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12 July 2019

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Global Affiliation – Local Solutions

AIAG-VDA FMEA
Industry Update Seminar

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AIAG-VDA FMEA – Key Changes

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Alignment between AIAG and VDA

Drivers for Alignment

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Application of FMEA

No Scenario Scope of FMEA

1 New Design, New The complete design, technology or process

Technology or New
Process
2 Modifications to existing Should focus on the modification to design or
design or process process, possible interactions due to the
modification, and field history (including the
changes in regulatory requirements.

3 Use of existing design or Should focus on the impact of the new

process in new location, environment, location , or application usage
environment, or usage on the existing design or process
profile

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Major changes
New AIAG-VDA FMEA Handbook

 Seven Step Approach – comparison of new and old

approach, major changes, new form sheet
 Preview of New S ,O ,D tables
 Optimization phase includes distinctive action for prevention
and detection
 Action Priority in place of RPN
 New Action Priority Table

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Seven Step Approah

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FMEA in AIAG Manual 4th Edition

What are the What What can be done?

functions, are the
features or effects? Design Changes
requirements?
How bad Process Changes
is it?
How often does Special Controls
it happen?
Changes to standards,
What can What are How good is procedures & work
go wrong? the the method of instructions.
Causes? detecting it?

How can this be

Prevented & Detected?

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6-Step Structure
New approach originally proposed in first draft in Nov 2017

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New 7-Step Structure

Revised in 2019

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Structure & Function Analysis

Concept of Focus Element, Next Higher and Next Lower

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Failure Analysis
‘Failure-Cause-Effect’ Chain made in natural sequence

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Risk Analysis
Action Priority (AP) Replaces RPN

S O D
10 2 2
3 10 5
2 5 10

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Optimization
Distinction of Prevention and Detection Action

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Action Priority – New Table

AP Table provides logic for all 1,000 combinations of S,O,Ds

cv

cv

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Preview of Key Changes in S, O, D

Tables

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Current S, O, D Tables
Rating of 1 to 10

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Severity Table
Process FMEA Manufacturing Effect Divided Into Two Columns!

Rank 10 – Safety

Rank 9 - Regulations
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Occurrence Table – Process FMEA

Consideration for Prevention Controls

````````````````````````
````````````````````````

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Detection Table – Process FMEA

Detection by Type and Maturity of Detection Method

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How does the new FMEA affects us?

 New Spreadsheet!
 Process Owners who are involved in FMEA
 Internal and Supplier Auditors
 New products/ projects
 Engineering change to existing active product

 When ?
 How ?

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How to reach us
Get in Touch With Us
contact@leoardent.com

www.leoardent.com

LEO ARDENT PLT

Level 27, Centrepoint North Tower,
Lingkaran Syed Putra, Mid Valley City,
59200 Kuala Lumpur. Tel: 03-2280 6933

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