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Construction and Building Materials 245 (2020) 118464

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Potential role of a novel green eco-friendly inhibitor in corrosion


inhibition of mild steel in HCl solution: Detailed macro/micro-scale
experimental and computational explorations
Ali Dehghani a, Ghasem Bahlakeh a,⇑, Bahram Ramezanzadeh b,⇑, Mohammad Ramezanzadeh b
a
Department of Chemical Engineering, Faculty of Engineering, Golestan University, Aliabad Katoul, Iran
b
Department of Surface Coatings and Corrosion, Institute for Color Science and Technology, P.O. Box 16765-654, Tehran, Iran

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 A novel inhibitor was applied for steel


corrosion mitigation in HCl solution.
 Selected extract showed 93%
inhibition degree at 800 ppm extract
after 2.5 h.
 Ziziphora leaves extract behaved as
mixed inhibitor.
 Classical simulations verified the
extract compounds adsorption on the
steel.
High preotection

Deep corrosion

a r t i c l e i n f o a b s t r a c t

Article history: Ziziphora leaves extract was utilized as a new eco-friendly green inhibitor for acidic-induced corrosion of
Received 24 July 2019 mild steel (MS). The inhibition activity of various phytochemicals present in the Ziziphora leaves aqueous
Received in revised form 1 January 2020 extract, e.g., acacetin, chrysin, and thymonin were probed by electrochemical examinations. The influ-
Accepted 13 February 2020
ence of Ziziphora leaves extract on HCl aggressiveness reduction was inspected via several surface exper-
iments. Moreover, the structure of extract phytochemicals was characterized by Fourier transform
infrared spectroscopy (FT-IR) spectroscopy and ultraviolet–visible (UV–Vis) spectroscopy. The electro-
Keywords:
chemical impedance spectroscopy (EIS) analysis evidences that by increasing the concentration of
Mild steel
Ziziphora leaves extract
Ziziphora leaves extract (up to 800 ppm) the inhibition performance raises to 93% (after 2.5 h). The polar-
Green corrosion inhibitor ization curves reveals that through mixed inhibition control the corrosion of steel was retarded by
EIS Ziziphora leaves extract. The surface studies ensure the Ziziphora leaves extract effectiveness in MS sur-
FT-IR face damage/roughness reduction. Also, the Ziziphora leaves extract molecules adsorption on the steel
Molecular simulations surface occurs according to the Langmuir isotherm model. Alongside experimental explorations, theoret-
ical tools including classical simulations (molecular dynamics, MD connected with Mote Carlo, MC) and
quantum chemical computations (density functional theory, DFT) were chosen for obtaining basic
electronic/atomic-scale details about the extract compounds adsorption on target metal and their active

⇑ Corresponding authors.
E-mail addresses: gh.bahlakeh@gu.ac.ir (G. Bahlakeh), ramezanzadeh-bh@icrc.ac.ir, ramezanzadeh@aut.ac.ir (B. Ramezanzadeh).

https://doi.org/10.1016/j.conbuildmat.2020.118464
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

sites. The results of molecular simulations the adsorption tendency of green extract molecules on the
steel, which supports the experimental outcomes.
Ó 2020 Elsevier Ltd. All rights reserved.

