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ABSTRACT
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______________________________________________________________________ Azarbad et al.
texture of rice-based GF breads in terms of Soy protein products are also known for
gas retention and water absorbing their improved crust color, crumb, resilience
characteristics (Phimolsiripol et al., 2012; and toasting characteristics in bread (Nilufer
Dizlek and Ozer, 2016b). et al., 2008), also extending shelf-life of
Regarding nutritional quality, rice-based bakery products (Vittadini and Vodovotz,
GF formulations have, in particular, low 2003). Proteins of legumes such as soy
contents of vitamins, minerals, proteins and contain high amount of lysine, as an
dietary fiber (Phimolsiripol et al., 2012; essential amino acid, and are also deficient
Thompson et al., 2005). Hence, the in sulfur-containing amino acids that makes
enrichment of GF rice bread with other them a great complement to other cereal
cereals seems to be necessary. The baking proteins which are deficient in lysine, but
products made of RF have low specific have good sulfur amino acid content
volume and very compact crumb, because of (Eggum and Beame, 1983). Soy contains a
the low content of prolamins fractions high amount of minerals including
required for developing the specific dough’s phosphorus, calcium, magnesium, iron, and
protein network. copper and is one of the richest sources of
Sorghum is an attractive raw material and lecithin, essential for living cells, since it
a good source of protein for wheat-free emulsifies cholesterol and helps in the
products due to the neutral flavor, color of assimilation of vitamins (Osella et al.,
specific varieties, low allergenicity and its 2014). Moreover, the consumption of soy
ability to grow in drought-like conditions. protein causes reduction in total low-density
The use of SF in GF or composite bread can lipoprotein cholesterol and also in
give us functional breads containing triacylglycerols (Marco and Rosell, 2008).
antioxidants and, therefore, helpful to relief Response Surface Methodology (RSM) is
celiac and tumor sufferers (Olatunji et al., a statistical technique that has been
1992). Sorghum also has an advantage in successfully used in the development and
composite flours because of its familiar optimization of cereal products. RSM
bland taste which is similar to wheat (Kulp, consists of a group of mathematical and
2000). The starches and sugars in sorghum statistical procedures that can be used to
are released more slowly than in other study the relationships between one or more
cereals and that could be beneficial to dependent variables and independent
diabetic patients (Dahir et al., 2015). variables. In order to achieve optimization,
Millets are highly tolerant of extreme RSM will reduce the number of trials and
weather conditions like drought and can be provide multiple regression approach
stored for a long time without insect damage (Dwivedi et al., 2013). The main objective
(Obilana et al., 2002; Yang et al., 2012; of this study was to develop an optimized
Adekunle, 2012; Amadou et al., 2013). GF bread formulation in order to obtain
Millets are good sources of energy. They bread containing optimal levels of SF, RF
provide protein, fatty acids, minerals, and MF using RSM.
vitamins, dietary fiber and polyphenols.
Typical millet protein contains high amount
MATERIALS AND METHODS
of essential amino acids, especially the
sulfur containing amino acids (methionine
and cysteine) (Dykes et al., 2006; Amadou Material Collection and Sample
et al., 2013; Badiu et al., 2014). Millets can Preparation
also be utilized in GF bread formulations. It
possesses a low glycemic index and, Rice (Hashemi varieties) flour, Sorghum
therefore, helpful for diabetic patients (Red hybrid) flour and Millet flour
(Chhavi and Sarita, 2012; Saleh et al., (Miliaceum Panicum) were obtained from
2013). Agricultural and Natural Resources
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Optimization of Gluten-free Bread Formulation __________________________________
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______________________________________________________________________ Azarbad et al.
Analysis (TPA) was carried out using a had two replicates. According to D-optimal
TA.XTplus machine (stable micro systems, approach, effect of these components on the
UK) equipped with a 5 kg load cell and 10 properties of GF bread was evaluated and
mm aluminium cylindrical probe. A trigger then the optimum combination was
force of 5 g was used to compress the determined. Depending on the influence of
middle of the bread crumb to 50% of its each factor, the combination of factors that
original height at a crosshead speed of 3 mm led to the best responses was determined.
s-1 (Matos and Rosell, 2013) with some The best model was fitted according to high
modification. R-squared, low standard deviation and low
predicted sum of squares (Nikzade et al.,
2012). P-values of the acceptable models
Organoleptic Evaluation
were lower than 0.05 and P-values of lack of
fit were higher than 0.05.
