Beruflich Dokumente
Kultur Dokumente
A10VSO series 32
RE-A 92714
Edition: 09.2015
Americas Replaces: 02.2015
▶▶ Sizes 45 to 180
▶▶ Nominal pressure 4100 psi (280 bar)
▶▶ Maximum pressure 5100 psi (350 bar)
▶▶ For industrial application areas
▶▶ Open circuit
Characteristics Contents
▶▶ Variable pump with axial piston rotary group of swash- Ordering code 2
plate design for hydrostatic drives in open circuit. Hydraulic fluids 4
▶▶ Flow is proportional to the drive speed and displace- Operating pressure range 6
ment. Technical data 7
▶▶ The flow can be infinitely varied by adjusting the swash- DG – Two-point control, directly operated 11
plate angle. DR – Pressure control 12
▶▶ Hydrostatic support of the cradle bearings DRG – Pressure control remotely operated 13
▶▶ Connection for measuring sensor on the high-pressure DRF/DRS – Pressure and flow control 14
port LA... Pressure, flow and power control 15
▶▶ Low noise level LA... Variations 16
▶▶ Low pressure pulsation ED – Electro-hydraulic pressure control 17
▶▶ High efficiency ER – Electro-hydraulic pressure control 18
▶▶ High resistance against cavitation, loss of suction pres- Dimensions size 45 19
sure and case pressure peaks Dimensions size 71 22
▶▶ Universal through drive Dimensions size 100 25
Dimensions size 140 28
Dimensions size 180 31
Through drive dimensions 34
Overview of fitting options 38
Combination pumps A10VSO + A10VSO 39
Connector for solenoids 40
Installation instructions 41
Project planning notes 44
Safety instructions 44
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 32 – V D
Operation mode
02 Pump, open circuit O
Size (NG)
03 Geometric displacement, see “Technical data” on page 7 045 071 100 140 180
Control devices
04 Two-point control, directly operated ● ● ● ● ● DG
Pressure controller hydraulic ● ● ● ● ● DR
with flow control hydraulic X-T open ● ● ● ● ● DRF
X-T plugged ● ● ● ● ● DRS
pressure cut-off hydraulic remotely operated ● ● ● ● ● DRG
electric negative control U = 12 V ● ● ● ● ● ED71
U = 24 V ● ● ● ● ● ED72
electric positive control U = 12 V ● ● ● ● ● ER711)
U = 24 V ● ● ● ● ● ER721)
Power control with hydraulic control begin to 725 psi (50 bar) ● ● ● ● ● LA5D
pressure cut-off from 726 to 1300 psi (51 to 90 bar) ● ● ● ● ● LA6D
1301 to 2350 psi (91 to 160 bar) ● ● ● ● ● LA7D
2351 to 3500 psi (161 to 240 bar) ● ● ● ● ● LA8D
above 3501 psi (240 bar) ● ● ● ● ● LA9D
remotely operated hydraulic control begin see LA.D ● ● ● ● ● LA.DG
flow control, X-T hydraulic control begin see LA.D ● ● ● ● ● LA.DS
plugged electrically control begin see LA.D
overridable
● ● ● ● ● LA.S
(negative
control)
Series
05 Series 3, index 2 32
Directions of rotation
06 With view on drive shaft clockwise R
counter clockwise L
Seal
07 FKM (fluor-caoutchouc) V
Drive shafts
08 Parallel keyed shaft ISO 3019-1 (SAE J744) limited suitability for through drive ● ● ● ● ● K
Splined shaft standard shaft ● ● ● ● ● S
ANSI B92.1a similar to shaft “S” however for higher input torque ● ● – – – R
Mounting flange
09 ISO 3019-1; 4-hole D
1) The following must be taken into account during project planning: - Use Imax current limiter solenoids.
Excessive current levels (I > 1200 mA at 12 V or I > 600mA at 24 V) - A sandwich plate pressure reducing valve can be used to pro-
to the ER solenoid can result in undesired pressure increases tect the pump in the event of overflow.
which can lead to pump or system damage. Therefore: An accessory kit with sandwich plate pressure reducing valve
can be ordered from Rexroth under part number R902490825.
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
A10VS O / 32 – V D
, , 1 in 15T 16/32DP ● ● ● ● ● 04
127-4 (C) 1 in 15T 16/32DP ● ● ● ● ● E2
1 1/4 in 14T 12/24DP – ● ● ● ● 15
127-2 (C) , , 1 1/2 in 17T12/24DP – – ● ● ● 24
152-4 (D) 1 1/2 in 17T 12/24DP – – ● ● ● 96
1 3/4 in 13T 8/16DP – – – ● ● 17
Information
Note the project planning notes on page 44!
Hydraulic fluids
The A10VSO variable pump is designed for operation with Notes on selection of hydraulic fluid
HLP mineral oil according to DIN 51524. Application inst- The hydraulic fluid should be selected such that the opera-
ructions and requirements for hydraulic fluids should be ting viscosity in the operating temperature range is within
taken from the following data sheets before the start of the optimum range (νopt: see selection diagram).
project planning:
▶▶ 90220: Hydraulic fluids based on mineral oils and rela- Note
ted hydrocarbons At no point of the component may the temperature be
▶▶ 90221: Environmentally acceptable hydraulic fluids higher than 194 °F (90 °C). The temperature difference
▶▶ 90222: Fire-resistant, water-free hydraulic fluids specified in the table is to be taken into account when
(HFDR/HFDU) determining the viscosity in the bearing. If the above condi-
tions cannot be maintained due to extreme operating para-
meters, please contact the responsible member of staff at
Bosch Rexroth.
