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3 Different Types of Casting Process

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Casting is one of the oldest known manufacturing techniques.The 搜索 …

Casting manufacturing method is a process used for a molten materials
are poured into a mold where they solidify. After solidification, the
workpiece is picked up from the mold to make post finishing New Post
Customized stainless steel
treatments or for use as a final product. Mainly there are 3 Different
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Types of Casting Process. Casting process can be utilized to produce a
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large variety of parts that are used in different industries. Including
Manufacturers
automotive components, aerospace parts, electronics, mechanical
valve body bonnet disc materials
devices, and construction supplies.
standards

With development of modern advances in casting technology,the HS Codes for Pipes Valves

casting process has led to a broad of specialized casting methods.Die Fittings Piping

casting, investment casting, plaster casting, and sand casting, each of Silica Sol investment Casting VS

them provide their own unique fabrication benefits. Checking both the Sand Casting VS Water Glass
Casting
advantages and disadvantages of the casting processes,it can help to
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select the suited method for desired production.
What is the difference silica sol
Different Types of Casting 下载 VS water glass
Sand Casing Which Investment Casting Shell
Sand casting is one of the most simplest types of casting with long Making Accuracy Higher
history. It is used for producing of large parts.It relies on silica-based Why choose Stainless Steel
materials, such as synthetic or naturally-bonded sand. It was been by casting for food machinery parts?

filling a molten metal into the mold cavity that has been shaped from Precision Casting Manufacturer

natural or synthetic sand. The sand can also be strengthened with the and Supplier

addition of clay.It helps the particles bond closely. Many automotive

products, such as engine blocks and housings, are manufactured by
sand casting processing. Compared to other mold casting processing,
Sand casting is also suitable for smaller order.and can save cost.

Sand Casing Process

Green sand. Moist, bonded sand is packed around a wood or metal

patterns, the pattern removed, and molten metal poured into the
cavity; when metal solidifes, mold is broken and casting removed Dry
sand. Same as above except; core boxes used instead of patterns,
sand bonded with a setting binder, and core baked in an oven

Sand Casing Advantages vs Disadvantages of Sand Casting

Advantages of Sand Casting Disadvantages of Sand Casting

A capacity for casting both ferrous Large castings have rough

and non-ferrous materials. surface finish

Close tolerances difficult to

A low cost for post-casting tooling.
achieve

The ability to fabricate large Long, thin projections not

components. practical

Relatively inexpensive production Some alloys develop defects

costs, especially in low-volume
runs.
 Usually limited to smaller parts
than possible with green sand

Investment casting
Investment casting (also known as lost-wax casting) is a casting
process that has been practiced for thousands of years. With lost wax
process being one of the oldest known metal forming techniques.It is
used for metals that are difficult to be machined or fabricated. It is also
used for the manufacture of parts that cannot be formed by usual
manufacturing techniques like turbine blades or components of airplane
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that are subjected to high temperatures.Compared to other casting
processes, such as die casting or sand casting, it can be an expensive
process, but the components that can be produced using investment
casting can incorporate intricate contours. In most cases the
components are cast near net shape.

Investment casting Process:

Refractory slurry is cast around (or dipped on).A pattern formed

from wax or plastic; when slurry hardens, pattern is melted out and
mold is baked. When poured metal solidifes, mold is broken away from
casting.

Advantages of Investment casting vs Investment casting Disadvantages

Advantages Disadvantages

A high degree of accuracy and precise dimensional Size of part

results. limited

The ability to create thin-walled parts with complex Requires

geometries. expensive

The capacity for casting both ferrous and non- Patterns and
ferrous materials. molds

Relatively high-quality surface finish and detail in High labor

final components. costs

Die casting
Die casting is a method of molding materials under
pressure.Typically, die casting is used in forming iron, aluminum,
magnesium, and copper based alloys and non-ferrous metals.It is
characterized by the use of a mold cavity to apply high pressure to the
molten metal. Molds are usually machined from higher strength alloys.
This process is somewhat similar to injection molding.Depending on the
type of die casting, a cold chamber die casting machine or a hot
chamber die casting machine is required.

Casting equipment and molds are expensive to manufacture.

Therefore, die casting processes are generally only used to mass
produce a large number of products. It is relatively easy to make die-
cast parts. This generally requires only four main steps. The cost per
item is very low. Die casting is particularly suitable for the manufacture
of large quantities of small and medium-sized castings. Die casting is
the most widely used of all casting processes. Compared to other
casting techniques, the die-cast surface is flatter. It has a higher
dimensional consistency.

Die casting Process

Molten metal is poured into closed steel die under pressures

varying from 1500 to 25,000 psi; when the metal solidifes, the die is
opened and the casting ejected.

Die casting has 3 different types:Gravity Die Casting. Low

pressure die casting.(LPDC) and High pressure die casting.
(PDC)

Advantages VS Disadvantages of Die Casting

 Advantages Disadvantages

Close size and shape tolerances. High initial die costs

High component dimensional consistency and Limited to nonferrous

uniform design. metals

A reduced need for post-casting machining. Size of part limited

China casting foundry

Our foundry is a leading casting manufacturer in China. With 23 years
history, we have services many customers from all over the world. Leave a message

They are from different industries.

Our engineering and technical team has a great experience in casting

industry.They can give you good and save-costing solution as per your
requirement. Kindly contact us ,you will get a satisfied answer.

Related Article

Di erence between Casting and Forging

Investment Casting VS Die Casting
Investment Casting VS Sand Casting

 Difference between Casting and Forging

 Die Casting Defects and Solutions

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