible effort at handwheel
enclosed, protection against short
2) Nominal torque for frequent operation, based on a service life of 7) Flanges at GSD and GZ according to ISO 5210 are standard
time immersion in water
min 15000 operating cycles of 90O 8) The operating times mentioned are approximate for service at 50 Hz,
IP 68 enclosure can be provided on
3) Conversion factor output torque to input torque at 60 Hz, the speeds increase by 20% and the operating times
permissible valve torque reduce to 83% of the stated values
request.
4) Other sizes can be supplied on request
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flanges according to EN ISO 5211 5) With pilot hole in coupling and grease filling
4) With coupling (with pilot bore) and grease filling in the gear housing, multi-turn actuator AUMA NORM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
NOTE: For dimesional details, refer GS 160 - GS 500 dimension sheet.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
33 34
12
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOXES GF 315 TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES GS 160 – GS 250/GZ
GSD 40.2 - GSD 125.2 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
- FOOT MOUNTED GF 315 + GZ 30 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Nm 420 850 1400 2800 5600
Output torque for manual operation max 1) Self-locking The gearboxes are self-locking when at stand-still under normal service conditions; strong vibrations may
lbs. ft. 310 625 1030 2060 4120 cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used
2)
Nm 300 600 1000 2000 4000 End stops Positive for both end positions by trave ling nut, sensitive adjustment
Output torque for motor operation TN
lbs. ft. GS - Swing angle Fixed swing angle up to max. 135º; set in the factory to 90º unless ordered otherwise
220 440 750 1500 3000
Mechanical position indicator Standard: Pointer cover for continuous position indication
Operator Type GSD 40.2 GSD 63.2 GSD 80.2 GSD 100.2 GSD 125.2 Option: Protection cover for buried service instead of pointer cover
__ __ __ __ __ Input shaft Cylindrical with parallel key according to IS 2048. (refer to table page1)
Reduction Type VZ 4 VZ 4
Operation
Total reduction ratio GSD(+VZ4) i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1 Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ
Flanges for mounting of multi-turn actuator (refer to table page 1)
Nm 47 51 81 162 48 250 74
1) Type of duty Short-time duty S2-15 min (open-close duty)
lbs. ft 35 38 60 120 35 184 54 Manual operation Via handwheel, directly or through primary reduction gearing GZ
2)
Nm 33 36 58 116 34 178 53
Input torque at nominal output torque Type GS 160 GS 200 GS 250
lbs. ft. 24 26 43 85 25 131 39
Primary red. gearing - GZ 14 - GZ 16 - GZ 25
3) 640/ 500/ 500/
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5 Handwheel Ø mm 400 300 - 400 300 - 800 400
800 640 640
O
Tums for 90 5.25 9.75 10 10 39 13 51 Primary reduction gearing
Standard F07 F10 F12 F14 F16 Primary reduction gearing - Spur gear with various reduction ratios for reducing the input torques (refer to tables page 12).
Valve mounting flange - Combination with GK bevel gearbox directly on GS with GZ possible.
4) 8)
Dimensions according to ISO 5211 F05 Valve attachment
Special F10 F12 F14 F16 F25 Valve attachment Dimensions according to EN ISO 5211 (refer to table page12)
max. mm. 25 36 48 60 80 Standard: GS 160 – GS 250: with spigot
Valve shaft diameter GS 160 – GS 250: without spigot
max. inch 1 1716 17 8 23 8 31 8 Splined coupling for connection to Standard: With pilot bore
max. mm. 22 27 41 50 65 Including grub screw for fixing to valve shaft
Valve shaft square
max. inch 7
8 1 15 6 2 21 2 Option: Machined with bore and keyway or square bore
Service conditions
mm 20 20 20 20 20 30 20
Input shaft diameter Mounting position Any position
inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787 Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400 Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollution
5)
Hand wheel diameter concentration
inch 10/12 10/12 12/16 12/16 10/12 16/20 12/16
6)
kg 3.5 9 13.5 30 34 43 47 Option: Other paints on request
Weight (without hand wheel) Colour Standard: Smoke Grey Code 692 as per IS: 5
lbs. 8 20 30 66 75 95 104 Option: Other colours on request
ISO 5210 F07/F10 F07/F10 F07/F10 F10 F10 F14 F10 Ambient temperature Standard: –20 ºC to +80 ºC
Mounting flange for multi-turn actuator Option: Others temperature requirements on request.
DIN 3210 G0 G0 G0 G0 G0 G1 2 G0 Lifetime Lifetime for 90° rotary movement
Gearbox size GS160/GZ GS200/GZ GS250/GZ
Suitable multi-turn actuator (with output drive type E) SA 6 SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 6)
No. of cycles for
2500 2500 1000
kg 30 30 30 40 30 70 30 max. torque
actuator lbs. 66 66 66 88 66 155 66
O 8 1/min 40 73 75 75 296 98 384 Lever gearboxes - type GF Refer to Pages 24 - 31

Operating time in sec. for 90 at actuator
speed 7) 11 1/min 28 53 55 55 216 70 274
Operating times shorter than indicated 16 1/min 20 36 38 38 148 49 192
(13-17 sec) only after consultation with 22 1/min 14 27 27 27 108 35 137
factory 32 1/min 18 19 19 74 24 99
45 1/min 13 14 14 54 17 69
63 1/min 37 48
90 1/min 27 35
Preferred output speeds/operating times
1) For rare operation, based on a service life of min. 2000 cycles of 90

O
5) Observing the permissible effort at handwheel
2) Nominal torque for frequent operation, based on a service life of 6) With centre hole in coupling and grease filling
min. 15000 operating cycles of 90
O
7) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the
3) Conversion factor output torque to input torque speeds increase by 20% and the operating times reduce to 83% of the stated values
4) On request, other sizes can be supplied 8) Without spigot
NOTE: For dimesional details, refer GS 40.2 - GS 125.2 Gearboxes suitable for IP67 enclosure. IP68 enclosure can
dimension sheet. be provided on request. 6) Number of cycles according to standard EN 157142
-
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
13
31 32
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FLANGE MOUNTED - FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006
F 260 - 340 - 420 -

G 220 360 400
H 120 180 125
I 114 141 90 Gearbox Primary Flange 5) for mounting Suitable Max. p erm issible actuator Operating times for Sec. 6)
reduction of actuator AUMA weight for 90º at actuator speed in x Operating times shor ter
J 60 50 45 gearing multi-turn than indicated (18-25 sce) only after consultation with
300 260 actuator factory
K 250
Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180
L 202 278 257
- F30 - - 400 880 50 36 25 - - - - -
M1 400 500 600
GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36
M2 500 600 800 GF 315
GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72
N h11 30 40 42
GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144
O 143 198 211
P 90 110 132
R 210 405 274 485 336 567 Ambient temperature range
Type of enclosure IP 67 dust proof and watertight IP 68
S 10 12 14 17 12 16 17 12 GF -20°C - +80°C -4°F - +176°F enclosure on request
S1 20 30 30
U 100 130 130
V 32 43 43
c 53 43 79 60 43 105 60 43 1) For rare operation, based on a service life of m in. 2000 cycles of 90°.
2) Nominal torque for frequent operation, based on a service life of min. 15000 operating cycles of 90°.
d M8 M6 M 16 M8 M6 M 16 M8 M6 3) Conversion factor output torques to input torqu.e
4) Observing the permissible effort at hand wheel.
d1 26 33 33 5) Flanges at GF and GZ according to ISO 5210 are standard.
6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated
d2 H8 26 38.5 38 values.
d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12
Mounting dimensions for multi-turn actuator

Weight
ISO 5210 DIN 3210 a g6 b d5 d6 d7 d8 h3 m t
kg lbs
F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F 14 G1 2 30 8 175 100 140 18 5 50 33 2.3 5
F 16 G3 40 12 210 130 165 22 6 80 43 5 11
F 25 - 50 14 300 200 254 18 6 100 53.5 11 24
- G4 50 14 300 160 254 18 6 100 53.5 11 24 We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
29 30
14
Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED Dimensions GS 160 GS 200 GS 250
EN ISO 5211 F25 F30 F30 F35 F35 F40

Output torque for Nm 11250 22500 45000
1) max A 160 200 250
manual operation lbs. ft. 8300 16600 33200
C 248 305 400
TN D 173 215 268
motor operation 2)
lbs. ft. 5900 11800 23600 340 400 490
E
Operator Type GF 160 GF 200 GF 250 F 260 340 420
Reduction Type GZ 14 GZ 16 GZ 25 H 165 194 210 249 266
Reduction ratio GFi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 I 25 27 35
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 J 76 105 101 140 134
__ __ __ K 20 25 30
Total reduction ratio GF+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1
Nm 465 138 69 940 276 138 69 1923 560 280 140 L 110 138 140 180 180
Input torque at max.
output torque 1) M 70 70 94 94 105
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
L1 20 20 20
Input torque at Nm 330 98 49 670 196 98 50 1370 400 200 100
nominal output 2) M1 M10 M12 M16
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74
ØN 149.2 189 209
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320
Ø O max 100 125 160
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208
Ø O - Pilot bore 40 50 60
kg 175 195 195 320 350 350 350 490 525 525 525 P 1)
28 32 40
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155 Q 1)
106.4 132.4 169.4
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 R 200 260 320
4)
Handwheel diameter S 25 33 37
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16
T M6 X 10 M8 X 15 M10 X 15
Mounting flange for ISO 5210 F 14 F 10 F 10 F 16 F 14 F 10 F 10 F 25 F 14 F 14 F 10
Ø U PCD 185 230 260
multi-turn actuator 5) - - -
DIN 3210 G0 G0 G1 2 G0 G0 G1 2 G1 2 G0
X min 0 0 0
Suitable multi-turn actuator - X max 12 22 22
(with output drive) SA 50 SA 12 SA 6 SA 100 SA 25 SA 12 SA 6 SA 50 SA 25 SA 12
Øa g6 30 40 50
Max. permissible weight kg 100 60 60 160 80 60 60 300 100 80 60 b 8 12 14
of multi-turn actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 Ø d1 300 345 350 415 415 475
16 1/min 51 204 - 50 200 - - 49 196 392 - Ø d2 f8 200 230 230 260 260 300
6)
Operating time in sec. 22 1/min 37 148 296 36 144 288 - 35 140 280 -
O
for 90 at actuator speed Ø d3 254 298 298 356 356 406
32 1/min 25 102 204 25 100 200 - 24 98 196 392
x Operating times Ø d4 M16 M20 M20 M30 M30 M36
45 1/min 18 72 144 18 72 144 288 X 70 140 280
shorter than indicated
63 1/min X 51 102 X 50 100 200 X 49 98 196 Ø d5 175 210 300
(18-25 sec) only after
consultation with 90 1/min X 36 72 X 36 72 144 X 35 70 140
50 Ø d6 H8 100 - -
factory 125 1/min X 25 51 X 25 100 X 24 49 98
180 1/min X 18 36 X 18 36 72 X 17 35 70 Ø d7 140 - -
Ø d8 18 22 18
h 5 5 5 5 5 7
h1 25 30 30 40 40 50
Ambient temperature range
h3 10 - -
O O O O Type of enclosure IP 67 dust proof and water tight
GF - 20 C - +80 C - 4 F - +176 F I - max 120 149 160 199 200
IP 68 enclosure on request
m 50 67 85
DIN 5480 'n' 150 x 3 x 48 190 x 5 x 36 210 x 5 x 40
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
min. 2000 cycles of 90 O
5) Flanges at GF and GZ according to ISO 5210 are standard q M6 X 10 M8 X 13 M10 X 18
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at t 33 43 53.5
a service life of min 15000 operating cycles of 90O 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values
15
27 28
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES

- FLANGE MOUNTED GF 63.2 - GF 125.2 - FOOT MOUNTED GF 63.2 - GF 125.2
- FOOT MOUNTED
Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4
A 63 80 100 125
B 190 225 265 335
C 96 113 149 174
D 130 150 190 210
E 147 156 220 230
F 159 165 203 234
G 110 110 140 200
H 45 50 60 60
I 25 23 25 40
J 15 15 25 30
K 90 100 125 150
L 123 125 150 170
M1 150 150 300 300
M2 200 200 - 350
M3 250 250 400 400
N h11 26 26 30 30
O 82 87.5 100 123
P 53 63 76 81
Q 32 32 40 40
R 118 125 163 - 174 -
R1 - - - 222 - 234
S 10 10 12 18 12
S1 16 16 16 18
U 100 100 100 100
V 28 28 32 32
W - - - 218 - 228
a f7 20 20 20 30 20
b 6 6 6 8 6
c 40 40 43 40 60 40
d M6 M6 M6 M 10 M6
d1 14 18 18 18
d2 H8 22 22 26 26
d3 55 55 55 55
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
d5 125 125 125 175 125
d6 60 60 60 100 60
d7 PCD 102 102 102 140 102
d8 11.5 11.5 11.5 18 11.5
h2 16 16 16 22 16
h3 5 5 4 5 4
m 40 40 40 60 40
t 22.5 22.5 22.5 33 22.5
DIN 3210 G0 G0 G0 G1 2 G0
25 26
16
Technical Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 160/GZ 14 - GS 250/GZ 25
(FOOT MOUNTED) AND PRIMARY REDUCTION GEARS GF 63.2 - GF 125.2
Dimensions GS 160/GZ 14 GS 200/GZ 16 GS 250/GZ 25
Nm 850 1400 2800 5600 GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
1)
Output torque for manual operation max.
lbs. ft. 625 1030 2060 4120 EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