Viscosity and temperature of hydraulic fluids
Viscosity Temperature Comment
Cold start νmax ≤ 4600 SUS θSt ≥ -13 °F (-25 °C)1) t ≤ 3 min, without load (p ≤ 435 psi (30 bar))
νmax ≤ (1000 mm2/s)
Permissible temperature difference ΔT ≤ 23 °F (13 K) between axial piston unit and hydraulic fluid
Warm-up phase ν < 4600 to 1850 SUS θ = at -13 °F (-25 °C) For detailed information on operation at low temperatures, see
ν < (1000 to 400 mm2/s) data sheet 90300-03-B.
Operating phase ν = 1850 to 80 SUS This corresponds, for example on the VG 46, to a temperature
ν = (400 to 16 mm2/s) range of 41 °F (+5 °C) to 158 °F (+70 °C) (see selection dia-
gram)
θ = -13 °F (-25 °C) to measured at port L
θ = 185 °F (+85 °C) Note the permissible temperature range of the shaft seal
(ΔT = approx. 9 °F (5 K) between the bearing/shaft seal and
port L)
νopt = 170 to 80 SUS Range of optimum operating viscosity and efficiency
νopt = (36 to 16 mm2/s)
Short-term operation νmin ≥ 60 SUS (10 mm2/s) t < 3 min, p < 0.3 • pnom
▼▼ Selection diagram
Warm-up phase
Maximum permissible viscosity for cold start [mm2/s] [SUS]
1000 4600
600 3000
400 2000
200 1000
VG 68
VG 46
VG
VG 32
VG 2
Operating phase
10
2
100 500
60 300
Viscosity v
40 200
36 170
7 20
-40 -13 -14 32 50 86 122 158 194 [°F]
-40 -25 -10 0 10 30 50 70 90 [°C]
Minimum permissible temperature for cold start Temperature θ
1) Special measures are necessary at temperatures between -40 °F For detailed information on operation at low temperatures,
(-40 °C) and -13 °F (-25 °C) . Please contact us. see data sheet 90300-03-B.
pnom t2
Single operating period t1 tn
∆t
Maximum pressure pmax
Nominal pressure pnom
Pressure p
Pressure p
∆p
Time t
Minimum pressure (high pressure side)
Time t
Technical data
1) The values are applicable: 3) The values apply at absolute pressure pabs = 15 psi (1.0 bar)
‒ to the optimum viscosity range from at suction port S
νopt = 170 to 80 SUS (36 to 16 mm2/s) 4) The data are valid for values between the minimum required and
‒ to hydraulic fluid based on mineral oils maximum permissible speed. Valid for external excitation (e.g.,
2) The values apply at absolute pressure diesel engine 2 to 8 times rotary frequency; cardan shaft twice the
pabs = 12 psi (0.8 bar) at suction port S rotary frequency). The limiting value is only valid for a single pump.
The load capacity of the connection parts must be considered.
Technical data
1) The values are applicable: 2) The values apply at absolute pressure pabs = 15 psi (1.0 bar)
‒ to the optimum viscosity range from at suction port S
νopt = 170 to 80 SUS (36 to 16 mm2/s) 3) The data are valid for values between the minimum required and
‒ to hydraulic fluid based on mineral oils maximum permissible speed. Valid for external excitation (e.g.,
diesel engine 2 to 8 times rotary frequency; cardan shaft twice the
rotary frequency). The limiting value is only valid for a single pump.
The load capacity of the connection parts must be considered.
Maximum axial force + Fax max lb 337 540 900 1080 180
± Fax
(N) (1500) (2400) (4000) (4800) (800)
Note
▶▶ For drives with radial loading (pinion, V-belt drives),
please contact us!