1. Introduction analyses. The steel microstructures and topographies were probed


via SEM and AFM microscopes, respectively. Moreover, the electro-
Nowadays, metal corrosion has become one of the biggest chal- chemical features were explored through polarization and EIS
lenging problems in numerous industrial applications, leaving high techniques. The structure of Ziziphora leaves extract molecules
cost-waste in different countries. Hence, researchers are focusing was characterized via Fourier transform infrared spectroscopy
on different iron protection ways. Certainly, corrosion cannot be (FT-IR) and UV–Vis approach. To corroborate the electrochemical/-
controlled via 100% efficiency but by utilizing highly resistant surface morphological outcomes, theoretical tools including
materials, safe industrial processes and prevention methods the classical simulations (a combination of MD and MC) and quantum
steel lifetime can be increased notably [1]. The corrosion occur- chemical computation (DFT) were selected so as to obtain
rence can be affected by various factors (i.e., surface impurities, detailed-level (i.e., atomic and electronic) understandings
pressure, temperature and solution activity) [2–4]. Generally, the regarding the interfacial surface adsorptivity and reactivity of
metal alloy surface is electrochemically active and can react with chosen Ziziphora leaves extract species.
the surrounding environment to reach a stable form. The iron cor-
rosion activity can be limited by the application of conversion coat- 2. Experimental
ing, cathodic protection, and corrosion inhibitors [5]. According to
economic flexibility [6,7] and high anti-corrosion potentiality, the 2.1. Extraction and preparation
usage of inhibitors is acknowledged in the present decade. Because
of hazardous environmental impacts linked with the traditional After collecting the Ziziphora leaves from jungles in Golestan-
inhibitors their usage has been limited in recent applications [8]. Iran, they were dried and powdered. The specific amount (30 gr)
On the other contrary, by enhancing the ecological consciousness, of powder was fluxed with highly pure water (1 lit) in a beaker.
the usage of green corrosion inhibitors gained high consideration Then, the solution was heated (70 °C) and mixed on the stirrer
recently [9]. for 3 h. The resulting solution was passed from the filter for elim-
Rajesh Haldhar et al. investigated the application of Saraca inating the undissolved Ziziphora leaves particles. Afterward, the
ashoka extracts as steel green inhibitor in a 0.5 M H2SO4 solution. clear solution was centrifuged for 10 min and kept in the oven
The electrochemical, weight loss and polarization experiments for evaporation of the solvent (water). The final solid product is
indicated high efficiency (93%) along with mixed type inhibition named Ziziphora leaves extract. The electrochemical combined
mechanism [10]. In another study, Srivastava et al. selected Pisum with morphological experiments were done on the MS (St-12).
sativum peels extract as a steel inhibitor in HCl solution [11]. The The metal specimens were bought from Mobarakeh Co. and cut
weight loss, polarization and EIS outcomes illustrated 91%, 87%, mechanically inappropriate dimensions. The composition of the
and 90% efficiencies, respectively. The corrosion suppression action chosen alloy is presented in Table 1. The iron surface was abraded
of Acacia hamulosa methanolic extract in 1 M HCl solution was via 400 to 1200 silicon-carbide papers. Then, the samples were
investigated by Bader et al. [12]. Observed results indicated nearly cleaned by commercial acetone and deionized water and were kept
94% efficiency after dissolving 600 ppm extract in the electrolyte. in humid-free packs. The electrolyte was prepared by the use of
Based on the SEM micrographs a highly dense inhibitive layer strong HCl 37% (Merck Co.) and distilled water. Thereafter, specific
emerged on the metallic substrate. Akhil Saxena et al. understood quantities of Ziziphora leaves extract was dissolved in 1 M HCl
that the Cuscuta reflexa extract can behave as a strong inhibitor for solution.
steel in acidic medium (H2SO4) [13]. The EIS observations clarified
that efficiency raised to 93% for the usage of 500 ppm extract. Also, 2.2. Characterizations
Rajesh Halder et al. found that Myristica fragrans extract possesses
suitable suppression capability (88% efficiency) against corrosive The phytochemicals of Ziziphora leaves extract were recognized
H2SO4 solution [14]. Gopal Ji et al. assessed the inhibition impacts via UV–Vis and FT-IR techniques. The Perkin Elmer was utilized for
of Musa paradisiac peels aqueous extract in HCl via electrochemical the FT-IR test and the UV–Vis curve was plotted by Cecil sc9200
methods and observed high performance (89%) for 300 ppm spectrometer. In order to record the SEM and AFM micrographs
extract concentration [15]. These authors also probed the inhibi- the steel samples were papered and dipped in electrolyte for 5 h.
tory action of Chlorophytum borivilianum root extract against HCl Subsequently, the samples were washed carefully via deionized
and H2SO4 solutions. The EIS results demonstrated 90 and 85% effi- water. The MS surface was explored by a Philips XL30 microscope
ciency in HCl and H2SO4 electrolytes, respectively [16].
Ziziphora tenuior L. is mainly utilized for gastrointestinal disor-
ders treatment as a carminative and analgesic plant. This medicinal Table 1
plant distributed widely all over the Asia region. The phytochemi- The mild steel chemical composition used for electro-
chemical and morphological studies.
cal analysis indicated that major components of Ziziphora extract
consist of various active components (i.e., acacetin, chrysin, and Element Composition (%)
thymonin) with heteroatoms and p electrons which can help P 1.2
inhibition property [17]. There is no report on the application of Mn 1.1
Ziziphora extract for MS corrosion retardation capability in HCl Si 1.0
Mo 1.0
solution.
Ni 1.7
In the present investigation, the inhibition ability of Ziziphora Cr 0.7
leaves aqueous extract for steel corrosion in HCl electrolyte (1 M) Fe balance
was evaluated by applying several experimental and theoretical
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 3

for capturing the SEM images. The surface topographies were 3. Results and discussion
recorded by DS 95–200 instrument. In addition, the steel surface
hydrophilic nature changes were assessed by contact angle (CA) 3.1. FT-IR and UV–Vis
measurements and the water droplets pictures were obtained by
a home-made type instrument. The EIS and polarization measure- The FT-IR diagram of Ziziphora leaves extract was reported in
ments were conducted by Gill device. For the polarization test, the Fig. 1. As explained in previous works [18], the existence of polar
potential was monitored between + 250 and 250 mV around OCP functional groups and heteroatoms is the most important object
(1 mV.s1 sinusoidal perturbation). Additionally, the EIS outcomes in the adsorption of inhibitor molecules on the iron surface. Based
were recoded between 1 mHz and 104 Hz (10 mV constant scan on Fig. 1 the O–H (3397 cm1), C–H (2930 cm1), C = O
rate). (1707 cm1), C-O (1601 cm1), C–C (1410 cm1) and CH3
(1260 cm1) vibrations were identified in Ziziphora leaves extract
structure which can assist the adsorption of extract molecules on
MS surface, leading to their anti-corrosion potential against corro-
2.3. Microscopic-scale investigations
sion [18]. Also, the Ziziphora leaves extract possesses many het-
eroatoms (i.e., O) which can be protonated and adsorbed easily
2.3.1. Quantum chemical computations
via electrostatic interactions. The extract of Ziziphora leaves was
For probing the electronic structure of green inhibitor (Ziziphora
further characterized by the UV–Vis approach. As shown in
extract) constituents the electronic scale quantum chemical com-
Fig. 1, before MS immersion in HCl two sharp peaks exist in the
putations on the basis of DFT were used. The chemical structures
UV–Vis plot. The first peak, which is located at 225 nm, pointed
(neutral form) of organic constituents of Ziziphora extract are dis-
to p-p* transition, depicting the C = C bond (aromatic) absorption.
played in Fig. S1, which includes acacetin, chrysin, and thymonin.
The second peak (centered in 331 nm) is related to n-p* transition,
Besides the neutrally-charged form of present molecules, their
illustrating the C = O groups’ absorption ability [18]. After iron sub-
positively-charged (i.e., protonated) state should be considered
jection, the p-p* and n-p* transition humps migrated to 221 and
owing to the inhibitors protonation in acidizing media [18]. The
326 nm, respectively. These variations pointed to the successive
protonation presumably takes place through oxygen atoms. For
interaction of C = C and C = O bonds with iron cations.
molecular protonation, the best oxygen atom with the highest
chance of protonation was first identified via calculating the ther-
modynamic parameters namely proton affinity and basicity. Based 3.2. Electrochemical studies
on the estimated amounts of these parameters the single carbonyl
O atom of all three constituents was found as the most favorable Prior to EIS and polarization tests the open circuit potential
atom for mono-protonation. The molecular structures were fully (OCP)-immersion time plots of all samples were recorded during
refined under liquid medium situations by the combination of 1 h iron subjection to HCl medium (Fig. 2). It is obviously seen that
DFT method, B3LYP/6-311G** level and SCRF/PCM formula (all pre- the OCP moved to low values rapidly at initial immersion times
sent in Gaussian 09 package). For fully refined structures the fol-
lowing features were predicted: energies/pictures of the highest
occupied and the lowest unoccupied molecular orbitals (shown a
C-H , CH2