2)
lbs. ft. 440 750 1500 3000 EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F 40 F 35 F40
Operator Type GF 63.2 GF 80.2 GF 100.2 GF 125.2 A 160 200 250
__ __ __ __ B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
C 248 305 400
Total reduction ratio GF(+VZ4) i= 39:1 40:1 40:1 157:1 52:1 204:1
D 173 215 268
1)
Nm 51 81 162 48 250 74 E 340 400 490
lbs. ft 38 60 120 35 184 54 G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
2)
Nm 36 58 116 34 178 53
Input torque at nominal output torque I 25 27 35
lbs. ft. 26 43 85 25 131 39
J 76 105 76 105 101 140 101 140 101 140 134
3)
Mechanical advantage 16.7 17.3 17.3 58.5 22.5 75.5 K 20 25 30
Tums for 90
O
9.75 10 10 39 13 51 L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
max. mm 20 20 20 20 30 20
Input shaft diameter ØN 149.2 189 209
max. inch 0.787 0.787 0.787 0.787 1.181 0.787
L1 20 20 20
4) mm 250/300 300/350 350/400 250/300 400/500 300/350 M1 M10 M12 M16
Handwheel diameter
inch 10/12 12/14 14/16 12/14 16/20 12/14 Ø O max 100 125 160
kg 19 26 48 54 57 61 Ø O Pilot bore 40 50 60
Weight (without handwheel) P1) 28 32 40
lbs. 42 57 105 120 115 128
Q1) 106.4 132.4 169.4
DIN 3210 G0 G0 G0 G0 G1 2 G0 R1 405 485 567
Mounting flange for actuator
ISO 5210 F10 F10 F10 F10 F14 F10 T M6 X 10 M8 X 15 M10 X 15
Suitable actuator (with output drive type E) Type SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 Ø U PCD 185 230 260
V 100 115 115
kg 30 30 30 30 70 30
Max. permissible weight of actuator W 200 230 230
lbs. 66 66 66 66 155 66 0 - 12 0 - 22 0 - 22
X min - max
8 73 75 75 296 98 384 Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
11 53 55 55 216 70 274 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
O
c
16 36 38 38 148 49 192
speed5) Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
22 27 27 27 108 35 137
Operating times shorter than indicated Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
(13-17 sec) only after consultation with 32 18 19 19 74 24 96
factory 45 13 14 14 54 17 69 Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
63 37 48 Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
90 27 35 e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
Ambient temperature range q M6 X 10 M8 X 13 M10 X 18
GF - 20 C - +80 C -4 F - +176 F IP 68 enclosure on request
Mounting flanges for multi-turn actuator
Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t s
O
kg lbs
2)
O
Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90 F10 - 20 6 125 70 102 11 4 40 22.5 12 1 2.2
3) Conversion factor output torque to input torque - G0 20 6 125 60 102 11 4 40 22.5 12 1 2.2
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve F14 G½ 30 8 175 100 140 18 5 60 33 17 2.3 5
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the
stated values F16 G3 40 12 210 130 165 22 6 80 43 25 5 11
17
24
GS 315 - GS 500
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS315 / GZ 30 - GS500 / GZ 40
with
GZ 30 – GZ 40
Application
For motor or manual operation of valves (e.g. butterfly valves, ball valves, louver valves) GZ Ratio (i) 8:1 16:1 32:1 8:1 16:1 32:1 16:1 32:1
For special applications, please consult AUMA
Worm gearboxes GS 315 - GS 500 with primary reduction gearing GZ 30 – GZ 40 EN ISO 5210 F14 F14 F10 F16 F14 F14 F16 F14
2) 3)
Type Output torques (Nm) / Valve Valve Suitable primary reduction gearing Input torques Turns Factor Input shaft Weight DIN 3210 G½ G½ G0 G3 G½ G½ G3 G½
mounting flange – EN ISO 5211 attachment for
EN ISO 5211 F40 F48 F40 F48 F40 F48 F48 F60 F48 F60 F48 F60 F60
Max. shaft Reduction ratio (i) at output torque of Ø
Option - 1 Option - 2 Ø GS+ 100% 140% GS/+GZ A 315 400 500
Nm Nm mm Type GS GZ GZ Nm Nm mm kg
B 730 725 846 826 1090 1070
- 53:1 - 53:1 2636 3766 13.25 23.9 60 520
C 490 610 786
53:1 8:1 424:1 389 556 106 162 30 D 340 430 540
GS 315 63000 / F40 90000 / F48 200 E 550 765 880
GZ 30 53:1 16:1 848:1 194 277 212 325 30 630
G 666 666 837
53:1 32:1 1696:1 97 138 424 650 20 H 305 370 470
- 54:1 - 54:1 5144 7407 13.5 24.3 80 980 I 40 45 55
J 145 176 225
54:1 8:1 432:1 758 1091 108 165 40
GS 400 125000 / F48 180000 / F60 250 K 40 45 55
GZ 35 54:1 16:1 864:1 379 545 216 330 30 1100 L 203 250 315
54:1 32:1 1728:1 189 273 432 660 30 M 128 160 195
L1 25 30 30
- 52:1 - 52:1 10684 15385 13 23.4 100 1800
M1 M16 M20 M20
52:1 16:1 832:1 781 1125 208 320 40 ØN 249 338 418
GS 500 250000 / F60 360000 / -1) 315 GZ 40 2000
52:1 32:1 1664:1 391 563 416 640 30 Ø O max 200 250 315
GZ 40/ Ø O Pilot bore 60 80 100
52:1 64:1 3328:1 218 314 832 1147 30 2030
GZ 16 1)
P1) 45 56 70
1)
Q 210.5 262.4 329.4
6)
R1 666 685 766 1010
Gearbox Primary Flange for Perm. Suitable Perm. Suitable Operating times for 50 Hz
reduction mounting actuator AUMA actuator AUMA in seconds for 90º at actuator speed in rpm T M12 X 20 M12 X 20 M12 X 20
gearing of actuator weight multi-turn weight multi-turn Ø U PCD 310 410 510
Option-1 actuator for Option-2 actuator for
EN ISO DIN max. Option-1 max. Option-2 V 240 240 295
Type Type 5210 3210 Kg output torque Kg output torque 16 22 32 45 63 90 125 180 W 480 480 590
- F30 - 400 SA30.1 400 SA30.1 50 36 25 - - - - - X min - max 0-26 0-36 0-40
GZ30 (8:1) F14 G½ 99 SA50 99 SA60 - 289 199 141 101 71 517) 357) Øa g6 30 20 40 30 40 30
GS 315 c 63 43 73 63 73 63
GZ30 (16:1) F14 G½ 71 SA25 71 SA30 - - - 283 202 141 1027) 717)
Ø d1 475 560 475 560 475 560 560 686 560 686 560 686 910
GZ30 (32:1) F10 G0 33 SA12 - - - - - - - 283 2047) 1417) Ø d2 f8 300 370 300 370 300 370 370 470 370 470 370 470 470
- F35 - 800 SA35.1 800 SA35.1 51 37 25 - - - - - Ø d3 406 483 406 483 406 483 483 603 483 603 483 603 603
7) 7) 7) Ø d4 M36 M36 M36
GZ35 (8:1) F16 G3 131 SA100 131 SA100 - 296 203 144 103 72 52 36
GS 400 e 55 38 65 55 65 55
GZ35 (16:1) F14 G½ 99 SA50 99 SA60 - - - 288 206 144 1047) 727) h 7 7 7
GZ35 (32:1) F14 G½ 71 SA25 71 SA30 - - - - - 288 2077) 1447) h1 50 50 65
l max 230 285 375
- F40 - 1000 SA40.1 1000 SA40.1 49 35 24 - - - - -
n’ DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
7) 7)
GZ40 (16:1) F16 G3 131 SA100 131 SA100 - - 390 277 198 139 100 697) M12 X 20 M16 X 27 M16 X27
q
GS 500
GZ40 (32:1) F14 G½ 99 SA50 99 SA60 - - - - - 277 2007) 1397)
GZ40/GZ16
F14 G½ 71 SA25 99 SA50 - - - - - - 3997) 2777)
(64:1) Mounting flanges for multi-turn actuator
Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t
kg lbs
F10 - 20 6 125 70 102 11 4 40 22.5 1 2.2
- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
1) Valve mounting flange size beyond EN ISO 5211 standard, please consult AUMA. F14 G½ 30 8 175 100 140 18 5 60 33 2.3 5
2) Conversion factor from output torque to input to rque to determine the actuator size. This can be us ed to select the actuator for torque other than the max. permissible
valve torque. F16 G3 40 12 210 130 165 22 6 80 43 5 11
3) With coupling (pilot bore), grease filling in th e gear housing and without hand wheel
4) Standard values at 50 Hz. At 60 Hz the speed increases by 20% and the operating times are reduced t o 83% of the indicated values.
5) Observe max. output torque of the multi-turn act uators. For GS 500/ GZ 40 /GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
23
18
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GS 315 - GS 500
DIMENSIONS WORM GEARBOX TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
with
- FLANGE MOUNTED GZ 30 – GZ 40
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibrations
may cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is
required, a separate brake must be used.
End stops Adjustable end stops by travelling nut
Swing angle Standard : Adjustable 0° - 135º; set in the factory to 92º unless ordered otherwise.
Option : Swing angle > 100°, multi-turn version without end stops, GSD version
Options : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048 (refer to tables on page 18)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ.
Flanges for mounting of multi-turn actuator (refer to tables on page 18)
Type of duty Short-time duty S2-15min. (open-close duty)
Manual operation Via handwheel, directly or through primary reduction gearing GZ
Type GS 315 GS 400 GS 500
GZ 40
/GZ 16
Reduction ratio - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
500/ 500/ 500/
Hand wheel Ø mm - 800 400 - - 800 - - 800
640 640 640
Primary reduction gearing - Type GZ as spur gear wi th various reduction ratios for reducing the input torques.
(refer to tables page 18)
- Combination with GK bevel gearbox directly on GS or on GS with GZ possible.
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 (refer to tables on page 18).
Standard : GS315 – GS500 with spigot
Optional : GS315 – GS500 without spigot
Splined coupling for connection to the valve Standard : With pilot bore
shaft Worm gearbox can be repositioned 4 x 90º on coupling
Including grub screw for fixing of valve shaft
Options : Machined with bore and keyway, square bore or bore with two-flats.
Service conditions
Enclosure protection according to IS/IEC 60529 Standard : IP 67 Totally enclosed protection against short time immersion in water
Options : IP 68 Enclosure can be provided on request
Corrosion protection Standard : Suitable for instal lation in industrial units, in water or power plants with a low
pollutant concentration
Paint Standard : Epoxy primer + Epoxy finish paint
Option : Other paints on request
Colour Standard : Smoke Grey, Code 692 as per IS: 5
Option : Other colours on request
Ambient temperature Standard : – 20 ºC to + 80 ºC
Option : Others temperature requirements on request.
Gearbox size GS 315 / GZ GS 400 / GZ GS 500 / GZ
6)
No. of cycles for
1000 1000 1000
max. torque
6) Number of cycles according to standard EN 15714- 2

19
22
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 315 - GS 500

DIMENSIONS WORM GEARBOX
- FLANGE MOUNTED Dimensions GS 315 GS 400 GS 500
EN ISO 5211 F40 F48 F48 F60 F60

A 315 400 500
C 490 610 738
D 340 430 540
E 550 765 880
F 500 600 740
H 305 305 370 370 470
I 40 45 55
J 145 145 175 175 225
K 40 45 55
L 203 250 315
L1 25 30 30
M 128 160 195
M1 M16 M20 M20
ØN 249 338 418
Ø O max 200 250 315
Ø O Pilot bore 60 80 100
1)
P 45 56 70
1)
Q 210.5 262.4 329.4
R 380 480 590
S 40 30 35
T M12 X 20 M12 X 20 M12 X 20
ØU PCD 310 410 510
X min-max 0 - 26 0 - 36 0 - 40
Øa g6 60 80 100
b 18 22 28
Ød1 475 560 560 686 910
Ød2 f8 300 370 370 470 470
Ød3 406 483 483 603 603
Ød4 M36 M36 M36 M36 M36
Ød5 350 415 475
Ød6 H8 230 260 300
Ød7 298 356 406
Ød8 22 33 39
h 7 7 7
h1 50 50 55
h3 9 12 14
l-max 230 285 375
m 105 120 150
n DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
q M12 X 20 M16 X 27 M16 X 27
t 64 85 106
21
20
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 315 - GS 500