▼▼ Distribution of torques
Torque at 1st pump T1
T1 T2
Torque at 2 nd
pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
TE
Through-drive torque TD = T2 + T3
TD < TD max
1 pump
st
2 nd
pump T3
TD
Drive power P
240 120 160
60 30 40 60 qV
110
Flow qv
220
PqV max 140
40 10 20 200 100
PqV 0 20
50
20 10 180 90 120
Drive power P
0 0 0 0 160 PqV max 80
Flow qv
0 50 100 150 200 250 280 [bar] 40 100
140 70
0 500 1000 1500 2000 2500 3000 3500 4000 [psi]
120 30 60 80
Operating pressure p
100 50
60
80 20 40
Size 71
60 30 40
n = 1500 rpm
40 10 PqV 0 20
n = 1800 rpm 20
20 10
[l/min] [gpm] [kW] [HP] 0 0 0 0
160 40 80 0 50 100 150 200 250 280 [bar]
100
140 70 0 500 1000 1500 2000 2500 3000 3500 4100 [psi]
100 50
Flow qv
80 40
20 PqV max
60 30 40 Size 180
40 10 20 n = 1500 rpm
PqV 0 20
20 10 n = 1800 rpm
0 0 0 0
0 50 100 150 200 250 280 [bar]
0 500 1000 1500 2000 2500 3000 3500 4100 [psi] [l/min][gpm] [kW] [HP]
330 165 220
Operating pressure p 320 85 160
50
Drive power P
180 90 120
180 90 120
160 80
160 qV 80 40 100
40 100 140 70
Drive power P
140 70
PqV max 120 60 80
30
Flow qv
120 60 80
30 100 50
100 50 60
60 80 20 40
80 20 40
60 30 40
60 30 40 40 10 20
PqV 0 20
40 10 20 20 10
PqV 0 20
20 10 0 0 0 0
0 50 100 150 200 250 280 [bar]
0 0 0 0
0 50 100 150 200 250 280 [bar] 0 500 1000 1500 2000 2500 3000 3500 4100 [psi]
0 500 1000 1500 2000 2500 3000 3500 4100 [psi]
Operating pressure p
Operating pressure p
Note
▶▶ Characteristic curves measured using ISO VG 46
DIN 51519 hydraulic fluid and θ= 122 °F (50 °C)
The variable pump can be set to a minimum swivel angle by ▼▼ Circuit diagram DG
[bar] [psi]
120 1600
control pressure pst
100 1450
Required
50 725
DR – Pressure control
The pressure control limits the maximum pressure at the ▼▼ Circuit diagram DR
▼▼ Characteristic DR
Hysteresis/pressure rise Δp max
[bar] [psi]
280 4100
L1 S
Operating pressure p
Controller data
NG 45 71 100 140 180
Pressure rise, Δp [psi] 90 115 145 175 200
maximum Δp [(bar)] (6) (8) (10) (12) (14)
Hysteresis and Δp [psi (bar)] maximum 45 (3)
repeatability
20 290 Pilot fluid [gpm (l/min)] maximum approx. 0.8 (3)
consumption
qv min qv max
Flow losses at qVmax see page 10.
Flow qV
1) In order to prevent damage to the pump and the system, the per-
missible setting range must not be exceeded. The range of possib-
le settings at the valve is higher.
For the remote-controlled pressure controller, the LS pres- ▼▼ Circuit diagram DRG
[bar] [psi]
280 4100 Hysteresis and Δp [psi (bar)] maximum 45 (3)
repeatability
Control fluid [gpm (l/min)] maximum approx. 1.22 (4.5)
consumption
Operating pressure p
Standby2)
1) In order to prevent damage to the pump and the system, the per-
Characteristic curve valid at n1 = 1800 rpm and tfluid = 122 °F missible setting range must not be exceeded. The range of possib-
(50 °C). le settings at the valve is higher.
2) Zero stroke pressure from pressure setting Δp on controller (2)
page 12), a variable orifice (e.g. directional valve) is used Plugged at DRS valve
to adjust the differential pressure upstream and
X
downstream of the orifice. This is used to control the pump
flow. The pump flow is equal to the actual required flow by 1
the consumer, regardless of changing pressure levels. The
pressure control overrides the flow control function.
Note
The DRS valve version has no connection between X and
the reservoir. Unloading the LS-pilot line must be possible
MB
in the valve system. Because of the flushing function, L B
sufficient unloading of the X-line must also be provided.
[bar] [psi]
Hysteresis/pressure rise Δp max
280 4100
L1 S
Operating pressure p
Differential pressure ∆p
The differential pressure at the DRG control valve is set as
standard to 200 psi (14 bar). At port X the amount of
20 290 control fluid is approx. 0.4 gal (1.5 l/min). If a different
0 setting (range 145 to 320 psi (10 to 22 bar)) is required,
qv min qv max please state in plain text.
Flow qV Unloading port X to the reservoir results in a zero stroke
(standby) pressure which is about 15 to 30 psi (1 to 2 bar)
higher than the defined differential pressure ∆p. System
influences are not taken into account.
▼▼ Characteristic curve at variable speed
Controller data
DR Pressure control data see page 12.
qV max
Hysteresis/pressure rise Δp max
1) In order to prevent damage to the pump and the system, the per-
Characteristic curves valid at n1 = 1800 rpm and tfluid = 122 °F
missible setting range must not be exceeded. The range of possib-
(50 °C). le settings at the valve is higher.
Pressure control equipped as DR(G), see page 12 (13). please state the power characteristics to be set ex works in
Equipment of the flow control like DRS, see page 14. clear text, e.g. 27 HP (20 kW) at 1500 rpm.
