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http://www.instructables.com/id/BBQ-conversion-to-Gas/
License: Attribution Non-commercial Share Alike (by-nc-sa)
Image Notes
1. House plumbing
2. Needle valve
3. Bulkhead fitting
Image Notes
1. Propane Regulator
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
step 1: Parts Needed
For Natural Gas:
1) 3/8 NG hose and a needle valve to adjust the flame size. I use brass 45deg flair fitting for the hose ends and the attachments at the BBQ and house.
2) Fire ring/bar. This is the distribution system that is below the grill for your gas. If you have the ability to weld and make rings you can make your own using a 1/2
weldable (not cast iron) coupler in the center, 5/8 thin wall tubing for the ring and drilling 3/32 holes every 1 1/2". The ring should 1/2 - 1/3 the size of your BBQ container
diameter.
Stainless steel will prolong the life of the ring especially during the winter when you forget to cover your BBQ in the first rain. I've heard of people using copper too.
3) BBQ Fittings: A 1/2 NPT brass bulkhead coupler and 1 1/8 lock nut, or a 1/2 weldable steel coupler, Brass1/2 to 1/4 reducer, 1/4 street 90, neddle valve, 45 deg flare
(for attaching the hose to)(not used in this build), brass 1/2 NPT nipple (to attach the the ring to the coupler welded to the container)(not used in this build).
4) House Fittings: all brass; 3/4 to 3/8 reducer, 3/8 street 90, 3/8 nipple, 3/8 ball valve, 3/8 to 45 deg flare for attaching hose to BBQ.
For Propane:
1) Regulator/hose 1-30 PSI (not a BBQ regulator, too small) and a needle valve to adjust the flame size. I use brass 45deg flair fitting for the hose ends and the
attachment at the BBQ. BBQ propane tank. You will need a venturi if the propane flame is too smoky.
Alt.: Home Depot sells replacement BBQ parts. Buy the reg, hose, burner and install in your charcoal grill.
I've put together an affordable kit of the basic plumbing supplies you'll need to build a fire pit. This kit could be used to build a BBQ as well.
I offer several sizes of rings, stainless upgrades and fully auto systems for high end remote controlled fire pits.
Fire Pit Kit link
http://www.instructables.com/id/BBQ-conversion-to-Gas/
Image Notes Image Notes
1. House plumbing 1. Propane Regulator
2. Needle valve
3. Bulkhead fitting
http://www.instructables.com/id/BBQ-conversion-to-Gas/
step 3: Add the plumbing
For this build I use a brass Bulkhead fitting & set nut. It fits snug in the hole and needed no additional sealant or welding. Use a wrench to make sure it's tight. Now thread
the fire ring on one side and the 1/2 to 1/4 reducer, 1/4 street 90, needle valve, and 45 deg flare on the other. I used Teflon tape to seal.
Alternates methods of plumbing the gas though the container for thicker materials:
Bolt on flange - great for thick material. Make sure to use a high temp silicon sealer to make sure there are no leaks. see attached photo
Weldable couple r- The best solution, but you must be able to weld.
Now attach the hose/regulator using the 45 deg flare fitting on the end of your hose.
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
step 4: Natural Gas hook up
When I built my house I made sure to leave a t so I could hook up "other things" later.
!st shut down your gas. Next I removed the plug and replaced it with a ball valve and a 3/8 45 deg flare fitting to attach to the hose.
http://www.instructables.com/id/BBQ-conversion-to-Gas/
step 5: Propane hookup
Propane (not used in this build)
Follow the instructions in steps 1-3. In step 3 complete the connection of the bulk head fitting to the fire ring/bar, then attach the Venturi shown below to the bulkhead
fitting. A 1/2 F npt to 45 deg flare threads on to the venturi to attach the hose to. The 30 psi Regulator has the needle valve attached to it, but this could also be placed at
the BBQ for easy reach to adjust the flame size.
The venturi introduces air to the gas and takes the soot away. The one I sell has an adjustment nut to fine tune to your BBQ.
Image Notes
1. New kit now available on my website for $95
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
step 6: Time to Cook
Zolie suggested we get out the fire hat in case we didn't do it right.
This is a match light set up and a long BBQ lighter is a must. It worked pretty good and is much easier then lighting briquet's.
Have fun
http://www.instructables.com/id/BBQ-conversion-to-Gas/
http://www.instructables.com/id/BBQ-conversion-to-Gas/
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Comments
9 comments Add Comment
http://www.instructables.com/id/BBQ-conversion-to-Gas/
fungus amungus says: Jul 27, 2010. 11:36 AM REPLY
Nice project. Zolie looks like she makes a great helper, too.
http://www.instructables.com/id/BBQ-conversion-to-Gas/