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1.2 ADVANTAGES:
To carry heavy loads.
Failure will be less.
Easy to install.
More durability.
It take full advantages of high strength concrete and steel
No cracks are developed
Use the entire section to resist the load
Better corrosion resistance
Good for eater tanks and nuclear power plants.
Very effective for deflection control.
1.3 ASSUMPTIONS:
Concrete is homogenous and elastic material.
Within the range of working stresses both concrete and steel behave elastically, not withstand the
small amount of creep which occurs in both the materials under restrained loading.
The plain section before bending remains plain after bending.
Due to the reduced dead load or dead weight, spans became technically and economically be
practical.
Note: tendon – the wires or rod which is used of tensioning or prestressing are called tendons.
The post-tensioning system are based on wedge action includes Freyssinet method, Gifford-Udall method,
Magnel – Balton method.
b) Eccentric tendons:
c) Resultant stresses: total stress in a prestressed concrete member after live load and dead load act on
the structure.
The locus of the points of application of resultant force in any structure is termed as pressure or thrust line.
For prestressed concrete structures, the location of pressure line depends upon the magnitude and direction of
moment applied and the magnitude and distribution of stress due to prestressing force.
By using direct method of analysis of resultant and pressure line concept, the internal resisting couple
method or c-line method.
This deformation is calculated by using rotation of beam due to prestressing force and external load by
using Mohr’s theorem. Were slope is equal to
Its mainly depends upon the modular ration and average stress in concrete.
If;
Where, the value of Ф = 1.5 for wet condition and 4.0 for dry condition.
I.S code recommended the loss value varies from 0.9m MPa for stress in the wires varying from 0.5fp to 0.8
fp .,where fp – characteristic strength of pre-stressed steel. From IS cde page no. 32
In most post – tensioning systems, when the cable is tensioned and the jack is released to transfer prestress
to concrete, the friction wedge, employed to grip the wires, slip over a small distance before the wires are firmly
housed the wedge. The magnitude of slip depends upon the type of wedge and stress in the wires.
UNIT – II
DESIGN FOR FLEXURE AND SHEAR
BASIC ASSUMPTION:
Concrete Is Homogenous And Elastic Material.
Within the range of working stresses both concrete and steel behave elastically , notwithstanding
the small amount of creep which occurs in both the materials under sustained loading.
The plain section before bending remains plain after bending.
The maximum permissible stress in concrete in bending compression at the final stage in accordance
with IS code
σcbc = c1.fck , where c1 = 0.41 for M30 to 0.35 for M60 concrete for zone 1, 0.34 for M30 to
0.27 for M60 for zone 2.
Values of c1 can be taken from Page. No 56 of IS 1343-1980.
The maximum permissible stresses in bending compression at initial stage as per IS Code.
σcbci = c2. fci, where fci = 0.5. fck and c2 taken from Page. No.56 of IS 1343-1980.
The direct compression stress at final stage. σcc = 0.8.σcbc, and the direct compression stress at initial
stage , σcci = 0.8.σcbci
PRELIMINARY DESIGN:
STEP 1:- Select an appropriate overall depth of the beam D. the overall depth varies from span/15
to span /25. D may be increased by 50% for cantilever beam.
STEP 2:- Determine the dead load moment MD, the aspect ratio of rectangular section, various
from 1.5 for small beam to 3.0 for large section. Therefore breadth = D2/1.5 to D2/3, in case of flanged
section, breadth = D2/3 to D2/4.
STEP 3 :- Determine the live load moment ML,
ML = 0.125WL2
Therefore total working moment at the final stage, MW = MD + ML
STEP 4 :- Determine the effective prestressing force ,P
P = MW / j.dp
The ratio of dp/ D is usually ranges from 0.85 to 0.95, where j = 0.5.D
The initial prestressing force Pi = P/η
Where η = 0.75 to 0.8 for pre-tensioning and 0.8 to 0.85 for Post-tensioning.
STEP 5 :- Determination of area of the beam,
For unsymmetrical section: type 1 beam,
pi = Pi/A = (Yt/D) σcbci
p = P/A = (Yb/D) σcbc
for symmetrical section : type 1 beam
pi = Pi/A = 0.5 (σcbci - σcti)
p = P/A = 0.5 (σcbc - σct)
The higher area value is taken from the above two equations
STEP 6 :- Determination of section modulus Zt and Zb,
Zt ≥ Ml .
(σcbc +σcti) - ((Pi – P)/A). ((ep .Yt/k2) -1)
Zb ≥ Ml .
(σcbci +σct) - ((Pi – P)/A). (ep .Yb/k2) +1)
Where, (ep .Yb/k2) and (ep .Yt/k2) = 3.0 for rectangular section and 2.0 for flanged section.
ecu
C3 C4
C1 C2
C5 C6
eci
Problem: 1
Design a rectangular section for a pre-tensioned beam for an industrial shed. The effective span is
15m. The beam carries only its own weight at stress transfer. It has to carry a superimposed load of
4.2kN/m at the final stage. Concrete is of M40 grade. The strength of concrete at stress transfer, fci =
30Mpa. The ultimate tensile strength of high tensile steel, fpu = 1600Mpa. The beam has to be of Type
1 (full prestress). Take working stresses pertaining to zone 1 as per Indian code.
Given :
Span L = 15m. Live Load = 4.2 kN/m, Fck = 40N/mm2, fci= 30Mpa.fpu = 1600Mpa.
STEP : 1
Overall Depth = Span/25 = 15/25 = 0.6m = 600mm.
Therefore, Zt ≥ Ml .