by HOMO, EHOMO, LUMO, ELUMO and DEL-H = ELUMO- EHOMO), green


molecules charges (via ChelpG scheme), Fukui indices (FIs) and
the number of transferred charge (DN). Upon calculation of the
transferred charge, the hardness (g) and chemical electronegativity
(v) were utilized. The g and v values were instead dependent upon
2930
O-H

1260
1707

the ionization potential (I) relying on the energy of HOMO and the
electron affinity (A) relating to the LUMO energy.
1410

C=O
CH3
3397

1601

C-C

2.3.2. Classical simulations C-O


Classical atomic-level simulations namely MC and MD were
selected for exploring the interfacial adsorptivity of Ziziphora
extract constituents on the target steel metal expressed by Fe
(1 1 0) surface. The adsorption of neutrally-charged/positively-ch
b
arged green extract molecules obtained from DFT on the selected
iron surface was analyzed via the MC technique. In the case of
MD, a single extract molecule and solution layer were placed on π-π* transition
the surface. The solution layer representing the 1 M HCl contained
water (4 9 1), chloride (9) and cationic species of hydronium ion
(9). The potential energies of all prepared cells of MD were mini-
mized for at least 20,000 steps as static simulations. Thereafter,
1 ns (1000 ps) dynamics (i.e., NVT MD) simulations were continued
selecting 1 fs time step and 298 K as simulation temperature. The
running of static and dynamics simulations was done by the Mate-
rials Studio program. Classical simulations were based on COM- n-π* transition
PASS as an appropriate force field. The temperature control at
298 K was obtained via Noose-Hoover thermostat. The electro-
static interactions were described by Ewald and the vdW ones
were modeled by the atom-based cutoff. The movement of metal
atoms during classical simulations was hampered. Fig. 1. (a) FT-IR and (b) UV–Vis spectra of Ziziphora leaves extract powder.
4 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