In order to achieve a constant drive torque with varying Control data
operating pressures, the swivel angle and with it the output For technical data of pressure control DR see page 12.
flow from the axial piston pump is varied so that the pro- For technical data of flow control FR see page 14.
duct of flow and pressure remains constant. Flow control is Control fluid consumption max. approx. 1.4 gpm (5.5 l/min)
possible below the power control curve. When ordering
Control begin Torque T [lb-ft (Nm)] for size
[psi (bar)] 45 71 100 140 180 Ordering code
up to 725 (50) up to 29 (42.0) up to 47 (67.0) up to 67 (94.0) up to 95 (132.0) up to 121 (167.0) LA5
726 to 1300 29.1 - 54 47.1 - 87 67.1 - 122 95.1 - 172 121.1 - 220 LA6
(51 to 90) (42.1 - 76.0) (67.1 - 121.0) (94.1 - 169.0) (132.1 - 237.0) (167.1 - 302.0)
1301 to 2350 54.1 - 96 87.1 - 155 122.1 - 218 172.1 - 306 220.1 - 396 LA7
(91 to 160) (76.1 - 134.0) (121.1 - 213.0) (169.1 - 299.0) (237.1 - 418.0) (302.1 - 540.0)
2351 to 3500 96.1 - 147 155.1 - 233 218.1 - 329 306.1 - 461 396.1 - 595 LA8
(161 to 240) (134.1 - 202.0) (213.1 - 319.0) (299.1 - 449.0) (418.1 - 629.0) (540.1 - 810.0)
over 3500 (240) over 147.1 (202.1) over 233.1 (319.1) over 329.1 (449.1) over 461.1 (629.1) over 595.1 (810.1) LA9
T 2π x T x n
P= [HP (kW)] (at 1500 rpm) or P= [HP (kW)] (For rotational speeds see page 7)
3.5 (6.4) 33000 (60000)
250 3600
LA9
LA8
200 2900 1
150 2200
LA7
100 1450
LA6
50 725
LA5 MB
L B
0 0
0 100
Flow qV [%]
∆q
V
LA9
Torque T [lb-ft (Nm)]
LA8
LA7
L1 S
LA6
1 The measuring orifice is not included in the scope of
LA5
supply.
0 Flow qV [%] 100
RE-A 92714/09.2015, Bosch Rexroth AG
16 A10VSO series 32 | Axial piston variable pump
LA... Variations
LA... Variations
▼▼ Circuit diagram LA.D with pressure cut-off ▼▼ Circuit diagram LA.S with separate flow control
X X
MB MB
L B L B
L1 S
L1 S
MB
L B
L1 S
The ED valve is set to a certain pressure by a specified ▼▼ Influence of the pressure setting on standby (maximally energized)
Standby
24 350
pressure level can be set steplessly by varying the solenoid
22 320
current. As the solenoid current signal drops towards zero,
20 290
the pressure will be limited to pmax by an adjustable hydrau-
18 260
lic pressure cut-off (secure fail safe function in case of a
16 230
loss of power, e.g. for fan drives ). The response time cha-
14 200
racteristic curve of the ED-control was optimized for the 2050 2350 2650 2900 3200 3500 3750 4100 [psi]
use as a fan drive system. When ordering, specify the type 140 160 180 200 220 240 260 280 [bar]
of application in clear text. Maximum pressure setting
ED Deactivation of control
MB
L B
[bar] [psi]
Hysteresis/pressure rise
Maximum operating pressure P
280 4100
L1 S
(deenergized)
Setting range
250 3600
Maximum adjustable
control pressure
L1 S
150 2200
Hysteresis/pressure rise
(-20 °C to +115 °C)
Setting range
140 2000
qv min qv max
Flow qV
Dimensions size 45
DR – Pressure control
B V
MB .5)
DIA 0.56
0.50 (12.7) 3.75 (95) 89
(
0 .3
(ø14.3)
0.25 (6.3) L .52
1.57 (40)
max. 4.33 (110)
3
9(
Flange
10
ISO 3019-1
3.58 (91)
)
2.40 (61)
X
57
4.51 (114.5)
(ø127- 0.063 )
4.9975
DIA 5.0000
.5°
5.75 (146)
3.09 (78.5)
3.58 (91)
0.61 (15.5)
5.08 (129)
1.77 L1 S
4.51 (114.5)
(45)
7.24 (184) 5.75 (146)
9.53 (242) 0.95 (24) 3.68 (93.5) 5.75 (146)
0.98 (25)
1.30 (33)
S 1.03 (26.2)
B
2.75 (69.9)
1.57
(40)
52.4
MB
0.47 (12)
1/4-20UNC-2B3) 4)
0.20 (5)
0.20 (5)
DIA 1.10
(Ø28)
DIA 1.10
(Ø28)
1.18 (30) Usable shaft length 1.16 (29.5)
1.81 (45.9)
1.81 (45.9)
K ‒ 25-1
1.50 (38.1)
1.37 (34.9) Key width
(Ø28 -0.021 )
(28.2)
1.1024
1.1015
1.110
1.81 (45.9)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 5) Depending on the application, momentary pressure spikes can occur.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring equipment and fittings.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 6) The spot face can be deeper than as specified in the standard.
from standard. 7) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions starting on page 41).
4) For the maximum tightening torques see operating instruction. 8) O = Must be connected (plugged on delivery) X = Plugged
(in normal operation)
▼▼ DG – Two-point control, directly operated ▼▼ LA.DS – Pressure, flow and power control
4.50 (114)
0.12 (3)
1.57 (40)
X
6.46 (164)
5.51 (140)
X
X
X
1.57 (40)
max. 4.33 (110)
4.88 (124)
5.55 (141)1)
5.55 (141)
Valve mounting Valve mounting
for clockwise for clockwise
rotation rotation
6.46 (164)
X
X
1.57 (40)
max. 4.33 (110)
4.88 (124)
5.55 (141)
Valve mounting for
clockwise rotation
Dimensions size 71
DR – Pressure control
V
0.50 (12.7) 4.53 (115) L MB L
B 5.75 (Ø14.3) (57
Flange .5°
)
3(
(77)
3.03
4.51 (114.5)
5.0000
13.