(σcbc +σcti) - ((Pi – P)/A). ((ep .Yt/k2) -1)
Zb ≥ Ml .
(σcbci +σct) - ((Pi – P)/A). (ep .Yb/k2) +1)
Problem: 2
Design a post-tensioned beam for an auditorium for an effective span of 24m. The beam carries only
its own weight at stress transfer. It has to carry a superimposed load of 21.5 kN/m at the final stage.
Adopt a symmetrical I – section. Concrete is of M35 grade. Use Freyssinet system of post-tensioning.
The beam has to be type 1. Take working stresses pertaining to zone 1 as per IS code. The strength of
concrete at stress transfer fci = 28Mpa.
Given :
Span L = 24m. Live Load = 21.5 kN/m, Fck = 35N/mm2, fci= 28Mpa.
STEP : 1
Overall Depth = Span/20 = 24000/20 = 1200mm.
Prestressing force at final stage, P = Mw/ j.dp = 2377.44 x 106/ 1200 x 0.6 = 3.3 x 106 N
Therefore, Prestressing force at initial stage Pi = 3.3 x 106 /0.85 = 3.88 x 106 N.
Therefore, Zt ≥ Ml .
(σcbc +σcti) - ((Pi – P)/A). ((ep .Yt/k2) -1)
Zb ≥ Ml .
(σcbci +σct) - ((Pi – P)/A). (ep .Yb/k2) +1)
By equating value in above equation,
As the minimum required value of Zb is larger, the design is controlled by the section modulus with
respect to the bottom fibre.
STEP : 7 Properties of section:
Taking, width of top flange and bottom flange = 0.6.D = 0.6 x 1200 = 750mm.
Thickness top flange and bottom flange = 0.25.D = 0.25 x 1200 = 300mm.
Taking thickness of web = 200mm
Taking symmetrical I – section of Width of top and bottom flanges of 750mm and thickness of
300mm. taking thickness of web as 200mm.
Therefore Area A = 570 x 103 mm2 , moment of inertia I = 9.81 x 1010 mm4
and Zt = Zb = I/y = 163.5 x 106 > 152.8 x 106 mm4
PROBLEM : 3
Design a post-tensioned girder of unsymmetrical I-Section for an effective span of 30m the girder
has to carry its own weight at stage of stress transfer. The superimposed load due to all effects at
the final stage is 39 kN/m. concrete of M35 grade. Adopt Mangel-Balton system of post-tensioning
and working stresses as per IS code for Type – 2 (limited prestress) member. The strength of
concrete at stress transfer Fci = 24pa. Take fpu = 1540Mpa.
Given :
Span L = 30m. Live Load = 39 kN/m, Fck = 35N/mm2, fci= 24Mpa.fpu = 1540Mpa.
STEP : 1
Overall Depth = Span/15 = 30000/15 = 2000 mm.
Therefore Wb = 1 x 1 x 24 = 24 kN/m.
Prestressing force at final stage , P = Mw/ j.dp = 7087.5 x 106 / 0.75 x 2000 = 4.725 x 106 N
Therefore, Prestressing force at initial stage Pi = 4.725 x 106 / 0.85 = 5.56 x 106 N.
The co-efficient values are taken from the Fig.7 and 8 of Page. No 55 and 56 from IS 1343-1980.
Assuming that the girder has no joints, taking σct = σcti = 2Mpa.
Therefore, Zt ≥ Ml .
(σcbc +σcti) - ((Pi – P)/A). ((ep .Yt/k2) -1)
Zb ≥ Ml .
(σcbci +σct) - ((Pi – P)/A). (ep .Yb/k2) +1)
By equating value in above equation,
Zt = 275.68 x 106 mm3 and Zb = 343.71 x 106 mm3
As the minimum required value of Zb is larger, the design is controlled by the section modulus with
respect to the bottom fibre.
STEP : 7 Properties of section
Taking Unsymmetrical I section of width of top flange of 1200mm and thickness of 300mm. width
of bottom flange as 600mm and thickness of 300mm. taking thickness of web as 300mm.
Therefore Area A = ((1200 x 300 )+(400 x 300) + (600 x 300)) = 960 x 103 mm2
Centroids of section Yb = 840.625mm from bottom of the beam and Yt = 2000-840.625 =
1159.375mm.
Moment of inertia I = 5.35 x 1011 mm4.
Therefore, Zb = I/ Yb =637.23 x 106 mm3 and Zt = I/ Yt =461.60 x 106 mm3
Where, k2 = I/A = 5.35 x 1011 / 960 x 103 mm2,
Therefore k2/ Yb = 662.96 mm and k2/ Yt = 480.67 mm
STEP : 8 The safe zone for cable line may now be determined.
UNIT –III
The idealized stress distribution in an end block with the compressive & tensile stress path. The effect of
transverse tensile stress is to develop a zone of bursting tension in a direction perpendicular to the anchorage force
resulting in horris. Cracking since concrete is week in tension suitable reinforcement are generally provided to resist
the bursting tension
The stress distribution over a small area for increasing ratio of varying from 0 to 0.5, as been
investigated by guyon. The ratio of transverse tensile stress to the average compressive stress generally decrease
with the increase in flow ratio of depth of anchorage plate and that of end block.
Are done by
Magnel
Guyon
Iyengar
Row- Zielinski
I.S.Method
MAGNEL METHOD:-
In this method the end block is considered as a Deep-beam, subjected to concentrated loads due to
anchorage on side and to normal & tangential distributed loads from the linear direct stress & shear
stress distribution from the other side.