dissolving Ziziphora leaves extract in HCl medium the polarization


curves moved to cathodic regions (except 600 ppm sample), signi-
fying the fact that the cathodic interactions are more effective than
anodic ones against steel corrosion [5]. Further inspection of this
figure depicted that by enhancing the concentration of Ziziphora
leaves extract the corrosion current density (icorr) adopted lower
magnitudes. Also, the cathodic domains are parallel for all samples
which implied unchanged cathodic reactions mechanism [21].
However, after the addition of the Ziziphora leaves extract to elec-
trolyte the shape of anodic domains changed appreciably. In other
words, the existence of Ziziphora leaves extracts affected the iron
dissolution mechanism in acidic solution [22]. For better compar-
ison, the polarization parameters like anodic (ba) and cathodic
(bc) Tafel constants (slopes), corrosion potential (Ecorr) and icorr
were estimated and recorded in Table 2. Clearly, the Ecorr did not
vary remarkably and under the best condition, only ± 15 mV can
Fig. 2. Open circuit potential versus time for mild steel sample immersed in 1 M be observed. Such outcomes suggested that the extract of Ziziphora
HCl solution with different concentrations of Ziziphora leaves extract. leaves can control HCl aggression via mixed anodic/cathodic pro-
tection mechanisms (the Ecorr differences are below ± 85 mV)
[23]. As exhibited, the icorr was mitigated noticeably after introduc-
[19] due to iron oxide dissolution and galvanic cell formation on
ing the Ziziphora leaves extract into acidic medium, reflecting the
the iron surface. Also, the potential of all samples became stable
high performance of a defensive layer in HCl solution [24]. The dif-
after 20 min. This stabilization can be related to the formation of
ferences in ba may be related to the adsorption of extract molecules
Fe oxide/hydroxide on the MS substance in the case of the
on anodic sites [25]. For better evaluation the polarization effi-
inhibitor-free solution and the adsorption of inhibitor molecules
ciency was computed as follows [26–28]:
in the case of inhibited HCl solution [20]. Evidence revealed that
by enhancing the Ziziphora leaves extract concentration in the elec- 0
icorr  icorr
trolyte more negative values for OCP were achieved, indicating gð%Þ ¼ 0
ð1Þ
suitable adsorption and high iron surface coverage of Ziziphora icorr
leaves extract molecules. 0
Where icorr and icorr represent the current density of un-
The definition of electrochemical kinetics can be done by
inhibited and inhibited samples, respectively. It is clearly noticed
polarization evaluations (Fig. 3). Observations clarified that after
that after introducing 800 ppm of Ziziphora leaves extract, the cor-
rosion activities retarded notably (91% for 5 h metal immersion),
indicating that a sufficient anti-corrosive layer constructed on
the iron substrate [29–31].
To investigate the Ziziphora leaves extract effectiveness in HCl
solution the EIS measurements were conducted in various immer-
sion times for different samples. The Nyquist and Bode plots were
recorded pictorially in Fig. 4 and S2, respectively. As displayed in
Fig. 4, the bare sample did not provide high resistance against cor-
rosion attacks and only impedance value of 40 X.cm2 was obtained
in the solution subjected to HCl solution for 5 h. However, after
enhancing the extract concentration in HCl media the resistance
raised to higher values (about 560 X.cm2 for 800 ppm sample)
reflecting the strong inhibition impact of green extract in 1 M
HCl solution. On the other side, the shape of Nyquist diagrams
did not alter even after inhibition, demonstrating a simple corro-
sion occurrence in all samples [32]. Moreover, only a semicircle
can be observed in all cases which pointed to the fact that corro-
sion is under control of the charge transfer mechanism. In general,
the deviations of semicircles indicated the surface un-uniformity,
electrode discontinuity and inhibitor adsorption on the electrode
substance. All experimental results were fitted via a one-time con-
stant equivalent circuit model. Low deviations (i.e., v2) ensure that
this model is appropriate for fitting the experimental outcomes.
The derived parameters like solution resistance (Rs), total resis-
tance (Rt = Rs + Rct), constant phase element (CPE), double layer
capacitance (Cdl) and EIS efficiency (Cdl) are tabulated in Table 3.
The increment of Rt highlights that the inhibitor molecules’ effec-
tiveness in the reduction of iron substance dissolution rate in HCl
solution [33]. The Y0 values shifted to lower amounts for the inhib-
ited sample, disclosing the replacement of inhibitor molecules of
Ziziphora leaves extract with water molecules [34]. Unlike Y0 the
Fig. 3. (a) Potentiodynamic polarization diagrams for the mild steel samples dipped
phase shift deviation (n) values for the inhibited samples are much
in the 1 M HCl media with different concentrations of Ziziphora leaves extract. (b) higher than the bare sample. The ‘‘n” values are commonly in rela-
Potentiodynamic polarization diagrams shifted to Ecorr = 0. tion to the electrolyte surface homogeneity/heterogeneity. As
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 5

Table 2
Potentiodynamic polarization parameters after 5 h immersion of mild steel in 1 M HCl with different concentrations of Ziziphora leaves extract.

Concentration (mg.L-1) Ecorr vs. Ag/AgCl (mV) icorr (mA/cm2) -bc (mV/dec) ba (mV/dec) g (%)
0 548.1 ± 41.6 0.89 ± 0.91 110 ± 10 100 ± 9
200 550.1 ± 44.2 0.18 ± 0.05 166 ± 12 76 ± 5 79
400 563.3 ± 42.3 0.15 ± 0.04 157 ± 11 101 ± 8 83
600 542.8 ± 44.5 0.11 ± 0.02 173 ± 15 93 ± 8 87
800 557.8 ± 47.9 0.08 ± 0.01 162 ± 13 166 ± 11 91

Fig. 4. Nyquist plots for mild steel sample immersed in 1 M HCl solution with (a) 200, (b) 400, (c) 600, (d) 800 and (e) 0 ppm of Ziziphora leaves extract.
6 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

Table 3
Impedance parameters for mild steel during 5 h immersion in 1 M HCl with different concentrations of Ziziphora leaves extract.

Concentration (ppm) Immersion time (h) Rs (O.cm2) Rct (O.cm2) CPE Cdl (lF/cm2) g (%) v2
-6 2 n2
Y0(10 S cm S ) n
0 0.5 2.1 ± 0.21 32.7 ± 4.2 135 ± 11.2 0.86 334.94 0.00421
2.5 2.3 ± 0.19 36.4 ± 5.1 155 ± 13.6 0.87 369.44 0.00352
5 2.4 ± 0.15 42.6 ± 7.2 200 ± 18.9 0.86 541.19 0.00415
200 0.5 1.4 ± 0.08 281.9 ± 18.9 59 ± 4.8 0.85 62.55 88 0.00385
2.5 1.4 ± 0.09 306.3 ± 25.6 46 ± 5.1 0.88 48.12 88 0.00364
5 1.8 ± 0.11 330.6 ± 28.1 47 ± 5.6 0.88 50.88 87 0.00388
400 0.5 1.3 ± 0.06 219.8 ± 19.5 57 ± 4.9 0.90 58.64 85 0.00442
2.5 1.4 ± 0.07 382.4 ± 31.2 59 ± 5.5 0.88 61.73 90 0.00398
5 1.6 ± 0.05 336.9 ± 30.6 71 ± 6.1 0.86 76.58 87 0.00469
600 0.5 1.5 ± 0.03 313.4 ± 25.7 48 ± 3.5 0.92 49.70 89 0.00401
2.5 1.5 ± 0.06 436.8 ± 38.2 61 ± 5.3 0.89 64.10 91 0.00418
5 1.4 ± 0.06 419.6 ± 35.9 70 ± 6.3 0.88 73.25 90 0.00421
800 0.5 1.8 ± 0.09 401.2 ± 29.7 34 ± 2.1 0.90 36.27 92 0.00438
2.5 1.8 ± 0.10 485.0 ± 39.1 47 ± 3.6 0.89 50.51 93 0.00410
5 1.5 ± 0.09 554.8 ± 41.6 58 ± 4.8 0.91 60.35 92 0.00399

