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Induction Motors:
1. Working principle and construction diagram of Induction motor
● Induction Motors are the most commonly used motors in many applications.
● There basically 2 types of induction motor –
● (i) Single phase induction motor and (ii) Three phase induction motor.
● When symmetric Three Phase voltage is applied to the Three Phase winding of
stator a constant amplitude rotating field is produced.
● The speed of the rotating field is called synchronous speed and is given by
● Where f is the supply frequency and P is the number of poles of the motor
● This rotating field cuts the stationary rotor conductors and emf will be induced
in it.
● This emf sets of currents in the rotor windings.According to Lenz’s Law effect
opposes the cause and rotor starts rotating in the same direction of stator.
● Both Stator and Rotor mmf rotate at the synchronous speed (ns) in the same
direction.
● The combination of these two mmf’s give a resultant mmf rotating at
synchronous speed in the airgap.
● This resultant flux wave produces torque in the rotor of the 3- phase induction
motor and as a consequence , rotor begins to rotate.
2. the constructional difference between energy efficient motor and general motor
● Energy efficient motors use less electricity, run cooler, and often last longer .
● Efficiency = (Mechanical Power Output / Electrical Power Input) x 100%
● Factors that influence motor efficiency include:
● Age.- New motors are more efficient
● Capacity.- As with most equipment, motor efficiency increases with the rated
capacity
● Speed.- Higher speed motors are usually more efficient
● Type.- For example, squirrel cage motors are normally more efficient than slip-
ring motors
● Temperature. -Totally-enclosed fan-cooled (TEFC) motors are more efficient than
screen-protected drip-proof (SPDP) motors
● Rewinding -of motors can result in reduced efficiency
● Load,
● Why energy efficient motors
o Save Energy- this is a national Priority.
o Reduce Operating Cost.
o Short Pay back periods.
o Reduce harmful greenhouse gas emissions.
●
● The torque-speed curve shows that shunt motors can be used to drive fairly constant
speed from no load to full torque
● Therefore, ideal for use with machine tools, pumps, compressors etc.
● The maximum torque is independent of the rotor resistance. But the exact location
of the maximum torque Ʈmax is dependent on it.
● As the rotor resistance increases, the pullout speed of the motor decreases. In this
condition, the maximum torque remains constant.
7. impact of the following parameters on the performance of the Induction motors i)
Power quality ii) Rewinding iii) Size to varying loads
● i) Power quality
o Keep voltage unbalance within 1%
o Balance single phase loads equally among three phases
o Segregate single phase loads and feed them into separate line/transformer
● ii) Rewinding
o Rewinding: sometimes 50% of motors
o Can reduce motor efficiency
o Maintain efficiency after rewinding by
▪ Using qualified/certified firm
▪ Maintain original motor design
▪ Replace 40HP, >15 year old motors instead of rewinding
▪ Buy new motor if costs are less than 50-65% of rewinding costs
● iii) Size to varying loads
o Motor selection should
▪ Not ne based on Highest anticipated load: expensive and risk of
under-loading
▪ Should be based on Slightly lower than highest load: occasional
overloading for short periods
o But avoid risk of overheating due to
▪ Extreme load changes
▪ Frequent / long periods of overloading
▪ Inability of motor to cool down
8. Energy efficient opportunities in a Transformer
o The efficiency of the transformers not only depends on the design, but also, on the
effective operating load.
o Transformer losses consist of two parts: No-load loss and Load loss
o No-load loss (also called core loss) is the power consumed to sustain the magnetic
field in the transformer's steel core.
o Load loss (also called copper loss) is associated with full-load current flow in the
transformer windings.
o The unbalance supply cause unbalance current in the stator of the induction motor.
o The unbalance current can be resolved into positive, negative and zero sequence
components.
o The positive sequence current produces positive torque and the negative sequence
current produce the negative torque in the opposite direction of positive sequence
torque
o The net torque in the motor gets reduced because of unbalancing of the stator
current. The net torque is;
o T= Tp-Tn
o The negative sequence current produce heating in the motor. The motor gets
derated with unbalance current.