Where,
M= Bending moment , H = direct force (vertical) ,V = Shear force (hori) ,fr = Vertical stress
fn = direct stress (P/A) , I = Shear stress.
The stress distribution across the section can be approximated from the following equations.
The direct stress fn is computed by assuming that the concentrated load disappears at 45 and considering the depth
of section intercept between the dispersion line, at the required point on the neutral axis.
Problem: 1
The end block of a prestressed concrete beam, rectangular in section, is 100mm wide and
200mm deep. The prestressing force of 100kn is transmitted to concrete by a distribution plate 100mm wide and
50mm deep, concentrically located at the ends. Calculate the position and Magnitude of the maximum tensile stress
on the horizontal section through the centre and edge of the anchor plate. Compute the bursting tension on these
horizontal plates.
Normally, the vertical stress fn and the principal tensile stress are critical at x = 0.5h
The principal tensile stress (acting at 0.5h = 100mm from the end) is given by,
Therefore, the total splitting tension, assuming parabolic distribution of stress as shown in fig, given by,
Problem : 2 The end block of prestressed Concrete block 100mm wide & 200mm deep, supports an eccentric
prestressing force of 100kn, the line of action of which coincide with the bottom kern of the section. The depth of
anchorage radius is 50mm.
Estimate the magnitude & position of a principal tensile stress on a hori.plane passing through the centre of the
anchorage plate.
Since, the anchorage plate is provided on the bottom portion of beam, the depth is taken as ½ total depth.
GUYON’S METHOD:
Guyon has developed design tables for the computation of bursting tension which are based on
his earlier mathematical investigation.
The concept of symmetrical or equivalent for eccentric cables, and the method of participating
for the analysis of stresses developed due to multiple cable have been introduced by guyon.
The distribution of forces at the ends is treated under the categories of, force evenly distributed
and force not evenly distributed.
When the forces are arranged such that the resultant of the stress distribution at a distance equal
to the depth of the end block coincides with the line of action of the force.
This consists of a prism of concrete of side equal to twice the distance of the prestressing force
from to nearest free edge.
The position of Zero stress, maxi transverse stress and its magnitude for the force which are
evenly distributed are computed by using coefficient Table 10.2
When it is not possible to arrange the end forces evenly, Guyon recommends that transverse tensile
stresses be investigated along successive resultants such as a) Resultant of all forces, b) resultant of small groups of
forces, and c) lines of action of individual forces.
The line of action of the resultant force is taken as the axis of an equivalent prism of length and depth
equal to twice the distance of axis from the free edge on the adjoining equivalent prism.
PROBLEM: 1 Using Guyon’s method , compute the position and magnitude of maximum tensile stress and
bursting tension for the end block with concentric anchor force of 100kn as detailed € first problem in Magnel’s
Method.
Given:
Solution:
Problem 2: For the Rectangular end block with an eccentric anchor force of 100kn, as detailed in second
problem of Magnel’s Method, Compute the maxi tensile stress and the total splitting tension. Using Guyon’s
Method.
Given:
Solution:
This is computed on the bases of Row’s Method and have similar to British code provision
The bursting tensile force Fbst is obtained from the exp.
The Reinforcement is designed to sustain this Bursting tension and it is assumed to act at its
design strength of 0.87 fy. The stress however, is limited to a value corresponding to a strain of 0.1%. when the
concrete cover is less than 50mm. The designed reinforcement is distributed in the zone of 0.2 from the loaded face
of end block
Should be designed to withstand the bursting tension, which is determined by the transverse stress
distribution on the largest individual force.
For plate and embedded (Freyssinet) type of anchorage, Mats, helices, loops or links are generally
provided in perpendicular
Problem: 1 Estimate the position at magnitude of the maxi transverse stress and bursting tension for the end block
with a concentric anchorage force of 100kn. The end block is of 100mm wide and 200mm deep prestressed by
distributing plate, 100mm wide and 50mm deep, concentrically loaded at the ends.
Given:
(beam depth/ 2)
Distribution Ratio
Solution :
This is acting at a distance equal to 0.5x 50= 25mm from the end face.
Problem :2 The end block of the PSC grinder is 200mm wide by 300mm deep. The beam is post-tensioned by
two Freyssinet anchorages each of 100 mm dia with their centres located at 75mm from the top and bottom of the
beam. The force transmitted by each anchorage beam 2000kn. Compute the bursting tension and design suitable
reinforcement according to IS1343 code provision.
Given:
Dia of anchorage = 100mm
= 2000kn, = 150 mm (i.e) (300/2)
Solution:
= 150/2 = 75mm
0.2yo = 0.2x 75= 15mm
Reinforcement arranged at a spacing of 20mm in front of the anchorage both in the longitudinal and
transverse direction as shown.
In a pretensioned system, when a wire is released from its temporary anchorage on the
prestressing bed, the end of the wire swells as a result of the recovery of the lateral contraction and develops a
wedge effect.
This is to enable the prestressing force to become zero at the end of wire. This is generally referred to as the Hoyer
Effect. The swelling of the wire is only a few thousand ths of a millimeter, but it nevertheless produces considerable
radial pressures on the concrete, giving rise to large frictional forces.
The transmission of prestressing force from steel to concrete is generally through a bond comprising i) adhesion, ii)
friction and iii) Shearing resistance.
The distribution of bond stress, stress in steel and concrete in the transmission zone as shown
below.
When the bond stress in zero, the stress in steel and concrete reach their maxi values, and uniform stress distribution
is prevalent from this section. The length needed for achieving this is termed as transmission length.
