Beruflich Dokumente
Kultur Dokumente
125 KG TO 500 KG
HIGH PERFORMANCE
ISSUE DEC 02
MODEL 3012 - 3050
Morris Material Handling reserve the right to amend the contents of this document at any time.
NOTES TO READERS
Using This Manual
This manual details the list of parts for the Morris Material Handling 3012 and 3050 Electric Chain Hoists
with High Performance Specification.
The parts lists detail the assemblies, sub-assemblies and sub-sub-assemblies used in hoist construction.
Where a sub-assembly is itemised, but the component parts indented in the list beneath the sub-
assembly is listed as a non-service part, only the sub-assembly, which includes all component parts, is
available.
Glossary Of Terms
The following table details the abbreviations used in this manual and the meaning.
assy. assembly
DS Dual Speed
HS Half Speed
SS Single Speed
SSF Single Speed Fast
DSF Dual Speed Fast
PARTS
Parts are obtained from the Morris Parts Division. When ordering parts, please specify the following:
Hoist Serial No.
Safe working Load.
Number of chain falls.
Dual or single speed
For details of the full Morris product range visit our web site: www.morriscranes.co.uk
Page 2 Hoist/S3/Spares/3025SparesDec02
MODEL 3012 - 3050
CONTENTS
Section Page
1. MAINFRAME ASSEMBLY.............................................................................................4
2. 3050 DUAL SPEED COUNTERWEIGHT ASSEMBLY .................................................7
3. 1-FALL BOTTOM BLOCK ASSEMBLY........................................................................8
4. 2-FALL BOTTOM BLOCK ASSEMBLY........................................................................9
5. TYPE 164 ELECTRIC TRAVEL TROLLEY .................................................................10
5.1 RANGE 3 TROLLEY CROSSBOLT ASSEMBLY .........................................11
6. 164 GEARED TRAVEL TROLLEY ..............................................................................12
7. TYPE 164 PUSH TRAVEL TROLLEY .........................................................................13
Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 3
MODEL 3012 - 3050
1. MAINFRAME ASSEMBLY
Item Description Qty 3012 3016 3025 3032 3050
1 Cable gland (Power) 1 2642-5296
2 Cable gland (Control) 1 2642-5289
3 Top hook assembly 1 4661-0142 4666-0502
Not shown Chain box assembly Size 1 4478-4429
Not shown Chain box assembly Size 2 4478-4476
Not shown Chain box assembly Size 3 4478-4483
Not shown Chain box assembly Size 4 4478-4490
Not shown Chain box assembly Size 5 4478-4575
Not shown Chain box assembly spring 2314-5558
17 Motor assembly 3-ph SSH 1 4522-1514 4522-1514 4522-1585
17 Motor assembly 3-ph SSHF 1 4522-1560 4522-
1629
17 Motor assembly 3-ph DSH 1 4522-1507 4522-1507 4522-1605
17 Motor assembly 3-ph DSHF 1 4522-1759 4522-
1923
17 Motor assembly 1-ph 110V SSH 1 4522-1857 4522-1889
17 Motor assembly 1-ph 230V SSH 1 4522-1833 4522-1864
18 Body assembly SS / DS 1 4441-2497
18 Body assembly SS 1 4441-2533
18 Body assembly DS 1 4441-2540
19 Clutch assembly SSH / DSH 1 4535-0401 4535-0310 4535-0342
19 Clutch assembly SSHF / DSHF 1 4535-0327 4535- 4535-0342
0359
19.4 Gear cover 4444-1429 4444-1437
21 P.C.B. assembly 400V 3-ph SSH 1 4812-2838
21 P.C.B. assembly 400V 3-ph DSH 1 4812-2820
21 P.C.B. assembly 110V 1-ph SSH 1 4812-3006 4812-2884
21 P.C.B. assembly 230V 1-ph SSH 1 4812-2845 4812-2852
21.1 Condition monitoring unit 3-ph 1 4812-3128
21.1 Condition monitoring unit 1-ph 1 4812-3128
110V
21.1 Condition monitoring unit 1-ph 1
230V
21.2 Fuse 1 2680-0442
21.3 PCB / transformer hardware kit 1 6001-6086
22 Control cover assembly 3-ph 1 6001-6022 6001-6282
23 Slack end assembly 1 4549-1015 4549-1022
24 Suspension pin assembly 1 4692-1044 4692-1051
27 Brake assembly 3-ph SSH 2311-0702 2311-0719
27 Brake assembly 3-ph DSH 2311-0719 2311-0726
27 Brake assembly 1-ph 2311-0734 2311-0741