CO-3
Transformer:
Ques1. Working principle and construction diagram of transformer?
Def: A static piece of apparatus with two or more windings which, by electromagnetic
induction, transforms a system of alternating voltage and current into another system of
voltage and current usually of different values and at the same frequency for the
purpose of transmitting electrical power.
Working Principle:
If a time-varying voltage is applied to the primary winding of turns, a current will flow in
it producing a magnetomotive force (MMF). Just as an electromotive force (EMF) drives
current around an electric circuit, so MMF tries to drive magnetic flux through a
magnetic circuit. The primary MMF produces a varying magnetic flux in the core, and,
with an open circuit secondary winding, induces a back electromotive force (EMF). In
accordance with Faraday's law of induction, the voltage induced across the primary
winding is proportional to the rate of change of flux:
Vp/Vs = Np/Ns
Ip/Is = Ns/Np
where
• Vp and Vs are the voltages across the primary winding and secondary
winding,
• Np and Ns are the numbers of turns in the primary winding and secondary
winding,
• dΦP / dt and dΦS / dt are the derivatives of the flux with respect to time of
the primary and secondary windings.
Construction:
For the simple construction of a transformer, you must need two coils having mutual
inductance and a laminated steel core. The two coils are insulated from each other and
from the steel core. The device will also need some suitable container for the assembled
core and windings, a medium with which the core and its windings from its container
can be insulated.
A transformer consists of two or more electrical windings that are linked together by a
magnetic field. Except for special-purpose transformers, the coupling is enhanced with a
ferromagnetic core. Transformers are often drawn as shown in Fig, with the primary coil
on one leg and the secondary coil on the other leg, although they are not actually built
that way. When AC voltage is applied to the primary winding, magnetic flux is
established, which links the secondary winding. If the flux is sinusoidal, a sinusoidal
voltage will be induced in the secondary.
Insulation
Cooling
Protection
Supporting Accessories
In all types of transformers, the core is constructed of sheet steel lamination to
provide continuous magnetic path with a minimum of air gap. The steel used should
have high permeability and a low hysteresis loss at the usual operating flux densities.
The eddy currents loss is minimized by laminating the core with the laminations
being insulating from each other by a high coat of core plate varnish or by an oxide
layer on the surface. The thickness of laminations vary from 0.30 mm to 0.5mm
Core Components:
CRGO or Cold Rolled Grain Oriented Steel is available in various grades (generally
called M3, M4, M5 & M6).
The transformers are of two general types distinguished from each other by the
manner in which the primary and secondary coils are placed around the laminated
steel core. They are
1.Core type
2. Shell Type
Ques2.Accessories of a transformer?
Accessories:
Tank
Radiators
cooling fans, oil pumps, oil to water heat exchangers (Cooling ONAN / ONAF/ OFAF/
OFWF external coolers)
Bushings
Temperature Indicators
Radiators:
Buchholz Relay
Conservator :
Breather:
Ques3. Energy efficient opportunities in a transformer?
Design Stage:
New Material
Application Stage:
VS I S cos
x100%
PCu Pcore VS I S cos
| Vnoload | | Vload |
*100
| Vload |
V no-load =RMS voltage across the load terminals without load
V load = RMS voltage across the load terminals with a specified load
Cables:
Ques1.Types of cables?
There are several ways of classifying cables. These includes classification of cables on the
basis of :
By upsizing wire in a new installation, the engineer or contractor can demonstrate the
real savings to the customer as well as the advantages of lower generated heat and
increased flexibility of the installation.
when less heat is generated the result is reduced energy requirements for fans and
air conditioning systems.
the increased size of the wire can pay for itself in less than two years.
At the same time, increased wire size is insurance against changing future needs
and assures lower voltage drops.
Co-4
Pumping systems
Ques1.Purpose of pumps and Static head and friction head?