UNIT – IV
The composite action between two component is achived by roughening the surface of the prestressed unit
thus giving a better frictional resistance.
ADVANTAGES:
Appricable saving in the cast of steel compared with a reinforced on precast concrete member.
The size of precast prestressed units can be reduced due to the effect of composite action.
Low ratio of size of precast unit to that of composite member.
In many cases precast units serve as supports and distance with the farmwork for placement of in-
situ concrete.
Composite members are ideally suited for construction bridge decks.
Efficient utilization of material in which low and medium strength concrete of in-situ construction
resist compressive force. While, the prestressed unit resist the tensile force.
Precast units which requires skilled labours and workmanship can be cast in a factory.
The combination of light weight concret for the cast in-situ slab result in reduction of dead load
leading to economy in the overall cost.
1) The most common type composite construction consist of a No.of precast prestressed inverted ‘T’-
beam, placed side by side and connected by a continous top slab of in-situ concrete widely used in
bridge decks sometimes transverse prestressing are also used for monolithic operation.
2) For large span composite bridge decks exceeding 30m, the commonly used type consist of ‘I’,
unsymmetrical. T.section or box section. The concrete cast-in-situ form a dead slab
interconnecting the precast unit.
3) Precast prestressed I & T beams have been standardized by cement and the concrete association for
the span varying from 7-36m.
4) Reinforced and prestressed concrete trusses are generally used for span ranging from 18- 36m .
ideally suited for industrial structures.
5) The dead load stress developed in the precash & prestressed unit can be minimized propping then
while casting the cast in-situ concrete. This method of construction known as propped
construction.
SUB CODE/NAME : CE6702 PRESTRESSED CONCRETE STRUCTURES
NAME OF THE FACULTY : Mr.G.RAJASEKAR
Page 58
VELAMMAL ENGINEERING COLLEGE
6) If the precast units are not propped while placing in-situ concrete, the stresses are developed in the
unit due to self weight of construction is referred as unpropped construction.
ANALYSIS OF STRESSES:
The stresses developed in the prestressed and cast in –situ concrete are computed using the simple
bending equations until the stage of cracking. If the precast prestressed unit is unpropped during the
placing of in-situ cincrete, the stresses that develop in the precast unit are sum of stresses due to the self
weight of the member, the prestressing force acting at a given eccencity and that due to the selh weight
of the in-situ cast concrete. After the in-situ concrete has hardened, the whole section is assumed to be
monolithic and the stresses that develop due to subsequent live loads are computed using the properties
of the composite section.
However if the precast unit is propped during the placing of in-situ concrete, the stresses developed due
to the self weight of the in-situ concrete are computed using the section modules of the composite section.
In all cases the live stresses are based on the composite section.
Problems: 1 A precast pretensioned beam of Rectangular section has a breath of 100mm and a depth of
200mm. The beam with an effective span of 5m, is prestressed by tendons with their centroids coinciding
with the bottom kern. The initial force in the tendons in 150 kN. The loss of prestresssed may be assumed
to be 15%. The beam is incorporated in a composite T-beam by casting a top flange of breadth 400mm
and thickness 40mm. if the composite beam supports a live load of 8kN/m2 , Calculate the resultant
stresses developed in the precast and in-situ concrete assuming the pretensioned beam as a) unpropped and
b) propped during the casting of the slab. Assume the same modules of elasticity for concrete in precast
beam and in-situ cast slab.
Solution:
Case a) unpropped:
1) Initial prestress =
2) Effective prestress = There is 15% of less in prestress
Eff. Prestress = 0.85 x 15= 12.75
3) Stress due to the self weight of the precast:-
Self wt of precast = 0.1 x 0.2x 24 = 0.48 KN/m.
2 2
Moment due to the self wt = 𝑤𝑙 = 0.48 𝑋 5 = 1.5 kn.m= 1.5𝑥 106 𝑁. 𝑚𝑚
8 8
Self wt stress due to self wt of Precast 6P = M/Z
2 100𝑥 2002
Section modules Z= 𝑏𝑑 = = 666.67x103 mm3
6 6
1.5 𝑋 106
Stress = = 2.25 N/mm2
666.67 𝑋 106
𝑎1𝑥1+𝑎2𝑥2
𝑦=
𝑎1+𝑎2
a1 = 200x 100= 20000 mm2
a2 = 40 x 400 = 16000 mm2
200 = 100 mm, x = 40 +200 = 220 mm
x1 = 2
2 2
(20000𝑥 100)+ (16000𝑥 220)
yb = = 153.3 mm from bottom ≅ 153mm
36000
yt = 240-153.0 = 87mm.
Case b) Propped
CONTINUOUS BEAMS:
ADVANTAGES OF CONTINUOUS MEMBERS
1. The bending Moments are more evenly distributed between the centre of span and the support of
members.
2. Reduction in the size of members results in lighter structures.
3. The climate load carrying capacity is higher than in a statically determinate structure due to the
phenomenenon of redistribution of moments.
4. Continuity of the members in framed structures leads to increased stability.
5. Continuous girders are formed by segmental construction using precast units connected by
prestresssed cables.
6. In continuous post-tensioned girders, the curved cables can be suitable positioned to resist the span
the support moments.
7. A reduction in the number of anchorages in a continuous prestressed beam in compassion with a
series of simply supported beam.
8. In continuous prestressed structures, the deflections are comparatively small as compared to simply
supported spans.
DISADVANTAGES:
1. Loss of prestress due to friction is appreciable in long cables with reversed curves and considerable
curvature.
2. Secondary stress due to prestressing, creep, shrinkage and temperature and settlements of supports
may induce very high stress unless they are controlled.