The organoleptic evaluation of the GF bread
was done by 75 untrained panellists
(Selection of the research faculty members RESULTS AND DISCUSSION
of the center), 30 males and 45 females were
asked to evaluate characteristics using a 9- Flours Characterization
points hedonic scale (1= Dislike extremely;
2= Dislike very much; 3= Slightly dislike; Moisture, crude protein, crude fat, total ash,
4= Dislike; 5= Neither like nor dislike; 6= crude fiber, pH values, and particle size
Like; 7= Slightly like; 8= Like very much; analyses results of the MF, RF, SF, and soy
9= Like extremely). The age of the panelists flour are shown in Tables 1 and 2.
ranged from 18 to 50 years old. The Components other than moisture content are
panellists were presented with coded sample expressed on dry basis. Protein contents of
and water to rinse their mouths after tasting soy, MF and SF were 30.06, 24.87, and
each sample. Each panellist evaluated 15.06%, respectively, which are higher than
samples for acceptability based on general the RF with protein content of 9.25%.
appearance, crumb texture, crust texture, Several studies have shown that proteins of
crust appearance, taste, aroma, crust color different sources could improve the quality
and crumb color. of GF breads (Gujral et al., 2003; Gujral and
Rosell, 2004a, 2004b; Moore et al., 2006;
Data Analyses and Validation of RSM Storck et al., 2013). Therefore, SF, MF and
Results soy proteins may improve GF bread quality
(Gerrard, 2002; Taghdir et al., 2016). The
The Design-Expert (7.1.5) software was crude fat content is related to the energy
used to determine the optimum proportions content of the flour (Emire and Tiruneh,
of the GF bread formulation. Flour mixture 2012). The crude fat content of soy (24%)
component proportions are subject to and SF (4.14%) are greater than RF (2.47%)
constraints. Hence, a D-optimal mixture and MF (1.19%). Therefore, they increase
design was employed with some limitations. the energy content of GF bread. Ash content
The design of this experiment was based on refers to the mineral content of flour. The
three components consisting of RF, SF, and ash content of soy (4.1%) and SF (2%) are
MF with the sum of the component greater than RF (1.34%) and MF (1.33%).
proportion of 100%. The component ranges Therefore, addition of soy and SF increases
were as follows: the mineral content of GF bread. Based on
15≤ RF≤ 100, 0≤ SF≤ 70 and 0≤ MF≤ 15. the nutrient composition, sorghum and pearl
Design expert software designed 16 runs, millet are considered highly nutritious
of which 6 runs were different and 5 runs cereals. Sorghum and pearl millet, blended
with soy or protein-rich ingredients, such as
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Optimization of Gluten-free Bread Formulation __________________________________
legumes or groundnut (peanut) cake, give volume. Similar increase in specific volume
nutritionally balanced supplementary foods was evident when using MF in combination
on extrusion (Rai et al., 2008; Taghdir et al., with SF and RF. These results indicated that
2016; Malleshi et al., 1996). sample numbers 11 and 7 containing 17.8%
RF, 67.2% SF, and 15% MF provided the
highest specific volume. This observation
Specific Volume and Crumb Textural
Properties Measurement may be related to the increased amount of
protein. Similar increase in specific volume
with increased amount of protein was
Three flours were selected to study the reported by Andersson et al. (2011). The
effects of adding SF, RF, and MF with a results showed that sample number 5
constant level of 10% soy flour on GF bread containing 100% RF provided the lowest
quality. The values for the different specific volume. This could be due to the
responses are given in Table 3. According to poor functional properties of its proteins and
Table 4, Special Cubic was the best model its inability to retain gas produced during the
for specific volume. Each component (SF, fermentation process, resulting in a product
MF and RF) and interaction of two with low specific volume (Gujral and Rosell,
components (SF/MF, SF/RF and MF/RF) 2004b; Capriles and Areas, 2014; Dizlek and
had a positive coefficient, indicating Ozer 2016b, 2017).
increased specific volume. On the other According to Table 2 and our results,
hand, three component combinations specific volume of GF bread increased with
(SF/RF/MF) showed a negative coefficient, larger particle size. Therefore, addition of
indicating decreased specific volume (Table SF with coarse fractions (70% of fractions
5). over 180 microns) increased specific
Specific volume was increased with volume. This is in agreement with De la
raising the level of SF. It was also observed Hera et al. (2012) who reported that coarse
that increasing RF resulted in lower specific flour with large particles was best able to
Millet 24.87 ± 0.81b 1.19 ± 0.19c 4.77 ± 0.83b 1.33 ± 0.11c 0.7 ± 0.1c 5.81 ± 0.2a
Rice 9.25 ± 0.66d 2.47 ± 0.26bc 0.59 ± 0.09d 1.34 ± 0.16c 0.04 ± 0.05d 5.7 ± 0.26a
Sorghum 15.06 ± 1.09c 4.14 ± 0.12b 5.74 ± 0.4a 2 ± 0.1b 1.56 ± 0.2b 6.11 ± 0.35b
Soy 30.06 ± 1.09a 24 ± 0.5a 3.57 ± 0.16c 4.6 ± 0.26a 4.1 ± 0.26a 6.42 ± 0.37b
a
Mean±SD. In each column, means (3 replication) with the same letter are not significantly different (P< 0.05).