4.9975
5.75 (146)
5)
3)
0
6 (10
4.0
DIA
(90.5)
3.56
S 4.51 (114.5)
0.71 (18) L1 5.75 (146)
2.09 (53) 4.13(105) 5.41 (137.5)
8.54 (217) 0.47 (12) 6.06 (154)
10.91 (277) 0.94 (24)
Valve mounting for counter-clockwise
rotation
W
Detail V Detail W
0.98 (Ø25)
B
2.06 (52.4)
S
(77.8)
(Ø50)
3.06
1.96
▼▼ Splined shaft 1 1/4 in (SAE J744) ▼▼ Splined shaft 1 1/4 in (SAE J744)
5/16-18UNC-2B3)4)
0.24 (6) 0.24 (6)
DIA 1.38
(Ø35)
DIA1.38
(Ø35)
1.56
(39.5) Usable shaft length 1.49 (38)
2.18 (55.4)
2.18 (55.4)
K ‒ 32-1
(3)
1.38 (35.3 -0.2)
DIA 1.38
(Ø35)
1.39
1.2500
DIA 1.2488
2.19 (55.5)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 5) Depending on the application, momentary pressure spikes can occur.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring equipment and fittings.
2) Splines according to ANSI B92.1a, run out of spline is a deviation 6) The spot face can be deeper than as specified in the standard.
from standard. 7) Depending on the installation position, L or L1 must be connected
3) Thread according to ASME B1.1 (also see installation instructions starting on page 41).
4) For the maximum tightening torques see operating instruction. 8) O = Must be connected (plugged on delivery) X = Plugged
(in normal operation)
▼▼ DG – Two-point control, directly operated ▼▼ LA.DS – Pressure, flow and power control
1.57 (40)
X
0.12 (3)
4.98 (126.5)
X
4.63
5.41 (137.3)
X (117.5)
4.78 6.06 (153.8)
Valve mounting for Valve mounting for
clockwise rotation (121.5) clockwise rotation
7.60 (193)
1.57 (40)
5.51 (140)
X
4.33 (max. 110)
7.60 (193)
1.57 (40)
X
4.33 (max. 110)
5.41 (137.3)
6.06 (153.8)
Valve mounting for
clockwise rotation
DR – Pressure control
0.50 (12.7) )
5.89 (149.5) B 14.5
Flange 1 (1
ISO 3019-1
L MB 4.5
0.5 5)
0.81 (ø20.6)
.5°
(ø152.4 -0.063)
(1
DIA 6.0000
5.9975
6.36 (161.6)
9
7.87 (200)
57
4.15 (105.5)
0.79 (20) S 6.36 (161.6)
L1
3.15 (80) 0.47 7.87 (200)
10.83 (275) (12)
4.65 (118) 6.49 (164.9)
13.31 (338) 0.87
(22) Valve mounting for counter-clockwise
rotation
W
Detail W Detail V
DIA 1.26 (ø32)
2.63 (66.7)
3.50 (88.9)
DIA 2.36
(ø60)
S B
1.25
2.00 (31.8)
(50.8)
▼▼ Splined shaft 1 1/2 in (SAE J744) ▼▼ Parallel keyed shaft ISO 3019-1
7/16-14 UNC2)3)
1.77 (ø45)
1.68(43 -0.2)
(ø38.1- 0.03)
1.77 (ø45)
DIA 1.500
1.498
1.69
1.71
(43.5)
2.44 (61.9)
2.44 (61.9)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 4) Depending on the application, momentary pressure spikes can occur.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring equipment and fittings.
2) Thread according to ASME B1.1 5) The spot face can be deeper than as specified in the standard.
3) For the maximum tightening torques see operating instruction. 6) Depending on the installation position, L or L1 must be connected
(also see installation instructions starting on page 41).
7) O = Must be connected (plugged on delivery) X = Plugged
(in normal operation)
▼▼ DG – Two-point control, directly operated ▼▼ LA.DS – Pressure, flow and power control
0.12 (3)
40
133
X
X 5.06
5.84
(128.5)
Valve mounting for Valve mounting for (148.3)
5.22 6.49
clockwise rotation (132.5) clockwise rotation
(164.9)
9.80 (249)
5.51 (140)
X
4.22 (107.2)
1.57 (40)
9.80 (249)
X
4.22 (107.2)
1.57 (40)
5.84 (148.4)
Valve mounting for 6.49 (164.9)
clockwise rotation
DR – Pressure control
7.87 (200)
15
2.79 (71)
0.94 6.36 (161.6)
(24) L1 S
7.87 (200)
3.07 (78) W 0.47 5.16 (131) 7.08 (179.8)
10.83 (275) (12)
13.98 (355) 0.87 (22)
Valve mounting for counter-clockwise
rotation
Detail W Detail X
2.63 (66.7)
3.50 (88.9)
2.36 (ø60)
(ø32)
1.26
S B
2.00 1.25
(50.8) (31.8)
▼▼ Splined shaft 1 3/4 in SAE J744 ▼▼ Parallel keyed shaft ISO 3019-1
1.97 (ø50)
1/2-13 UNC2)3)
1.97 (Ø50)
(49.3 -0.2)
1.941
1.933
2.09
(ø44.45 -0.03)
DIA 1.7500
1.7488
(53)
2.95 (75)
2.95 (75)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 4) .Depending on the application, momentary pressure spikes can occur.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring equipment and fittings.