DIMENSIONS WORM GEARBOX
- FLANGE MOUNTED Dimensions GS 315 GS 400 GS 500
EN ISO 5211 F40 F48 F48 F60 F60

A 315 400 500
C 490 610 738
D 340 430 540
E 550 765 880
F 500 600 740
H 305 305 370 370 470
I 40 45 55
J 145 145 175 175 225
K 40 45 55
L 203 250 315
L1 25 30 30
M 128 160 195
M1 M16 M20 M20
ØN 249 338 418
Ø O max 200 250 315
Ø O Pilot bore 60 80 100
1)
P 45 56 70
1)
Q 210.5 262.4 329.4
R 380 480 590
S 40 30 35
T M12 X 20 M12 X 20 M12 X 20
ØU PCD 310 410 510
X min-max 0 - 26 0 - 36 0 - 40
Øa g6 60 80 100
b 18 22 28
Ød1 475 560 560 686 910
Ød2 f8 300 370 370 470 470
Ød3 406 483 483 603 603
Ød4 M36 M36 M36 M36 M36
Ød5 350 415 475
Ød6 H8 230 260 300
Ød7 298 356 406
Ød8 22 33 39
h 7 7 7
h1 50 50 55
h3 9 12 14
l-max 230 285 375
m 105 120 150
n DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
q M12 X 20 M16 X 27 M16 X 27
t 64 85 106
21
20
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GS 315 - GS 500
DIMENSIONS WORM GEARBOX TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
with
- FLANGE MOUNTED GZ 30 – GZ 40
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibrations
may cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is
required, a separate brake must be used.
End stops Adjustable end stops by travelling nut
Swing angle Standard : Adjustable 0° - 135º; set in the factory to 92º unless ordered otherwise.
Option : Swing angle > 100°, multi-turn version without end stops, GSD version
Options : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048 (refer to tables on page 18)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ.
Flanges for mounting of multi-turn actuator (refer to tables on page 18)
Type of duty Short-time duty S2-15min. (open-close duty)
Manual operation Via handwheel, directly or through primary reduction gearing GZ
Type GS 315 GS 400 GS 500
GZ 40
/GZ 16
Reduction ratio - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
500/ 500/ 500/
Hand wheel Ø mm - 800 400 - - 800 - - 800
640 640 640
Primary reduction gearing - Type GZ as spur gear wi th various reduction ratios for reducing the input torques.
(refer to tables page 18)
- Combination with GK bevel gearbox directly on GS or on GS with GZ possible.
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 (refer to tables on page 18).
Standard : GS315 – GS500 with spigot
Optional : GS315 – GS500 without spigot
Splined coupling for connection to the valve Standard : With pilot bore
shaft Worm gearbox can be repositioned 4 x 90º on coupling
Including grub screw for fixing of valve shaft
Options : Machined with bore and keyway, square bore or bore with two-flats.
Service conditions
Enclosure protection according to IS/IEC 60529 Standard : IP 67 Totally enclosed protection against short time immersion in water
Options : IP 68 Enclosure can be provided on request
Corrosion protection Standard : Suitable for instal lation in industrial units, in water or power plants with a low
pollutant concentration
Paint Standard : Epoxy primer + Epoxy finish paint
Option : Other paints on request
Colour Standard : Smoke Grey, Code 692 as per IS: 5
Option : Other colours on request
Ambient temperature Standard : – 20 ºC to + 80 ºC
Option : Others temperature requirements on request.
Gearbox size GS 315 / GZ GS 400 / GZ GS 500 / GZ
6)
No. of cycles for
1000 1000 1000
max. torque
6) Number of cycles according to standard EN 15714- 2

19
22
GS 315 - GS 500
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS315 / GZ 30 - GS500 / GZ 40
with
GZ 30 – GZ 40
Application
For motor or manual operation of valves (e.g. butterfly valves, ball valves, louver valves) GZ Ratio (i) 8:1 16:1 32:1 8:1 16:1 32:1 16:1 32:1
For special applications, please consult AUMA
Worm gearboxes GS 315 - GS 500 with primary reduction gearing GZ 30 – GZ 40 EN ISO 5210 F14 F14 F10 F16 F14 F14 F16 F14
2) 3)
Type Output torques (Nm) / Valve Valve Suitable primary reduction gearing Input torques Turns Factor Input shaft Weight DIN 3210 G½ G½ G0 G3 G½ G½ G3 G½
mounting flange – EN ISO 5211 attachment for
EN ISO 5211 F40 F48 F40 F48 F40 F48 F48 F60 F48 F60 F48 F60 F60
Max. shaft Reduction ratio (i) at output torque of Ø
Option - 1 Option - 2 Ø GS+ 100% 140% GS/+GZ A 315 400 500
Nm Nm mm Type GS GZ GZ Nm Nm mm kg
B 730 725 846 826 1090 1070
- 53:1 - 53:1 2636 3766 13.25 23.9 60 520
C 490 610 786
53:1 8:1 424:1 389 556 106 162 30 D 340 430 540
GS 315 63000 / F40 90000 / F48 200 E 550 765 880
GZ 30 53:1 16:1 848:1 194 277 212 325 30 630
G 666 666 837
53:1 32:1 1696:1 97 138 424 650 20 H 305 370 470
- 54:1 - 54:1 5144 7407 13.5 24.3 80 980 I 40 45 55
J 145 176 225
54:1 8:1 432:1 758 1091 108 165 40
GS 400 125000 / F48 180000 / F60 250 K 40 45 55
GZ 35 54:1 16:1 864:1 379 545 216 330 30 1100 L 203 250 315
54:1 32:1 1728:1 189 273 432 660 30 M 128 160 195
L1 25 30 30
- 52:1 - 52:1 10684 15385 13 23.4 100 1800
M1 M16 M20 M20
52:1 16:1 832:1 781 1125 208 320 40 ØN 249 338 418
GS 500 250000 / F60 360000 / -1) 315 GZ 40 2000
52:1 32:1 1664:1 391 563 416 640 30 Ø O max 200 250 315
GZ 40/ Ø O Pilot bore 60 80 100
52:1 64:1 3328:1 218 314 832 1147 30 2030
GZ 16 1)
P1) 45 56 70
1)
Q 210.5 262.4 329.4
6)
R1 666 685 766 1010
Gearbox Primary Flange for Perm. Suitable Perm. Suitable Operating times for 50 Hz
reduction mounting actuator AUMA actuator AUMA in seconds for 90º at actuator speed in rpm T M12 X 20 M12 X 20 M12 X 20
gearing of actuator weight multi-turn weight multi-turn Ø U PCD 310 410 510
Option-1 actuator for Option-2 actuator for
EN ISO DIN max. Option-1 max. Option-2 V 240 240 295
Type Type 5210 3210 Kg output torque Kg output torque 16 22 32 45 63 90 125 180 W 480 480 590
- F30 - 400 SA30.1 400 SA30.1 50 36 25 - - - - - X min - max 0-26 0-36 0-40
GZ30 (8:1) F14 G½ 99 SA50 99 SA60 - 289 199 141 101 71 517) 357) Øa g6 30 20 40 30 40 30
GS 315 c 63 43 73 63 73 63
GZ30 (16:1) F14 G½ 71 SA25 71 SA30 - - - 283 202 141 1027) 717)
Ø d1 475 560 475 560 475 560 560 686 560 686 560 686 910
GZ30 (32:1) F10 G0 33 SA12 - - - - - - - 283 2047) 1417) Ø d2 f8 300 370 300 370 300 370 370 470 370 470 370 470 470
- F35 - 800 SA35.1 800 SA35.1 51 37 25 - - - - - Ø d3 406 483 406 483 406 483 483 603 483 603 483 603 603
7) 7) 7) Ø d4 M36 M36 M36
GZ35 (8:1) F16 G3 131 SA100 131 SA100 - 296 203 144 103 72 52 36
GS 400 e 55 38 65 55 65 55
GZ35 (16:1) F14 G½ 99 SA50 99 SA60 - - - 288 206 144 1047) 727) h 7 7 7
GZ35 (32:1) F14 G½ 71 SA25 71 SA30 - - - - - 288 2077) 1447) h1 50 50 65
l max 230 285 375
- F40 - 1000 SA40.1 1000 SA40.1 49 35 24 - - - - -
n’ DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
7) 7)
GZ40 (16:1) F16 G3 131 SA100 131 SA100 - - 390 277 198 139 100 697) M12 X 20 M16 X 27 M16 X27
q
GS 500
GZ40 (32:1) F14 G½ 99 SA50 99 SA60 - - - - - 277 2007) 1397)
GZ40/GZ16
F14 G½ 71 SA25 99 SA50 - - - - - - 3997) 2777)
(64:1) Mounting flanges for multi-turn actuator
Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t
kg lbs
F10 - 20 6 125 70 102 11 4 40 22.5 1 2.2
- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
1) Valve mounting flange size beyond EN ISO 5211 standard, please consult AUMA. F14 G½ 30 8 175 100 140 18 5 60 33 2.3 5
2) Conversion factor from output torque to input to rque to determine the actuator size. This can be us ed to select the actuator for torque other than the max. permissible
valve torque. F16 G3 40 12 210 130 165 22 6 80 43 5 11
3) With coupling (pilot bore), grease filling in th e gear housing and without hand wheel
4) Standard values at 50 Hz. At 60 Hz the speed increases by 20% and the operating times are reduced t o 83% of the indicated values.
5) Observe max. output torque of the multi-turn act uators. For GS 500/ GZ 40 /GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
23
18
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 160/GZ 14 - GS 250/GZ 25
(FOOT MOUNTED) AND PRIMARY REDUCTION GEARS GF 63.2 - GF 125.2
Nm 850 1400 2800 5600 GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
1)
Output torque for manual operation max.
lbs. ft. 625 1030 2060 4120 EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

2)
lbs. ft. 440 750 1500 3000 EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F 40 F 35 F40
Operator Type GF 63.2 GF 80.2 GF 100.2 GF 125.2 A 160 200 250
__ __ __ __ B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
C 248 305 400
Total reduction ratio GF(+VZ4) i= 39:1 40:1 40:1 157:1 52:1 204:1
D 173 215 268
1)
Nm 51 81 162 48 250 74 E 340 400 490
lbs. ft 38 60 120 35 184 54 G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
2)
Nm 36 58 116 34 178 53
Input torque at nominal output torque I 25 27 35
lbs. ft. 26 43 85 25 131 39
J 76 105 76 105 101 140 101 140 101 140 134
3)
Mechanical advantage 16.7 17.3 17.3 58.5 22.5 75.5 K 20 25 30
Tums for 90
O
9.75 10 10 39 13 51 L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
max. mm 20 20 20 20 30 20
Input shaft diameter ØN 149.2 189 209
max. inch 0.787 0.787 0.787 0.787 1.181 0.787
L1 20 20 20
4) mm 250/300 300/350 350/400 250/300 400/500 300/350 M1 M10 M12 M16
Handwheel diameter
inch 10/12 12/14 14/16 12/14 16/20 12/14 Ø O max 100 125 160
kg 19 26 48 54 57 61 Ø O Pilot bore 40 50 60
Weight (without handwheel) P1) 28 32 40
lbs. 42 57 105 120 115 128
Q1) 106.4 132.4 169.4
DIN 3210 G0 G0 G0 G0 G1 2 G0 R1 405 485 567
Mounting flange for actuator
ISO 5210 F10 F10 F10 F10 F14 F10 T M6 X 10 M8 X 15 M10 X 15
Suitable actuator (with output drive type E) Type SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 Ø U PCD 185 230 260
V 100 115 115
kg 30 30 30 30 70 30
Max. permissible weight of actuator W 200 230 230
lbs. 66 66 66 66 155 66 0 - 12 0 - 22 0 - 22
X min - max
8 73 75 75 296 98 384 Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
11 53 55 55 216 70 274 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
O
c
16 36 38 38 148 49 192
speed5) Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
22 27 27 27 108 35 137
Operating times shorter than indicated Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
(13-17 sec) only after consultation with 32 18 19 19 74 24 96
factory 45 13 14 14 54 17 69 Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
63 37 48 Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
90 27 35 e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
Ambient temperature range q M6 X 10 M8 X 13 M10 X 18
GF - 20 C - +80 C -4 F - +176 F IP 68 enclosure on request
Mounting flanges for multi-turn actuator
Weight
EN ISO 5210 DIN 3210 Øa g6 b Ød5 Ød6 H8 Ød7 Ød8 h3 z1 t s
O
kg lbs
2)
O
Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90 F10 - 20 6 125 70 102 11 4 40 22.5 12 1 2.2
3) Conversion factor output torque to input torque - G0 20 6 125 60 102 11 4 40 22.5 12 1 2.2
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve F14 G½ 30 8 175 100 140 18 5 60 33 17 2.3 5
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the
stated values F16 G3 40 12 210 130 165 22 6 80 43 25 5 11
17
24
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES

- FLANGE MOUNTED GF 63.2 - GF 125.2 - FOOT MOUNTED GF 63.2 - GF 125.2
- FOOT MOUNTED
Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4
A 63 80 100 125
B 190 225 265 335
C 96 113 149 174
D 130 150 190 210
E 147 156 220 230
F 159 165 203 234
G 110 110 140 200
H 45 50 60 60
I 25 23 25 40
J 15 15 25 30
K 90 100 125 150
L 123 125 150 170
M1 150 150 300 300
M2 200 200 - 350
M3 250 250 400 400
N h11 26 26 30 30
O 82 87.5 100 123
P 53 63 76 81
Q 32 32 40 40
R 118 125 163 - 174 -
R1 - - - 222 - 234
S 10 10 12 18 12
S1 16 16 16 18
U 100 100 100 100
V 28 28 32 32
W - - - 218 - 228
a f7 20 20 20 30 20
b 6 6 6 8 6
c 40 40 43 40 60 40
d M6 M6 M6 M 10 M6
d1 14 18 18 18
d2 H8 22 22 26 26
d3 55 55 55 55
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
d5 125 125 125 175 125
d6 60 60 60 100 60
d7 PCD 102 102 102 140 102
d8 11.5 11.5 11.5 18 11.5
h2 16 16 16 22 16
h3 5 5 4 5 4
m 40 40 40 60 40
t 22.5 22.5 22.5 33 22.5
DIN 3210 G0 G0 G0 G1 2 G0
25 26
16
Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED Dimensions GS 160 GS 200 GS 250
EN ISO 5211 F25 F30 F30 F35 F35 F40