could be observed the value of this parameter is low for the blank sented in Fig. 6. As shown, the angle droplet obeyed simple
sample which directly explains the high coverage of Fe oxide/hy- patterns and intensified with the enhancement in the concentra-
droxide on the iron substance. However, after increasing the tion of Ziziphora leaves extract. The increment is rationalized by
amounts of Ziziphora leaves extract in acidic solution the value of inhibitor (Ziziphora leaves extract) molecules adsorption on the
this quantity improved significantly, indicating good prevention surface of MS. It is also observed that the angle related to the bare
against corrosive HCl and the corrosion products movement from sample is not large enough, declaring the high hydrophilic charac-
the MS substrate. The behavior of Cdl values is different from Y0 ter of the sample [18]. This can be devoted to the un-uniform sur-
ones as its values are much lower for the inhibited samples than face and high coverage of corrosion products on the MS surface.
a bare one. This observation is directly devoted to the electrical The existence of corrosion products (i.e., Fe oxide/hydroxide) can
constant reduction and/or high double layer thickness. In addition, accelerate the formation of hydrogen bonds between the corrosive
the calculated values of efficiency percentage were listed in Table 3. ions and iron substrate, giving rise to high aggression [18]. After
It is evident that by increasing the extract concentration a better adsorption of the molecules of Ziziphora leaves extract on MS sur-
performance was reached, which is assigned to more metallic sur- face the surface hydrophilicity degree decreased, proposing the
face coverage by inhibitor molecules. In the best condition the effi- lower hydrogen bonds emergence among corrosive ions and iron
ciency value of approximately 93% was gained after 5 h steel surface [18].
exposure to the electrolyte. The MS surface was additionally explored by means of SEM
analysis and final micrographs are portrayed in Fig. 7. Evidence
3.3. Adsorption isotherm showed that the substance of the bare sample was covered by cor-
rosion products, which indicates the occurrence of deep corrosion
The inhibition performance is directly associated with the on the MS surface. However, a highly defensive layer was formed
adsorption of inhibitor molecules on the metal sheet. For the anal- on the MS surface after increasing the Ziziphora leaves extract con-
ysis of the type of adsorption of Ziziphora leaves extract compo- centration in the electrolyte. In the best case (i.e., 800 ppm concen-
nents on target adsorbent different adsorption modes were tration) the corrosion products were removed from the iron
considered. Herein, the experimental results were fitted by Lang- surface and an inhibitive barrier layer covering the whole electrode
muir, Frumkin, Temkin and Freundlich isotherms and the fitting area. These observations reflected suitable inhibition impact of
results were portrayed in Fig. 5. As illustrated, the experimental Ziziphora leaves extract in HCl solution on MS surface.
results were excellently fitted with Langmuir isotherm The derived AFM images are presented in Fig. 8. Based on the
(R2 = 0.99). Hence, it can be inferred that the Ziziphora leaves plotted results, it is apparent that the blank sample yielded higher
extract protected the MS substrate through a mono inhibitor layer. variations in comparison with the 800 ppm sample. This experi-
The adsorption parameters were listed in Table 4. The summarized mental observation points to deep iron corrosion happening on
data in this table demonstrated high standard adsorption equilib- the MS surface. In addition, the high amounts of height mountains
rium constant (Kads) values, an observation clarifying spontaneous may be related to the presence of iron oxide/hydroxide particles on
adsorption of Ziziphora leaves extract on the steel substance. Fur- metal [18]. By dissolving 800 ppm extract of Ziziphora leaves the
thermore, it was found that the standard Gibes free energy height variations diminished considerably, which is an implication
 of the suitable protection of Ziziphora leaves extracts barrier
ðDGads Þ values changed between 33 and 35 kJ.mol1. According
 against corrosion attacks. The parameters relevant for AFM analy-
to previous works, if the DGads is higher than 20 kJ.mol1 the
sis are listed in Table 5. As proved in this table, all parameters for
adsorption takes place physically and its values of less than 40 kJ.- the inhibited sample are too low in comparison with the bare sam-
mol1 demonstrate the occurrence of adsorption via chemical ple which supports the outcomes from AFM micrographs.
interactions [18]. Accordingly, the Ziziphora leaves extract mole-
cules adsorbed by chemical/physical interactions (electrostatic
and charge sharing). 3.5. Corrosion prevention mechanism

3.4. Surface studies On the basis of the aforementioned discussions, the inhibitor
molecules can be adsorbed on the MS substance chemically, phys-
To assess the steel surface hydrophilicity degree CA measure- ically or through both mechanisms. Adsorption of inhibitor mole-
ment was executed and the recorded water contact angles are pre- cules is dependent on their molecular structure, MS active sites
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 7

Fig. 5. (a) Langmuir, (b) Frumkin, (c) Temkin and (d) Freundlich adsorption isotherm for mild steel in 1 M HCl solution with different concentrations of Ziziphora leaves
extract.