3. Cables positioned to cater for secondary moments are not generally suitable to provide the reqd
ultimate moment under a given system of loads.
It is achieved by using curved or straight cables which are continuous over span.
It is also possible to develop continuity between two precast beams by using cap cables.
Alternatively, short, straight tendons may be used over the supports to develop continuity.
Based on the method of construction, beams may be classified as “fully continuous beams” – tendons
generally continuous from end to other, and “ Partially Continuous” where each span is first precast as the
simple beam and the elements are assembled by using cap cables or short tendons over the support.
SECONDARY MOMENT:- Additional moment induced due to the redundant reaction developed as a
consequence of prestressing the structure.
PRESSURE OR THRUST LINE :- Is the locus of the resultant comp at different section of the
structural member.
The shift of the pressure line from the centroidal axis is obtained as the ratio of the resultant
moment and the prestressing force.
LINE OF PRESTRESS (CGS LINE) : The locus of the centroids of the prestressing force along the
structure is the line of prestress of centre of gravity of the steel line.
CONCORDANT CABLE OR TENDON PROFILE: The tendon profile in which the eccentricity is
proportionally at all cross sections to the bending moment caused by any loading is a concordant profile.
Stressing a tendon laid to such a profile does not induce any redundant reaction and hence the
secondary moments are zero.
If the tendon profile is made to coincide with the resultant thrust line, the redundant reaction are
completely eliminated and the cable profile may be considered as concordant.
TRANFORMATION PROFILE: is any tendon profile consisting of straight lines between the rigid
supports and having zero eccentricity at simple end supports. A tendon following such a profile will
produce support reactions and longitudinal compression but no bending moment.
Method b) and c) are generally referred to as the flexibility influence coefficients method and the method
of equivalent loads.
The Resultant moment at any section is computed as the sum of primary and secondary moments.
Solution:
6P 6 𝑋 360
Where K = [− ∫ 𝑒𝑥𝑑𝑥]= [− [ −0.05 𝑋 10 𝑋 5]] = 54 KN.m
L2 10 𝑋 10
2MB +2 MB = 54 + (1) 54
4 MB = 108 KN.m
S.M at B is Mb = 27 KN.m
At A = - 5cm = -50 mm
−18.75 𝑋 1000
At B = M/P = [ ]= -52mm
360
Shift of pressure line from the centroids axis at mid span points
9.25 𝑋 1000
= = 26 mm
360
Problem 2: A prestressed beam having a rectangular cross section with a width of 120mm and a depth of
300mm is continuous over two spans, AB=BC=8M.The cable with Zero eccentricity at the ends and an
over the central support, carries an effective force of 500KN.
b) If the beam supports concentrated loads of 20KN each at mid points of Span, evaluate the
resultant stresses at the central Support Section B
Given:
P = 500KN, Zt = Zb = 18 X 105 mm3, Q = 20KN, e = 50mm, A= 36 X 103 mm2, g= 0.86 KN/m and
L = 8m
S.M at B = MB = - Pe
R.M at B = PM – SM = +Pe – Pe = 0
Stresses at section B
500 x 103 36.88 x 106
At top = [ – ] = -6.6 N/mm2 (tension)
36 x 103 18 x 105
500 x 103 36.88 x 106
At bottom = [ + ] = 34.4 N/ mm2 (comp)
36 x 103 18 x 105
Problem 3: Two simply supported beams, AB=BC=10m,of rectangular cross-section, each post-tensioned
by means of two parabolic cables,(P=300KN each)with eccentricities of Zero at the supports and 150mm
at midspan, are converted into a continuous beam by tensioning a parabolic cap cable carrying a force of
300KN.The ends of the cap cable are located at 3m from the central support. The cable centre is 50mm
from the top of the beam over the central support B.
6 𝑋 300
=−[ [−(0.25𝑋 1𝑋 0.3𝑋 7.25) − (0.67 𝑋 2𝑋 0.25𝑋 9.25)]= -46 KN.m
10 𝑋 10
+52
At B = [ ( ) 𝑋 1000)] = +173.3mm
300
Mr = (Mmax - Mmin)
2. The overall cross-sectional dimensions are fixed using the permissible compressive stress in
concrete fc, by the equation
𝑏ℎ2 𝑀𝑟
Z=( )=
86 𝑓𝑐
P = [Mr/ (h/3)]
4. The limited zone for thrust is obtained by plotting (Mmax/p)(Mmin/p)at each section measured from
upper and lower kern, respectively .
5. The profile of a cable lying within the limiting zone and suitable for a concordant profile is
determined.
6. The stresses developed at transfer and working loads are checked at important section.
6. The Cable profile, if necessary, may be linearly transformed to reduce the slopes at supports with
due regards to cover required.
UNIT –V
CIRCULAR PRESTRESSING:
The liquid retaining structures such as circular pipes, tanks and pressure Vessels are admirably sited for
circular prestressing. The circumferential hoop compression induced in the concrete by prestressing counter balance
is the hoop tension developed due to internal fluid pressure.
The reinforced concrete pressure pipe requires a large amount of reinforcement to ensure low tensile stresses
resulting in a crack free. Structure however circular prestressing eliminates cracks & provides for an economical use
of material. In addition its safeguard against shrinkage cracks.
An alternative method is to wrapped the high tensile wire under cylindrical methods. The wrapped wires are
generally protected against corrosion by coating of cement mortar.
In Czechoslovakia, helical prestressing has been used. This operation induced tri-axial stresses in the member.