1) max A 160 200 250
manual operation lbs. ft. 8300 16600 33200
C 248 305 400
TN D 173 215 268
motor operation 2)
lbs. ft. 5900 11800 23600 340 400 490
E
Operator Type GF 160 GF 200 GF 250 F 260 340 420
Reduction Type GZ 14 GZ 16 GZ 25 H 165 194 210 249 266
Reduction ratio GFi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 I 25 27 35
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 J 76 105 101 140 134
__ __ __ K 20 25 30
Total reduction ratio GF+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1
Nm 465 138 69 940 276 138 69 1923 560 280 140 L 110 138 140 180 180
Input torque at max.
output torque 1) M 70 70 94 94 105
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
L1 20 20 20
Input torque at Nm 330 98 49 670 196 98 50 1370 400 200 100
nominal output 2) M1 M10 M12 M16
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74
ØN 149.2 189 209
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320
Ø O max 100 125 160
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208
Ø O - Pilot bore 40 50 60
kg 175 195 195 320 350 350 350 490 525 525 525 P 1)
28 32 40
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155 Q 1)
106.4 132.4 169.4
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 R 200 260 320
4)
Handwheel diameter S 25 33 37
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16
T M6 X 10 M8 X 15 M10 X 15
Mounting flange for ISO 5210 F 14 F 10 F 10 F 16 F 14 F 10 F 10 F 25 F 14 F 14 F 10
Ø U PCD 185 230 260
multi-turn actuator 5) - - -
DIN 3210 G0 G0 G1 2 G0 G0 G1 2 G1 2 G0
X min 0 0 0
Suitable multi-turn actuator - X max 12 22 22
(with output drive) SA 50 SA 12 SA 6 SA 100 SA 25 SA 12 SA 6 SA 50 SA 25 SA 12
Øa g6 30 40 50
Max. permissible weight kg 100 60 60 160 80 60 60 300 100 80 60 b 8 12 14
of multi-turn actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 Ø d1 300 345 350 415 415 475
16 1/min 51 204 - 50 200 - - 49 196 392 - Ø d2 f8 200 230 230 260 260 300
6)
Operating time in sec. 22 1/min 37 148 296 36 144 288 - 35 140 280 -
O
for 90 at actuator speed Ø d3 254 298 298 356 356 406
32 1/min 25 102 204 25 100 200 - 24 98 196 392
x Operating times Ø d4 M16 M20 M20 M30 M30 M36
45 1/min 18 72 144 18 72 144 288 X 70 140 280
shorter than indicated
63 1/min X 51 102 X 50 100 200 X 49 98 196 Ø d5 175 210 300
(18-25 sec) only after
consultation with 90 1/min X 36 72 X 36 72 144 X 35 70 140
50 Ø d6 H8 100 - -
factory 125 1/min X 25 51 X 25 100 X 24 49 98
180 1/min X 18 36 X 18 36 72 X 17 35 70 Ø d7 140 - -
Ø d8 18 22 18
h 5 5 5 5 5 7
h1 25 30 30 40 40 50
Ambient temperature range
h3 10 - -
GF - 20 C - +80 C - 4 F - +176 F I - max 120 149 160 199 200
IP 68 enclosure on request
m 50 67 85
DIN 5480 'n' 150 x 3 x 48 190 x 5 x 36 210 x 5 x 40
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
min. 2000 cycles of 90 O
5) Flanges at GF and GZ according to ISO 5210 are standard q M6 X 10 M8 X 13 M10 X 18
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at t 33 43 53.5
a service life of min 15000 operating cycles of 90O 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values
15
27 28
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FLANGE MOUNTED - FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006
F 260 - 340 - 420 -

G 220 360 400
H 120 180 125
I 114 141 90 Gearbox Primary Flange 5) for mounting Suitable Max. p erm issible actuator Operating times for Sec. 6)
reduction of actuator AUMA weight for 90º at actuator speed in x Operating times shor ter
J 60 50 45 gearing multi-turn than indicated (18-25 sce) only after consultation with
300 260 actuator factory
K 250
Type Type EN ISO 5210 DIN 3210 (with output drive) Kg Lbs. 16 22 32 45 63 90 125 180
L 202 278 257
- F30 - - 400 880 50 36 25 - - - - -
M1 400 500 600
GZ30 (8:1) F14 G½ SA50 100 220 - 288 200 144 100 72 50 36
M2 500 600 800 GF 315
GZ30 (16:1) F14 G½ SA25 80 180 - - - 288 200 144 100 72
N h11 30 40 42
GZ30 (32:1) F10 G0 SA12 60 135 - - - - - 288 200 144
O 143 198 211
P 90 110 132
R 210 405 274 485 336 567 Ambient temperature range
Type of enclosure IP 67 dust proof and watertight IP 68
S 10 12 14 17 12 16 17 12 GF -20°C - +80°C -4°F - +176°F enclosure on request
S1 20 30 30
U 100 130 130
V 32 43 43
c 53 43 79 60 43 105 60 43 1) For rare operation, based on a service life of m in. 2000 cycles of 90°.
2) Nominal torque for frequent operation, based on a service life of min. 15000 operating cycles of 90°.
d M8 M6 M 16 M8 M6 M 16 M8 M6 3) Conversion factor output torques to input torqu.e
4) Observing the permissible effort at hand wheel.
d1 26 33 33 5) Flanges at GF and GZ according to ISO 5210 are standard.
6) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the speeds increase by 20% and the operating times reduce to 83% of the stated
d2 H8 26 38.5 38 values.
d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12
Mounting dimensions for multi-turn actuator

Weight
ISO 5210 DIN 3210 a g6 b d5 d6 d7 d8 h3 m t
kg lbs
F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

- G0 20 6 125 60 102 11 4 40 22.5 1 2.2
F 14 G1 2 30 8 175 100 140 18 5 50 33 2.3 5
F 16 G3 40 12 210 130 165 22 6 80 43 5 11
F 25 - 50 14 300 200 254 18 6 100 53.5 11 24
- G4 50 14 300 160 254 18 6 100 53.5 11 24 We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
29 30
14
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes

DIMENSIONS WORM GEARBOXES GF 315 TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES GS 160 – GS 250/GZ
GSD 40.2 - GSD 125.2 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
- FOOT MOUNTED GF 315 + GZ 30 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
1)
Nm 420 850 1400 2800 5600 Self-locking The gearboxes are self-locking when at stand-still under normal service conditions; strong vibrations may
Output torque for manual operation max
lbs. ft. 310 625 1030 2060 4120 cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used
2)
Nm 300 600 1000 2000 4000 End stops Positive for both end positions by trave ling nut, sensitive adjustment
Output torque for motor operation TN GS - Swing angle Fixed swing angle up to max. 135º; set in the factory to 90º unless ordered otherwise
lbs. ft. 220 440 750 1500 3000
Mechanical position indicator Standard: Pointer cover for continuous position indication
Operator Type GSD 40.2 GSD 63.2 GSD 80.2 GSD 100.2 GSD 125.2 Option: Protection cover for buried service instead of pointer cover
__ __ __ __ __ Input shaft Cylindrical with parallel key according to IS 2048. (refer to table page1)
Operation
Total reduction ratio GSD(+VZ4) i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1 Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ
Flanges for mounting of multi-turn actuator (refer to table page 1)
Nm 47 51 81 162 48 250 74
1) Type of duty Short-time duty S2-15 min (open-close duty)
lbs. ft 35 38 60 120 35 184 54 Manual operation Via handwheel, directly or through primary reduction gearing GZ
2)
Nm 33 36 58 116 34 178 53
Input torque at nominal output torque Type GS 160 GS 200 GS 250
lbs. ft. 24 26 43 85 25 131 39
3) 640/ 500/ 500/
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5 Handwheel Ø mm 400 300 - 400 300 - 800 400
800 640 640
O
Tums for 90 5.25 9.75 10 10 39 13 51 Primary reduction gearing
Standard F07 F10 F12 F14 F16 Primary reduction gearing - Spur gear with various reduction ratios for reducing the input torques (refer to tables page 12).
Valve mounting flange - Combination with GK bevel gearbox directly on GS with GZ possible.
4) 8)
Dimensions according to ISO 5211 F05 Valve attachment
Special F10 F12 F14 F16 F25 Valve attachment Dimensions according to EN ISO 5211 (refer to table page12)
max. mm. 25 36 48 60 80 Standard: GS 160 – GS 250: with spigot
Valve shaft diameter GS 160 – GS 250: without spigot
max. inch 1 1716 17 8 23 8 31 8 Splined coupling for connection to Standard: With pilot bore
max. mm. 22 27 41 50 65 Including grub screw for fixing to valve shaft
Valve shaft square
max. inch 7
8 1 15 6 2 21 2 Option: Machined with bore and keyway or square bore
Service conditions
mm 20 20 20 20 20 30 20
Input shaft diameter Mounting position Any position
inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787 Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400 Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollution
5)
Hand wheel diameter concentration
inch 10/12 10/12 12/16 12/16 10/12 16/20 12/16
6)
kg 3.5 9 13.5 30 34 43 47 Option: Other paints on request
Weight (without hand wheel) Colour Standard: Smoke Grey Code 692 as per IS: 5
lbs. 8 20 30 66 75 95 104 Option: Other colours on request
ISO 5210 F07/F10 F07/F10 F07/F10 F10 F10 F14 F10 Ambient temperature Standard: –20 ºC to +80 ºC
Mounting flange for multi-turn actuator Option: Others temperature requirements on request.
DIN 3210 G0 G0 G0 G0 G0 G1 2 G0 Lifetime Lifetime for 90° rotary movement
Gearbox size GS160/GZ GS200/GZ GS250/GZ
Suitable multi-turn actuator (with output drive type E) SA 6 SA 6 SA 6 SA 12 SA 6 SA 25 SA 6 6)
No. of cycles for
2500 2500 1000
kg 30 30 30 40 30 70 30 max. torque
actuator lbs. 66 66 66 88 66 155 66
O 8 1/min 40 73 75 75 296 98 384 Lever gearboxes - type GF Refer to Pages 24 - 31

speed 7) 11 1/min 28 53 55 55 216 70 274
Operating times shorter than indicated 16 1/min 20 36 38 38 148 49 192
(13-17 sec) only after consultation with 22 1/min 14 27 27 27 108 35 137
factory 32 1/min 18 19 19 74 24 99
45 1/min 13 14 14 54 17 69
63 1/min 37 48
90 1/min 27 35
Preferred output speeds/operating times

O
5) Observing the permissible effort at handwheel
2) Nominal torque for frequent operation, based on a service life of 6) With centre hole in coupling and grease filling
min. 15000 operating cycles of 90
O
7) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz, the
3) Conversion factor output torque to input torque speeds increase by 20% and the operating times reduce to 83% of the stated values
4) On request, other sizes can be supplied 8) Without spigot
NOTE: For dimesional details, refer GS 40.2 - GS 125.2 Gearboxes suitable for IP67 enclosure. IP68 enclosure can
dimension sheet. be provided on request. 6) Number of cycles according to standard EN 157142
-
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
13
31 32
Technical Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes

GS 160 – GS 250/GZ TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS GSD 160 - GSD 500
GSD 160 - GSD 500 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
Application
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA. Nm 11250 22500 45000 45000 90000 180000 360000
Worm gearboxes GS 160 – GS 250 with primary reduction gearing GZ 14 – GZ 25 Output torque for manual operation1)max
lbs. ft. 8300 16600 33200 33200 66400 132800 265600
Valve Gearboxes
1) 2)
Max. Valve attachment Gearbox Suitable primary Factor Turns for Input shaft Max. input Weight 2)
Nm 8000 16000 32000 32000 63000 125000 250000
Permissible size reduction gearing 90º torques Output torque for motor operation TN
valve torque lbs. ft. 5900 11800 23600 23600 46500 92200 184400
Flange Max.
acc. to shaft Reduction ratio (i) Ø Operator Type GSD 160 GSD 200 GSD 250 GSD 250 GSD 315 GSD 400 GSD 500
in Nm EN ISO diameter GS+GZ
Reduction Type __ GZ 40 /
up to 5211 in mm Type GS GZ GS+GZ mm in Nm kg GZ 14 GZ 16 GZ 25 GZ 25 GZ 30 GZ 35 GZ 40
GZ 16
- 54:1 - 54:1 24.2 13.5 30 579 85 Reduction ratio GSDi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 53:1 53:1 53:1 53:1 54:1 54:1 54:1 54:1 52:1 52:1 52:1 52:1
F253) __ __ __
14000 100 GS 160 54:1 4:1 216:1 82 54 30/(20) 171 106 Reduction ratio GZi = 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
F30 GZ 14
54:1 8:1 432:1 164 108 20 86 106 __ __ __ - - -
Total Reduction ratio GSD+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1 424:1 848:1 1696:1 432:1 864:1 1728:1 832:1 1664:1 3328:1
- 53:1 - 53:1 23.9 13.25 40 1172 150 Nm 465 138 69 940 276 138 69 1923 560 280 140 3766 556 278 139 7410 1090 545 273 15385 1126 563 314
1)
F30 3) 53:1 4:1 212:1 82 53 30 342 180 lbs. ft 343 102 51 694 204 102 51 1420 414 207 104 2782 410 205 103 5473 806 403 202 11365 832 416 232
28000 125 GS 200
F35 GZ 16 53:1 8:1 424:1 163 106 30/(20) 172 180
2)
Nm 330 98 49 670 196 98 50 1370 400 200 100 2640 388 194 97 5140 760 380 190 10700 780 390 218
Input torque at nominal output torque
53:1 16:1 848:1 320 212 20 88 180 lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74 1950 286 143 72 3790 560 280 140 7890 576 288 161
- 52:1 - 52:1 23.4 13 50 2394 290 Mechanical advantage
3)
24.2 82 164 23.9 82 163 320 23.4 80 160 320 23.9 162 325 650 24.3 165 330 660 23.4 320 640 1147
52:1 4:1 208:1 80 52 40/(30) 700 325
F353) Tums for 90
O
13.5 54 108 13.25 53 106 212 13 52 104 208 13.25 106 212 424 13.5 108 216 432 13 208 416 832
56000 160 GS 250
F40 GZ 25 52:1 8:1 416:1 160 104 30 350 325 4)
Valve mounting flange ISO 5211 F25 F30 F35 F35 F40 F48 F60
52:1 16:1 832:1 320 208 30/(20) 175 325
max. mm. 100 125 160 160 200 250 315
Valve shaft diameter
Gearbox Primary Possible combinations with multi- turn actuators Multi -turn Flange Max. max. inch 4 5 61 4 614 8 10 121 2
size reduction Actuator mounting of weight 4)
gearing Operating times for 50 Hz 5)
in seconds for 90º at actuator speed in rpm Actuator for actuator 5) kg 85 106 106 150 180 180 180 290 325 325 325 520 630 630 630 980 1100 1100 1100 1800 2000 2000 2030
Max. input Weight
torque EN ISO DIN GS+GZ+SA
lbs. 187 233 233 330 396 396 396 639 715 715 715 1144 1386 1386 1386 2156 2420 2420 2420 3960 4400 4400 4466
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 - 800 500/640 400 - - 800 500/640 - - 800 500/640
- SA60 6)
203 145 102 74 51 37 25 18 - - - - F14 G½ 185 Handwheel diameter
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16 - 20/25 - - - -
GS 160 GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178
32 16 32 20/25 32 20/25
7)
GZ 14 (8:1) SA12 ISO 5210 F14 F10 F10 F16 F14 F10 F10 F25 F14 F14 F10 F30 F14 F14 F10 F35 F16 F14 F14 F40 F16 F14 F14
- - 810 589 405 296 204 144 102 72 51 36 F10 G0 139
Mounting flange for multi-turn actuator
- 199 142 100 72 50 35 25 18 - - - - - F25 - 300 DIN 3210 - G0 G0 - G1 2 G0 G0 - G1 2 G1 2 G0 - G1 2 G1 2 G0 - G3 G1 2 G1 2 - G3 G1 2 G1 2
GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280 Suitable multi-turn actuator (with output drive type E) SA 50 SA 12 SA6 SA100 SA 25 SA12 SA 6 - SA50 SA 25 SA 12 - SA 50 SA 25 SA 12 - SA 100 SA 50 SA 25 - SA 100 SA 50 SA 25
GS 200
GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252 kg 100 60 60 160 80 60 60 300 100 80 60 400 100 80 60 800 160 100 80 1000 160 100 80
GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213 lbs. 220 135 135 350 180 135 135 660 220 180 135 880 220 180 135 1760 350 220 180 2200 350 220 180
actuator
- 195 139 98 71 49 35 24 - - - - - - F30 - 480 16 1/min 51 204 - 50 200 - - 49 196 392 - 50 - - - 51 - - - 49 - - -
O
Operating time in sec. for 90 at
GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456 actuator speed
8) 22 1/min 37 148 296 35 144 288 - 35 140 280 - 36 288 - - 37 296 - - 35 - - -
GS 250 32 1/min 25 102 204 25 100 200 - 24 98 196 392 25 200 - - 25 204 - - 24 392 - -
GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425 X-Operating times shorter than
indicated (18-25 sec) only after 45 1/min 18 72 144 18 72 144 288 X 70 140 280 X 144 288 - X 144 288 - X 280 - -
GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397 consultation with factory 63 1/min X 51 102 X 50 100 200 X 49 98 196 X 100 200 - X 102 204 - X 196 - -
90 1/min X 36 72 X 36 72 144 X 35 70 140 X 72 144 288 X 72 144 288 X 140 280 -
125 1/min X 25 51 X 25 50 100 X 24 48 98 X 50 100 200 X 51 102 204 X 98 196 392
180 1/min X 18 36 X 18 36 72 X 17 35 70 X 36 72 144 X 36 72 144 X 70 140 280
All worm gearboxes (type GS) and
reduction gears (type GZ) have as
standard enclosure IP 67, i.e. totally
1) For rare operation, based on a service life on min. 2000 cycles of 90O 6) Observing the permissible effort at handwheel
enclosed, protection against short
2) Nominal torque for frequent operation, based on a service life of 7) Flanges at GSD and GZ according to ISO 5210 are standard
time immersion in water
min 15000 operating cycles of 90O 8) The operating times mentioned are approximate for service at 50 Hz,
IP 68 enclosure can be provided on
3) Conversion factor output torque to input torque at 60 Hz, the speeds increase by 20% and the operating times
permissible valve torque reduce to 83% of the stated values
request.
4) Other sizes can be supplied on request
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flanges according to EN ISO 5211 5) With pilot hole in coupling and grease filling
4) With coupling (with pilot bore) and grease filling in the gear housing, multi-turn actuator AUMA NORM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
NOTE: For dimesional details, refer GS 160 - GS 500 dimension sheet.
33 34
12
Technical Data sheet for Multi-turn Bevel Gearboxes Output Drive Details for Multi-turn Bevel Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
GS 40.2 - GS 125.2/VZ 4
BEVEL GEARBOX TECHNICAL DATA / OUTPUT DRIVE TYPE GK 10.1 - GK 35.1 DIMENSIONS WORM GEARBOX - FLANGE MOUNTED
GK 10.1 - GK 35.1
DIMENSIONS ACCORDING TO DIN 3210 GST 12 - GST 800 Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100.2 + VZ 4 GS 125.2 GS 125.2 + VZ 4
EN ISO 5211 F07 F10 F10 F12 F12 F14 F14 F16 F14 F16 F16 F25 F16 F25
1) 2) 3) 4) 5)
Max Reduction Input Mech. Gearbox Output Stem Thrust Weight Hand wheel Actuator Suitable Weight Bevel / Spur Gearbox Type A 40 63 80 100 100 125 125
Output torque advantage drive diameter permissible diameter mounting actuator of actuator Output Drives GK 10.1 GK 14.1 GK 16.1 GK 25.1 GK 30.1 GK 35.1
torque ratio Type for Type A for Type A flange Dimensions B1 72 85 92 127 127 138 138
GST 12 GST 25 GST 100 GST 200 GST 400 GST 800
Nm Nm DIN 3210 max.mm max.kN Kg mm auma max.Kg B2 72 85 92 118 118 128 128
(ISO 5210) max.inch max.lbs DIN 3210 G0 G1/2 G3 G4 G5 G6
lbsft lbsft lbs inch DIN 3210 type max.lbs
F max k N 60 160 190 320 450 820 C 73 96 113 149 149 174 174
120 132 38 350/400 SA12/
1:1 0.9 d1 125 175 210 300 350 410 D 56 77 95 113 113 143 143
G0 60 6 14/16 SA15 40 d2 f8
90 100 60 100 130 160 180 220
GK 10.1 G0 E 113 127 133 185 185 195 195
120 67 (F10) d3 M10 M16 M20 M16 M20 M30
13500 13 250/350 E1 120 147 156 220 220 230 230
2:1 1.8 SA6 88 d4 40 55 70 90 110 125
112 10/14
90 50 d5-max 38 52 65 86 105 121 F 145 159 165 223 262 234 274
500 140 G1 2 52 g 37 51 69 90 152 150
160 11 350/400 G0 SA12/ 40 H 89 97 100 116 124 144 150 176 150 176 163 173 163 173
4:1 3.6 GK 14.1
(F14) 36000 24 14/16 (G1 2) SA15 88 h1 3 4 4 4 5 5
375 105 2 I 4 4 4 5 5 5 5
1000 280 65 h2 15 22 30 25* 25* 30*
G3 190 22 400/640 SA25/ 70 k 102 140 165 254 300 356 J 50 58 56 72 70 90 84 110 84 110 93 103 93 103
4:1 3.6 GK 16.1 (F16) G1 2
212 42700 48 16/25 SA30 155
750 210 L1 1 2 2 2 2 2 K 13 15 16 16 16 18 18
2000 370 G4 86 L2 40 51 70 85 150 146
320 53 500/640 90 L 40 51 65 81 75 95 90 116 90 116 105 115 105 115
6:1 5.4 GK 25.1 (F25) G1 2 SA50 z 4 4 4 8 8 8
3 3 72000 117 20/25 200
1500 270 8 L1 8 12 12 15 15 15 15
kg 2 6 12 32 40 85
4000 560 G5 105
450 74 640/800 SA50/ 90 weight M 20 35 40 53 53 65 65
8:1 7.2 GK 30.1 (F30) G1 2
101500 163 25/32 SA60 200 lbs 4.4 13 26 70 88 187
3000 410 4 M1 M4 M6 M6 M8 M8 M8 M8
8000 1100 G6 121 b1 JS9 12 18 22 28 32 40
820 123 800 6) 150 ØN 41.8 51.8 67.6 81.6 81.6 105.8 105.8
8:1 7.2 GK 35.1 (F35) G3 SA100 d4 40 55 70 90 110 125
434 185000 271 32 330
6000 810 Ø O max 25 36 48 60 60 80 80
d5 max 38 52 65 86 105 121
1) At max output torque 4) Gearbox without drive adapter and without mounting flange for actuator Ø O Pilot bore 15 20 25 25 25 30 30
d6 H8 42 60 80 100 120 160
2) Conversion factor output torque : input torque 5) Observing the permissible effort at hand wheel
3) The permissible axial forces are considerably beyond the max. thrust of actuators 6) Depending on required gearbox output torque
g1 50 65 80 110 130 180 P
1)
8 10 14 18 18 22 22
available when converting rotary to linear movement by using trapezoidal thread h1 2 2 2 2 3 3 1)
Q 28.3 39.3 51.8 64.4 64.4 85.4 85.4
* Type of Enclosure IP67 dust proof & water tight. IP68 enclosure on request L3 45 65 80 110 130 180
t1 45.3 64.4 85.4 106.4 127.4 169.4 R 105 118 125 163 - 174 -
STANDARD BEVEL GEARBOX
kg 2 6 12 32 40 85 R1 - - - - 222 - 234
weight T M5 M6 M6 M6 M6 M6 M6
lbs 4.4 13 26 70 88 187
U PCD 70 90 110 125 125 150 150
b2 H11 14 20 24 30 40 45
d4 40 55 70 90 110 125 W - - - - 218 - 228
d5 X max 5 8 10 10 20 20 20 20 20 20 30 30 30 30
28 38 47 64 75 105
DIN 3210 X min 0 0 0 0 0 0 0 0 0 0 0 0 0 0
d5 max 38 52 65 86 86 121
Øa f7 20 20 20 30 20 30 20
d7 50 75 100 130 150 205
g1 50 65 80 110 130 180 b 6 6 6 8 6 8 6
h1 3 4 4 4 5 5 c 40 40 40 60 40 60 40
h3 10 12 15 16 18 22
Ø d1 90 125 125 150 150 175 175 210 175 210 210 300 210 300
kg 2 6 12 32 40 85
weight Ø d2 f8 55 70 70 85 85 100 100 130 100 130 130 200 130 200
lbs 4.4 13 26 70 88 187 Ø d3 70 102 102 125 125 140 140 165 140 165 165 254 165 254
b3 h9 6 8 12 14 18 22 Ø d4 M8 M10 M10 M12 M12 M16 M16 M20 M16 M20 M20 M16 M20 M16
d8 g6 20 30 40 50 60 80
e M6 M6 M6 M10 M6 M10 M6
g2 15 22 30 35 35 40
L4 50 70 90 110 120 120 h 3 3 3 3 3 3 3 3 3 3 3 5 3 5
L
Dimensions A B C D2 D3 E G M O Y d1 g g1 g2 L5 55 76 96 116 127 127 h1 15 17 15 18 18 24 24 30 24 30 30 24 30 24
G0 G 12 G3
t2 22.5 33 43 53.5 64 85 h2 16 16 16 22 16 22 16
GK 10.1 130 65 160 R 2'' 60 x 3.7 69 105 150 - - 110 - 134 125 37 50 15
kg 1.5 3.5 6 15 17 30
GK 14.1 180 90 160 R 212'' 76 x 3.7 76 130 175 195 - 135 - 137 175 51 65 22 weight I - max 75 86 85 101 105 125 130 156 130 156 140 150 140 150
GK 16.1 230 115 193 R3'' 89 x 4.1 103 164 - 229 - 169 - 166 210 69 80 30 lbs 3.3 7.7 13 33 37 66 t 22.5 22.5 22.5 33 22.5 33 22.5
GK 25.1 340 170 230 R4'' 114 x 4.5 129 236 - 301 - 241 M12 200 300 90 110 35 b4 JS 9 6 8 12 14 18 22
d9 (H8) ISO 5210 F07 F10 - F14
GK 30.1 370 185 244 R4'' 114 x 4.5 138 256 - 322 - 262 M16 215 350 152 130 35 20 30 40 50 60 80
DIN 3210
GK 35.1 450 225 283 R5'' 140 x 4.9 165 303 - - 309 M20 253 410 150 180 40 DIN 3210 - - G0 G½
389 d9 max 32 45 60 80 80 110
g2 15 22 30 35 35 40 Ø d5 90 125 125 175
Dimensions of flange and inputt shaft h1 Mounting flange Ø d6 H8 55 70 60 100
3 4 4 4 5 5
L6 for
55 77 97 130 130 130 Ø d7 70 102 102 140
DIN 3210 D R b5 d d10 d11 d12 h3 I r s t4 kg lbs multi-turn actuator
t3 22.8 33.3 43.3 53.8 64.4 85.4
Actuator 125 12 6 20g6 11 102 60 4 40 11 M5 22.5 1 2.2 Ø d8 9 11 11 18
G0 kg 1.5 3.5 6 15 17 30
mounting
G1 175 17 8 30g6 18 140 100 5 60 17 M8 33 2.3 5 weight h3 4 5 5 5
flange 2
G3 210 25 12 40g6 22 165 130 6 80 32 M16 43 5 11 lbs 3.3 7.7 13 33 37 66 S 8 10 10 17

We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
11
35 36
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Bevel Gearboxes
DIMENSIONS PART-TURN WORM GEARBOX BEVEL GEARBOX TECHNICAL DATA GK 40.1