Table 4
Langmuir isotherm parameters for different concentrations of Ziziphora leaves extract
in 1 M HCl solution.

Concentration (ppm) Immersion time (h) Kads (M1) DG°ads (kJ mol1)
200 0.5 36,666 35.9
2.5 36,666 35.9
5 33,461 35.7
400 0.5 14,166 33.6
2.5 22,500 34.7
4
5 16,730 34.0
600 0.5 13,484 33.5
2.5 16,851 34.0
5 15,000 33.7
800 0.5 14,375 33.6
2.5 16,607 34.0
5 14,375 33.6

Fig. 6. Contact angle measurements for mild steel after 5 h immersion in 1 M HCl
solution with (a) 0, (b) 200, (c) 400, (d) 600, (e) 800 ppm of Ziziphora leaves extract.

and charge density [18]. In order to construct a barrier, the inhibi-


tor molecules should be adsorbed on the MS sites. For physical the chloride ions with negative charge can be adsorbed on the
adsorption, the protonated inhibitor molecules interact with the MS surface. The protonated forms of Ziziphora leaves extract mole-
adsorbed chloride ions, as graphically shown in Fig. 9 [35]. Actu- cules (i.e., acacetin, chrysin, and thymonin), which carry a net pos-
ally, the iron surface charges positively in HCl solution and thus itive electronic charge, are able to electrostatically interact with
8 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

Fig. 7. SEM images of mild steel surface after 5 h immersion in 1 M HCl solution with (a) 0, (b) 200, (c) 400, (d) 600 and (e) 800 ppm of Ziziphora leaves extract.

adsorbed chloride ions [36]. Besides the electrostatic interactions, is also another parameter that can limit their usage in large-scale
the acacetin, chrysin, and thymonin molecules interact with metal industrial applications. For these reasons, intensive research efforts
ions (cations) by sharing the electrons in the heteroatoms (i.e., O) have recently done to find potential replacements like green corro-
with Fe empty orbitals (called as chemisorption) [18]. Within this sion inhibitors. Green inhibitors can be classified as biopolymers,
mechanism, the other electron-rich site of acacetin, chrysin and ionic liquids, and extracts. Because of the lower economic effi-
thymonin electron, i.e., aromatic rings can donate p electrons to ciency of biopolymers and ionic liquids, the extracts become very
iron cations containing unfilled atomic orbitals. popular in industrial applications. However, the utilization of
extracts has restrictions such as availability limit, production diffi-
culty, low solubility and insufficient performance in short and long
3.6. Novelty aspects and industrial applications
intervals. According to literature, the extraction procedure mostly
happens with the aid of methanol and ethanol solvents. Although
The selection of a specific steel corrosion inhibitor relies on
these solvents have low environmental risks, their cost is not flex-
some important factors which include inhibition performance,
ible for industrial procedures (7–8$ per lit). The economic aspects
inhibitor availability, and cost-effectiveness. Besides these key
are not an important issue for lab scales but in industrial applica-
parameters, the environmental and human health negative effects
tions is the most important topic (Table 6).
should be considered. By taking into consideration of such impor-
According to Table S1, the production procedure for green inhi-
tant factors, the usage of commonly utilized inhibitors (i.e., phos-
bitors requires more than 10$ per kg. Although the extraction pro-
phoric and chromatic base) was forbidden nowadays. Moreover,
cess of the fruits and flowers can affect the extraction cost notably
synthetic inhibitors lead to economic loss and environmental pol-
the leaves extracts are very cost-effective even in high amounts
lution. The difficulty in the production of these types of inhibitors
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 9

Fig. 8. AFM images of mild steel surface after 5 h immersion in 1 M HCl solution with (a) 0 and (b) 800 ppm of Ziziphora leaves extract.

Table 5
AFM parameters after 5 h immersion of mild steel in 1 M HCl with different concentrations of Ziziphora leaves extract.

Concentration (ppm) Sy1 (nm) S2z (nm) S3a (nm) Sq4 (nm)
0 812 752 99 125
800 550 595 62 85
1
Maximum height 2Ten point height 3Arithmetic mean square deviation
4
Root mean square deviation

Fig. 9. Schematic corrosion inhibition mechanism of mild steel by Ziziphora leaves extract inhibitor against 1 M HCl solution.

(e.g., Ziziphora leaves extract and Eucalyptus leaf extract). The sol- weak protective layer covered the metallic substrate. However,
ubility parameter is another object which should be considered. by applying the Ziziphora leaves extract significant protection
Low solubility gives rise to time and energy waste for producing achieved within short and long time periods, reflecting suitable
a homogenous solution (e.g., Borage flower extract and Mustard protection against corrosion attacks.
seed extract). Furthermore, the performance at longer immersion The salt deposition in heaters and boilers tubes can affect the
times is the most important issue. As displayed, the protection is equipment efficiency and for this reason, strong acids such as
not sufficient for most green extracts (below 90% during 0.5 h steel HCl can be applied for descaling processes. However, strong HCl
immersion). On the other side, the defensive behavior of the anti- results in deep corrosion and to prevent this unwanted process
corrosive layer lowered after 5 h MS subjection, revealing that a the corrosion inhibitors are applicable. It should be noticed that
10 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

Table 6
Comparison of Ziziphora leaves extract with other inhibitors.