Comparison of means by Duncan's multiple range test was performed using SPSS software.
105
______________________________________________________________________ Azarbad et al.
retain gas yielding bread with higher causes overexpansion during baking
volumes and lower hardness. On the other resulting in large volume breads and big
hand, in samples containing 100% RF holes (De la Hera et al., 2014). This could
(samples 5 and 6), specific volume was be the explanation of the high specific
lowest. This could be due to the smaller volume of GF breads obtained from coarse
particle size of RF resulting in lower specific flours (samples 7 and 11) and high water
volume and increased hardness. content (150%) allowing the maximum
In a recent study, Różyło et al. (2015) hydration of the coarse flour containing GF
showed that the bread volume is breads.
significantly dependent on the amount of
water added in the recipe. For instance,
Digital Image Analysis
Gallagher et al. (2003) suggested that
increasing water level in the formulation by
10% and 20% increased the loaf volumes in A Digital Image Analysis (DIA) system was
bread. Based on the previous studies (De la applied to analyze the bread crumb structure
Hera et al., 2014; Różyło et al., 2015) and at the surface. Parameters such as mean cell
our preliminary results (data not shown), we area (square millimeter) and number of cells
have concluded that addition of 150% of were measured for all samples. Image
water (based on the flour weight) results in analysis parameters are shown in Table 3.
optimum loaf volume. The best model for all image analysis
Experimental results obtained for hardness parameters is presented in Table 4.
are shown in Table 3. According to Table 4, According to Table 5, each component
quadratic was the best model for hardness. (SF, MF and RF) and interaction of the three
Effect of each variable and interaction components (SF/RF/MF) had a positive
between them showed that RF and coefficient, indicating increased mean cell
interaction of two components including area, however, interaction of two
MF/RF, MF/SF and RF/SF had positive components (SF/MF, SF/RF, and MF/RF)
coefficients, indicating increased hardness. showed a negative coefficient, indicating
MF showed negative coefficient, indicating decreased mean cell area. The number of
that MF had a negative effect on hardness crumb cells showed the exact opposite
(Table 5). In samples containing blend of trends to mean cell area.
three components, it was evident that by Our results revealed that addition of SF
adding 43.4% SF up to 70% and by and MF increased the mean cell area.
decreasing the amount of RF, mean cell area However, with increasing the amount of RF,
and specific volume increased and hardness mean cell area deceased. The highest mean
decreased. Our findings are in agreement cell area of the crumb was found for GF
with the results obtained by previous bread with 67.183% SF, 17.817% RF, and
researchers who reported an inverse 15% MF (sample number 11 and 7). The
relationship between the specific volume number of cells was significantly higher for
and hardness (Gallagher et al., 2003; GF bread with 85% RF and 15% MF.
Sabanis et al., 2009; Dizlek, 2015; Dizlek Sorghum has extremely hard endosperm and
and Ozer, 2016a). Olatunji et al. (1989) and the pericarp is brittle (Zhao and Ambrose,
Taylor et al. (2006) have also achieved good 2016). In addition, Schober et al. (2005)
quality GF breads with the incorporation of reported that higher starch damage in
70% SF. sorghum-based GF bread is obtained if the
In addition, in samples 7 and 11 with kernel hardness is higher, and this high
similar formulations, particle size of flours starch damage goes along with a large mean
was highest resulting in increased specific cell area, a small number of cells, and a soft
volume and decreased hardness. It is also crumb. They suggested that damaged starch
important to note that excessive water is more easily degraded by amylases,
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Optimization of Gluten-free Bread Formulation __________________________________
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______________________________________________________________________ Azarbad et al.
108
Optimization of Gluten-free Bread Formulation __________________________________
109
______________________________________________________________________ Azarbad et al.
110
Optimization of Gluten-free Bread Formulation __________________________________
Mixture Proportion Optimization and (17.8% RF, 67.2% SF, and 15% MF)
Desirability Function received the highest score. This mixture
was submitted to the same experimental
Optimum formulation was obtained based procedures (Table 6). There was no
on maximum score for all organoleptic significant difference between the
parameters, minimum hardness, maximum estimated and observed values (P< 0.05),
specific volume, maximum mean cell area, suggesting a good fit between the models
and minimum number of cells. and the experimental data.