- FLANGE MOUNTED Type Output Thrust Reduction Input torque1) Valve Factor2) Input shaft Hand- Weight3)
torque permissible ratio attachment Ø Wheel
for type A
Nominal Nominal Standard Option
torque torque
max. ISO DIN max approx.
Nm
max kN Nm 5210 3210 Standard Option Ø mm kg
16:1 1111 14.4
GK 40.1 16000 1375 F40 G74) 40 - 800 250
22:1 808 19.8

Gearbox Mounting flange for actuator Permissible Suitable
actuator Auma
weight Multi-turn actuator5)
Standard Option
ISO DIN
max.
5210 3210
Type kg Type
F16/F25 G3/G4 107/300 SA100/SA25.1
GK 40.1
F16 G3 107 SA100
Application
Manual operation and motor operation of valves (e.g. gate valves and globe valves)

Type of duty Short-time duty S2-15 min. (open-close duty)
Direction of rotation Standard: Clockwise rotation at input shaft results in clockwise rotation at output shaft
Option: Alternative direction of rotation counterclockwise possible
Stages Double stage
Operation
Motor operation With electric multi-turn actuator, directly
Flanges for mounting of multi-turn actuator
Manual operation Standard: Via hand wheel, directly
Valve attachment
Output drive forms A type according to ISO 5210 (Other types of output drives shall be offered on request)
Service conditions
Enclosure protection according to Standard: IP 67
IS/IEC 60529 Option: IP 68
Corrosion protection Standard: Suitable for installation in industrial units,
In water or power plants with a low pollutant concentration
Colour Standard: D.A. Grey Code 632 as per IS: 5
Ambient temperature Standard: - 20 °C to + 80 °C
Option: Others temperature requirements on request
Other information
Reference documents Product description Bevel Gearbox GK 40.1
Dimension sheet GK 40.1
Technical data SA
1) At max. Output torque

2) Conversion factor output torque to input torque to determine the actuator size
3) Gearbox without output shaft and without mounting flange for actuator
4) Without spigot
5) Standard flange according to ISO 5210
37
10
Dimension Data sheet for Multi-turn Bevel Gearboxes Technical Data sheet for Part-turn Worm Gearboxes

BEVEL GEARBOX DIMENSIONAL DATA GK 40.1 GS 40.2 – GS 125.2/VZ 4
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibration may
cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is required, a
separate brake must be used.
End stops Positive for both end positions by trave ling nut, sensitive adjustment
GS - Swing angle Fixed swing angle up to max. 120º; set in the factory to 92º unless ordered otherwise
Option : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048. (refer to tables page 8)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing VZ
Flanges for mounting of multi-turn actuator (refer to tables page1).
Type of duty Short-time duty S2-15 min. (open–close duty)
Manual operation Via handwheel, directly or through primary reduction gearing VZ
Type GS40.2 GS63.2 GS80.2 GS100.2 GS125.2
Primary red. gearing - - - - VZ 4 - VZ 4
Handwheel Ø mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400

Primary reduction gearing - Planetary VZ reduction r atio for reducing the input torques (refer to tables page 8).
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 ( refer to table page 8)
Standard: GS 40.2 – GS 125.2: with spigot
Option: GS 40.2 – GS 125.2: without spigot
Splined coupling for connection to Standard: With pilot bore
Option: Machined with bore and keyway or square bore
Service conditions
Enclosure protection according to Standard: IP 67, Totally enclosed protection against short time immersion in water
Corrosion protection Standard: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
Colour Standard: Smoke grey Code 692 as per IS: 5
Ambient temperature Standard: –20 ºC to +80 ºC
Option: Others temperature requirements on request.
Gearbox size GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 125.2
7)
No. of cycles for
10,000 10,000 5,000 5,000 2,500
max. torque
Lever gearboxes - type GF Refer to Pages 24 - 31.
7) Number of cycles according to standard EN 15714 -2

9
38
Technical Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Bevel Gearboxes Dimension Data sheet for Multi-turn Bevel Gearboxes
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES BEVEL GEARBOX

GS 40.2 – GS 125.2/VZ 4 BEVEL GEARBOX ABG14.2-ABG30.2 ABG14.2-ABG30.2
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS Dimension
Application Gearbox Type
Technical data ød5
Manual operation and motor operation of valves (e.g. butterfly valves, ball valves, louver valves) ABG14.2 ABG16.2 ABG25.2 ABG30.2 Gearbox
ød1 ød2 ød3 ød4 ød6 øD øD1 øD2 øD3 øD4 R ød A G H h1 h2 L N U V
For special applications, please consult AUMA. type
Max. Output torque Nm 750 1500 2500 5000 Min Max
Worm gearboxes GS 40.2 – GS 125.2 with primary reduction gearing VZ 4
Valve Gearboxes Reduction ratio 4:1 4:1 6:1 8:1 350/
ABG14.2 130 165 210 M20 20 50 76 175 140 100 18 17 30 130 160 94 5 30 195 225 62 9
1) 400
1) 2) Input torque Nm 208 417 463 694
Max. Valve attachment Gearbox Suitable primary Factor Turns for Input shaft Max. input Weight 400/
Permissible ABG16.2 200 254 300 M16 30 60 89 175 140 100 18 17 30 185 174 96 5 24 265 280 70 9
size reduction gearing 90º torques Mech. advantage2) 3.6 3.5 5.4 7.2 640
valve torque 500/
Flange Max. ABG25.2 230 298 350 M20 25 72 114 175 140 100 18 17 30 237 186 110 5 30 302 337 90 3
Stem dia Max.mm 50 60 72 100 640
acc. to shaft Reduction ratio (i) Ø 3) 640/ 175/ 140/ 100/ 18/ 17/
in Nm EN ISO diameter GS+VZ Thrust Permissible for A type kN 160 200 320 450 ABG30.2 260 356 415 M30 30 100 140
800 210 165 130 22 25
30 256 225 129 5 45 323 356 112 13
up to 5211 in mm Type GS VZ GS+VZ mm in Nm kg Input shaft dia mm 30 30 30 30
F073) Output drive - Type A type X- As Per Requirement
420 25 GS 40.2 - 21:1 - 21:1 9 5.25 20 47 3.5
F10
4)
Weight kg 16 32 54 85 For manual operation
F103)
1000 36 GS 63.2 - 39:1 - 39:1 16.7 9.75 20 60 9 Hand wheel dia5)mm 350/400 400/640 500/640 640/800
F12
EN ISO 5210 F16/F14* F25/F16* F30/F25* F35/F30*
F123) Valve attachment
2000 48 GS 80.2 - 40:1 - 40:1 17.3 10 20 116 13.5 DIN 3210 G3/G½* G4/G3* G5/G4* G6/G5*
F14
Actuator mounting EN ISO 5210 F14 F14 F14 F14/F16*
3)
- 40:1 - 40:1 17.3 10 30 232 30 flange
F14 Combination with DIN 3210 G½ G½ G½ G½ /G3*
4000 60 GS 100.2
F16 actuator Suitable actuator SA25 SA50 SA50/ SA60 SA606)/SA100
VZ 4 40:1 3.92:1 157:1 58.5 39 20 68 34
Weight of actuator kg 71 99 99 99
- 52:1 - 52:1 22.5 13 30 356 43 1. At max.output torque
F163)
8000 80 GS 125.2 2. Conversion factor Output torque: Input Torque
F25
VZ 4 52:1 3.92:1 204:1 75.5 51 20 106 47 3. The permissible axial forces are considerably beyond the max.thrust of actuators available
when converting rotary to linear movement by using trapezoidal thread
Gearbox Primary Possible combinations with multi-turn actuators Multi-turn Flange Max. 4. Gearbox without hand wheel and actuator mounting flange
size reduction actuator mounting of weight4)
gearing Operating times for 50 Hz5) in seconds for 90º at actuator speed in rpm Actuator for actuator 5. Observing the permissible effort at hand wheel
max. input 6. Depending on required gearbox output torque
torque GS+VZ+SA
EN ISO DIN *Option – Can be provided on request.
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37