Corrosion inhibitor Hazardous Cost per Kg of Concentration Efficiency Availability Extraction Hazardous Reference
impacts inhibitor (%) environment procedure
Ziziphora leaves extract Very low 6–8 800 ppm 93 Very high Water Very low Present
work
Maize gluten meal extract Very low 1–6 1000 ppm 85 High Water-Ethanol- Low [37]
Acetone
Schinopsis lorentzii extract Very low 20–40 2000 ppm 86 Low Water Very low [38]
Polysaccharide Very low 500–1000 100 ppm 96 Lab Various solvents High [39]
product
Alginate Very low 20–30 1000 ppm 82 Lab Various solvents High [40]
product
1-benzyl-4-phenyl-1H-1,2,3- High – 7 mM 95 Lab Various solvents High [41]
triazole product
(N-(quinolin-8-yl) quinoline-2- High – 100 ppm 94 Lab Various solvents Very high [42]
carboxamide) product

sufficient protection in short immersion times is the most impor- the investigated molecules preserved their adsorption propensity
tant topic. According to literature, most of the inhibitors cannot when the metal surface is in contact with solvent molecules. The
provide high protection in short immersion times and significant adsorption energies (in kcal/mol) of 202.38, 164.37 and
protection observed in long time periods. The descaling and acid 231.85 were respectively estimated for neutral acacetin, chrysin,
washing processes are not long-term approaches and thus most and thymonin. Additionally, the mono-protonated acacetin, chry-
of the corrosion inhibitors are not suitable for this objective. How- sin and thymonin adsorption were quantified by energies of
ever, the Ziziphora leaves extract can prevent corrosion even in 250.12, 238.37 and 274.63 kcal/mol, respectively. The trend
short intervals (0.5 h), proposing its potency for the aforemen- of these energies is the same as that observed in MC modeling,
tioned applications. which again points to the strongest adsorption and the best inhibi-
tion level of thymonin agent. The visualized simulation snapshots
in connection with the adsorption energies of the negative sign
3.7. Classical simulation results are an implication of adsorption layer formation of the Ziziphora
extract constituents which can act as a suitable barrier for target
The affinity of selected neutral as well as charged Ziziphora metal corrosion.
extract constituents on the steel (i.e., iron (1 1 0)) adsorbent was
evaluated by conducting a combination of MC and MD. The top
views of MC cells possessing the lowest potential energy were 3.8. Quantum chemical calculation results
visualized in Fig. 10. The visualized configurations indicate that
the acacetin, chrysin and thymonin compounds of Ziziphora extract The atoms/sites in green inhibiting molecules which are helpful
are able to adsorb onto the target substrate (steel). The careful in adsorption on steel were basically probed by electronic-
evaluation of the visualized surface clarifies that the adsorbed structure analyses using DFT. Through DFT the donor–acceptor
geometries (i.e., aromatic backbone) of acacetin, chrysin, and thy- chemisorption mechanism of extract species was explored. Within
monin (neutral and charged) arranged parallel relative to substrate this type of adsorption, the electron-rich parts of adsorbing mole-
of steel or iron. The planar molecular arrangement leads to maxi- cules and electron-deficient centers of metal substrate share/trans-
mized contact area (or surface coverage) of corrosion-inhibitive fer charges at solution/metal interface. The analysis of electron-
species over the target metallic adsorbent which results in mini- donating and withdrawing ability was executed via graphical
mized availability of substrate against unwanted corrosive attacks examination and quantification of HOMO/LUMO of each molecule.
of chlorine anions in acidic solution. Therefore, the electron-rich The fully refined geometries and corresponding HOMO/LUMO
sources of surface-adsorbed components (for instance heterocyclic plots in neutral/charged acacetin, chrysin and thymonin are gath-
rings and heteroatoms) are able to effectively give lone pair and p ered in Fig. 11. According to the plotted results, the phenyl rings,
electrons to a potential charge acceptor, i.e., metal atoms bearing central ring double bond, and oxygen atoms (ether, carbonyl, and
empty orbitals. Such charge sharing between extract molecules hydroxyl) in neutral components contributed in the distribution
and the metallic surface gives rise to the formation of coordination of HOMO electron density isosurface. The HOMO of charged acace-
bonds. This electron sharing could also take place oppositely, i.e., tin and chrysin mostly resembles that of neutral species. However,
from the metal surface to positively-charged inhibitive species in the case of charged thymonin the whole aromatic skeleton
leading to their antibonding interactions. The emergence of such appeared as HOMO places. As a consequence, the above-
chemical metal/inhibitor interactions gives rise to a stable and mentioned sites of neutral and charged extract components have
compact film of extract molecules over the surface. The quantita- the highest capability of offering their electrons towards an appro-
tive results including the adsorption energy related to each certain priate electrophile such as unfilled orbitals of iron centers. On the
non-charged and charged molecule are listed in Table 7. The ener- other side, the LUMO isosurfaces of non-charged and charged aca-
gies with negative magnitude observed for all Ziziphora extract cetin, chrysin and thymonin located overall backbone carbon sites
constituents are an indicator of spontaneous green molecules and also the oxygen atoms directly attached to ring. Hence, the
adsorption. It is visible from the listed energies that the absolute entire backbone of all three molecules could take charges supplied
values of derived adsorption energies for both neutral and charged by nucleophiles (filled metal atoms orbital) and thereby involve in
states changed in the sequence of thymonin > acacetin > chrysin donor–acceptor based chemisorption.
reflecting the most intensified surface attachment capacity of thy- In addition to graphical inspection, the molecular orbitals were
monin molecule amongst considered green molecules. The liquid quantitatively explored through the analysis of corresponding
phase MD simulation snapshots obtained after 1 ns are recorded energies. The eigenvalues and respective gap of orbitals are tabu-
in Fig. 10. The side views of final MD configurations confirm that lated in Table 8. The summarized data clarify that the neutral thy-
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 11

Acacetin Chrysin Thymonin

MC (neutral)
MC (charged)
MD (neutral)
MD (charged)

Fig. 10. The final snapshots of neutral and charged acacetin, chrysin, and thymonin compounds over Fe (1 1 0) surface obtained from MC and MD simulations.