27.1 Brake disk & hub SSH (Type P) 2311-0485
27.1 Brake disk & hub SSH (Type L) 2311-1122
27.1 Brake disk & hub DSH (Type P) 2311-0485 2311-0961
27.1 Brake disk & hub DSH (Type L) 2311-1122 2311-1130
27.2 Circlip 1 2052-5007
27.3 Fan 1 2236-0010
27.4 Cover SSH 1 4469-0120
27.4 Cover DSH 1 4469-0120 4469-0152
27.5 Screw 3 2154-0387
31 Oil seal / gear cover gasket kit 1 6001-6079 6001-6250
34 Strainer link 1 4957-0540
35 Transformer 3-ph 1 2342-6002
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MODEL 3012 - 3050
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MODEL 3012 - 3050
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MODEL 3012 - 3050
Interchangeable Component
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Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 9
MODEL 3012 - 3050
Item Description Part No. Qty Item Description Part No. Qty
Trolley assy. comp.: 6116-0178 * 51 Rotor Assemblies - Single Speed
Ungeared Sideplate Assy. 1t 4659-4867 1 7 m / min. 4522-0278 1
2 Internal Circlip 2051-0081 14 m / min. 4522-0260 1
3 External Circlip 2052-0049 2 22 m / min. 4522-0246 1
4 Runner 1t 164 4655- 2 Rotor Assemblies - Dual Speed
5 Ball Bearing 2502-5065 2 14 / 3.5 m / min. 4522-0285 1
28 Anti-tipping Stop 3625-0580 1 22 / 5.5 m / min. 4522-0253 1
37 Bolt & Nut 2130-0034 2 52 Ball Bearing 2502-0588 1
69 Ungeared Sideplate 3726-0087 1 54 Stator & Housing Assemblies –
Single Speed
Geared Sideplate Assy. 1t 4659-4971 1
7 m / min. 4522-0442 1
2 Internal Circlip 2051-0081
14 m / min. 4522-0466 1
3 External Circlip 2052-0049 2
22 m / min. 4522-0403 1
72 Geared Runner 1t 164 4655-2425 2
Stator & Housing Assemblies –
5 Ball Bearing 2502-5065 2
Dual Speed
71 Geared Sideplate 3474-1191 1
14 / 3.5 m / min. 4522-0435 1
6 Crossbolt - 90 mm to 140 mm 3125-1542 1
22 / 5.5 m / min. 4522-0435 1
Range 1.
67 Contactor Plate Assy. (SS) 4319-0402 1
Crossbolt - 141 mm to 216 mm 3125-1019 1
Range 2. Contactor Plate Assy. (DS) 4319-0419 1
Crossbolt - 217 mm to 305 mm 3125-1026 1 68 Clamping Bracket R1, R2, R3 3759-0083 1
Range 3.
70 Suspension Plate R1, R2, R3 4690-0491 1
7 Spacer Washers R1 2080-5018 36
70 Suspension Plate R3 4690-0117 2
7 Spacer Washers R2 2080-5018 40
74 Morris Label (SS) 4110-1255 1
7 Spacer Washers R3 2080-5018 64
74 Morris Label (DS) 4110-1262 1
8 Crossbolt Nut 2171-0627 4
9 Nomelok Nut 2180-0053 4
Hardware Items
10 Distance Tubes R1 3151-0940 2
Item Description Part No. Qty
10 Distance Tubes R2, R3 3151-0940 4
35 Button Head Screw 2154-0127 4
63 Push Button Suspension Bracket 3439-0693 1
36 Shakeproof Washer. 2083-0125 4
66 Cover 4469-0008 1
55 Socket Head Screw M5 X 16 mm 2152-0861 4
Voltage Warning Label 4159-0943 1 long
40 Ball Bearing 2502-0595 1 56 Shakeproof Washer M5 2083-0157 4
41 Ferodo Washer 4530-0112 1 57 Stator Plug 3248-0021 1
42 Gear Wheel 7, 14 & 14 / 3.5 m / 4609-2688 1 58 Spring Washer M8 dia. 2081-0238 1
min
59 Gland 2642-0015 1
Gear Wheel 22 & 22 / 5.5 m / min 4609-2663 1
61 Socket Head Screw M5 X 12 mm 2152-0550 2
43 Disc Spring 2314-3000 9 long
43A Washer 3140-1365 1 62 Shakeproof Washer M5 dia. 2083-0157 2
44 External Circlip 2052-0154 1 64 Shakeproof Washers M5 dia. 2083-0157 4
45 Internal Circlip 2051-0010 1 65 Cheese Head Screw M5 X 16 long 2145-0945 4
46 Ball Bearing 2502-1288 1 75 Parker Kalon Screw 2107-0284 2
47 External Circlip 2052-0122 1
48 Gearcase 4443-0672 1
49 Ball Bearing 2502-0608 1
50 Oil Seal 2706-0185 1
Additional features
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MODEL 3012 - 3050
Additional features
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Hoist/3-25ECH./IssJan02/3025SparesDec02 Page 13
MORRIS MATERIAL HANDLING
P. O. Box 7
North Road
LOUGHBOROUGH
Leicestershire
LE11 1RL
Telephone: 01509 - 643200
Telex: 34408
Fax: 01509 – 610666
For details of the full Morris product range visit the web site: www.morriscranes.co.uk