Type of duty Short time duty S2-15 min ( OPEN -CLOSE Duty)
GS 63.2 - 146 104 73 53 36 27 18 13 - - - - SA6 F10 G0 42 Direction of rotation Clockwise rotation at input shaft results in clockwise rotation at output drives
GS 80.2 - 150 107 75 55 38 27 19 14 - - - - SA12 F10 G0 47 Operation
With electric multi-turn actuator
- 150 107 75 55 38 27 19 14 - - - - SA25 F14 G½ 102 Motor operation
Flanges for mounting of multi-turn actuator as per standard ENISO5210/DIN3210
GS 100.2
VZ 4 589 420 296 216 148 108 74 54 37 27 19 13 SA12 F10 G0 67 Via hand wheel
Mounting flange for electrically operated actuator
Available hand wheel diameters, selection according to the max. output torque
- 195 139 98 70 49 35 24 17 12 - - - SA50 F14 G½ 143 Manual operation ABG 14.2 ABG 16.2 ABG 25.2 ABG 30.2
Type
GS 125.2 Hand wheel dia
350/400 400/640 500/640 640/800
VZ 4 765 546 384 274 192 137 99 69 48 35 24 176) SA12 F10 G0 80 mm
Valve attachment
Valve attachment Dimensions according to EN ISO 5210
Service conditions
Enclosure protection Standard IP67 - Dust proof & water tight
according to IS/IEC
60529 Option IP 68 - Enclosure can be provided on request
Standard Suitable for installation in industrial units, in water or power plants with a low pollutant concentration
Corrosion protection
Option Others on request
permissible valve torque. Standard Powder coating as primer + Epoxy finish paint
Paint
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel Option Other paints on request
3) Observe maximum torque for valve mounting flange s according to EN ISO 5211
4) With coupling (with pilot bore) and grease filli ng in the gear housing, multi-turn actuator AUMA NO RM with 3-phase AC motor, standard electrical connection,
Standard Smoke grey Code 692 as per IS:5
Colour
output drive E type and handwheel Option Other coloures on request
Standard –20 ºC to +80 ºC
6) Observe max. output torque of the multi-turn act uator. Ambient Temperature
Option Other temperature requirements on request.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document. We reserve the right to alter data according to improvements made.
We reserve the right to alter data according to improvements made.
39 40
8
Technical / Dimension Data sheet for Multi-turn Spur Gearboxes Specification for Part-turn Worm Gearboxes Auma India Gearboxes
SPUR GEARBOX - TECHNICAL DATA / 1. FLANGE MOUNTED SECONDARY WORM GEARBOX - GS Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) Multi-turn Spur Gearboxes (GST 12 - GST 1600)
DIMENSIONS
GST 12 - GST 1600
1.1 The worm gearbox shall be so selected that in combination with Electrical actuator, it shall meet
specified torque and operating time. Bevel gearboxes are available for wide range of torque Auma India GST range of spur gearboxes are designed
max.Nm 120 250 500 1000 2000 4000 8000 16000
Output torque 1.2 Gearbox shall be flange mounted. and thrust load capacity ranging from 120 Nm torque x for operation of rotating stem valves. GST gearboxes
lbs. ft. 90 185 375 750 1500 3000 6000 12000
Operator Type GST12 GST25 GST50 GST100 GST200 GST400 GST800 GST1600 1.3 The gearbox shall be self-locking, having 360° full worm wheel. It shall be possible to position and 60 kN thrust (GK 10.1) to 16000 Nm torque x 1375 kN can be combined with Auma India actuators or can be
Reduction ratio 1) 1:1 2:1 2:1 4:1 2:1 4:1 2:1 4:1 4:1 8:1 4:1 8:1 8:1 16:1 8:1 16:1 use extra 3 quadrants of worm wheel available. thrust (GK 40.1). Various types of output drives (Type A easily operated by hand wheels. GST gearboxes can
2) max.Nm 135 68 142 71 285 142 570 285 570 285 1140 570 1180 590 2360 1180 1.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the to Type E) are available, depending upon applications. be easily adapted for Globe, Angle and Non return
Input torque valves. They produce an output torque of 120 Nm (GST
lbs. ft. 100 50 105 52 210 105 420 210 420 210 840 420 880 440 1760 880 input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when
Mechanical advantage
3)
0.9 1.7 1.7 3.5 1.7 3.5 1.7 3.5 3.5 7 3.5 7 6.8 13.5 6.8 13.5
12) to 16000 Nm (GST 1600).
Output drive DIN 3210 G0 G1 2 G1 2 G3 G4 G5 G6 G7 1.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from
Thrust Permissible max.KN 60 120 160 190 320 450 820 1375
GK 40.1
for Type A
80° to 120°angle of travel. GST 12 - GST 1600
max.lbs 13500 27000 36000 42700 72000 101250 185000 310200
Stem diameter max.mm 38 52 52 65 86 86 121 121
1.6 The gearbox shall have minimum IP 67 protection class.
for Type A inch 11 2 2 2 21 2 3 38 3 38 4 34 4 34 1.7 The housing shall be grease filled and suitable for any position mounting. (Refer page 7 for more
4) kg. 18 33 37 52 145 170 210 235 information)
Weight
lbs 40 73 82 115 320 375 463 518 1.8 A separate splined coupling shall be provided for fixing the gearbox on to valve to avoid orientation
Handwheel max.mm. 200 250 250 400 640 640 800 800 problems while mounting.
diameter inch 8 10 10 16 25 25 32 32
1.9 It shall be possible to change the version of the gearbox for the following operation:
Mounting flange for
G0 G0 G1 2 G0 G1 2 G1 2 G3 G1 2 G3 G1 2 G3 G3 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
actuator DIN 3210
Suitable actuator SA12 SA6 SA12 SA6
SA30
SA12 5) 5)
SA60 SA30 SA60 SA30 SA100 SA60 SA100 SA60 - SA100
5)
b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
SA15 SA12 SA15 SA12 SA15
shaft.
1) Special reduction ratio on request 3) Conversion factor output torque to input torque 5) Depending on required
2) At max. output torque 4) Gearbox without drive adapter and without mounting flange for actuator Gearbox output torque This shall be an inherent feature of the gearbox, to have maximum flexibility at site. GK gearboxes are designed considering power
1.10 An adjustable mechanical pointer cover to show valve position shall be available. operation and are suitable for electrical applications
STANDARD SPUR GEARBOX Type of Enclosure : IP 54
1.11 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be with electrical actuators for MOV’s.
manufacturer's standard.
1.12 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
temperatures on request.
Multi-turn Bevel Gearboxes (ABG 14.2 - ABG
30.2)
2. FOOT MOUNTED SECONDARY WORM GEARBOX - GF
2.1 The worm gearbox shall be so selected that in combination with electrical actuator, it shall meet A different series of multi-turn bevel gearboxes ABG.2
with most advanced design is available at AUMA India.
specified torque and operating time.
The design allows for integrating the output drive within
2.2 Gearbox shall be foot mounted with lever arrangement design. the gearbox, thus optimizing the gearbox sizes. These
2.3 The gearbox shall be self-locking having 360° full worm wheel. It shall be possible to position and bevel gearboxes find application in the operation of
use extra 3 quadrants of worm wheel available. rising or non-rising stem gate valves to cater to higher
2.4 Gearbox shall be provided with adjustable mechanical stoppers (traveling nut arrangement) on the torque requirements. This ABG.2 range gearboxes are
input shaft so that only the input torque is sensed, ensuring safety and to have positive feeling when suitable for both electrical and manual operation.
2.5 The gearbox shall be provided with adjustable mechanical stopper arrangement adjustable from 80°
to 120° angle of travel.
Dimensions A D1 D2 D3 HH2 H1
H3 L L1 L2 L3 R R1 b5 d1 d10h9 g g1 g2 r1 S1 t4 2.6 The gearbox shall have minimum IP 67 protection class.
stroke ABG 14.2 - ABG 30.2
GST 12 160 50 R2'' 60x3.7 75 105 + 120 45 57 54 42 75 75 6 125 20 37 50 15 30 M8 22.5 2.7 The gearbox housing shall be grease filled and suitable for any position mounting. (Refer page 7 for
70
stroke more information)
GST 25 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 20 51 65 22 30 M8 22.5
100 2.8 It shall be possible to change the version of the gearbox for the following operation:
stroke
GST 50 220 50 R21 2 '' 76x3.7 105 120 + 135 45 57 54 42 145 75 6 175 30 51 65 22 30 M8 33 a. Clockwise rotation at the input shaft of gearbox, resulting in clockwise rotation of the valve shaft.
100
stroke b. Clockwise rotation at the input shaft of gearbox, resulting in anti-clockwise rotation of the valve
GST 100 275 60 R3'' 89x4.1 125 135 + 150 50 58 54 42 175 75 12 210 30 69 80 30 30 M16 43
120 shaft.
stroke
GST 200 430 60 R3'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 300 30 90 110 35 30 M16 43 This shall be an inherent feature of the gearbox, to have maximum flexibility at site.
190
stroke 2.9 An adjustable mechanical pointer cover to show valve position shall be available.
GST 400 430 60 R4'' 114x4.5 195 210 + 225 50 67 63 50 280 100 12 350 40 152 130 35 30 M16 43
190 2.10 The gearbox shall be painted with corrosion proof epoxy resin paint. Paint shade shall be
stroke
GST 800 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 410 40 150 180 40 30 M16 53.5 manufacturer's standard.
270
stroke 2.11 Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
GST 1600 535 75 R5'' 140x4.9 275 285 + 300 60 77 73 60 290 115 14 475 50 180 200 45 30 M16 53.5
270 temperatures can be provided on request.
7
41 42
Auma India Gearboxes Specification for Multi-turn Bevel Gearboxes Benefits of Auma India Worm Gearboxes
Part-turn Worm Gearboxes (GF 63.2 - GF 315) - Multi-turn Worm Gearboxes (GSD 40.2 - GSD MULTI-TURN BEVEL GEARBOX FEATURES BENEFITS
Foot Mounted 500)
1. All gearboxes shall have bevel gear transmission with completely enclosed construction. The gear casing
GF series gearboxes are specially used for actuation of AUMA India GSD type worm gearboxes without end shall be designed adequately to withstand shock and vibration of the pipeline. The design shall be
fan dampers, which require part-turn actuation. stops are designed for multi-turn applications. compact and of light weight and shall not cause any trouble during operation at sites. Rigid Casting Ÿ Strong and Reliable
The gearbox has a gear operator with a built-in floor The gear operator is a worm gear of GS series without 2. The gearbox shall be filled with grease. The specification of lubricant i.e., grease, shall be furnished. There
stand and a lever. The lever is provided with a pair of end stops for 360° swing angles. shall be no leakage of lubricant from the gearbox.
mounting ball and socket joints at varying moment arms
to suit given damper application. All other features of GF GSD series gearboxes can be coupled to primary Manufactured according to Auma Germany
Ÿ Reliable, proven design, German know-how
series are same as GS gearboxes. GF gearboxes in reduction gearboxes and also to Auma India actuators 3. The gearbox shall be suitable for mounting in any position to suit the site requirements. Drawings
sizes higher than GF 315 can be supplied on request. to obtain on-off or regulating control.
4. It shall be possible to use the same gearbox for different applications (rising and non-rising stem) by
§ GF series gearboxes can be coupled to primary changing only the output drive of the gearbox.
reduction gearboxes to reduce input torque for a Ÿ Enhanced life since 3 extra segments are
360° Worm wheel
given output of worm gearbox. 5. The gearbox shall have a base suitable to take the thrust with needle roller bearing. A blank high tensile available for future use
§ GF gearboxes can be easily used with electrical GSD 40.2 - GSD 500 brass or aluminum bronze drive sleeve shall be provided as a standard supply.
actuators for motorized operation.
§ They are suitable for both open - close and
regulating duty valves. 6. The assembly of all gears, shafts etc., shall be done properly to have smooth, noise free operation.
Removable Splined coupling Ÿ No orientation hassles
7. The flange for connecting the valve shall have dimensions as per DIN 3210 / ISO 5210 standards.
8. Wherever gearboxes are required to be assembled with electrical actuators, gearboxes are to be supplied
GF 63.2 - GF 315 with input flanges to suit the keyed shaft of the actuator. The design should be suitable for both manual as Enclosure protection : IP 67 Ÿ Safe for outdoor applications
well as electrical operation.
9. The bevel pinion shall be of case hardened steel and gear of alloy steel EN19 / SG Iron 600/3 with suitable
heat treatment. Ÿ Ensures smooth operation
Grease lubrication
Ÿ Freedom of “any position mounting”
10. All gearboxes shall have stem protection covers for rising stem application.
Part-turn Worm Gearboxes with Limit Switch Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) 11. The gearbox shall be painted with corrosion protection epoxy based paint. Ÿ Allows easy setting for the desired output travel
Assembly Mechanical end stoppers at the gearbox input Ÿ Imparts a positive feeling when end positions
12. The gearbox shall be enclosed to a minimum of IP 67 protection class. are reached, during manual operation
AUMA India GS type worm gearboxes with limit switch Auma India bevel gearboxes are designed to operate
assembly are designed for part-turn applications. Limit all types of rising or non-rising stem valves, where 13. Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
switch assembly is provided for either indication of end thrust may or may not be taken by the gearbox. The temperatures on request. Only input torque is sensed by the mechanical
positions of valves or for generation of an end position bore of the output drive allows valve stem to pass stoppers (and not the output torque which is very Ÿ No chance of damage to gearbox housing
signal for further operation requirements at control through it to reach its full travel.
14. Supplier will furnish the general arrangement drawing of the gearbox incorporating the material high)
room.
specification for all critical components and overall dimensional details for approval.
GK 10.1 - GK 35.1
15. The gearbox shall be tested to the design requirement of torque / thrust wherever applicable and type test Ÿ Meets different operating time requirement and
Available with various reduction ratios
GS with Limit Switches certificates shall be furnished. optimizes electrical actuator selection
Ÿ Results in lesser input torque requirement, thus

High mechanical advantage
optimizing electrical actuator selection
Ÿ Provides “choice of selection” to meet plant

Different versions
requirement
43 44
6
Actuator / Gearbox Selection Procedure Actuator / Gearbox Selection Procedure Auma India Gearboxes
LINEAR OR MULTI-TURN VALVES PART-TURN VALVES (Eg: BUTTERFLY, BALL, All Auma India gearboxes are manufactured to comply with all market requirements as per Auma Germany
(Eg: GATE, GLOBE, DIAPHRAGM TYPE ETC.) PLUG, LOUVRE DAMPERS ETC.) specifications. The housings are designed for high rigidity to absorb high torsional and thrust loads. The
gearbox enclosure conforms to IP 67 class. IP 68 enclosures can also be supplied on request. All
For output thrust up to 190 kN and output torque up to 100 Choose the nearest available actuator output speed In part-turn valves, the final movement of valve shaft § Refer to the “Technical Data” for different operating gearboxes are lubricated with special grease for life.
kgm, Auma multi-turn actuators can be directly selected (refer Auma Actuator catalogue for details) i.e. 125 rpm. required is normally 90°. The electrical actuators are time in seconds for 90° at different actuator output
and mounted on the valve. However, Auma also offers primarily multi-turn type and hence, it is necessary to speed.
bevel gearboxes type “GK” and spur gearboxes type Hence, the selected combination is GK25.1A/SA50E125 employ an intermediate worm gearbox between the
“GST” for up to and higher torque / thrust requirements. and the revised operating time ~ 52 secs. actuator and the valve so as to achieve 90° angle of In this case, two options are available for selection:
rotation.
Data required for proper sizing: Where actuator designation SA50E125 indicates open- Option 1 : Referring to the Technical data of GS125.2
close duty actuator SA50 with output drive type E having § Auma offers the following two types of worm Model : GS125.2 with SA50E32 actuator,
§ Type of valve output rpm of 125. gearboxes: Operating time = 24 sec. (for 90°)
§ Max. thrust incase of rising stem valves § Direct flange mounting type “GS” Actuator designation SA50E32 indicates open-
§ Max. torque incase of rotating stem valves Note: When coupling Auma actuator with Auma gearbox, § Foot mounting type “GF” close duty actuator SA50 with output drive type
§ Type of service / duty always employ output drive type ‘E’. E, having output speed of 32. Part-turn Worm Gearboxes (GS 40.2 - GS 500) -
§ No. of turns of stem per stroke or stroke and stem Data required for proper sizing: Flange Mounted
thread details After selecting the suitable model, the following points Option 2 : Referring to Technical data of GS125.2
§ Operating time should be verified: § Type of valve Model : GS125.2 + VZ4 (204:1) with SA12E125 Auma India GS type gearboxes are designed for The gearboxes are designed for permissible valve
§ Stem diameter § Max. valve torque *(unseating torque) actuator. rotation up to 360° without end stop or 135° with end torque up to 360,000 Nm for motor operation. The main
§ Mounting details § Output torque values (refer “Technical Data” for § Type of service / duty Operating time = 24 sec. (for 90°) stop for operation of ball valves, butterfly valves, plug feature of GS gearboxes are:
details). § Angle of travel (normally 90°) Where VZ4 is the primary reduction gearbox valves, dampers etc. The extremely rugged
Sizing Examples: § Max. stem acceptance dia. (refer “Technical Data” and § Operating time required and 204:1 is the total reduction ratio of the construction feature with positive adjustable end stop § Full 360°worm wheel design; make the gearboxes
“”Output Drive” for details) § Shaft diameter gearbox. on input shaft provides precise valve positioning. suitable either for multi-turn or part-turn operation.
Minimum data: § Mounting flange compatibility (refer “Technical Data” § Mounting flange details
§ Max. thrust = 300 kN = 30000kgf and “Output Drive” for details). Note : Always select output drive type ‘E’ for Actuator § In case of part-turn operation, additional three
§ No. of turns / stroke = 20 *Note: In case of regulating / modulating service, max. (or when coupling Auma actuator with Auma segments are available for repositioning, thus
§ Operating time = 60 secs. Note: 1. In case of multi-turn, non-rising (rotating) stem unseating) torque and regulating (or running) Gearbox. GS 40.2 - GS 125.2 extending the life of worm wheel by three times.
§ Open-Close duty valves, same selection procedure should be torque are required for proper selection.
followed except for the following: Regulating torque should not exceed 50% of max. Out of the above two options, any one suitable § A separate coupling with involute splines is provided
Step 1 : Selection of Gearbox torque. combination can be selected, considering the operating for no orientation hassles while mounting to the
§ Output torque values are to be compared time. valve. The coupling is removable for machining the
§ Refer “Technical Data” and “Output Drive Types” of and evaluated Sizing Examples: bore to suit valve shaft. The orientation of the
gearboxes (GK 10.1 - 40.1) in catalogue § Output drive types B, C, D or E should be Minimum data: After selecting the suitable model, following important gearbox while mounting on valve is made simple
§ For rising stem valves, always select output drive ‘type selected, depending on type of coupling § Max. valve torque = 7000 Nm (~700 kgm) points should be checked: due to involute splines on the coupling.
A’ required (normally, the output drive type § Operating time = 30 secs.
§ Select gearbox type whose max. thrust permissible is will be either ‘B’ or ‘E’) § Open-Close duty § Max. stem / shaft dia. (refer “Technical Data” for § Unique design of end stops on input shaft with
more than or equal to required thrust details) traveling nut mechanism allow precise and positive
2. The same selection procedure is applicable for Step 1 : Selection of Gearbox § Max. stem / shaft length acceptance (refer dimension setting up to 135° operation.
In this case, gearbox type is GK 25.1, whose maximum auma spur gearboxes “GST”. ‘I max’ in Dimension Data sheet)
thrust permissible is 320 kN. § Refer “Technical Data” of gearboxes (Part-turn worm § Mounting flange compatibility (refer “Technical Data” § All gearboxes are designed for both electrical and
gearboxes GS 40.2 - GS 500) in catalogue for details). manual operation.
Step 2 : Selection of Actuator § Select a gearbox type whose “Max. permissible valve
torque ” is more than or equal to required “valve Note : § To reduce the input torque, for a given output of
§ Referring to the “Technical Data” of Gearbox torque” worm gearbox, a primary reduction gearbox can be
catalogue (GK 10.1 - 40.1), suitable actuator model § In this case, gearbox type is GS 125.2, whose 1 The selection procedure is same for foot mounted easily attached at input of the gearboxes. For this
given in the table is to be selected. maximum torque capacity for motor operation is type worm gearboxes “GF”. GS 160 - GS 500 purpose, GS 100.2 & GS 125.2 gearboxes are fitted
§ The required output rpm of the actuator can be 8000Nm 2 In case of manually operated valves, select the with Planetary reduction gearboxes (VZ 4) and
calculated as follows: gearbox model whose “Max Permissible valve higher series are fitted with Spur reduction
Step 2 : Selection of Actuator torque” is more than or equal to required valve torque. gearboxes (GZ) of various ratios. This feature
Actuator output rpm = enables selection of smaller actuators for economic
§ Referring to the “Technical Data” of Gearbox sizing.
No. of turns of valve / stroke x reduction ratio of gearbox x 60 catalogue, suitable actuator model given in the table is
Operating time in secs. to be selected. § AUMA GS series gearboxes are suitable for open-
§ close and regulating duty valves.
In this case, suitable actuator model is SA 50 § Please note that economical sizing of actuator can be
and done by using higher reduction ratios considering § All the gears are specially heat treated to ensure
Actuator output rpm = 20 x 6 x 60 operating time requirement. This is achieved by longer life in service.
60 employing a primary reduction gearbox having
= 120 rpm different ratios.
5
45 46
Table of Contents Service Condition and Certificates
Enclosure Protection Painting