It is important to note that calcium chloride must never be used as an accelerating admixture in PSC. Since
number of failure in PSC pipes and tank have been recorded due to the phenomena of chloride corrosion.
It is well established that PSC pipes are ideally suited for pressure range of 0.5 to 2 N/mm2, while caste iron &
steel pipes are not economical, reinforced concrete pipe are not practical.
PSC pipe have been especially used recently in water supply scheme of greater Madras to convey water from
Veeranam lake to Madras city. Each pipe of length 6m with an internal diameter of 1.676m and an maximum
working pressure of above 8 atmosphere.
Monolithic construction.
Two stage construction.
Design Criteria:-
According to IS Code 782, the design of PSC pipes should cover the following 5 stage:
Condition in which a pipe is supported by saddles at extreme points with full water lead but zero
hydrastatic pressure.
Full working pressure conforming to the limit state of serviceability
The first crack stage corresponding to the limit state of local damage.
In addition it is also necessary to examine the stage of bursting or failure of pipes corresponding to the
limit state of collapse, mainly to ensure a desirable load factor against collapse.
Circumferential wire winding – The design principle outline in section for member subjected to axial tension,
it is used for determining the minimum thickness of the concrete required and pitch of the circumferential wire
winding on the pipe.
t = thickness of the pipe, D = Dia of the pipe, Ww = hydrastatic pressure, ct = permissible comp. stress in
concrete at transver, min.w = permissible stress in concrete under working pressure (or) residual comp.
stress
𝑊𝑤.D/2 𝑁𝑑
t>=[ ] >[ ] where t = thickness of plate, = loss ratio.
− 𝑐𝑡 𝑚𝑖𝑛.𝑤 − 𝑐𝑡 𝑚𝑖𝑛.𝑤
, ,
In case of liquid retaining structure to ensure water tightness, the value of mn.w is either zero or a minimum of
compressive stress of 20% of ultimate compressive strength of concrete as provided in IS784
Losses of prestress – Its due to the elastic deformation of the member which depends upon modular ratio (e)
and reinforcement ratio (e)
For PSC pipes, % of reinforcement varies between 0.5- 1% and the modular ratio of between 5 & 6. Hence the
loss due to the elastic deformation is about 3-6% of initial stress.
Problem: 1 A PSC pipe is to be designed to withstand a fluid pressure of 1.6 N/mm2. The dia of the pipe is
1200mm and shell thickness of 100mm/ The max compressive stress in concrete @ transfer = 16N/mm2 the residual
compressive of 1N/mm2 is expected to be maintained at service load. The loss ratio is 0.8 (), the high tensile wire
of dia 5mm, initially stressed to 1 kN/mm2 is available for use. Determine i) the number of turns in wire winding per
length. ii) The pitch of wire winding.
Given:
Ww = 1.6 N/mm2, D= 1200mm, t= 100mm, ct = 16 N/mm2, min.w = 1N/mm2, = 0.8, d= 5mm, p=1 kN/mm2,
s = 100 N/mm2.
Solution:
Problem: 2 A Non-cylindrical PSC piped of 1.6m dia with a core thickness of 100mm is required to withstand the
working pressure of 1N/mm2. Determine pitch of 5mm dia wire winding of the high tensile initial stress in the wire
in limited to 100 N/mm2 . The permissible maximum and minimum stresses in concrete are 12 N/mm2 (comp) &
zero (tension). The loss ratio is 0.8. If the direct tensile strength of concrete is 2 N/mm2, Estimate the load of factor
against cracking.
Given:
To find:
Solution:
𝑁d min.w
=[ + ] where N = W x D/2 = 1.0 x 1600/2 = 800
C d w
t
800 0
C = [ + ] = 10 N/mm2
0.8 X100 0.8
4000.𝑡.c 4000𝑋100𝑋10
No. of turns n= = = 50.9 51 turns.
.𝑑2.s 𝑋52𝑋1000
The longitudinal bending stress during winding are transient, reaching a value of 0.6 r and a permanent stress
of 0.355 r develops at the spigot end of the pipe.
The suggested criteria for the design of longitudinal prestressing are the permissible tensile strength, without
any additional reinforcement should not exceed a value of 0.8 √ 𝑐𝑖 for a transient stress and 0.5 √ 𝑐𝑖 for
permanent stress. Where 𝑐𝑖 is compressive strength of concrete at the stage of wire winding? If the tensile stress
exists this limits and additional longitudinal reinforcement must be provided. According to IS784 the longitudinal
steel should be designed so that the pipe, acting as a hollow circular beam, supports, without cracking, the 3 times
its own weight together with the weight of full volume of water in the pipe when it is subjected to supported on
knife edge at its external end.
Problem: 3 A non-cylindrical PSC pipes of internal diameter 1000mm and thickness of concrete shell 75mm is
required to convey water at a working pressure of 1.5 N/mm2. The length of each pipe is 6m. The maximum direct
compressive stress in concrete are 15 & 2 N/mm2 = 0.8
a) Design a circumferential wire winding using 5mm dia wires stressed at 1000 N/mm2.
b) Design the longitudinal prestressing using 7mm Ø bars tensioned to 1000 N/ mm2. The maximum
permissible tensile stress under the critical transient loading should not exceed 0.8 √ 𝑐𝑖 where 𝑐𝑖 = 40
N/mm2 .
c) Check for safety against longitudinal stress considering the pipe as hollow circular beam as per IS 784
provision.
Given:
Solution:
s
c = [1.5 X0.8
(1000/2) 2
+ ] = 5.
