Beruflich Dokumente
Kultur Dokumente
• Introduction
• Tools in process engineering
• Process engineering in different phases of a project
• Engineering case examples
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Introduction
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Tools in process engineering
• Office programs
– Word
– Excel
– Visio
– PowerPoint
– Outlook
• Simulation programs
– WinGems
– ProSim
• AutoCAD
• Pöyry databases
– ProElina
– Jalina
– JPDoc / Share@Pöyry
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Investment project
Development
IMPLEMENTATION
PRODUCTION
Min 2 years Min 1 year ~ 2-3 years ~ 0,5 years 1-2 years > 25 years
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Process engineering in different phases
of a project
• Pre-feasibility study
– Assessment of the technical viability of a proposed project
– Comparison of alternatives
• Feasibility study
– Preliminary design and of the chosen solution
– Investment cost estimate for investment decision
• Basic engineering
– Preparatory engineering for selection of equipment suppliers and
permit applications
– Investment cost estimate and budget for final ”go-ahead”
• Detail engineering
– Project implementation with selected processes
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PRE-FEASIBILITY STUDY & FEASIBILITY
STUDY
PROCESS ENGINEERING
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Pre-Feasibility
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Feasibility
• Process concept
• Review of design criteria for process design
• Update of preliminary main dimensioning (balances)
• Calculation of preliminary energy balances
• Revision of process description
• Preparation of simplified line diagrams
• Update of equipment lists for revised investment cost
estimate
• Special studies
• Preliminary discussions with equipment suppliers
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Feasibility
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Feasibility
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Feasibility
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Feasibility
• Pulp mill energy balance
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Feasibility
• Pulp mill energy balance
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Feasibility
• Simplified line diagram
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BASIC ENGINEERING
PROCESS ENGINEERING
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Basic Engineering
• Process design
– Review of design criteria for process design
– Update of main dimensioning
– Update of energy balances
– Calculation of water and secondary heat balances
– Standards for the process design
– Definition of process flow substances
– Special studies
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Basic Engineering
– Departmental dimensioning of
Wood handling
Fibreline
Recovery plant
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Basic Engineering
• Water balance
– Mill water
– Cooling water
– Hot water
– Warm water
– Effluent
– Etc.
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Basic Engineering
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Basic Engineering
178.8 / 0 / 84.6
DF = 2.1 DF = 2.1
Oxygen stage(s) Post Oxygen wash 178.7 / 0 / 80
53
13
658.3 / 3 / 95
680.1 / 0 / 95.1
383.1 / 5 / 98.6
364 / 5 / 85.2
159.6 / 12 / 86.2
209.9 / 0 / 95.1
87.6 / 0 / 96.9
131.7 / 0 / 96.9
M IX COM20
BM IX 6 COM21
BM IX
61 25 26
M IX
34
M IX
stream 132, post-wash 55
402.3 / 0 / 96.9
402.3 / 0 / 84.6
67 kg COD/ODt bleached
110 kg Na2SO4/ODt bleached
219.3 / 0 / 96.9
DI LUT E DI LUT E
DI LUT E DI LUT E 35 54
64 65
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Basic Engineering
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Basic Engineering
• Line diagram
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DETAIL ENGINEERING
PROCESS ENGINEERING
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Detail Engineering
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Detail Engineering
• Process design
– Preparation of dimensioned flow sheets
– Establishment of process and equipment data base
– Compilation of final process and equipment data
– Compilation of lists
• Equipment and motor
• Pump
• Tank, vessel and agitator
– Preparation of flow diagrams for process utilities
– Process engineering of interconnections between mill
departments
– Checking pump calculations
– Preparation of PI-diagrams
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Detail Engineering
• Flowsheet
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Detail Engineering
• PI-diagram
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Detail Engineering
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Detail Engineering
• ProElina database – output, e.g. a pump list
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Detail Engineering
• Interconnecting piping diagram
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Detail Engineering
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Detail Engineering
Function
Closing valve on the suction side of the pump 851-045 FEED PUMP PRIMARY STAGE .
In AUTO mode the valve opens according to start signal of the pump 851-045 FEED PUMP PRIMARY STAGE and when the valve
has opened 75 %, the pump starts.
In AUTO mode the valve closes, when screening flushing is started or pump 851-045 FEED PUMP PRIMARY STAGE is stopped.
Interlocks
Valve can be opened, when:
- 851-LC-4001 BLEND CHEST LEVEL > LL limit = 5 %
Alarms
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Detail Engineering
• Interlocking diagrams
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Detail Engineering
• Operating display design
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Detail Engineering
• Operating Instructions
– Process start-up
– Operation procedures
– Shut-down procedures
• Training
– Preparation of training material
– Training
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Detail Engineering
• As-built documentation
– Equipment, pump, tank etc. lists
– PI-diagrams
– Operating manuals
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Detail Engineering
Start-up curves
125
Production 2000 ADt/d
% of design capacity
100
Difference 15 000 ADt/month C
J
75
BHKP price 485 EUR/ADt G
50
Profit 7,275 MEUR/month
25
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
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ENGINEERING CASE EXAMPLES
PROCESS ENGINEERING
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Engineering Case Examples
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Engineering Case Examples
• Analysis of an operating system
– Operations improvement, duration curves
7000
6000
5000
4000
ADt/d
3000
2000
1000
0
0
20
40
60
80
100
140
160
200
220
260
280
320
340
120
180
240
300
360
Days
2001 (ce = 73.8 %) aver. 2001 = 2572 MSR 2001 = 3475
2002 (ce = 76.6 %) aver. 2002 = 3685 MSR 2002 = 4810
2003 (ce = 88.3 %) aver. 2003 = 5077 MSR 2003 = 5748
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Engineering Case Examples
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Engineering Case Examples
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THANK YOU!
CONTACT:
NAME: Jarno Peltonen
TITLE: Director, Pulp Technology
MAIL: jarno.peltonen@poyry.com
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