The main purpose of using pumps in industrial facilities:
1. Transfer of liquid from one place to another.
2. Circulate liquid around the system.
main components of pumping systems:
• Pumps
• Prime movers
• Piping
• Valves
• Other fittings, controls and instrumentation.
Pumping system characteristics:
Resistance of the system: head
Pressure is needed to pump the liquid through the system at a certain rate. This
pressure has to be high enough to overcome the resistance of the system, which is
also called “head”.
Total head = Static head + Friction head
Static head:
It is the difference in height between the source and destination of the pumped
liquid.
The static head is independent of flow
Static head consists of :
1. Static suction head (hs)
2. Static discharge head (hd)
Lightning system
Ques1.Incandescent and fluorescent lamp working principle?
Incandescent Lamp
(a)When the mains voltage is applied, a glow discharge is created across the bimetal
contacts inside the glow starter (enclosed in a small plastic canister). The contacts
warm up and close, completing the starting circuit and allowing a current to flow
from the `L' terminal, through the current limiting inductor through the two tube
(b) Within a second or two, the cathode filaments are warm enough to emit electrons; a glow is
seen from each end of the tube. At this stage, the starter-switch bi-metal contacts open
(because the glow discharge, which caused them to heat and close, ceases when they touch, and
they cool and open), and interrupt the preheat current flow. If an inductor (choke) ballast (coils
of copper wire around a laminated iron core) is used the magnetic energy stored in the core
collapses to produce a high-voltage pulse (600±1000 V) across the fluorescent tube sufficient to
strike the arc and set up the electric discharge through the tube.
(c) Once the tube arc has been struck, the current through the tube gradually builds up. This
means that the current through the inductor also increases. As this happens, the voltage across
the inductor increases and the tube voltage falls. The inductor is so designed that when the tube
and inductor current rise to a value determined by the inductor design setting, the circuit
stabilises.
CRI and the color temperature of a particular lamp determine how we see colors under that
lamp.
What is ballast:
An electronic ballast (or electrical ballast) is a device which controls the starting voltage and
the operating currents of lighting devices.
It does this through the principle of electrical gas discharge. An electronic ballast will
convert power frequency to a very high frequency to initialize the gas discharge process in
Fluorescent Lamps – by controlling voltage across the lamp and current through the lamp.
Working Principle of an Electronic Ballast
Electronic ballast takes supply at 50 – 60 Hz. It first converts AC voltage into DC voltage.
After that, filtration of this DC voltage is done by using capacitor configuration. Now filtered
DC voltage is fed to the high-frequency oscillation stage where oscillation is typically square
wave and frequency range are from 20 kHz to 80 kHz.
Hence output current is with very high frequency. A small amount of inductance is provided
to be associated with a high rate of change of current on high frequency to generate high
valued . Generally, more than 400 V is required to strike the gas discharge process in
fluorescent tube light. When the switch is ON, the initial voltage across the lamp becomes
1000 V around due to high valued, hence gas discharge takes place instantaneously.
Once the discharge process is started, the voltage across the lamp is decreased below 230V
up to 125V and then this electronic ballast allows limited current to flow through this lamp.
This control of voltage and current is done by the control unit of the electronic ballast. In
running condition of fluorescent lamp, electronic ballast acts as a dimmer to limit current
and voltage.
filaments).
process.
Lighting controls.
lights.
Lighting controls:
Lights can be shut off during non-working hours by automatic controls, such as
occupancy sensors which turn off lights when a space becomes unoccupied.
Manual controls can also be used in addition to automatic controls to save
additional energy in smaller areas.The payback period for lighting control systems
is generally less than 2 years.
Replace mercury lights with Metal halide or High pressure sodium lights
Where color rendition is critical, metal halide lamps can replace mercury or fluorescent
lamps with an energy savings of 50%. Where color rendition is not critical, high pressure
sodium lamps offer energy savings of 50 to 60% compared to mercury lamps.
In many plants the lighting system is not specifically designed for the process. There are
lux standards for each type of textile process.