Insulated Roof Installation Note: Ensure steel work is suitable for

& Wall Panels Guide panels and is within tolerance. 2 d Main panel fixing
screw to every
The Panel End Lap purlin position is Apply second panel 35mm crown 3 fasteners
Pan Fix at Ridge per panel per
critical, check location and straightness. Primary fasteners (P2) and fix 3 main support
located in panel fasteners per purlin
Ensure panels are perpendicular to gutter. when covered by
(minimum) KS1000 RW
Contact Kingspan Technical for cyclone flashing insulated roof
regions and areas of high localised P2 panel
135mm
suction
End lap fixing 2
per valley and 1 in
every crown
Internal ridge 3 rows of 6x4mm
Internal ridge
flashing
1 flashing with 10mm butyl sealant
150mm overlap min 30mm
sealed with air min
seal, 6x4mm butyl P1
sealant or gun
grade sealant
e
c lay
Apply 6x4mm
Apply 3 strips of n of butyl sealant
6x4mm butyl sealant Dire
ctio
3 to side lap

a f
Fix third panel
Apply 6x4mm butyl (P3) 3 main
sealant or gun-grade P1 P2 fasteners per
January 2016

sealant purlin (minimum)

KS1000 RW Trapezoidal
Roof Panel
P3
b Dire
ctio
n of
lay

Fix first panel (P1) with 3 main Note: this guide is for KS1000 RW
0.5mm coil coated
fasteners per purlin (minimum) left handed panles. side laps laid
ridge flashing with
150mm sealed P1
away from
Right handed panels overlap or butt- 6x4mm butyl
prevailing wind
straps sealant. Internal
are also available Panel fixing seal only
RW profile filler,
under flashing sealed top and required in high ctio
n

0.5mm coil
bottom with gun-
grade sealant
humidity installs Dire lay
of
g
coated internal Continuous Add stitching
ridge flashing run of 6x4mm screws along
with 150mm butyl sealant
sealed overlap side lap at
or butt-straps 450mm centres
m
Components Fill gap with
canister FR
KS1000 RW Trapezoidal Roof Panel foam filler
Fix ridge flashing
Gun-grade

Primary / Secondary / Fire-rated Canister 4 eaves seal

(also at

h 5
Main Fastener Stitching Screws Foam ridge)

P4 Apply 3 strips
of 6x4mm
butyl sealant Continuous
6x4mm P2 run of
Butyl Sealant 6x4mm butyl
P4 k 6
sealant

Apply 6x4mm
P2 butyl rubber
Gun-grade sealant
type - Selleys
j P3 sealant to side
Lay fourth panel (P4) and lap and repeat
Permasil 626 or
equivalent fix with 3 main fasteners
P1 item f
per purlin (minimum). Add
stitching screws along side P3
RW Profile Filler
lap at 450mm centres
n of
lay P1
ctio
Dire

l
This installation guide should be read in conjunction Add profile filler applying lay
n of
with the ‘project specific’ design drawings and P4 6x4mm butyl sealant or ctio
Dire
method statements.
Although this ‘installation guide’ is deemed to be
i gun grade sealant both
top and bottom
'Z' flashing with
continuous runs
of 6x4mm butyl
correct at the time of publication, Kingspan reserve Additional 150mm length sealant
the right to amend the information at any time in the of 6x4mm butyl sealant
135mm 0.5mm coil coated
future. Installation Guides are available for the full required to top of panel (P3) on lay
P3 verge flashing with n of
range of Kingspan Insulated Roof, Wall and Facade side lap under end lap of panel 150mm sealed Dire
ctio