The most frequently used general
response is overall desirability function. CONCLUSIONS
The desirability function approach
converts each estimated response value
into a scale-free value The use of SF, RF, and MF combination in
(Harrington, 1965; Lazic, 2004; GF bread formulation improved the final
Sarteshnizi et al., 2015). In this approach, bread quality greatly, with softer texture,
when the desirability value is between 0.8 higher specific volume, and better
and 1, product quality is considered to be sensorial characteristics including taste,
acceptable and excellent. When this value general appearance, and color. D-optimal
is between 0.63 and 0.8, the product mixture design approach was used to
quality is considered to be acceptable and optimize the GF bread formulation. The
good, and if less than 0.37, the product optimum GF bread formulation contained
quality is unacceptable (Lazic, 2004). In SF 67.183%, RF 17.87%, and MF 15%.
this study, total desirability was equal to The optimum GF bread developed in this
0.791, which is indicative of good quality study is characterized by the minimum
bread. Desirability for each of the number of cells with larger size and a soft
response variables and combined texture, unlike the soft wheat bread which
desirability are presented in Figure 1. is characterized by high number of cells
Taking into account the outcome of the with smaller size. This study provides
highest and lowest degree of desirability insights that could promote the production
presented in Figure 1 for physical and of good quality GF bread for celiac
organoleptic characteristics of GF breads, patients.
sample 11 and 7 with similar formulations
111
______________________________________________________________________ Azarbad et al.
112
Optimization of Gluten-free Bread Formulation __________________________________
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__________________________________ Optimization of Gluten-free Bread Formulation
بُیىٍ سازی فرمًالسیًن وان بذين گلًته شامل آردَای سًرگًم ،بروج ي ارزن با
استفادٌ از طرح مخلًط دی اپتیمال
چکیذٌ
گرایش بِ هحصَالت بذٍى گلَتي بِ دلیل شیَع بیوبری سلیبک افسایش یبفتِ است .آردّبی
سَرگَم ،برًج ٍ ارزى برای تْیِ هحصَالت بذٍى گلَتي بسیبر هٌبسب هی ببشٌذّ .ذف از ایي تحقیق،
بْیٌِ سبزی ترکیب آردّبی سَرگَم ،ارزى ،برًج برای تَلیذ ًبى بذٍى گلَتي بر اسبس طرح هخلَط
دی اپتیوبل هی ببشذٍ .یژگی آردّب شبهل رطَبت ،پرٍتئیي ،چربی ،خبکستر ،فیبر ٍ pHاًذازُ گیری
شذ .خصَصیبت کیفی ًبى بذٍى گلَتي شبهل حجن هخصَص ،سفتی ،سبختبر سلَلی هغس ًبىٍ ،یژگی
ّبی تصَیر ٍ ارزیببی ارگبًَلپتیک ًیس هَرد تجسیِ ٍ تحلیل قرار گرفتً .تبیج ًشبى داد کِ ترکیب
آردّبی سَرگَم ،برًج ٍ ارزى تأثیر قببل تَجْی بر رٍی خَاص فیسیکی ٍ ارگبًَلپتیک ًبى بذٍى
گلَتي دارد .افسایش هقذار آرد ارزى ٍ سَرگَم ّوراُ بب کبّش هقذار آرد برًج هَجب افسایش حجن
هخصَص ٍ اًذازُ هتَسط سطح حفرات ٍ ًرهتر شذى ببفت ًبى بذٍى گلَتي گردیذ .رًگ ٍ طعن ًبى
ّبی بذٍى گلَتي در هقبدیر ببالی آردّبی برًج ،سَرگَم ٍ ارزى بْبَد یبفتً .تبیج ارزیببی
ارگبًَلپتیک ببفت بب دادُ ّبی ببفت سٌجی دستگبّی هرتبط بَد .فرهَالسیَى بْیٌِ بر اسبس ارزیببی
ارگبًَلپتیک ،حجن هخصَص ،سفتی ٍ سبختبر سلَلی هغس ًبى بذٍى گلَتي شبهل %76/11آرد
سَرگَم %16/12 ،آرد برًج ٍ %11آرد ارزى بب درجِ هطلَبیت کل برابر بب 0/691هی ببشذ .بِ طَر کلی
هی تَاًٌذ بِ جبی آرد گٌذم برای ًتبیج ایي تحقیق ًشبى هی دّذ کِ آردّبی سَرگَم ،برًج ٍ ارزى
تَلیذ ًبى بذٍى گلَتي بب کیفیت ببال هَرد استفبدُ قرار گیرًذً .تبیج ایي تحقیق در تَلیذ ًبى بذٍى گلَتي
برای بیوبراى سلیبک قببل استفبدُ هی ببشذ.
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