Sales & Service Network 2
Auma gearboxes conform to enclosure protection IP 67
Applications 3 as per IS / IEC 60529. The definition of IP 67 as per Type of Paint Epoxy
standard is as follows :
Auma India Gearboxes 5-7 Standard Color Smoke Grey
IP : Ingress Protection
Technical Data sheet for Part-turn Worm Technical Data sheet for Multi-turn Bevel Primer Thinkness 40 microns min.
Gearboxes - Flange Mounted Gearboxes First Numeral 6 : Dust tight, prevents ingress of dust.
Paint Thickness 75 microns min.
GS 40.2 - GS 125.2 8-9 GK 10.1 - GK 35.1 35 Second Numeral 7 : Protected against the effects of
immersion. Test is done by completely immersing the Other paints & color can be provided based on
GS 160 - GS 250 12 - 13 GK 40.1 37 equipment in water so that: mutually agreed customer requirement.
GS 315 - GS 500 18 - 19 ABG 14.2 - ABG 30.2 39 l Surface of water is at least 150 mm above highest
point of equipment.
Dimension Data sheet for Part-turn Worm Dimension Data sheet for Multi-turn Bevel l The lowest point of equipment is at least 1 m below
Gearboxes - Flange Mounted Gearboxes the surface of water.
l Duration of test is 30 min.
GS 40.2 - GS 125.2 10 - 11 GK 10.1 - GK 35.1 35
Under above conditions, ingress of water in harmful
quantity shall not be possible.
GS 160 - GS 250 14 - 15 GK 40.1 38
Auma India gearboxes can also be offered with IP 68
GS 160 - GS 250 with GZ 16 - 17 ABG 14.2 - ABG 30.2 40
enclosure protection on request.
GS 315 - GS 500 20 -21
Output Drive Details for Multi-turn Bevel
36
Gearboxes (GK / GST)
GS 315 - GS 500 with GZ 22 - 23
Technical Data sheet for Part-turn Worm Technical / Dimension Data sheet for - CE Marking
Gearboxes - Foot Mounted Multi-turn Spur Gearboxes
Auma has certified its valve gearboxes as CE marked to
GF 63.2 - GF 125.2 24 GST 12 - GST 1600 41 indicate conformity with the essential health and safety
requirements at the place of use.
GF 160 - GF 250 27
Specification for Part-turn Worm
42
Gearboxes
GF 315 30
Dimension Data sheet for Part-turn Worm Specification for Multi-turn Bevel 43
Gearboxes - Foot Mounted Gearboxes
GF 63.2 - GF 125.2 25 - 26 Benefits of Auma India Worm Gearboxes 44
GF 160 - GF 250 28 - 29 Actuator / Gearbox Selection Procedure 45 - 46
GF 315 31 Service Conditions and Certificates 47
Technical Data sheet for Multi-turn Worm

Gearboxes
GSD 40.2 - GSD 125.2 32
GSD 160 - GSD 500 33 - 34
Note: There are various features and options that are available other than what is listed in the catalogue.
For special requirements, please contact Auma India.
47
4
Notes Applications
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Auma India gearboxes combine with Auma India actuators to complete the valve automation service. There
----------------------------------------------------------------------------------------------------------------------------------------- are basically three types of gearboxes:
----------------------------------------------------------------------------------------------------------------------------------------- Ÿ Worm gearboxes (GS, GF, GSD & GSQ series)

Ÿ Bevel gearboxes (GK & ABG series) and
----------------------------------------------------------------------------------------------------------------------------------------- Ÿ Spur gearboxes (GST series)
----------------------------------------------------------------------------------------------------------------------------------------- Due to the availability of wide torque range, modular design and potential for use with electric multi-turn actuators, these
gearboxes can be used for varied applications.
-----------------------------------------------------------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------------------------------------------------------
Energy Sector Water Sector
l Conventional power plants l Sewage treatment plants
----------------------------------------------------------------------------------------------------------------------------------------- (coal, gas, oil) l Water treatment plants
l Nuclear power plants l Drinking water distribution
----------------------------------------------------------------------------------------------------------------------------------------- l Co-generation power plants l Seawater desalination
l Hydroelectric power plants
----------------------------------------------------------------------------------------------------------------------------------------- l Biomass power plants
l Solar thermal power plants
-----------------------------------------------------------------------------------------------------------------------------------------
Oil & Gas Others
----------------------------------------------------------------------------------------------------------------------------------------- l Exploration, offshore plants l Cement works
l Refineries l Air conditioning
----------------------------------------------------------------------------------------------------------------------------------------- l Distribution l Chemical industry
l Tank farms l Paper
----------------------------------------------------------------------------------------------------------------------------------------- l Petrochemical complexes l Food industry
l Shipbuilding industry
l Steel mills
-----------------------------------------------------------------------------------------------------------------------------------------
l ...
3
48
Sales and Service Network Notes
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Delhi
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Guwahati -----------------------------------------------------------------------------------------------------------------------------------------
Jhansi
Dhanbad -----------------------------------------------------------------------------------------------------------------------------------------
Mundra
Ahmedabad
Kolkata -----------------------------------------------------------------------------------------------------------------------------------------
Indore Korba
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Rourkela
Talcher -----------------------------------------------------------------------------------------------------------------------------------------
Raipur
Paradip
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Pune Hyderabad -----------------------------------------------------------------------------------------------------------------------------------------

Visakhapatnam
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Hospet -----------------------------------------------------------------------------------------------------------------------------------------
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Bangalore
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Chennai
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Coimbatore
Head-office & Works
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Sales Office
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Service Head-office
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Service Representative
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49
2
Auma Norm Auma Epac Auma High Torque
SA 3 - SA 100 SA 3 - SA 100 SA 25.1 - SA 40.1
SAR 3 - SAR 100 SAR 3 - SAR 100 SAR 25.1 - SAR 30.1
Output Torque from Output Torque from Output Torque from
30 Nm to 1000 Nm 30 Nm to 1000 Nm 2000 Nm to 16000 Nm
Auma Worm Gearboxes Auma Worm Gearboxes Auma Bevel Gearboxes Auma Bevel Gearboxes
GS 40.2 - GS 500 GF 63.2 - GF 315 GK 10.1 - GK 40.1 ABG 14.2 - ABG 30.2
Output Torque from Output Torque from Output Torque from Output Torque from
300 Nm to 360000 Nm 300 Nm to 90000 Nm 120 Nm to 16000 Nm 750 Nm to 5000 Nm Auma India Gearboxes
GS 40.2 - GS 500
Auma India Private Limited
(CIN No: U74999KA1983PTC005412) GF 63.2 - GF 315
GSD 40.2 - GSD 500
Head Office & Works: GK 10.1 - GK 40.1
38-A & 39-B, II Phase, Peenya Industrial Area, ABG 14.2 - ABG 30.2
Bangalore - 560 058
Tel : 080-28394656 / 283707781 / 28392270 / 39280000 GST 12 - GST 1600
Fax : 080-28392809
E-mail : info@auma.co.in Website : www.auma.co.in
Pune Noida Kolkata Chennai
712, 713, Building No. 1, 1310, Tower A, Flat No -D,1st Floor 9, MTH Road,
“Siddharth Towers”, Kothrud, Corenthum Complex, 72/H ,Mahatma Gandhi Road, Andal Avenue,
Pune - 411 038 Sector 62, Noida - 201 307 Haridevpur ,Tollygunge Thirumullai Voyal,
Tel : 020-25410465 Tel : 0120-3060522 Kolkata -700 082 Chennai - 600 062
Fax : 020-25443186 Fax : 0120-3060523 Tel : 09937431333,08902751970 Tel : 09884119795
Email : NCPatil@aumaindia.com Email : VeereshS@auma.co.in Email : vsppatra@aumaindia.com Email : VRamanan@aumaindia.com
We reserve the right to alter the data according to changes made. The product features and technical data
provided do not express or imply any warranty.
For latest information on Auma products, please visit www.auma.co.in
DD / CT 002 Issue 08/14

Auma India Gearboxes

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Auma India Gearboxes

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Auma Norm Auma Epac Auma High Torque

SA 3 - SA 100 SA 3 - SA 100 SA 25.1 - SA 40.1

Pune Noida Kolkata Chennai

For latest information on Auma products, please visit www.auma.co.in

DD / CT 002 Issue 08/14

Pune Hyderabad -----------------------------------------------------------------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------------------------------------------------- Ÿ Worm gearboxes (GS, GF, GSD & GSQ series)

Enclosure Protection Painting

GF 63.2 - GF 125.2 25 - 26 Benefits of Auma India Worm Gearboxes 44

GF 160 - GF 250 28 - 29 Actuator / Gearbox Selection Procedure 45 - 46

GF 315 31 Service Conditions and Certificates 47

Technical Data sheet for Multi-turn Worm

GSD 40.2 - GSD 125.2 32

GSD 160 - GSD 500 33 - 34

Ÿ Results in lesser input torque requirement, thus

Ÿ Provides “choice of selection” to meet plant

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES BEVEL GEARBOX

GS 40.2 - 40 28 20 14 - - - - - - SA6 F10 G0 37

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

Primary reduction gearing

Lever gearboxes - type GF Refer to Pages 24 - 31.

7) Number of cycles according to standard EN 15714 -2

DIMENSIONS PART-TURN WORM GEARBOX BEVEL GEARBOX TECHNICAL DATA GK 40.1

Possible combinations with multi-turn actuators

Features and functions

1) At max. Output torque

G3 210 25 12 40g6 22 165 130 6 80 32 M16 43 5 11 lbs 3.3 7.7 13 33 37 66 S 8 10 10 17

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

O 8 1/min 40 73 75 75 296 98 384 Lever gearboxes - type GF Refer to Pages 24 - 31

1) For rare operation, based on a service life of min. 2000 cycles of 90

F 260 - 340 - 420 -

Mounting dimensions for multi-turn actuator

F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

EN ISO 5211 F25 F30 F30 F35 F35 F40

DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES

Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4

Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

6) Number of cycles according to standard EN 15714- 2

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 315 - GS 500

EN ISO 5211 F40 F48 F48 F60 F60

DIMENSIONS WORM GEARBOX - FLANGE MOUNTED GS 315 - GS 500

EN ISO 5211 F40 F48 F48 F60 F60

6) Number of cycles according to standard EN 15714- 2

Nm 600 1000 2000 4000 DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½

DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOX DIMENSIONS WORM GEARBOXES

Dimensions GF 63.2 GF 80.2 GF 100.2 GF 100/VZ4 GF 125.2 GF 125.2/VZ4

DIMENSIONS WORM GEARBOX- FLANGE MOUNTED GS 160 - GS 250

EN ISO 5211 F25 F30 F30 F35 F35 F40

F 260 - 340 - 420 -

Mounting dimensions for multi-turn actuator

F 10 - 20 6 125 70 102 11 4 40 22.5 1 2.2

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

O 8 1/min 40 73 75 75 296 98 384 Lever gearboxes - type GF Refer to Pages 24 - 31

1) For rare operation, based on a service life of min. 2000 cycles of 90

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES

G3 210 25 12 40g6 22 165 130 6 80 32 M16 43 5 11 lbs 3.3 7.7 13 33 37 66 S 8 10 10 17

DIMENSIONS PART-TURN WORM GEARBOX BEVEL GEARBOX TECHNICAL DATA GK 40.1

Possible combinations with multi-turn actuators

Features and functions

1) At max. Output torque

TECHNICAL DATA FOR PART-TURN WORM GEARBOXES