2) Thread according to ASME B1.1 5) The spot face can be deeper than as specified in the standard.
3) For the maximum tightening torques see operating instruction. 6) Depending on the installation position, L or L1 must be connected
(also see installation instructions starting on page 41).
7) O = Must be connected (plugged on delivery) X = Plugged
(in normal operation)
▼▼ DG – Two-point control, directly operated ▼▼ LA.DS – Pressure, flow and power control
12.52 (318)
10.94 (278)
X
5.49 (139.5)
1.57 (40)
6.02 (153) 6.43 (163.3)
X
6.22 (158) 7.08 (179.8)
Valve mounting for Valve mounting for
clockwise rotation clockwise rotation
10.19 (259)
X
5.51 (140)
max. 4.33 (110)
1.57 (40)
6.43 (163.3)
7.08 (180)1)
7.08 (179.8)
Valve mounting for Valve mounting for
clockwise rotation clockwise rotation
10.19 (259)
X
max. 4.33 (110)
1.57 (40)
6.43 (163.3)
7.08 (179.8)
Valve mounting for
clockwise rotation
DR – Pressure control
(20.6)
Flange 5.0
0.81
ISO 3019-1
(121)
.5°
6.36 (161.6)
(ø152.4 -0.063)
7.87 (200)
15
DIA 6.0000
5.9975
4.35 (110.5)
2.80 (71)
0.95 (24.2) 6.36 (161.6)
3.07 (78) L1 S 7.87 (200)
W 5.16 (131) 7.40 (188)
11.22 (285)
14.37 (365) 0.87 (22) Valve mounting for counter-clockwise
rotation
Detail W Detail X
1.25 (31.8)
S
3.50 (88.9)
(66.7)
2.63
2.63 (32)
2.48 (ø63)
2.00 B
(50.8)
▼▼ Splined shaft 1 3/4 in SAE J744 ▼▼ Parallel keyed shaft ISO 3019-1
1.97 (ø50)
1/2-13 UNC2)3)
1.97 (Ø50)
(49.3 -0.2)
1.941
1.933
2.09
(ø44.45 -0.03)
DIA 1.7500
1.7488
(53)
2.95 (75)
2.95 (75)
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 4) Depending on the application, momentary pressure spikes can occur.
root, side fit, tolerance class 5 Keep this in mind when selecting measuring equipment and fittings.
2) Thread according to ASME B1.1 5) The spot face can be deeper than as specified in the standard.
3) For the maximum tightening torques see operating instruction. 6) Depending on the installation position, L or L1 must be connected
(also see installation instructions starting on page 41).
7) O = Must be connected (plugged on delivery) X = Plugged
(in normal operation)
▼▼ DG – Two-point control, directly operated ▼▼ LA.DS – Pressure, flow and power control
4.09 (140)
X
1.65 (42)
X 6.02 (153) 6.73 (171)
6.22 (158) 7.40 (188)
Valve mounting for Valve mounting for
clockwise rotation clockwise rotation
10.55 (268)
X MB
5.51 (140)
4.76 (121)
1.65 (42)
10.55 (268)
X MB
4.76 (121)
1.65 (42)
6.73 (171)
7.40 (188)
Valve mounting for
clockwise rotation
Flange ISO 3019-1 (SAE J744) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 45 71 100 140 180
82-2 (A) , , 5/8 in 9T 16/32DP ● ● ● ● ● U01
, , 3/4 in 11T 16/32DP ● ● ● ● ● U52
● = Available ○ = On request
O-ring 4)
O-ring4)
M3 M3
M10; 0.63 (16) deep3) M10; 0.63 (16) deep 3)
M2 M2
A A
DIA 3.59 (ø91 +0.2 )
DIA 3.2508
3.58
3.58
+0.02)
+0.02)
45° 45°
(ø82.55 +0.05
(ø82.55 +0.05
A A
4.19 (106.5) 0.35 (9) 4.19 (106.5) 0.35 (9)
M1 (to mounting flange) M1 (to mounting flange)
U01 NG M1 M2 M3 U52 NG M1 M2 M3
(SAE J744 16-4 (A)) SAE J744 19-4 (A-B))
45 10.39 (264) On request 45 10.39 (264) 0.73 (18.6) 1.52 (38.7)
71 11.77 (299) 0.37 (9.3) 2.41 (61.3) 71 11.77 (299) 0.81 (20.7) 1.63 (41.4)
100 14.17 (360) 0.41 (10.5) 2.56 (65) 100 14.17 (360) 0.67 (17) 1.50 (38)
140 14.84 (377) On request 140 14.84 (377) 0.75 (19) 1.52 (38.6)
180 15.24 (387) 180 15.24 (387) On request
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit, 3) Thread according to DIN 13, for the maximum tightening torques
tolerance class 5 see operating instruction.
