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Contents
1、Panel introduction
5、Appendix
Panel---Structure
•Single backlight board module panel
T-con board
Backlight board
T-con board
Double
Backlight board
Panel introduction ---TFT-LCD Imaging Principle
Panel introduction----Diagram block
Panel introduction----Modue system block
Panel introduction----Structure
Panel introduction---Structure
Liquid Crystal Module:Consist of liquid crystal,Thin Film Transistor(TFT),TFT electrode sheets,Color
filter sheet,Glass sheets and Polarizing filter.
Panel introduction----Structure
Glass substates
Protection sheet
Prism
sheet(vertical)
Prism
sheet(horzontal)
Diffuser sheet
CCFL/LED
Ref
Refletor
LED
CCFL
Reflector sheet
Assembly protection sheet\prim sheet(two
\diffuser sheet
CCFL bracket
Assembly protection
sheet\prim sheet
(two\diffuser sheet
Assemble CCFL
,take careCCFL
not breaking
Assembly bracket
FILM DIFFUSER
FILM PRISM
FILM DIFFUSER
FILM DIFFUSER-PLANT
A A A A
A A A
Trouble shooting-----------Driving circuits of TFT-LCD Module
gate-driver Ic also call X-Driver IC/scan driver ,source driver IC also call Y-Driver IC/data driver
Trouble shooting-----------Gate/Source LCD driver feature
Source Driver IC
X COF
Remark:
TCP:Tape Carrier package
COF:Chip on film
COG:Chip on glass
RSDS:Reduced swing differential signaling
NS:National semicond unctor
LVDS:low-voltage differential signaling
Y COF Gate Driver IC
TTL:Transistor-Transistor logic
Trouble shooting----------- Gate Driver IC function
Features
Trouble shooting-----------Panel repairing operation flow
defective panel
Repairing
Finish repairing
Pending
processing
warehouse
Aging and testing
Full-inspection
entering warehouse
for good product
Outbound warehouse
Trouble shooting----------- Panel repairing unavailable
Half V-line Dark dot liquid crystal effusion liquid crystal effusion liquid crystal effusion
and line
together
Panel broken Panel broken Panel broken “+” line and bright dot
Trouble shooting-----------Panel repairing
First judge the problem is power Signal NG Check pcb’s wire yes repair PCB circuit/component/
supply voltage or signal scract/conponent/unsoldering/shortage unsolderingand soldering
component each other or not
Power NG NO
abnormal
others
Change the defect component
yes
close
Trouble shooting----------- Source board test key point for power supply voltage
For example:model:ST315A04-1
+12v supply
voltage to panel
CN1’s interface
pin1/pin2/pin3’s voltage
is +12v
Y
D3+/12V
Interface section
Gray section Timing control Power supply voltage section
section
Remark:
LCM: Liquid Crystal Module
Trouble shooting-----------Bonding process
OLB PCB
Cell in BONDING BONDING
PCBI
ACF-FOG Specification
ACF
Trouble shooting-----------ACF for FOB process (FPC on PCB)
ACF-FOB Specification
ACF
Trouble shooting-----------ACF for COG /COF Process (Chip on glass/chip on FPC)
ACF
Trouble shooting-----------Bonding machine operating flow
1 pixel = 3 dot(sub-pixel)
Optics-pattern structure
Cause : soure IC
channel is defect,repair
way:use bonding
machine to replace one
of new source IC COF
Cause : soure IC
channel is defect,repair
way:use bonding
machine to replace tow
or three etc new source
IC COF
put panel
make polarizer on the plate
turnover for machine station
finish to adjust position
1、Polarizer scratch
Polarizer including rear and front polarizer,when we canot take care to touch and
move polarizer,maybe we will make front polarizer scratch(see below picture),when we
service engineer disassembly /assembly/put the panel,we can take care rear polarizer.
9 Detect area(OQC)
10 warehouse (finish repairing display screen)
11 Warehouse house(NG panel area\meterial area)
12 replace cloth room(shoe\cloth area)
13 Aging room
14 tea room/office/meeting room
15 eletronic meterial area(repair meterial)
Factory of repairing Panel- -- Process planning sample
FA Analyze Area
Material Working Area Polarizer Strip and Assembly Area
Transport
Window
IQC and Defect Panel Stock.
OQC Area
Assembly
Area
Factory of repairing Panel------Machine list
bonding tool
5
7 microscope machine
Plant Manager
Engineer:2 persons
Bonding machine