X 75 0.8
4000𝑋 75𝑋 15
n= = 57.29
𝑋52X 1000
Pitch = 1000 = 17.5 mm
57.29
b) Longitudinal prestressing:
Transient stress = 0.6 r= 0.6 x 15= 9 N/ mm2.
Maximum permissible tensile stress = 0.8 √ 𝑐𝑖 = 0.5 √40 = 5 N/ mm2.
c) Check for flexural stress as per IS 784 considering the pipe as a beam of a hollow circular section over
a span of 6m.
The three times of its self wt is equal to = 3 X 1.075 X 0.075 X 25 = 18.30 kN/m.
Weight of water = X 12 X 10 = 7.9 kN/m.
4
2 2
Maximum BM = 𝑤𝑙 = 26.20 𝑋 6 = 117.9 kN.m
8 8
(1.154−14)
I= = 0.0365 mm4
864
118 𝑋 102𝑋 575
Flexural tensile stress [= ] = 1.88 N/mm2
0.0365 𝑋 1012
The design principle of cylindrical pipe is similar to those of the Non-cylindrical pipe, except that required
thickness of concrete is computed by considereing the equivalent area of a right age steel pipe embedded in the
𝐸𝑠
concrete. If ts is the thickness of the steel pipe . e modular ratio =
𝐸𝑐
𝑁𝑑
The thickness of concrete pipe t > [ − 𝑒 . t 𝑠 ]
. 𝑐𝑡 −𝑚𝑖𝑛.𝑤
And the No.of turns of circumferential wire winding. The bursting fluid pressure is estimated from the
expression.
0.00157𝑑2n. 𝑝𝑢 + 2 t𝑠 . 𝑦
Pu = [ ]
𝐷
400(t+ 𝑒 . t𝑠 ) 𝑐.
N = No. of turns = [ ]
.𝑑2 t𝑠
D = Dia of pipe.
Problem : 1 A PSC cylinder pipe is to be design using a steel cylinder of 1200mm internal diameter and thickness
of 1.5 mm. The service internal hydrostatic pressure in the pipe is 0.8 N/mm2. 4mm dia high tensile wires initially
tensioned to a stress of 1kN/mm2 are available for circumferential wire winding. The yield stress of steel cylinder is
280 N/mm2 The maximum permissible compressive stress in concrete at a transver is 15 N/mm2 and low tensile
stress is permitted. Under service load condition. Determine the thickness of the concrete lining and the no.of terns
and the factor of safety against bursting assume modular ratio as 6 and loss ratio 0.8.
Given:
Internal diameter (D) = 1200mm, ts = 1.5 mm, Ww = 0.8 N/mm2, d= 4mm, s = 1kN/mm2 = 1000 N/mm2, y =
280 N/mm2, ct = 15 N/mm2, min.w = 0, e = 6, = 0.8
1200
t>[ 𝑁𝑑 − 𝑒 . t𝑠 ] = t > [0.8 x ( 2 )
− 6 X 1.5] = 31mm
. 𝑐𝑡 −𝑚𝑖𝑛.𝑤 0.8 𝑥 15
4000(t+ 𝑒 . t𝑠 ) �
� 4000(32+6+1.5)14.6
N= = = 47.63 48 nos
.𝑑2 𝑠 .𝑋 42X1000
P 0.00157𝑑2n. 𝑝𝑢 + 2 t𝑠 . 𝑦
Factor of safety = 𝑢 = Pu = [ ]
W𝑤 𝐷
DESIGN OF TANK
Application:-
PSC tanks widely used for the storage of fluids such as water, oil, gases, sewage, granular material like
cements and liquid chemicals, Slurry and move recently cryoges. Water storage tanks of large capacity are
invariable made of prestressed concrete.
Recent application includes special form of prestressed concrete tanks which are triaxially prestressed and
serve as a containment vessels in a biological shield for nuclear reactions.
PSC tanks are generally when the diameter upto 100m and liquid depth of 236m capacity of above 50
million litres.
The tanks have been built for storing liquid oxygen at -2300C with capacity upto 1 million litres.
The tank with a water storage capacity of 900 m3 is prestressed by 206 Freyssinet cables made up of 12
wires of 7mm dia.
JUNCTION OR JOINTS OF TANK WALL AND BASE SLAB (REF IS 3370 – PART- III)
Fixed base, Hinged base and Flexible (or) desirable load factor against cracking and collapsed.
According to IS 3370 part III, the minimum load factor of 1.2 against cracking and 2 against ultimate
collapse is desirable.
In addition, it is prescribed that the principle compressive stresss in a concrete should not exceed 1/3th of
cube strength and when the tank is full there should be a residual compressive stress of atleast 0.7 N/mm2
When the tank is empty the allowable tensile strength at any point is limited to 1 N/mm2.
Vertical prestressing will be necessary to take the moment developed in the walls depending upon the shear
developed at the base, as well as to resist the longitudinal moment for this condition IS code provides the
maxi. Flexural stress in the tank walls should be assumed to be numerically equal to 0.3 times of hoops
compression.
For estimation of resistance to cracking the code provides the value of direct and Nending tensile strength
of concrete covering the grade from M35 to M65 in direct tensile strength.