2) Mounting bores pattern viewed from through drive with control 4) O-ring included in the scope of supply
at top
Flange, ISO 3019-2 (metric) Hub for splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 45 71 100 140 180
101-2 (B) , , 7/8 in 13T 16/32DP ● ● ● ● ● U68
, , 1 in 15T 16/32DP ● ● ● ● ● U04
● = Available ○ = On request
▼▼ 101-2 ▼▼ 101-2
O-ring 4) O-ring4)
M12; 0.87 (22) deep3) M3 M12; 0.87 (22) deep3) M3
M2 M2
A A
45° 45°
+0.02 )
+0.02 )
(ø109.4 +0.2 )
(ø109.4 +0.2 )
4.0019
DIA 4.0008
(ø101.6 +0.05
4.0019
DIA 4.0008
(ø101.6 +0.05
4.315
4.307
4.315
4.307
45° 45°
A 0.35 (9) A
0.35 (9)
5.75 (146) M1 (to mounting flange) 5.75 (146)
M1 (to mounting flange)
U68 NG M1 M2 M3 U04 NG M1 M2 M3
(SAE J744 22-4) (B)) SAE J744 25-4 (B-B))
45 10.39 (264) 0.72 (18.2) 1.63 (41.5) 45 10.39 (264) On request
71 11.77 (299) 0.77 (19.7) 1.74 (44.1) 71 11.77 (299) 0.82 (20.8) 1.93 (49.1)
100 14.17 (360) 0.68 (17.4) 1.62 (41.3) 100 14.17 (360) 0.69 (17.6) 1.83 (46.6)
140 14.84 (377) 0.68 (17.4) 1.64 (41.6) 140 14.84 (377) 0.70 (17.9) 1.82 (46.3)
180 15.24 (387) 0.73 (18.6) 1.67 (42.4) 180 15.24 (387) On request
1) Hub for splined shaft according to ANSI B92.1a, 30° pressure ang- 3) Thread according to DIN 13, for the maximum tightening torques
le, flat root, side fit, tolerance class 5 see operating instruction..
2) Mounting bores pattern viewed from through drive with control 4) O-ring included in the scope of supply
at top
Flange ISO 3019-1 (SAE J744) Splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 45 71 100 140 180
127-4 (C) 1 in 15T 16/32DP ● ● ● ● ● UE2
1 1/4 in 14T 12/24DP – ● ● ● ● U15
127-2 (C) , , 1 1/2in 17T 12/24DP – – ● ● ● U24
● = Available ○ = On request
5.001(ø127 +0.02 )
+0.02 )
)
+0.05
DIA 5.001 (ø127 +0.05
+0.2
5.35 (ø136 +0.2 )
4.51 (114.5)
DIA 5.002
5.002
5.36
5.36
°
45
A 0.51 (13)
M1 (to mounting flange) 0.51 (13)
A
M1 (to mounting flange)
UE2 NG M1 M2 M3 U24 NG M1 M2 M3
127-4 (C) 127-2 (C)
45 10.39 (264) 0.74 (18.7) 1.83 (46.6) 100 14.17 (360) 0.85 (21.5) 2.45 (62.3)
71 11.77 (299) On request 140 14.84 (377) 0.41 (10.5) 2.45 (62.3)
100 14.17 (360) 180 15.24 (387) 0.39 (9.9) 2.45 (62.3)
140 14.84 (377)
180 15.24 (387)
U15 NG M1 M2 M3
127-4 (C)
71 11.77 (299) 0.86 (21.8) 2.29 (58.1)
100 14.17 (360) On request
140 14.84 (377)
180 15.24 (387) 0.79 (20) 2.24 (57)
1) Hub for splined shaft according to ANSI B92.1a, 30° pressure ang- 3) Thread according to DIN 13, for the maximum tightening torques
le, flat root, side fit, tolerance class 5 see operating instruction.
2) Mounting bores pattern viewed from through drive with control 4) O-ring included in the scope of supply
at top
Flange ISO 3019-1 (SAE J744) Splined shaft1) Availability over sizes Code
Diameter Attachment2) Diameter 45 71 100 140 180
152-4 (D) 1 1/2 in 17T 12/24DP – – ● ● ● U96
1 3/4 in 13T 8/16DP – – – ● ● U17
● = Available ○ = On request
6.001(ø152.4+0.02)
6.001(ø152.4+0.02)
+0.05
6.42 (ø163 )
+0.2
6.36 (161.6)
6.36 (161.6)
DIA6.002
6.43
DIA6.002
DIA 6.43
U96 NG M1 M2 M3 U17 NG M1 M2 M3
152-4 (D) 152-4 (D)
100 14.17 (360) On request 140 14.84 (377) 0.43 (11) 3.05 (77.5)
140 14.84 (377) 180 15.24 (387) 0.43 (11) 3.05 (77.5)
180 15.24 (387)
1) Hub for splined shaft according to ANSI B92.1a, 30° pressure ang- 3) Thread according to DIN 13, for the maximum tightening torques
le, flat root, side fit, tolerance class 5 see operating instruction.