Table 7
The energetic outputs and descriptors (all in kcal/mol) obtained from MC simulations of non-protonated and mono-protonated compounds over the Fe (1 1 0) substrate. The data
in parentheses are for mono-protonated molecules.

Compound Total energy Adsorption energy Rigid adsorption energy Deformation energy dEads/dNi
Acacetin 692.94(636.81) 169.39(178.94) 158.12(163.90) 11.27(15.03) 169.39(178.94)
Chrysin 678.14(598.30) 151.27(166.42) 139.86(146.34) 11.40(20.08) 151.27(166.42)
Thymonin 291.77(230.68) 216.68(220.33) 198.00(203.67) 18.68(16.65) 216.68(220.33)

monin owned the greatest EHOMO amount amongst studied com- neutral and mono-protonated thymonin yielded the highest DN
pounds which signifies its strongest affinity against electron dona- further proposing its most intensified chemisorption.
tion. Moreover, this molecule possessed the least value of the Further evaluation of electronic structure was done by the anal-
energetic gap (DEL-H) displaying its best corrosion controlling ysis of local reactivity in terms of Fukui indices. These indices are
action. The sequence of these quantities in case of charged mole- an indicator of electrophilic and nucleophilic natures of corrosion
cules is the same as that in non-charged species, highlighting the resisting molecules. The DFT obtained results of FIs are displayed
most effective inhibition behavior of charged thymonin. By means in Fig. 12. The depicted graphics illustrate that in the neutral aca-
of a series of chemical descriptors the magnitude of charge moved cetin, chrysin and thymonin some aromatic cycles, single ring
from extract inhibitor to metal atoms or vice versa (i.e., DN) was ethylene bond together with atomic oxygen centers emerged as
assessed. The simulated values listed in Table 8 demonstrate that electrophilic places, implying the sharing of charges from these
the DN of all non-charged molecules is positive ensuring the trans- local regions with electrophiles attacking the inhibitors. The local
fer of charge from green molecules to metal surface. The negative sites of charged or protonated acacetin, chrysin, and thymonin
DN value in the case of some charged molecules implies the charge which are most susceptible to electrophilic attacks include C atoms
migration from metal to corresponding charged molecules. The in the ring and the neighboring heteroatoms directly attached to
12 A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464

Acacetin Chrysin Thymonin

Equilibrated
(neutral)
Equilibrated
(charged)
HOMO (neutral)
HOMO (charged)
LUMO (neutral)
LUMO (charged)

Fig. 11. The equilibrated geometry and HOMO/LUMO of neutral and charged compounds.

Table 8
The HOMO and LUMO energies (eV), ELUMO – EHOMO energy gap (DEL-H), electron affinity (A), ionization potential (I), electronegativity (v), hardness (g), and fraction of electrons
transferred (DN) for non-protonated and mono-protonated compounds.

adsorbate EHOMO ELUMO DEL-H A I v g DN


Non-protonated molecules
Acacetin 6.211 2.100 4.111 2.100 6.211 4.155 2.055 0.1618
Chrysin 6.404 2.199 4.205 2.199 6.404 4.301 2.102 0.1234
Thymonin 5.828 2.095 3.733 2.095 5.828 3.961 1.866 0.2301
Mono-protonated molecules
Acacetin 6.619 3.072 3.547 3.072 6.619 4.845 1.773 0.0070
Chrysin 7.025 3.324 3.701 3.324 7.025 5.174 1.850 0.0956
Thymonin 6.359 3.094 3.265 3.094 6.359 4.726 1.632 0.0287

ring. Furthermore, in both neutral and charged species most back- logical examinations and combined MC, MD and DFT approach. EIS
bone atoms (i.e., C and O) especially the atoms of carbonyl moiety outcomes proved that after dissolving 800 ppm of Ziziphora leaves
(C = O) are most vulnerable to nucleophilic type interactions and extract in the electrolyte the MS corrosion was notably mitigated
thus presumably take electronic charges which can be offered by and 93% efficiency value was achieved after 2.5 h iron immersion.
occupied (i.e., filled) orbitals of metal atoms. Also, polarization graphs revealed that the Ziziphora leaves extract
can control the corrosion phenomenon by a mixed type mecha-
4. Conclusion nism. Surface studies demonstrated that by enhancing the Zizi-
phora leaves extract concentration the steel heterogeneity and
In the present research the inhibition impact of Ziziphora leaves hydrophilicity decreased significantly. Additionally, the adsorption
extract was investigated via various electrochemical and morpho- followed Langmuir isotherm, depicting a mono inhibitor layer
A. Dehghani et al. / Construction and Building Materials 245 (2020) 118464 13

Acacetin Chrysin Thymonin

electrophilic
(neutral)
electrophilic
(charged)
nucleophilic
(neutral)
nucleophilic
(charged)

Fig. 12. The Fukui indices of neutral and charged acacetin, chrysin, and thymonin compounds.

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