Direct tensile strength ct = 0.267√ 𝑐𝑟 and flexural tensile strength, 𝑐𝑟 = 2 𝑡
i) Estimate the maximum ring tension Nd and B.M, Mw in the wall of the tank using IS table No.9 & 10 of
IS 3374- part IV
𝑁𝑑
ii) Minimum wall thickness = t = [ ]
𝑐𝑡 −𝑚𝑖𝑛.𝑤
The thickness of the wall provided should be such that the minimum cover of 35mm is available to vertical
prestressing in practice the wall are less than 150mm tk to ensure proper compaction of concrete.
iii) Circumferential prestress required is given by = [ 𝑁𝑑 + 𝑚𝑖𝑛.𝑤]
c
t
iv) The spacing of wire required at any section is obtained by considering hoop tension due to the fluid
pressure and hoop compression due to circumferential wire winding as following:
a) If As = C/S area of wire winding, mm2
Wt = Average radial pressure at a transver (N/mm2)
D = Dia of the tank (mm)
S = spacing (mm)
s = Stress in wire at a transfer or intial stress
t = thickness of the wall
c = compressive stress in concrete.
𝑊𝑡 .D 𝑠 .𝐴𝑠
Equating =
2 𝑆
Wt = 2𝑠 .𝐴𝑠
𝐷𝑋𝑆
Nt = ( 𝑊𝑡 ) Nd
𝑊𝑤
Nt = t X c
By using the above equation the spacing of wires.
2𝑁𝑑 𝑠 .𝐴𝑠
S=[ 𝑋 ]
𝑊𝑤 𝑐 .𝐷𝑡
According to the IS code, the vertical prestressing force is to be designed for 30% of hoop compressive.
Problem:1 A cylindrical PSC water tank of internal dia 30m is required to store water over a depth of 7.5m. The
permissible compressive stress in cone at transfer is 30 N/mm2 and minimum compressive stress at working
pressure is 1N/mm2 loss ratio (+ = 0.75, d=5mm, s= 1000 1N/mm2. Freyssinet cable made of 12 Nos of 8mm Ø
stressed to 1200 N/mm2 for vertical prestressing design the tank walls assuming the base as fixed. The cube strength
of concrete is 40 N/mm2.
Given:
D= 30m, H= 7.5m, d=5m, s= 1000 N/mm2, = 0.75. Initial stress s = 1000 N/mm2- circumferential, 12 wires
of 8mm Ø @ s= 1200 N/mm2- vertical prestressing, ct= 13 N/mm2, min.w= 1N/mm2
Step: 1 – To calculate the Nd and Mw with H=7.5m, D= 30m/s
Assuming the thickness, t= 150mm
𝐷𝐻𝑡
2 7.52
= 30𝑋 0.15 = 12.5m
The net thickness available for vertical prestressing of covers 30mm= 150-30= 120mm
1
The circumferential prestress = [ 𝑁𝑑 + 𝑚𝑖𝑛.𝑤] = [ 720 + ] = 9.4 N/mm2-
c
t
2𝑁𝑑 𝑠 .𝐴𝑠
Spacing, S= [ 𝑋 ] where W = W X H = 10 X 7.5 = 75 kN/m2 = 0.075 N/mm2.
w
𝑊𝑤 𝑐 .𝐷𝑡
𝑊𝑡
2) Maximum vertical moment due to prestress Mt = M w ( )
𝑊𝑤
0.116
= 42500 [ ] = 65.73 x 103 N.mm/ mm= 65.7 x 106 N.mm/m.
0.075
Since this stress exist the permissible stress value of ct = 13 N/mm2, the thickness of the tank wall @ base is
increased to 200mm.
1000x2002
Z = 6 = 6.66 x 106
= [ 1 + 65.7 x 10 ] = 11.19 N/mm2 <
6
= 13 N/mm2
c ct
0.75 6.66x106
Vertical prestressing force P = Ac . c= 11.19 x 1000 x 200 = 2.23 x 106= 2.23 x 103 kN
Using 8mm Ø (12 Nos) Freyssinet cable the force on each cable = x 82 x 12x 1000 = 723.8 x 103 N= 723 kN.
4
The approximate vertical prestress required to counter act winding stresses as per IS code = 0.3 c= 0.3 x 9.4 =
2.82 N/mm2
The Vertical prestessing force required = 2.82 x 1000x 200 = 564 x 103 N = 564 kN.
This is less than 723 kN. Hence sufficient.
Check: To find FOS
The ultimate tensile force @ base of the tank=87 x 20x 1000= 1.74 x 106 N= 1.70 x 103 kN.
3
The load factor against collapse = 1.70723
𝑋10 = 2.4
2) Design a circular cylindrical tank with the data’s seen in previous problem assuming the base connection
to be hinged with the other.
2
3) The maximum ring tension are obtained for the tank parameters H = 12.5
𝐷𝑡
From table 11 & 9- IS 3370- Nd = (0.75 x 10 x 7.5 x15)
Mw = (0.0039 x 10x 7.53)
PARTIAL PRESTRESSING:-
The degree of prestress applied to concrete in which tensile stresses to a limited degree are permitted in
concrete under working load. In this case, in addition to the tensioned steel or prestressed wires, a considerable
proportion of unmentioned reinforcement is generally used to limit the width of the crack developed under service
load.
Advantage:-
Limited tensile stresses are permitted in concrete under service load with control on the maximum width of
cracks and depending upon the type of prestressing & environmental condition.
Untension reinforcement is required in the cross section of a prestressed member for carious reasons such as
to resist the differential shrinkage, temperature effect & handling stresses.
Hence the reinforcement can better for the serviceability requirements, such as control of cracking and
practically for the ultimate limit state of collapse which can result in reduction in the costlier high tensile
steel.
Disadvantages:-
The excessive upload deflection, especially in bridge structures where dead load from a major portion of the
total service load and this deflection may increase with the time of creep.
Water tanks.
Precast concrete piles to counter tensile stresses during transportation and erecting.