2) Mounting bores pattern viewed from through drive with control at 4) O-ring included in the scope of supply
top
(2)
(1)
1.46 (ø37)
1.97 (50)
2.70 (68.5)
PE PE
A A
1 2 1 2
Electronic controls
Control Electronics electronics Data
function sheet
Electric pressure Controlled power VT 20001) analog 29904
control outlet VT 110291) analog 29741
VT 110301)
Installation instructions
must flow into the reservoir below the minimum fluid level.
The permissible suction height hS results from the overall L L1
loss of pressure. However, it must not be higher than S
hS max = 31.50 in (800 mm). The minimum suction pressure
at port S (see the technical data on page 6) must not
3 F F (L1)
be fallen short of during operation and at cold starting F
either. ht min
h min SB
When designing the reservoir, ensure that there is sufficient
distance between the suction line and the drain line. This
prevents the heated, return flow from being drawn directly L1 S
back into the suction line.
Key
L (F) Filling / air bleeding L
S Suction port
L1 Drain port
SB Baffle (baffle plate)
Note
ht min Minimum necessary immersion depth (7.87 in (200 mm))
Port F is part of the external piping and must be provided
hmin Minimum required spacing to reservoir base (3.94 in
(100 mm)) by the customer to make filling and air bleeding easier.
hES min Minimum necessary height needed to protect the axial pis-
ton unit from draining (0.98 in (25 mm)).
hS max Maximum permissible suction height (31.50 in (800 mm))
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal po-
sition before installation.
h t min
SB draulic fluid the position
h min SB
level under the
L1 hydraulic
51) F F (L1) S
F fluid level
hES min
h min
L L1
S
8
hs max L1
ht min
L SB
SB h t min
h min
6 F F F (L1) S
S
h min
L1
91)
L
hs max
L1 S
h t min
ht min
SB
h min
L SB
A check valve in the case drain line is only permissible in
h min
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal po-
sition before installation.
Assembly note
Due to the compact design of the casing, socket-head
screws with a hexagon socket must be used to attach the
axial piston pump. Please observe the maximum permissi-
ble surface pressure according to VDI 2230.
Apart from this, you should take into account the informa-
tion regarding tightening torques in the operating instruc-
tion.
▶▶ The A10VSO axial piston variable pump is designed to ▶▶ Pressure controllers are not protection against overpres-
be used in open circuit. sure. A pressure relief valve is to be provided for the
▶▶ The project planning, installation and commissioning of hydraulic system.
the axial piston unit require the involvement of qualified ▶▶ Service line ports:
skilled personnel. –– The ports and fastening threads are designed for the
▶▶ Before using the axial piston unit, please read the corre- specified maximum pressure. The machine or system
sponding instruction manual completely and thoroughly. manufacturer must ensure that the connecting ele-
If necessary, request it from Bosch Rexroth. ments and lines correspond to the specified opera-
▶▶ Before finalizing your design, request a binding installa- ting conditions (pressure, flow, hydraulic fluid, tem-
tion drawing. perature) with the necessary safety factors.
▶▶ The specified data and notes must be observed. –– The service line ports and function ports can only be
▶▶ Depending on the operating condition of the axial piston used to accommodate hydraulic lines.
unit (operating pressure, fluid temperature), the charac-
teristic curve may shift. Safety instructions
▶▶ Preservation: Our axial piston units are supplied as
standard with preservative protection for a maximum of ▶▶ During and shortly after operation, there is a risk of
12 months. If longer preservative protection is required burning on the axial piston unit and especially on the
(maximum 24 months), please specify this in plain text solenoids. Take appropriate safety measures (e.g. by
when placing your order. The preservation times apply wearing protective clothing).
under optimal storage conditions, details of these condi- ▶▶ Moving parts in control and regulation systems (e.g. valve
tions can be found in the data sheet 90312 or the inst- spools) may in certain circumstances become stuck in an
ruction manual. undefined position due to contamination (e.g. contamina-
▶▶ Not all variants of the product are approved for use in ted hydraulic fluid, abrasion or residual dirt from compo-
safety functions according to ISO 13849. Please consult nents). As a result, the hydraulic fluid flow or build-up of
the responsible contact person at Bosch Rexroth if you torque of the axial piston unit will no longer respond
require reliability parameters (e.g. MTTFd) for functional correctly to the operator's commands. Even the use of
safety. different filter cartridges (external or internal inlet filter)
▶▶ Depending on the type of control used, electromagnetic will not rule out a fault but merely reduce the risk. The
effects can be produced when using solenoids. When a machine/system manufacturer must test whether reme-
direct current is applied, solenoids do not cause electro- dial measures are needed on the machine for the applica-
magnetic interference nor is their operation impaired by tion concerned in order to set the consumer being driven
electromagnetic interference. Other behavior can result to a safe position (e.g. safe stop) and if necessary to
when a modulated direct current (e.g. PWM signal) is ensure it is properly implemented.
applied. Potential electromagnetic interference for per-
sons (e.g. persons with a pacemaker) and other compo-
nents must be tested by the machine manufacturer.