Systems. (P4) and repeated onwards overlap or butt-

straps
Please call Kingspan on:
NZ: +64 3 260 5530 Galv cleader
angle by steel
Fill gaps with
Additional 150mm sub-contractor
canister FR
run of 6x4mm butyl foam filler
rubber sealant Continuous run
of 6x4mm butyl
sealant
Panel Handling KINGSPAN SITE ASSEMBLED INSULATED GUTTER OPTIONS
Appropriate personnel protective equipment should always be worn to avoid cuts
and abrasions to installers and panels.
Individual panels should always be lifted from a pack and not dragged over others. Valley Internal Gutter to Precast
Fixing at crown
The weight of individual panels for lifting can be determined from the information Gutter Concrete Parapet
on the packing slip. Site cut-back. Turn down Cover flashing sealed with
trough ends (if required) continuous run of silicone sealant
For larger panels the contractor should arrange to use appropriate material
installation equipment to help lift the panels into position. Painted tilt slab
Membrane gutter
Membrane gutter parapet
lining by others
Protecting Film lining by others
Panels are supplied with a plastic protective film, this should be removed before Membrane gutter lining Site applied eaves seal
Site applied Air seal 6x4mm
fasteners and seals are installed. fixed with continuous
eaves seal butyl sealant aluminium strip and
sealed with 6x4mm Fixing at crown
butyl sealant
0.5mm coil coated
corner flashing Kingspan
0.5mm coil coated KS1000 RW
The recommended sealed with 6x4mm
m edge flashing sealed roofing panel
Ma
x6
loading/unloading method butyl sealant
C
L with 6x4mm butyl
Lifting point
at centre for bundles less than or sealant
of panel equal to 6m is to use a
bundle Min 50mm thick 1 0.5mm coil coated
single forklift with widely insulated gutter site wid 100m corner flashing
th
spaced forks placed under built by contractor co m m
nta ax sealed with 6x4mm
ct wid
the centre of the bundle as Kin th
gs (fo butyl sealant
pa r g
shown. n T re
ec ate
hn r Min 50mm thick
ica 0.9mm galv. continuous steel
l) insulated gutter site
bracket fixed to back of gutter
built by contractor 1
wid 100m
Protective with 3 no. 4mm rivets at 200mm th
plywood (not centres along gutter co m m
by Kingspan) 75x125x0.5mm coil coated steel trim. nta ax
ct wid
Stagger rivets at 200mm centres. Support angle laid Kin th
gs (fo
Sealed with 6x4mm butyl sealant 0.5mm coil coated corner flashing to fall (by others) pa r g
n T re
ec ate Air seal 6x4mm butyl sealant
sealed with 6x4mm butyl sealant hn r
ica
l)
0.9mm galv. continuous steel bracket
Wood spreaders fixed to back of gutter with 3 no. 4mm
The recommended lifting rivets at 200mm centres along gutter
Nylon straps Internal Gutter to
method for bundles
Polyurethane no more than or equal Kingspan Parapet Wall 75x125x0.5mm coil coated steel trim.
foam blocks to 6m can be handled Stagger rivets at 200mm centres.
0.5mm coil coated parapet Sealed with 6x4mm butyl sealant
with a crane by using
nylon straps and wood flashing with 150mm sealed
spreaders as shown. overlap or butt-straps

m
x6 PIR or timber Gutters should be installed and membrane lined
Ma
infill block before the installation of the roofing panel

Wood spreaders
The recommended lifting
Lifting beam method for bundles Membrane gutter Site applied eaves seal
more than 6m, by crane, lining by others
Nylon straps Foam ridge filler
is by using three points (3-RWFILL) sealed
of support. To prevent top & bottom with
Polyurethane
foam blocks damage from nylon straps, gun-grade sealant
m Fixing at crown
x3 use wood spreaders at
Ma
top and bottom at lifting Gutter high point
locations as shown.
m Alternatively a forklift fitted
3m >6
x KS1000 RW
Ma with spreader forks can be
parapet Panel
used.
For illustration purposes only

0.5mm coil coated

edge flashing sealed
Correct and Incorrect with 6x4mm butyl
Panel Handling sealant

0.9mm galv.
continuous steel

3 bracket fixed to back

of gutter with 3 no.
4mm rivets at 200mm
centres along gutter
Air seal 6x4mm butyl sealant

7 0.5mm coil
coated cut edge
protection flashing
(for g
reate 11
r wid 00mm m
th co a
ntac x width
t Kin
gspa
0.9mm galv. continuous steel bracket
fixed to back of gutter with 3 no. 4mm
nT
(if required) echn
ical) rivets at 200mm centres along gutter
0.5mm coil coated
corner flashing sealed 75x125x0.5mm coil coated steel trim. Stagger rivets
Caution with 6x4mm butyl 50mm min thickness 0.5mm coil coated edge at 200mm centres. Sealed with 6x4mm butyl sealant
Individual panels should never be moved in a flat position as excessive flexing may sealant insulated gutter site flashing sealed with
result. Excessive flexing ruptures a panel's core, permanently distorts the facings and built by contractor 6x4mm butyl sealant
may lead to thermal blistering. When moving a panel, it must be turned on its edge
first, then supported at each end with as many men as necessary to safely handle.